Solar electric lifting vehicle-mounted digital intelligent reinforcing steel bar processing workshop

Abstract

The invention relates to a solar electric lifting vehicle-mounted digital intelligent steel bar machining workshop which comprises a trailer, a container is arranged on the trailer, four hydraulic supporting legs are arranged at the bottom of the container and connected with a grounding device, and a folding solar assembly is arranged at the top of the container. A solar storage battery, numerical control steel bar machining equipment, a computer digital display control panel and a distribution box which are connected with the folding solar assembly are arranged in the container, the solar storage battery is connected with the numerical control steel bar machining equipment and the computer digital display control panel through the distribution box, and the numerical control steel bar machining equipment is connected with the computer digital display control panel. The container and the numerical control reinforcing steel bar machining equipment are compositely installed to form a movable machining workshop, hoisting and transporting through a crane and a flat car are avoided, moving is flexible, reinforcing steel bar machining efficiency and machining precision are improved, and the number of operators is reduced; the foldable solar photovoltaic panel is adopted for energy storage and power generation, and the problem that electricity is inconvenient to use in field steel bar machining construction is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of steel bar processing, and in particular to a solar electric lifting vehicle-mounted digital intelligent steel bar processing workshop. Background Art

[0002] At present, the steel bar processing of wind power foundation projects and power transmission and transformation tower foundations in Gobi Desert, mountainous areas, deserts and other outdoor areas without formal power supply access conditions still uses traditional steel bar processing equipment at fixed locations selected on site and is powered by diesel generators.

[0003] This processing method has the following defects:

[0004] 1. The grounding of steel bar processing equipment is not standardized and the energy consumption is high.

[0005] 2. The equipment processing efficiency is low and the precision is not high.

[0006] 3. It requires hardened equipment storage space, which is not environmentally friendly.

[0007] 4. There is a large demand for equipment operation technicians.

[0008] 5. For long-distance wind power foundations and transmission and transformation tower foundations, the construction distance is too long, which increases transportation costs and affects the progress of the project. Summary of the invention

[0009] The present invention aims to solve the deficiencies of the prior art and provide a solar powered electric lift vehicle-mounted digital steel bar processing workshop.

[0010] In order to achieve the above object, the present invention adopts the following technical solutions:

[0011] A solar electric lift-mounted digital intelligent steel bar processing workshop comprises a trailer, a container is arranged on the trailer, four hydraulic legs are arranged at the bottom of the container, the hydraulic legs are connected to a grounding device, a foldable solar panel is arranged on the top of the container, and solar batteries connected to the foldable solar panel, CNC steel bar processing equipment, a computer digital display control panel and a distribution box are arranged in the container. The solar batteries are connected to the CNC steel bar processing equipment and the computer digital display control panel through the distribution box, and the CNC steel bar processing equipment is connected to the computer digital display control panel.

[0012] The trailer comprises a trailer frame, a trailer handle is arranged on one side of the trailer frame, and moving wheels are arranged at the bottom of the trailer frame.

[0013] The hydraulic outrigger comprises a hydraulic cylinder fixed to the bottom of the container, and the bottom of the telescopic rod of the hydraulic cylinder is connected with a supporting outrigger.

[0014] The grounding device includes a grounding electrode threadedly connected to the bottom of the supporting leg.

[0015] The container includes a box body, a driving box is provided on the top of the box body, two rear doors are hinged on the rear side of the box body opposite to the trailer handle, upper side doors are hinged on the upper ends of two side walls of the box body and lower side doors are hinged on the lower ends, the front and rear sides of the upper side doors are hinged on the side walls of the box body through connecting rods, an upper side door opening and closing driving mechanism connected to the upper side door is provided in the driving box, and a lower side door opening and closing driving mechanism connected to the lower side door is provided at the bottom of the box body.

[0016] The upper side door opening and closing drive mechanism includes an electric motor, which is fixed in the middle position of the left and right sides of the drive box. A driving sprocket is provided on the output shaft of the motor. A driven sprocket is provided on both sides of the motor in the drive box. A driving chain is wound between the driving sprocket and the driven sprocket. A vertical screw rod is fixed in the middle of the driven sprocket. The vertical screw rod is arranged in a hollow cavity in the side wall of the box body. A slider is screwed on the vertical screw rod. A vertical groove is provided on the side wall of the box body for the slider to slide up and down. The outer end surface of the slider is hinged to the upper side door through a pin shaft.

[0017] The lower side door opening and closing driving mechanism comprises a hydraulic cylinder hinged at the bottom of the box body, and a telescopic rod of the hydraulic cylinder is hinged to the outer side of the lower side door.

[0018] Latch holes are correspondingly arranged between the opened rear door, the opened upper side door and the opened lower side door, and the doors are locked by latches.

[0019] The foldable solar energy assembly includes a first rotating block and a second rotating block arranged on the top of the container, a first storage bin is fixedly connected to one side of the first rotating block, a second storage bin is fixedly connected to one side of the second rotating block, a first hinge point is arranged at a connecting angle of the first rotating block, the second rotating block and a side opposite to the first storage bin and the second storage bin, a second hinge point is arranged at an outer corner of the first rotating block and a third rotating block is hingedly connected to the third rotating block through the second hinge point, the third rotating block is arranged opposite to the first storage bin, a third hinge point is arranged at an outer corner of the second rotating block and a fourth rotating block is hingedly connected to the fourth rotating block through the third hinge point, the fourth rotating block is arranged opposite to the second storage bin, side covers are hingedly connected inside and outside the first storage bin and the second storage bin, foldable solar photovoltaic panels are arranged in the first storage bin and the second storage bin, and the foldable solar photovoltaic panels are connected to the solar storage battery.

[0020] The beneficial effects of the present invention are as follows: the present invention adopts a composite installation of a container and CNC steel bar processing equipment to form a mobile processing workshop, avoiding lifting and transportation by cranes and flatbed trucks, realizing flexible movement of processing operations, improving steel bar processing efficiency and processing accuracy, and reducing the number of operators; it adopts foldable solar photovoltaic panels to store energy and generate electricity, which is both energy-saving and environmentally friendly, and solves the problem of inconvenient electricity use in field steel bar processing construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the present invention;

[0022] Figure 2This is a schematic diagram of the container and foldable solar panel after opening;

[0023] Figure 3 It is a three-dimensional diagram of the opening and closing drive mechanism of the upper side door of the container;

[0024] Figure 4 It is a plan view of the opening and closing drive mechanism of the upper side door of the container;

[0025] Figure 5 This is a schematic diagram of the lower door on one side of the container being opened;

[0026] Figure 6 This is a schematic diagram of the lower side door and the upper side door on one side of the container being opened;

[0027] Figure 7 This is a schematic diagram of the lower side doors and upper side doors on both sides of the container being opened;

[0028] Figure 8 This is a schematic diagram of a container with the lower side door, upper side door and rear door all opened;

[0029] Fig. 9 A schematic diagram of the first step of opening a foldable solar panel;

[0030] Fig.10 A schematic diagram of the second step of opening the foldable solar panel;

[0031] Fig.11 A schematic diagram of the third step of opening the foldable solar panel;

[0032] Fig.12 This is a schematic diagram of the fourth step of opening the foldable solar panel;

[0033] Fig.13 It is a schematic diagram of the fifth step when the foldable solar panel is opened;

[0034] In the figure: 1-trailer; 2-hydraulic outriggers; 3-grounding device; 4-container; 5-foldable solar panel; 6-solar battery; 7-CNC steel bar processing equipment; 8-computer digital display control panel; 9-distribution box;

[0035] 101-trailer frame; 102-trailer handle; 103-moving wheel;

[0036] 201- hydraulic cylinder; 202- supporting legs;

[0037] 401-box; 402-drive box; 403-rear door; 404-upper side door; 405-lower side door; 406-connecting rod; 407-motor; 408-driving sprocket; 409-driven sprocket; 410-driving chain; 411-vertical screw rod; 412-slider;

[0038] 501-first rotating block; 502-second rotating block; 503-first storage bin; 504-second storage bin; 505-first hinge point; 506-second hinge point; 507-third rotating block; 508-third hinge point; 509-fourth rotating block; 510-foldable solar photovoltaic panel;

[0039] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. DETAILED DESCRIPTION

[0040] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The embodiments are only used to explain the present invention and are not used to limit the scope of the present invention. The present invention is described in more detail by way of example with reference to the accompanying drawings in the following paragraphs. The advantages and features of the present invention will become clearer according to the following description. It should be noted that the accompanying drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0041] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0043] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0044] A solar powered electric lift truck-mounted digital steel bar processing workshop, such as Figure 1 , Figure 2 As shown, it includes a trailer 1, a hydraulic support leg 2, a grounding device 3, a container 4, a foldable solar panel 5, a solar battery 6, a CNC steel bar processing equipment 7, a computer digital display control panel 8, and a distribution box 9.

[0045] A container 4 is arranged on the trailer 1, four hydraulic legs 2 are arranged at the bottom of the container 4, the hydraulic legs 2 are connected to a grounding device 3, a foldable solar panel 5 is arranged on the top of the container 4, and a solar battery 6, CNC steel bar processing equipment 7, a computer digital display control panel 8 and a distribution box 9 connected to the foldable solar panel 5 are arranged in the container 4. The solar battery 6 is connected to the CNC steel bar processing equipment 7 and the computer digital display control panel 8 through the distribution box 9, and the CNC steel bar processing equipment 7 is connected to the computer digital display control panel 8.

[0046] Trailer 1 Figure 1 As shown, the trailer frame 101 includes a trailer handle 102 on one side of the trailer frame 101 , and moving wheels 103 on the bottom of the trailer frame 101 .

[0047] Hydraulic outriggers 2 Figure 1 As shown, it includes a hydraulic cylinder 201 fixed to the bottom of the container 4, and the bottom of the telescopic rod of the hydraulic cylinder 201 is connected to a supporting leg 202.

[0048] Grounding device 3 Figure 1 As shown, it includes a grounding electrode threadedly connected to the bottom of the support leg 202.

[0049] The grounding device 3 may be a pointed galvanized grounding rod.

[0050] A hydraulic support leg 2 is provided under the trailer 1, which is used to level the overall level of the container 4 when the construction environment is uneven. At the same time, the four support legs 202 are connected to the grounding device 3, and the grounding device 3 is also laid out during the leveling process of the entire vehicle.

[0051] Container 4 Figure 3-Figure 8 As shown, it includes a box body 401, a driving box 402 is provided on the top of the box body 401, two rear doors 403 are hinged on the rear side of the box body 401 opposite to the trailer handle 102, upper side doors 404 are hinged on the upper ends of the two side walls of the box body 401, and lower side doors 405 are hinged on the lower ends, and the front and rear sides of the upper side door 404 are hinged on the side walls of the box body 401 through connecting rods 406, an upper side door opening and closing driving mechanism connected to the upper side door 404 is provided in the driving box 402, and a lower side door opening and closing driving mechanism connected to the lower side door 405 is provided at the bottom of the box body 401.

[0052] The container 4 is a steel container, which is used to integrate the CNC steel bar processing equipment 7 and related accessories. The container 4 is connected to the trailer 1 by a buckle.

[0053] The upper side door opening and closing drive mechanism includes an electric motor 407, which is fixed in the middle position of the left and right sides of the drive box 402. A driving sprocket 408 is provided on the output shaft of the electric motor 407. A driven sprocket 409 is provided on both sides of the electric motor 407 in the drive box 402. A driving chain 410 is wound between the driving sprocket 408 and the driven sprocket 409. A vertical screw rod 411 is fixed in the middle of the driven sprocket 409. The vertical screw rod 411 is arranged in a hollow cavity in the side wall of the box body 401. A slider 412 is screwed on the vertical screw rod 411. A vertical groove is provided on the side wall of the box body 401 for the slider 412 to slide up and down. The outer end face of the slider 412 is hinged to the upper side door 404 through a pin.

[0054] The motor 407 drives the driving sprocket 408 to rotate, driving the two driving chains 410, and the driven sprocket 409 drives the vertical screw rod 411 to rotate. Then the vertical screw rod 411 rotates to drive the slider 412 to move up and down vertically, thereby driving the upper side door 404 to flip open or close the motion trajectory.

[0055] The lower side door opening and closing driving mechanism includes a hydraulic cylinder hinged at the bottom of the box body 401, and the telescopic rod of the hydraulic cylinder is hinged to the outer side of the lower side door 405.

[0056] Latch holes are correspondingly provided between the opened rear door 403 and the opened upper side door 404 and the opened lower side door 405 and are locked by latches.

[0057] Foldable solar panel 5 Figure 9-13 As shown, the container 4 includes a first rotating block 501 and a second rotating block 502 arranged on the top of the container 4. The first rotating block 501 is fixedly connected to a first storage bin 503 on one side, and the second rotating block 502 is fixedly connected to a second storage bin 504 on one side. A first hinge point 505 is arranged at a connecting angle of the first rotating block 501 and the second rotating block 502 on the side opposite to the first storage bin 503 and the second storage bin 504. A second hinge point 506 is arranged at an outer corner of the first rotating block 501, and a third rotating block 506 is hingedly connected to the first rotating block 501 through the second hinge point 506. The rotating block 507 and the third rotating block 507 are arranged opposite to the first storage bin 503. The outer corner of the second rotating block 502 is provided with a third hinge point 508 and the fourth rotating block 509 is hinged through the third hinge point 508. The fourth rotating block 509 is arranged opposite to the second storage bin 504. The first storage bin 503 and the second storage bin 504 are hinged with side covers on the inner and outer sides. The first storage bin 503 and the second storage bin 504 are provided with foldable solar photovoltaic panels 510, and the foldable solar photovoltaic panels 510 are connected to the solar battery 6.

[0058] The foldable solar module 5 is arranged on the top of the container 4 in a foldable manner. When the solar battery 6 is charged, it will automatically unfold to receive sunlight, and fold back when charging stops.

[0059] The specific steps of the present invention are as follows:

[0060] Step 1: Tow the solar electric lifting vehicle-mounted digital steel bar processing workshop (hereinafter referred to as the processing workshop) to the construction site by a traction vehicle.

[0061] Step 2: Park the processing workshop at a location with reliable geological conditions, then screw the four pointed galvanized grounding rods into the support legs 202 for reliable connection. After checking that they are correct, operate the four hydraulic legs 2 to extend. At this time, due to the hydraulic thrust, the four pointed galvanized grounding rods are pressed into the ground; finally, adjust the support legs 202 until the overall balance of the processing workshop is achieved. (It should be noted that the hydraulic legs 2 also serve as the equipment grounding electrode, and the grounding electrode needs to meet the burial depth) Then move the trailer 1 of the processing workshop away.

[0062] Step 3: Operate the four hydraulic legs 2 to a suitable height from the ground (preferably about 20cm-40cm).

[0063] Step 4: Hydraulically open the lower side door 405 on the right side of the processing workshop, such as Figure 5 shown.

[0064] Step 5: Open the upper side door 404 on the right side of the processing workshop electrically, such as Figure 6 shown.

[0065] Step 6: Open the lower side door 405 and the upper side door 404 on the left side according to the fourth and fifth steps. Figure 7 shown.

[0066] Step 7: Open the rear side door 403 of the processing workshop and connect it with the lower side door 405 and the upper side door 404. Figure 8 shown.

[0067] Step 8: Open the foldable solar photovoltaic panel 510 on the top of the processing workshop. The specific steps of opening the foldable solar module 5 are as follows: Figure 9-13 shown.

[0068] Step 9: Debug and start the CNC steel bar processing equipment 7.

[0069] The present invention adopts a composite installation of a container 4 and a CNC steel bar processing device 7 to form a mobile processing workshop, avoiding the lifting and transportation by a crane and a flatbed truck, realizing flexible movement of processing operations, improving steel bar processing efficiency and processing accuracy, and reducing the number of operators.

[0070] The present invention adopts a foldable solar photovoltaic panel 510 to store energy and generate electricity, which is energy-saving and environmentally friendly, and solves the problem of inconvenient electricity use in outdoor steel bar processing and construction.

[0071] The steel bar processing workshop of the present invention can realize automatic opening of the side door and automatic leveling of the processing workshop, thereby solving the problem of affecting the use of equipment due to uneven site.

[0072] The steel bar processing workshop of the present invention adopts a composite arrangement of hydraulic legs 2 and grounding devices 3, which solves the problem of non-standard decentralized grounding of equipment.

[0073] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A solar powered electric lift truck-mounted digital steel bar processing workshop, It is characterized in that The invention comprises a trailer (1), wherein a container (4) is arranged on the trailer (1), four hydraulic legs (2) are arranged at the bottom of the container (4), the hydraulic legs (2) are connected to a grounding device (3), a foldable solar panel (5) is arranged on the top of the container (4), a solar battery (6) connected to the foldable solar panel (5), a numerically controlled steel bar processing device (7), a computer digital display control panel (8) and a distribution box (9) are arranged in the container (4), the solar battery (6) is connected to the numerically controlled steel bar processing device (7) and the computer digital display control panel (8) through the distribution box (9), and the numerically controlled steel bar processing device (7) is connected to the computer digital display control panel (8).

2. According to claim 1, a solar powered electric lift vehicle-mounted digital steel bar processing workshop, It is characterized in that The trailer (1) comprises a trailer frame (101), a trailer handle (102) is provided on one side of the trailer frame (101), and a movable wheel (103) is provided at the bottom of the trailer frame (101).

3. According to claim 2, a solar powered electric lift vehicle-mounted digital steel bar processing workshop, It is characterized in that The hydraulic support leg (2) comprises a hydraulic cylinder (201) fixed to the bottom of the container (4), and the bottom of the telescopic rod of the hydraulic cylinder (201) is connected to a support leg (202).

4. According to claim 3, a solar powered electric lift vehicle-mounted digital steel bar processing workshop, It is characterized in that The grounding device (3) comprises a grounding electrode threadedly connected to the bottom of the supporting leg (202).

5. According to claim 4, a solar powered electric lift vehicle-mounted digital steel bar processing workshop, It is characterized in that The container (4) comprises a box body (401), a driving box (402) is arranged on the top of the box body (401), two rear doors (403) are hingedly connected to the rear side of the box body (401) opposite to the trailer handle (102), upper side doors (404) are hingedly connected to the upper ends of the two side walls of the box body (401), and lower side doors (405) are hingedly connected to the lower ends, the front and rear sides of the upper side door (404) are hingedly connected to the side walls of the box body (401) through connecting rods (406), an upper side door opening and closing driving mechanism connected to the upper side door (404) is arranged in the driving box (402), and a lower side door opening and closing driving mechanism connected to the lower side door (405) is arranged at the bottom of the box body (401).

6. According to claim 5, a solar powered electric lift vehicle-mounted digital steel bar processing workshop, It is characterized in that The upper side door opening and closing driving mechanism comprises a motor (407), the motor (407) is fixed at the middle position of the left and right sides of the driving box (402), a driving sprocket (408) is arranged on the output shaft of the motor (407), a driven sprocket (409) is arranged on both sides of the motor (407) in the driving box (402), a driving chain (410) is wound between the driving sprocket (408) and the driven sprocket (409), a vertical screw rod (411) is fixed in the middle of the driven sprocket (409), the vertical screw rod (411) is arranged in the hollow cavity of the side wall of the box body (401), a slider (412) is screwed on the vertical screw rod (411), a vertical groove is provided on the side wall of the box body (401) for the slider (412) to slide up and down, and the outer end surface of the slider (412) is hinged to the upper side door (404) through a pin shaft.

7. According to claim 6, a solar powered electric lift vehicle-mounted digital steel bar processing workshop, It is characterized in that The lower door opening and closing driving mechanism comprises an opening and closing hydraulic cylinder hinged on the bottom of the box body (401), and the telescopic rod of the opening and closing hydraulic cylinder is hinged to the outer side of the lower door (405).

8. According to claim 7, a solar powered electric lift vehicle-mounted digital steel bar processing workshop, It is characterized in that Latch holes are correspondingly arranged between the opened rear door (403), the opened upper side door (404), and the opened lower side door (405) and are locked by latches.

9. According to claim 8, a solar powered electric lift vehicle-mounted digital steel bar processing workshop, It is characterized in that The foldable solar energy assembly (5) comprises a first rotating block (501) and a second rotating block (502) arranged on the top of a container (4); a first storage bin (503) is fixedly connected to one side of the first rotating block (501); a second storage bin (504) is fixedly connected to one side of the second rotating block (502); a first hinge point (505) is provided at a connecting angle of a side of the first rotating block (501) and the second rotating block (502) opposite to the first storage bin (503) and the second storage bin (504); a second hinge point (506) is provided at an outer corner of the first rotating block (501) and a second hinge point (506) is hingedly connected to the first storage bin (503) and the second storage bin (504) A third rotating block (507) is arranged opposite to the first storage bin (503); a third hinge point (508) is arranged at an outer corner of the second rotating block (502) and a fourth rotating block (509) is hingedly connected to the third hinge point (508); the fourth rotating block (509) is arranged opposite to the second storage bin (504); side covers are hingedly connected inside and outside the first storage bin (503) and the second storage bin (504); foldable solar photovoltaic panels (510) are arranged inside the first storage bin (503) and the second storage bin (504); and the foldable solar photovoltaic panels (510) are connected to the solar storage battery (6).

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