High-pressure floating type hard sealing wear-resisting ball valve and using method

Abstract

The invention relates to the technical field of wear-resisting ball valves, in particular to a high-pressure floating type hard sealing wear-resisting ball valve and a using method. An adjusting assembly is installed on the inner wall of an assembling plate and used for driving a communicating plate to move on the inner wall of a clamping sleeve plate, and a sealing assembly is installed on a bearing table and used for protecting a ball body; one end of the auxiliary assembly is installed on the inner wall of the assembling plate, the other end of the auxiliary assembly is installed on one side of the communicating plate, and the monitoring assembly is installed on the inner wall of the ball body and used for monitoring the flow speed of water flow; according to the high-pressure floating type hard sealing wear-resisting ball valve and the using method, after the air cushion is expanded, the open groove in the communicating plate can be effectively sealed, so that sealing closing of the valve is achieved, direct contact between the ball body and the inner wall of a pipeline is avoided, friction is avoided, the friction problem between the ball body and the wall of the pipeline is fundamentally solved, and the service life of the ball body is prolonged. The wear-resistant effect of the ball body is improved, and the stability is better.

Description

Technical Field

[0001] The invention relates to the technical field of wear-resistant ball valves, and in particular to a high-pressure floating hard-sealed wear-resistant ball valve and a use method thereof. Background Art

[0002] In the traditional high-pressure ball valve design, the friction between the ball and the pipe wall is one of the main reasons for the decline in sealing effect. Although the existing technology has improved the overall durability of the ball valve by enhancing the wear resistance of the sealing component, such as introducing hard sealing technology and using wear-resistant materials, these methods mainly focus on the wear resistance of the sealing component and cannot fundamentally solve the friction problem between the ball and the pipe wall.

[0003] Publication No. "CN204610938U" discloses a high-pressure floating hard-sealed wear-resistant ball valve, whose metal valve seat makes the valve seat and the ball seal a hard seal, which is not easy to wear during operation and has a long service life. Even if the sealing surface of the valve seat and the ball is worn, the arrangement of the pressure ring, seal and spring enables the spring to still press the metal valve seat, so that the valve seat and the ball are reliably sealed. The utility model also has the advantages of simple structure, easy assembly, long service life and reliable sealing.

[0004] In actual use, during the operation of the ball valve, especially under high-pressure conditions, the ball must rotate to open or close the fluid channel. The direct contact between the ball and the inner wall of the pipe will produce friction. As the use time increases, this friction will cause wear of the ball and the inner wall of the pipe, which will in turn affect the sealing effect and the operating performance of the valve. In addition, friction will also cause heat generation, increase material fatigue, and thus accelerate the aging and damage of the sealing surface. Although the service life of the ball valve can be extended and its reliability can be improved to a certain extent by improving the material and structural design to increase the wear resistance and corrosion resistance of the valve components, these measures have failed to fundamentally eliminate the friction problem between the ball and the pipe wall. Summary of the invention

[0005] In order to solve the problem of high-pressure floating hard-sealed wear-resistant ball valves on the market, direct contact between the ball and the inner wall of the pipe will cause friction. As the use time increases, this friction will cause wear of the ball and the inner wall of the pipe, which will affect the sealing effect and the operating performance of the valve. In addition, friction will also cause heat generation, increase material fatigue, and accelerate the aging and damage of the sealing surface. Although the wear resistance and corrosion resistance of the valve components can be increased by improving the material and structural design to extend the service life of the ball valve and improve its reliability to a certain extent, these measures have failed to fundamentally eliminate the problem of friction between the ball and the pipe wall.

[0006] To achieve the above-mentioned objectives, the first aspect of the present application proposes a high-pressure floating hard-sealed wear-resistant ball valve, comprising an inlet pipe, a drain pipe, a first connecting pipe, a second connecting pipe, a sealing plate, an assembly plate, a reinforcement plate and a clamping sleeve plate. The sealing plates are installed between the water inlet pipe and the second connecting pipe and between the drain pipe and the first connecting pipe, and are connected through the sealing plates. The two clamping sleeve plates are clamped to each other through clamping side plates. The assembly plate is symmetrically clamped at both ends of the clamping sleeve plate. The reinforcement plates are arranged between the two assembly plates and the first connecting pipe and the second connecting pipe, and are connected through the reinforcement plates. It also includes a ball protection mechanism, wherein the ball protection mechanism includes a sealing pipe, a support platform, an adjusting rod, a ball, a connecting plate, an adjusting component, a sealing component, an auxiliary component and a monitoring component , wherein one end of the sealing pipe is fixedly passed through the top of the outer wall of the clamping sleeve, the supporting platform is fixedly connected to the other end of the sealing pipe, one end of the adjusting rod passes through the supporting platform and the sealing pipe in sequence, and is fixedly connected to the outer wall of the sphere, the connecting plate is provided with two, and is symmetrically slidably clamped on the inner wall of the clamping sleeve, and is located on both sides of the sphere, the adjusting component is mounted on the inner wall of the assembly plate, and is used to drive the connecting plate to move on the inner wall of the clamping sleeve, the sealing component is mounted on the supporting platform, and is used to protect the sphere and can seal the groove opened on the connecting plate, one end of the auxiliary component is mounted on the inner wall of the assembly plate, and the other end of the auxiliary component is mounted on one side of the connecting plate, and the monitoring component is mounted on the inner wall of the sphere, and is used to monitor the flow rate of water.

[0007] The high-pressure floating hard-sealed wear-resistant ball valve of the embodiment of the present application starts the air pump to extract the gas in the air cushion, and the ball rotates to the open position so that the flow groove of the ball is aligned with the groove on the connecting plate to achieve water flow. During the closing operation, the connecting plate is adjusted and the ball is rotated, and the ball is rotated 90 degrees so that the flow groove and the groove on the connecting plate are at a 90-degree angle. At this time, the ball valve is in a closed state, and the air cushion is injected with air. After the air cushion expands, it can effectively seal the groove on the connecting plate, thereby achieving a sealed closure of the valve, thereby avoiding direct contact between the ball and the inner wall of the pipe, thereby avoiding friction, and fundamentally eliminating the friction problem between the ball and the pipe wall, thereby improving the wear resistance of the ball and achieving better stability.

[0008] In addition, the high-pressure floating hard-sealed wear-resistant ball valve proposed in the present application may also have the following additional technical features: As a preferred solution of the present invention, the adjustment assembly includes a mounting plate, a cylinder, a driving rod and a fixed plate, wherein the mounting plate is fixedly connected to the center of the inner wall of the assembly plate, the cylinder is installed at the center of one side of the mounting plate, one end of the driving rod is fixedly connected to the output end of the cylinder, one side of the fixed plate is slidably sleeved on the other end of the driving rod, and the other side of the fixed plate is fixedly connected to one side of the connecting plate.

[0009] As a preferred solution of the present invention, the sealing assembly includes an air pump, an air cushion and a connecting pipe, wherein the air pump is installed on the top of the support platform, the air cushion is fixedly sleeved on the outer wall of the sphere, the connecting pipe is arranged between the air cushion and the air pump, and the air cushion and the air pump are connected through the connecting pipe, and the outer wall of the air cushion is provided with an assembly hole for fixing one end of the connecting pipe.

[0010] As a preferred solution of the present invention, the auxiliary component includes a support sleeve, a support arm, a sliding plate and a support spring, wherein one end of the support sleeve is fixedly connected to the inner wall of the assembly plate, one end of the support arm slides through the other end of the support sleeve and is fixedly connected to one end of the sliding plate, the support spring is arranged between the other end of the sliding plate and one end of the inner wall of the support sleeve and are connected through the support spring, and the other end of the support arm is fixedly connected to one side of the connecting plate.

[0011] As a preferred solution of the present invention, the monitoring component includes a connecting arm, a mounting head, a flow rate sensor and a controller, wherein one end of the connecting arm is fixedly connected to the inner wall of the sphere, the mounting head is fixedly connected to the other end of the connecting arm, the flow rate sensor is installed at the end of the mounting head, the controller is installed on the top of the support platform, and the flow rate sensor is electrically connected to the controller.

[0012] As a preferred solution of the present invention, the sealing plates are connected to each other by fastening bolts, and a sealing strip is installed between the two sealing plates.

[0013] As a preferred solution of the present invention, a plurality of drainage heads are fixedly connected to one side of the assembly plate in a circular array, and the plurality of drainage heads are all eccentrically arranged.

[0014] As a preferred solution of the present invention, the clamping side plates are connected to each other by fixing bolts, and sealing strips are installed at the connection between the clamping side plates.

[0015] As a preferred solution of the present invention, a rotating disk is fixedly connected to the top of the adjusting rod, a protective sleeve is fixedly connected to the top of the supporting platform, and the protective sleeve is sleeved on the outer wall of the adjusting rod.

[0016] A method for using a high-pressure floating hard-sealed wear-resistant ball valve comprises the following steps: S1. Preparation: Before operation, confirm that the ball valve and its components are intact, ensure that all parts are not damaged and function normally, check the sealing system, ensure that the air cushion has no leakage, the air pump works normally, and confirm that the operation area is safe; S2, opening operation, gas extraction, start the air pump, extract the gas in the air cushion, adjust the connecting plate, use the adjustment component to ensure that the connecting plate is in the correct position so that the flow groove is aligned with the slot on the connecting plate, rotate the adjustment rod, drive the ball to rotate to the opening position, align the flow groove of the ball with the slot on the connecting plate, and realize water flow; S3, closing operation, adjusting the connecting plate, using the adjusting assembly again, adjusting the position of the connecting plate to disconnect it from the ball, rotating the ball, turning the ball 90 degrees, so that the flow slot and the slot on the connecting plate form a 90-degree angle. At this time, the ball valve is in a closed state, and the air is injected to seal. Start the air pump to inject air into the air cushion. After the air cushion expands, it can effectively seal the slot on the connecting plate, thereby achieving the sealing closure of the valve; S4. Routine inspection and maintenance: Regular inspection: Regularly check the sealing performance of the air cushion and the operational flexibility of the ball valve. According to the frequency of use and working environment of the ball valve, timely cleaning and maintenance should be carried out to keep it in good working condition.

[0017] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application.

[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, an auxiliary component is provided, and a sliding plate and a support spring in the auxiliary component are utilized. A support spring is provided between the other end of the sliding plate and one end of the inner wall of the support sleeve, and the two are connected through the support spring. The other end of the support arm is fixedly connected to one side of the connecting plate. When the connecting plate is in a position that cannot conflict with the sphere, the support spring can be used to drive the end of the support arm to conflict with each other, thereby driving the connecting plate to conflict with the outer wall of the sphere, thereby ensuring that the water flow is more stable when water is flowing.

[0019] 2. In the present invention, an adjustment component is provided, and the cylinder, driving rod and fixed plate in the adjustment component can be adjusted. By starting the cylinder, the connecting plate can be driven to move under the action of the driving rod and the fixed plate. Therefore, when the sphere rotates, friction between the sphere and the groove on the connecting plate can be avoided, thereby effectively improving the wear resistance of the sphere.

[0020] 3. In the present invention, a sealing component is provided, and an air pump, an air cushion and a connecting pipe in the sealing component are utilized. The air pump is started to extract the gas in the air cushion, and the adjusting rod is rotated to drive the ball to rotate to the open position, so that the flow groove of the ball is aligned with the slot on the connecting plate to achieve water flow, and the air pump is started to inject air into the air cushion. After the air cushion expands, it can effectively seal the slot on the connecting plate, thereby achieving the sealed closure of the valve, thereby avoiding direct contact between the ball and the inner wall of the pipe, thereby avoiding friction, and then fundamentally eliminating the friction problem between the ball and the pipe wall, improving the wear resistance of the ball, and improving the stability.

[0021] 4. In the present invention, a monitoring component is provided, and a flow rate sensor and a controller in the monitoring component are utilized. The flow rate sensor is installed at the end of the mounting head, and the controller is installed on the top of the supporting platform. The flow rate sensor is electrically connected to the controller, and then the flow rate of the water flow can be monitored in real time through the flow rate sensor. When the flow rate decreases, it indicates that the connectivity between the connecting groove and the slot is poor, so that timely maintenance can be carried out. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The structure of the high-pressure floating hard-sealed wear-resistant ball valve of the present invention is shown in FIG. Figure 1 ; Figure 2 The structure of the high-pressure floating hard-sealed wear-resistant ball valve of the present invention is shown in FIG. Figure 2 ; Figure 3 The structure of the internal part of the clamping sleeve of the present invention is shown in FIG. Figure 1 ; Figure 4 It is a structural schematic diagram of the sealing assembly of the present invention; Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle; Figure 6 The structure of the internal part of the clamping sleeve of the present invention is shown in FIG. Figure 2 ; Figure 7 It is a schematic diagram of the structure of the air cushion of the present invention; Figure 8 It is a structural schematic diagram of the connecting plate of the present invention; Fig. 9 It is a structural schematic diagram of the regulating assembly of the present invention; Fig.10 It is a schematic diagram of the structure of the auxiliary components of the present invention.

[0023] In the figure: 1, water inlet pipe; 2, drainage pipe; 3, first connecting pipe; 4, second connecting pipe; 5, sealing plate; 51, fastening bolts; 6, assembly plate; 61, drainage head; 7, reinforcement plate; 8, clamping sleeve plate; 81, clamping side plate; 82, fixing bolts; 9, ball protection mechanism; 91, sealing pipe; 92, supporting platform; 93, adjusting rod; 931, rotating disk; 932, protective sleeve plate; 94, ball; 95, connecting plate; 951, slot; 96, Adjustment assembly; 961, mounting plate; 962, cylinder; 963, drive rod; 964, fixing plate; 97, sealing assembly; 971, air pump; 972, air cushion; 9721, assembly hole; 973, connecting pipe; 98, auxiliary assembly; 981, support sleeve; 982, support arm; 983, sliding plate; 984, support spring; 99, monitoring assembly; 991, connecting arm; 992, mounting head; 993, flow rate sensor; 994, controller. DETAILED DESCRIPTION

[0024] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.

[0025] The high-pressure floating hard-sealed wear-resistant ball valve and its use method according to an embodiment of the present application are described below in conjunction with the accompanying drawings.

[0026] A high-pressure floating hard-sealed wear-resistant ball valve provided in an embodiment of the present application can solve the problem of friction caused by direct contact between the ball and the inner wall of the pipe. As the use time increases, this friction will cause wear of the ball and the inner wall of the pipe, thereby affecting the sealing effect and the operating performance of the valve. In addition, friction will also cause heat generation, increase material fatigue, and thus accelerate the aging and damage of the sealing surface. Although the wear resistance and corrosion resistance of the valve assembly can be increased by improving the material and structural design, the service life of the ball valve can be extended and its reliability can be improved to a certain extent, these measures have failed to fundamentally eliminate the problem of friction between the ball and the pipe wall.

[0027] like Figure 1-Figure 10As shown, the high-pressure floating hard-sealed wear-resistant ball valve of the embodiment of the present application may include an inlet pipe 1, a drain pipe 2, a first connecting pipe 3, a second connecting pipe 4, a sealing plate 5, an assembly plate 6, a reinforcement plate 7 and a clamping sleeve plate 8. A sealing plate 5 is installed between the water inlet pipe 1 and the second connecting pipe 4 and between the drain pipe 2 and the first connecting pipe 3, and are connected through the sealing plate 5. The two clamping sleeve plates 8 are clamped to each other through the clamping side plates 81. The assembly plates 6 are symmetrically clamped at both ends of the clamping sleeve plates 8. Reinforcement plates 7 are arranged between the two assembly plates 6 and the first connecting pipe 3 and the second connecting pipe 4, and are connected through the reinforcement plates 7. A ball protection mechanism 9 is also included.

[0028] Furthermore, if Figure 1-Figure 10 As shown, the sealing plates 5 are connected to each other by fastening bolts 51, and a sealing strip is installed between the two sealing plates 5. One side of the assembly plate 6 is fixedly connected with multiple drainage heads 61 in a circular array, and the multiple drainage heads 61 are all eccentrically arranged. The clamping side plates 81 are connected to each other by fixing bolts 82, and a sealing strip is installed at the connection between the clamping side plates 81.

[0029] It should be noted that the inner wall of the assembly plate 6 described in this embodiment is provided with a clamping groove, and the end of the clamping sleeve plate 8 is clamped on the inner wall of the clamping groove.

[0030] The sphere protection mechanism 9 includes a sealing pipe 91 , a supporting platform 92 , an adjusting rod 93 , a sphere 94 , a connecting plate 95 , an adjusting component 96 , a sealing component 97 , an auxiliary component 98 and a monitoring component 99 .

[0031] Among them, one end of the sealing pipe 91 is fixedly passed through the top of the outer wall of the clamping sleeve 8, the supporting platform 92 is fixedly connected to the other end of the sealing pipe 91, and one end of the adjusting rod 93 passes through the supporting platform 92 and the sealing pipe 91 in sequence, and is fixedly connected to the outer wall of the sphere 94.

[0032] Furthermore, if Figure 1 As shown, a rotating disk 931 is fixedly connected to the top of the adjusting rod 93 , and a protective sleeve 932 is fixedly connected to the top of the supporting platform 92 . The protective sleeve 932 is sleeved on the outer wall of the adjusting rod 93 .

[0033] It should be noted that the outer wall of the rotating disk 931 described in this embodiment is provided with anti-slip textures.

[0034] Two connecting plates 95 are provided, and are symmetrically slidably clamped on the inner wall of the clamping sleeve plate 8 and are located on both sides of the sphere 94 .

[0035] It should be noted that the inner wall of the clamping sleeve plate 8 described in this embodiment is provided with a sliding groove, the outer wall of the connecting plate 95 is in contact with the inner wall of the sliding groove, and a sealing strip is installed.

[0036] The adjusting component 96 is installed on the inner wall of the assembly plate 6, and is used to drive the connecting plate 95 to move on the inner wall of the clamping sleeve plate 8. The sealing component 97 is installed on the supporting platform 92, and is used to protect the sphere 94 and seal the groove 951 opened on the connecting plate 95. One end of the auxiliary component 98 is installed on the inner wall of the assembly plate 6, and the other end of the auxiliary component 98 is installed on one side of the connecting plate 95. The monitoring component 99 is installed on the inner wall of the sphere 94, and is used to monitor the flow rate of the water flow.

[0037] It should be noted that the outer wall of the sphere 94 described in this embodiment is provided with a flow groove, and the flow groove has the same size as the slot 951 .

[0038] Specifically, in the process of using the ball valve, in order to avoid friction between the ball 94 and the inner wall of the pipe, one end of the sealing pipe 91 is fixedly penetrated through the top of the outer wall of the clamping sleeve 8, the support platform 92 is fixedly connected to the other end of the sealing pipe 91, and one end of the adjustment rod 93 successively penetrates the support platform 92 and the sealing pipe 91, and is fixedly connected to the outer wall of the ball 94. Two connecting plates 95 are provided, and are symmetrically slidably clamped on the inner wall of the clamping sleeve 8 and located on both sides of the ball 94. The adjustment component 96 is installed on the inner wall of the assembly plate 6. The connecting plate 95 is provided with a sealing assembly 97 mounted on the supporting platform 92, and is used to drive the connecting plate 95 to move on the inner wall of the clamping sleeve plate 8. The sealing assembly 97 is mounted on the supporting platform 92, and is used to protect the sphere 94 and seal the slot 951 opened on the connecting plate 95. One end of the auxiliary assembly 98 is mounted on the inner wall of the assembly plate 6, and the other end of the auxiliary assembly 98 is mounted on one side of the connecting plate 95. The monitoring assembly 99 is mounted on the inner wall of the sphere 94, and is used to monitor the flow rate of the water flow. Then, when the operation is turned on, the gas is extracted, the air pump 971 is started, and the air cushion 972 is moved. The gas in the connecting plate 95 is extracted, the connecting plate 95 is adjusted, and the adjusting assembly 96 is used to ensure that the connecting plate 95 is in the correct position so that the flow slot is aligned with the slot 951 on the connecting plate 95, and the adjusting rod 93 is rotated to drive the ball 94 to rotate to the open position, so that the flow slot of the ball 94 is aligned with the slot 951 on the connecting plate 95 to achieve water flow. When closing the connecting plate 95, the adjusting assembly 96 is used again to adjust the position of the connecting plate 95 so that it is disconnected from the ball 94, and the ball 94 is rotated to move the ball 94 to the open position. 4 Rotate 90 degrees to make the flow groove and the slot 951 on the connecting plate 95 form an angle of 90 degrees. At this time, the ball valve is in a closed state, and air is injected to seal. Start the air pump 971 to inject air into the air cushion 972. After the air cushion 972 expands, it can effectively seal the slot 951 on the connecting plate 95, thereby achieving the sealing closure of the valve, thereby avoiding direct contact between the ball 94 and the inner wall of the pipeline, thereby avoiding friction, and then fundamentally eliminating the friction problem between the ball and the pipeline wall, improving the wear resistance of the ball 94, and better stability.

[0039] In order to clearly illustrate the above embodiment, in one example of the present application, Figure 1-Figure 10 As shown, the adjustment assembly 96 includes a mounting plate 961, a cylinder 962, a driving rod 963 and a fixing plate 964, wherein the mounting plate 961 is fixedly connected to the center of the inner wall of the assembly plate 6, the cylinder 962 is installed at the center of one side of the mounting plate 961, one end of the driving rod 963 is fixedly connected to the output end of the cylinder 962, one side of the fixing plate 964 is slidably sleeved on the other end of the driving rod 963, and the other side of the fixing plate 964 is fixedly connected to one side of the connecting plate 95.

[0040] Specifically, in order to avoid friction between the ball 94 and the connecting plate 95, the mounting plate 961 is fixedly connected to the center of the inner wall of the assembly plate 6, the cylinder 962 is installed at the center of one side of the mounting plate 961, one end of the driving rod 963 is fixedly connected to the output end of the cylinder 962, one side of the fixing plate 964 is slidably sleeved on the other end of the driving rod 963, and the other side of the fixing plate 964 is fixedly connected to one side of the connecting plate 95. When the ball 94 needs to be rotated, the cylinder 962 can be started, and under the action of the driving rod 963 and the fixing plate 964, the connecting plate 95 can be driven to move its position. Therefore, when the ball 94 rotates, friction between the ball 94 and the groove 951 on the connecting plate 95 can be avoided, thereby effectively improving the wear resistance of the ball 94.

[0041] In one example of the present application, Figure 1-Figure 10 As shown, the sealing assembly 97 includes an air pump 971, an air cushion 972 and a connecting pipe 973, wherein the air pump 971 is installed on the top of the support platform 92, the air cushion 972 is fixedly sleeved on the outer wall of the sphere 94, a connecting pipe 973 is arranged between the air cushion 972 and the air pump 971, and they are connected through the connecting pipe 973, and the outer wall of the air cushion 972 is provided with an assembly hole 9721 for fixing one end of the connecting pipe 973.

[0042] It should be noted that an air injection hole is provided at the end of the connecting pipe 973 described in this embodiment, and air can be injected into the interior of the air cushion 972 through the air injection hole.

[0043] Specifically, during the use of the ball valve, since the air pump 971 is installed on the top of the support platform 92, the air cushion 972 is fixedly sleeved on the outer wall of the sphere 94, a connecting pipe 973 is provided between the air cushion 972 and the air pump 971, and the air cushion 972 is connected through the connecting pipe 973. The outer wall of the air cushion 972 is provided with an assembly hole 9721 for fixing one end of the connecting pipe 973. The air pump 971 is started to extract the gas in the air cushion 972, and the adjusting rod 93 is rotated to drive the sphere 94 to rotate to the open position. The position is set so that the flow groove of the sphere 94 is aligned with the groove 951 on the connecting plate 95 to achieve water flow, and the air pump 971 is started to inject air into the air cushion 972. After the air cushion 972 expands, it can effectively seal the groove 951 on the connecting plate 95, thereby achieving the sealed closure of the valve, thereby avoiding direct contact between the sphere 94 and the inner wall of the pipeline, thereby avoiding friction, and fundamentally eliminating the friction problem between the sphere 94 and the pipeline wall, thereby improving the wear resistance of the sphere 94 and improving stability.

[0044] In one embodiment of the present application, Figure 1-Figure 10 As shown, the auxiliary component 98 includes a support sleeve 981, a support arm 982, a sliding plate 983 and a support spring 984, wherein one end of the support sleeve 981 is fixedly connected to the inner wall of the assembly plate 6, one end of the support arm 982 slides through the other end of the support sleeve 981 and is fixedly connected to one end of the sliding plate 983, a support spring 984 is arranged between the other end of the sliding plate 983 and one end of the inner wall of the support sleeve 981, and they are connected through the support spring 984, and the other end of the support arm 982 is fixedly connected to one side of the connecting plate 95.

[0045] Specifically, in order to further improve the circulation effect during water flow, one end of the support sleeve 981 is fixedly connected to the inner wall of the assembly plate 6, one end of the support arm 982 slides through the other end of the support sleeve 981 and is fixedly connected to one end of the sliding plate 983, and a support spring 984 is provided between the other end of the sliding plate 983 and one end of the inner wall of the support sleeve 981, and is connected through the support spring 984, and the other end of the support arm 982 is fixedly connected to one side of the connecting plate 95, and then when the position of the connecting plate 95 cannot conflict with the sphere 94, the support spring 984 can be used to drive the end of the support arm 982 to conflict, thereby driving the connecting plate 95 to conflict with the outer wall of the sphere 94, thereby ensuring water flow and making the water flow more stable.

[0046] In one embodiment of the present application, Figure 1-Figure 10As shown, the monitoring component 99 includes a connecting arm 991, a mounting head 992, a flow rate sensor 993 and a controller 994, wherein one end of the connecting arm 991 is fixedly connected to the inner wall of the sphere 94, the mounting head 992 is fixedly connected to the other end of the connecting arm 991, the flow rate sensor 993 is installed at the end of the mounting head 992, the controller 994 is installed on the top of the support platform 92, and the flow rate sensor 993 is electrically connected to the controller 994.

[0047] It should be noted that the mounting head 992 described in this embodiment is located at the center of the flow groove of the sphere 94 .

[0048] Specifically, in order to monitor the flow rate of the water flow in real time, one end of the connecting arm 991 is fixedly connected to the inner wall of the sphere 94, the mounting head 992 is fixedly connected to the other end of the connecting arm 991, the flow rate sensor 993 is installed at the end of the mounting head 992, and the controller 994 is installed on the top of the support platform 92. The flow rate sensor 993 is electrically connected to the controller 994, and then the flow rate of the water flow can be monitored in real time through the flow rate sensor 993. When the flow rate decreases, it indicates that the connectivity between the connecting groove and the slot 951 is poor, so that timely maintenance can be carried out.

[0049] A method for using a high-pressure floating hard-sealed wear-resistant ball valve comprises the following steps: S1. Preparation: Before operation, confirm whether the ball valve and its components are intact, ensure that all parts are not damaged and function normally, check the sealing system, ensure that the air cushion 972 has no leakage, the air pump 971 works normally, and confirm that the operation area is safe; S2, opening operation, gas extraction, start the air pump 971, extract the gas in the air cushion 972, adjust the connecting plate 95, use the adjustment component 96 to ensure that the connecting plate 95 is in the correct position so that the flow groove is aligned with the slot 951 on the connecting plate 95, rotate the adjustment rod 93, drive the ball 94 to rotate to the opening position, so that the flow groove of the ball 94 is aligned with the slot 951 on the connecting plate 95, and realize water flow; S3, closing operation, adjusting the connecting plate 95, using the adjusting assembly 96 again, adjusting the position of the connecting plate 95 to disconnect it from the ball 94, rotating the ball 94, rotating the ball 94 90 degrees, so that the flow slot and the slot 951 on the connecting plate 95 are at a 90-degree angle, at this time the ball valve is in a closed state, air is injected to seal, start the air pump 971, and inject air into the air cushion 972. After the air cushion 972 expands, it can effectively seal the slot 951 on the connecting plate 95, thereby achieving the sealing closure of the valve; S4. Routine inspection and maintenance: Regular inspection: Regularly check the sealing performance of the air cushion 972 and the operational flexibility of the ball valve. According to the frequency of use and working environment of the ball valve, timely cleaning and maintenance should be carried out to keep it in good working condition.

[0050] In summary, the high-pressure floating hard-sealed wear-resistant ball valve and the method of use of the embodiment of the present application start the air pump 971 to extract the gas in the air cushion 972, and rotate the ball 94 to the open position so that the flow groove of the ball 94 is aligned with the groove 951 on the connecting plate 95 to achieve water flow. During the closing operation, the connecting plate 95 is adjusted and the ball 94 is rotated. The ball 94 is rotated 90 degrees so that the flow groove and the groove 951 on the connecting plate 95 are at a 90-degree angle. At this time, the ball valve is in a closed state, and the air cushion 972 is injected with air. After the air cushion 972 expands, it can effectively seal the groove 951 on the connecting plate 95, thereby achieving the sealed closure of the valve, thereby avoiding direct contact between the ball 94 and the inner wall of the pipe, thereby avoiding friction, and fundamentally eliminating the friction problem between the ball 94 and the pipe wall, thereby improving the wear resistance of the ball 94 and improving the stability.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-pressure floating hard-sealed wear-resistant ball valve, comprising a water inlet pipe (1), a drainage pipe (2), a first connecting pipe (3), a second connecting pipe (4), a sealing plate (5), an assembly plate (6), a reinforcement plate (7) and a clamping sleeve plate (8), wherein the sealing plate (5) is installed between the water inlet pipe (1) and the second connecting pipe (4) and between the drainage pipe (2) and the first connecting pipe (3), and the two clamping sleeve plates (8) are clamped to each other through a clamping side plate (81), the assembly plate (6) is symmetrically clamped to both ends of the clamping sleeve plate (8), the reinforcement plate (7) is installed between the two assembly plates (6) and the first connecting pipe (3) and the second connecting pipe (4), and the two clamping sleeve plates (7) are connected through the reinforcement plate (7), and the two assembly plates (6) are connected to the first connecting pipe (3) and the second connecting pipe (4), and the two clamping sleeve plates (8) are connected to each other through the reinforcement plate (7), and the valve body is characterized in that: It also includes a ball protection mechanism (9), wherein: The sphere protection mechanism (9) comprises a sealing pipe (91), a supporting platform (92), an adjusting rod (93), a sphere (94), a connecting plate (95), an adjusting component (96), a sealing component (97), an auxiliary component (98) and a monitoring component (99), wherein: One end of the sealing pipe (91) is fixedly passed through the top of the outer wall of the clamping sleeve (8), the supporting platform (92) is fixedly connected to the other end of the sealing pipe (91), and one end of the adjusting rod (93) passes through the supporting platform (92) and the sealing pipe (91) in sequence, and is fixedly connected to the outer wall of the sphere (94); Two connecting plates (95) are provided, and are symmetrically slidably clamped on the inner wall of the clamping sleeve plate (8), and are located on both sides of the sphere (94); The adjustment component (96) is mounted on the inner wall of the assembly plate (6) and is used to drive the connecting plate (95) to move on the inner wall of the clamping sleeve plate (8); The sealing assembly (97) is mounted on the support platform (92) and is used to protect the sphere (94) and seal the slot (951) provided on the connecting plate (95); One end of the auxiliary component (98) is mounted on the inner wall of the assembly plate (6), and the other end of the auxiliary component (98) is mounted on one side of the connecting plate (95). The monitoring component (99) is mounted on the inner wall of the sphere (94) for monitoring the flow rate of the water flow.

2. The high-pressure floating hard-sealed wear-resistant ball valve according to claim 1 is characterized in that: The adjustment assembly (96) comprises a mounting plate (961), a cylinder (962), a drive rod (963) and a fixing plate (964), wherein: The mounting plate (961) is fixedly connected to the center of the inner wall of the assembly plate (6), and the cylinder (962) is mounted at the center of one side of the mounting plate (961); One end of the driving rod (963) is fixedly connected to the output end of the cylinder (962), one side of the fixing plate (964) is slidably sleeved on the other end of the driving rod (963), and the other side of the fixing plate (964) is fixedly connected to one side of the connecting plate (95).

3. The high-pressure floating hard-sealed wear-resistant ball valve according to claim 2 is characterized in that: The sealing assembly (97) comprises an air pump (971), an air cushion (972) and a connecting pipe (973), wherein: The air pump (971) is installed on the top of the supporting platform (92), the air cushion (972) is fixedly sleeved on the outer wall of the sphere (94), and the connecting pipe (973) is provided between the air cushion (972) and the air pump (971), and they are connected through the connecting pipe (973); An assembly hole (9721) for fixing one end of the connecting pipe (973) is provided on the outer wall of the air cushion (972).

4. The high-pressure floating hard-sealed wear-resistant ball valve according to claim 3 is characterized in that: The auxiliary component (98) comprises a support sleeve (981), a support arm (982), a sliding plate (983) and a support spring (984), wherein: One end of the support sleeve (981) is fixedly connected to the inner wall of the assembly plate (6), and one end of the support arm (982) slides through the other end of the support sleeve (981) and is fixedly connected to one end of the sliding plate (983); The support spring (984) is provided between the other end of the sliding plate (983) and one end of the inner wall of the support sleeve (981), and they are connected via the support spring (984); The other end of the support arm (982) is fixedly connected to one side of the connecting plate (95).

5. The high-pressure floating hard-sealed wear-resistant ball valve according to claim 4 is characterized in that: The monitoring assembly (99) comprises a connecting arm (991), a mounting head (992), a flow rate sensor (993) and a controller (994), wherein: One end of the connecting arm (991) is fixedly connected to the inner wall of the sphere (94), and the mounting head (992) is fixedly connected to the other end of the connecting arm (991); The flow rate sensor (993) is mounted on the end of the mounting head (992), the controller (994) is mounted on the top of the supporting platform (92), and the flow rate sensor (993) is electrically connected to the controller (994).

6. The high-pressure floating hard-sealed wear-resistant ball valve according to claim 3, characterized in that: The sealing plates (5) are connected to each other via fastening bolts (51), and a sealing strip is installed between the two sealing plates (5).

7. The high-pressure floating hard-sealed wear-resistant ball valve according to claim 1, characterized in that: One side of the assembly plate (6) is fixedly connected with a plurality of drainage heads (61) in a circumferential array, and the plurality of drainage heads (61) are all eccentrically arranged.

8. The high-pressure floating hard-sealed wear-resistant ball valve according to claim 3 is characterized in that: The clamping side plates (81) are connected to each other via fixing bolts (82), and sealing strips are installed at the connection between the clamping side plates (81).

9. The high-pressure floating hard-sealed wear-resistant ball valve according to claim 1, characterized in that: The top of the adjusting rod (93) is fixedly connected to a rotating disk (931), the top of the supporting platform (92) is fixedly connected to a protective sleeve plate (932), and the protective sleeve plate (932) is sleeved on the outer wall of the adjusting rod (93).

10. A method for using a high-pressure floating hard-sealed wear-resistant ball valve, implemented using a high-pressure floating hard-sealed wear-resistant ball valve as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Preparation: Before operation, confirm that the ball valve and its components are intact, ensure that all parts are not damaged and function normally, check the sealing system, ensure that the air cushion (972) is not leaking, the air pump (971) is working properly, and confirm that the operating area is safe; S2, opening operation, gas extraction, starting the air pump (971), extracting the gas in the air cushion (972), adjusting the connecting plate (95), using the adjustment component (96), ensuring that the connecting plate (95) is in the correct position so that the flow groove is aligned with the slot (951) on the connecting plate (95), rotating the adjustment rod (93), driving the ball (94) to rotate to the opening position, so that the flow groove of the ball (94) is aligned with the slot (951) on the connecting plate (95), and achieving water flow; S3, closing operation, adjusting the connecting plate (95), using the adjusting assembly (96) again, adjusting the position of the connecting plate (95) so as to disconnect it from the ball (94), rotating the ball (94) by 90 degrees so that the flow slot and the slot (951) on the connecting plate (95) form an angle of 90 degrees. At this time, the ball valve is in a closed state, and air is injected to seal. The air pump (971) is started to inject air into the air cushion (972). After the air cushion (972) expands, it can effectively seal the slot (951) on the connecting plate (95), thereby achieving a sealed closure of the valve; S4. Routine inspection and maintenance: Regular inspection: Regularly inspect the sealing performance of the air cushion (972) and the operational flexibility of the ball valve. According to the frequency of use and working environment of the ball valve, timely cleaning and maintenance are performed to keep it in good working condition.

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