Hot blast stove
By introducing the heat of the finisher into the hot air furnace and recycling the residual heat of the main furnace, the problem of low heat utilization rate of the hot air furnace is solved, and the efficiency of tea processing and the transportation convenience of equipment are improved.
Patent Information
- Application Number
- CN202411348232.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-13
AI Technical Summary
The heat utilization rate of hot air furnaces is low during tea completion and drying, resulting in waste of energy.
A hot air furnace is designed to introduce heat from the finishing machine into the main furnace through the intake pipe, and the residual heat from the main furnace is circulated back to the finishing machine by using the exhaust pipe. Combined with the sub- compartment, feeding fan and combustion-assisted fan to improve the heating effect, and through The hydraulic cylinder-driven mobile device enables flexible transportation of equipment.
It improves the heat utilization efficiency of the hot air furnace, reduces energy waste, enhances the practicality and flexibility of the equipment, and facilitates tea processing.
Smart Images

Figure CN119123635A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of tea processing, in particular to a hot air furnace. Background Art
[0002] Tea, as one of the most popular drinks in the world, has a long history and rich cultural connotations. Tea originated in China. For thousands of years, its planting, production and drinking methods have been constantly evolving and developing. From the initial medicinal use to later becoming a drink in daily life, tea has gradually integrated into people's lives. There are many types of tea, the most common ones are green tea, black tea, oolong tea, white tea, black tea, etc.; Green tea; such as Longjing and Biluochun, are not fermented, retaining the natural color and nutrients of tea, and have a fresh and refreshing taste; Black tea; such as Keemun black tea and Zhengshan Xiaozhong, after complete fermentation, the soup color is bright red and the taste is mellow, Oolong tea; such as Tieguanyin and Dahongpao, the semi-fermentation process makes it have both the fragrance of green tea and the mellowness of black tea, White tea; represented by Baihao Yinzhen, is simple to process and has a cool tea nature, Black tea; such as Pu'er, after a long period of pile fermentation, it has a unique aged fragrance and Health benefits: The quality of tea depends on many factors, including the variety of tea trees, the growing environment, the picking time and the production process. High-quality tea usually comes from high-altitude, pollution-free tea gardens. The tea is picked freshly and evenly, and the production process is even more critical. From withering, rolling to baking, every link requires careful control by experienced craftsmen to ensure that the color, aroma, taste and shape of the tea are in the best state. Drinking tea is not only a taste enjoyment, but also beneficial to health. Tea is rich in tea polyphenols, caffeine, vitamins and other nutrients, and has multiple functions such as anti-oxidation, refreshing the mind, lowering blood lipids and losing weight, and preventing cardiovascular diseases. Different teas have slightly different health effects.
[0003] In short, tea, as a gift from nature, has become an indispensable part of people's lives with its rich varieties, unique flavor and numerous benefits, conveying warmth and beauty. The tea making process is extremely delicate. The basic production process includes: withering → spreading → shaking → making green tea → killing green tea → rolling → drying → raw tea and other processes. However, the hot air furnace used for making green tea is a device that heats the incoming cold air into hot air and outputs it through a heating device. In the process of frying tea, the hot air in the hot air furnace needs to be used to dry or shake the tea leaves, thereby increasing the quality of the tea. Tea is a kind of plant leaves that can be brewed with boiling water, making the tasteless boiled water have a fresh fragrance. After tea became known to people, more and more teas appeared, and drinking tea became something that Chinese people were keen on. However, tea leaves need to be processed before drinking so that they can become dry and can be brewed with boiling water. Therefore, electric hot air furnaces are needed to process tea leaves. Hot air furnaces are mainly used to generate high-temperature hot air for heating purposes, including drying tea leaves and Chinese herbal medicines, withering tea leaves, etc. There are many steps in tea processing. The hot air furnace is connected to the withering machine to wither and dry the tea leaves. The hot air furnace generally adds heat to the furnace through a heating device. The residual heat inside the hot air furnace after processing is wasted, and the utilization rate of the factory's thermal energy is low.
[0004] Therefore, it is necessary to provide a hot blast stove to solve the above technical problems. Summary of the invention
[0005] The present invention provides a hot blast furnace, which solves the problem that the hot blast furnace is connected with a withering machine to wither and dry tea leaves. However, the hot blast furnace generally adds heat into the furnace through a heating device, and the residual heat inside the hot blast furnace is wasted after processing, resulting in low utilization rate of thermal energy in the factory.
[0006] In order to solve the above technical problems, the present invention provides a hot blast stove, comprising: a main stove; A secondary compartment, the secondary compartment is fixedly installed at the rear side of the main furnace, a smoke exhaust fan is fixedly installed on one side of the top of the secondary compartment, and a main fan is fixedly installed on one side of the surface of the smoke exhaust fan; A feeding fan, the feeding fan is fixedly installed on one side of the outer surface of the main furnace, and a pellet machine is fixedly installed on the top of the feeding fan; An air intake pipe is fixedly installed at the bottom of the rear side of the auxiliary compartment, and an exhaust pipe is fixedly installed at the top of the rear side of the auxiliary compartment.
[0007] Preferably, a furnace door is provided at the bottom of the main furnace surface, and a combustion-supporting fan is fixedly installed at the bottom of the main furnace.
[0008] Preferably, a pellet machine speed regulator is provided on the surface of the pellet machine.
[0009] Preferably, a temperature indicator is fixedly mounted on the other side of the surface of the smoke exhaust fan.
[0010] Preferably, a moving device is provided at the bottom of the outer surface of the auxiliary compartment, and the moving device includes a fixed block, a hydraulic cylinder, a support plate and a second universal wheel. An auxiliary device is fixedly connected to one side of the moving device, and the auxiliary device includes a connecting plate, a connecting ring block and a first universal wheel.
[0011] Preferably, the two fixed blocks are respectively fixedly installed on both sides of the outer surface of the auxiliary compartment, the hydraulic cylinder is fixedly installed on the top of the fixed block surface, the support plate is fixedly connected to the bottom end of the output shaft of the hydraulic cylinder, and the two second universal wheels are respectively arranged on both sides of the bottom of the support plate.
[0012] Preferably, the connecting plate is fixedly connected to one side of the surface of the supporting plate, the connecting ring block is fixedly connected to the surface of the connecting plate, and the four first universal wheels are respectively arranged around the bottom of the connecting ring block.
[0013] Preferably, the output shaft of the hydraulic cylinder passes through the outer surface of the bottom of the fixing block, and the output shafts of the two hydraulic cylinders are respectively fixedly connected to the two sides of the top of the support plate.
[0014] Preferably, the support plate is slidably mounted in the middle of the bottom of the auxiliary compartment.
[0015] Preferably, the connecting ring block is slidably mounted on the bottom of the main furnace.
[0016] The operation method of starting the hot air furnace: turn on the power supply and check whether the power supply is normal; check whether the high-temperature fan and induced draft fan are rotating forward; open the furnace door and put some selected pellets into the furnace, and ignite them with fuel; after ignition, turn on the smoke induced draft fan and the pellet machine at the same time, and it is recommended to set it at gear 6-7; When the temperature indicator shows 180℃-240℃, start the main fan immediately.
[0017] The wind force of the main fan should be adjusted according to the moisture content and output of the tea leaves, and the temperature should be adjusted accordingly. Use the plus or minus button on the pellet machine speed regulator to adjust the temperature. In normal use, the heat recovered after two hours may increase. Pay attention to the changes in the temperature indicator. If the temperature is too high, please lower the gear on the pellet machine speed regulator. If the tea leaves are too dry, it means the air volume is too large. It is recommended that the inverter be adjusted to 400 Hz under normal circumstances to keep the pellet burner pipeline unobstructed and prevent blockage.
[0018] Compared with the related art, the hot blast stove provided by the present invention has the following beneficial effects: The present invention provides a hot blast furnace, which introduces the heat discharged from the fixing machine into the interior of the main furnace through an air inlet pipe, and guides the residual heat in the main furnace into the fixing machine through an exhaust pipe, thereby realizing heat circulation, and the auxiliary compartment, the feeding fan and the combustion-supporting fan supply heat to the main furnace, thereby improving the heating effect of the hot blast furnace, realizing efficient utilization of the heat cycle, and improving the practicability of the device.
[0019] The present invention provides a hot blast furnace, which controls the output shaft of the hydraulic cylinder to move downward through an external power supply to push the support plate to move downward, the support plate drives the second universal wheel to move downward and support the ground, and the support plate drives the auxiliary device to move downward together, so that the first universal wheel at the bottom of the connecting ring block supports the ground, and the main furnace and the auxiliary compartment are suspended in the air, and the user can push the hot blast furnace to move and transport through the universal wheel. The device has a simple structure and strong practicality. The hot blast furnace can be stably placed on the ground, and the universal wheel can be adjusted to support the ground according to transportation needs, which is convenient for operators to transport the hot blast furnace, thereby improving the practicality and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic structural diagram of a first embodiment of a hot blast furnace provided by the present invention; Figure 2 for Figure 1 A schematic side view of the main furnace is shown; Figure 3 A schematic structural diagram of a second embodiment of a hot blast furnace provided by the present invention; Figure 4 for Figure 3 An enlarged schematic diagram of point A is shown.
[0021] Numbers in the figure: 1. main furnace, 2. auxiliary compartment, 3. pellet machine, 4. smoke exhaust fan, 5. main fan, 6. air temperature indicator, 7. pellet machine speed regulator, 8. furnace door, 9. feeding fan, 10. combustion-supporting fan, 11. exhaust pipe, 12. air inlet pipe, 13. auxiliary device, 131. connecting plate, 132. connecting ring block, 133. first universal wheel, 14. moving device, 141. fixed block, 142. hydraulic cylinder, 143. support plate, 144. second universal wheel. DETAILED DESCRIPTION
[0022] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.
[0023] First embodiment Please refer to Figure 1 and Figure 2 ,in, Figure 1 A schematic structural diagram of a first embodiment of a hot blast furnace provided by the present invention; Figure 2 for Figure 1 A schematic side view of a main furnace is shown. A hot blast furnace comprises: a main furnace 1; Auxiliary compartment 2, the auxiliary compartment 2 is fixedly installed at the rear side of the main furnace 1, a smoke exhaust fan 4 is fixedly installed on one side of the top of the auxiliary compartment 2, and a main fan 5 is fixedly installed on one side of the surface of the smoke exhaust fan 4; A feeding fan 9, the feeding fan 9 is fixedly installed on one side of the outer surface of the main furnace 1, and a pellet machine 3 is fixedly installed on the top of the feeding fan 9; An air intake pipe 12 is fixedly installed at the bottom of the rear side of the auxiliary compartment 2 , and an exhaust pipe 11 is fixedly installed at the top of the rear side of the auxiliary compartment 2 .
[0024] A furnace door 8 is provided at the bottom of the surface of the main furnace 1 , and a combustion-supporting fan 10 is fixedly installed at the bottom of the main furnace 1 .
[0025] A pellet machine speed regulator 7 is provided on the surface of the pellet machine 3 .
[0026] A temperature indicator 6 is fixedly mounted on the other side of the surface of the smoke exhaust fan 4 .
[0027] Hot air furnace startup operation 1. Turn on the power and check whether the power supply is normal; 2. Check whether the high temperature fan and induced draft fan are rotating in the forward direction; 3. Open the furnace door 8 and put some selected particles into the furnace, and ignite them with fuel; 4. After ignition, turn on the smoke generator 4 and the pellet machine 3 at the same time. It is recommended to set it at gear 6-7. When the temperature indicator 6 shows that the temperature reaches 180°C-240°C, the main fan 5 is started immediately.
[0028] The wind force of the main fan 5 should be adjusted according to the moisture content and output of the tea leaves, and the temperature is also adjusted by adding or subtracting the speed regulator 7 of the pellet machine. In normal use, the heat recovered after two hours may increase. Here, pay attention to the changes in the temperature indicator 6. If the temperature is too high, please lower the gear of the pellet machine speed regulator 7. If the tea leaves are too dry, it means that the air volume is too large. It is recommended that under normal circumstances, the inverter be adjusted to 400 Hz to keep the pellet burner pipeline unobstructed and prevent blockage.
[0029] Hot air furnace shutdown operation 1. Turn off the pellet burner and wait for the furnace to cool completely; 2. After cooling, turn off the smoke exhaust fan and main fan, and turn off the power supply; 3. Clean the carbon deposits and dust in the furnace, hot air circulation duct and chimney regularly, pay attention to safety and prevent burns.
[0030] The working principle of a hot blast stove provided by the present invention is as follows: When working, first turn on the power supply and check whether it is normal; check whether the high-temperature fan and induced draft fan are rotating forward; open the furnace door 8 to select some pellets and send them into the furnace, and ignite them with fuel; after ignition, turn on the smoke exhaust fan 4 and the pellet machine 3 at the same time, and it is recommended to start at gear 6-7; when the temperature indicator 6 shows that it reaches 180℃-240℃, start the main fan 5 immediately.
[0031] When the main furnace 1 is closed for use, the heat is transferred to the withering machine through the exhaust pipe 11 to achieve heat circulation.
[0032] The main furnace 1 burns pellets, and an inner tank is arranged inside the main furnace 1, which can provide thermal efficiency and the temperature can reach 800 degrees. The main furnace 1 is connected to the fixing machine through the air inlet pipe 12 and the exhaust pipe 11. The fixing machine is provided with a dehumidifying device. The dehumidifier draws away the moisture through the pipeline, and then the hot air in the moisture is discharged into the interior of the auxiliary compartment 2 through the air inlet pipe 12. The auxiliary compartment 2 then blows the hot air into the main furnace 1, and the heat inside the main furnace 1 is transmitted to the fixing machine through the exhaust pipe 11, thereby realizing efficient utilization of the heat cycle.
[0033] Compared with the related art, the hot blast stove provided by the present invention has the following beneficial effects: The present invention provides a hot blast furnace, which introduces the heat discharged from the fixing machine into the interior of the main furnace 1 through the air inlet pipe 12, and guides the residual heat in the main furnace 1 into the fixing machine through the exhaust pipe 11, thereby realizing heat circulation. The auxiliary compartment 2, the feeding fan 9 and the combustion-supporting fan 10 supply heat to the main furnace 1, thereby improving the heating effect of the hot blast furnace, realizing efficient utilization of the heat cycle, and improving the practicability of the device.
[0034] Second embodiment Please refer to Figure 3 and Figure 4 Based on the hot air furnace provided by the first embodiment of the present application, the second embodiment of the present application provides another hot air furnace. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0035] Specifically, the second embodiment of the present application provides a hot air furnace that is different in that, in a hot air furnace, a moving device 14 is provided at the bottom of the outer surface of the auxiliary compartment 2, and the moving device 14 includes a fixed block 141, a hydraulic cylinder 142, a support plate 143 and a second universal wheel 144, and one side of the moving device 14 is fixedly connected to an auxiliary device 13, and the auxiliary device 13 includes a connecting plate 131, a connecting ring block 132 and a first universal wheel 133.
[0036] The two fixed blocks 141 are respectively fixedly installed on both sides of the outer surface of the auxiliary compartment 2, the hydraulic cylinder 142 is fixedly installed on the top of the surface of the fixed block 141, the support plate 143 is fixedly connected to the bottom end of the output shaft of the hydraulic cylinder 142, and the two second universal wheels 144 are respectively arranged on both sides of the bottom of the support plate 143.
[0037] The connecting plate 131 is fixedly connected to one side of the surface of the supporting plate 143 , the connecting ring block 132 is fixedly connected to the surface of the connecting plate 131 , and the four first universal wheels 133 are respectively arranged around the bottom of the connecting ring block 132 .
[0038] The output shaft of the hydraulic cylinder 141 passes through the outer surface of the bottom of the fixing block 141 , and the output shafts of the two hydraulic cylinders 141 are fixedly connected to the two sides of the top of the supporting plate 143 .
[0039] The support plate 143 is slidably mounted in the middle of the bottom of the auxiliary compartment 2 .
[0040] The connecting ring block 132 is slidably mounted on the bottom of the main furnace 1 .
[0041] When the output shaft of the hydraulic cylinder 142 does not move downward, the output shaft of the hydraulic cylinder 142 drives the support plate 143 to fit the bottom surface of the auxiliary compartment 2, and the support plate 143 and the bottom surface of the auxiliary compartment 2 fit together. When the output shaft of the hydraulic cylinder 142 moves downward, it pushes the support plate 143 to move downward, so that the second universal wheel 144 moves downward and is lower than the support frame of the auxiliary compartment 2, so that the auxiliary compartment 2 is suspended, and the second universal wheel 144 fits the ground, which facilitates the movement of the second universal wheel 144 and the auxiliary compartment 2 will not hit the ground.
[0042] The support plate 143 and the connecting plate 131 are fixedly connected together, and the connecting plate 131 drives the connecting ring block 132 and the first universal wheel 133 to move downward together, and the first universal wheel 133 and the second universal wheel 144 remain horizontal.
[0043] The working principle of a hot blast stove provided by the present invention is as follows: During operation, first, the output shaft of the hydraulic cylinder 142 is controlled by an external power supply to move downward, pushing the support plate 143 to move downward, and the support plate 143 drives the second universal wheel 144 to move downward and support the ground, and the support plate 143 drives the auxiliary device 13 to move downward together, so that the first universal wheel 133 at the bottom of the connecting ring block 132 supports the ground, and the main furnace 1 and the auxiliary compartment 2 are suspended in the air. The user can move the hot air furnace through the first universal wheel 133 and the second universal wheel 144 to push the hot air furnace to a suitable processing position.
[0044] Then, the output shaft of the hydraulic cylinder 142 is controlled to move upward by an external power supply, and the output shaft of the hydraulic cylinder 142 pulls the support plate 143 to move upward. The support plate 143 is in contact with the surface of the bottom of the auxiliary compartment 2, and the second universal wheel 144 moves upward with the support plate 143. The second universal wheel 144 no longer contacts the ground, so that the supporting feet at the bottom of the auxiliary compartment 2 support the ground. When the support plate 143 moves, it drives the connecting plate 131 to move, and the connecting plate 131 drives the connecting ring block 132 and the first universal wheel 133 to move together.
[0045] Compared with the related art, the hot blast stove provided by the present invention has the following beneficial effects: The present invention provides a hot blast furnace, which controls the output shaft of the hydraulic cylinder 142 to move downward through an external power supply, pushing the support plate 143 to move downward, and the support plate 143 drives the second universal wheel 144 to move downward and support the ground, and the support plate 143 drives the auxiliary device 13 to move downward together, so that the first universal wheel 133 at the bottom of the connecting ring block 132 supports the ground, and the main furnace 1 and the auxiliary compartment 2 are suspended in the air, and the user can push the hot blast furnace to move and transport through the universal wheel. The device has a simple structure and strong practicality. The hot blast furnace can be stably placed on the ground, and the universal wheel can be adjusted to support the ground according to transportation needs, which is convenient for operators to transport the hot blast furnace, thereby improving the practicality and flexibility of the device.
[0046] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A hot blast stove, characterized in that: include: Main furnace; A secondary compartment, the secondary compartment is fixedly installed at the rear side of the main furnace, a smoke exhaust fan is fixedly installed on one side of the top of the secondary compartment, and a main fan is fixedly installed on one side of the surface of the smoke exhaust fan; A feeding fan, the feeding fan is fixedly installed on one side of the outer surface of the main furnace, and a pellet machine is fixedly installed on the top of the feeding fan; An air intake pipe is fixedly installed at the bottom of the rear side of the auxiliary compartment, and an exhaust pipe is fixedly installed at the top of the rear side of the auxiliary compartment.
2. A hot blast stove according to claim 1, characterized in that: A furnace door is provided at the bottom of the main furnace surface, and a combustion-supporting fan is fixedly installed at the bottom of the main furnace.
3. A hot blast stove according to claim 1, characterized in that: A pellet machine speed regulator is arranged on the surface of the pellet machine.
4. A hot blast stove according to claim 1, characterized in that: A temperature indicator is fixedly installed on the other side of the surface of the smoke exhaust fan.
5. A hot blast stove according to claim 1, characterized in that: A moving device is arranged at the bottom of the outer surface of the auxiliary compartment, and the moving device includes a fixed block, a hydraulic cylinder, a support plate and a second universal wheel. An auxiliary device is fixedly connected to one side of the moving device, and the auxiliary device includes a connecting plate, a connecting ring block and a first universal wheel.
6. A hot blast stove according to claim 5, characterized in that: The two fixed blocks are respectively fixedly installed on both sides of the outer surface of the auxiliary compartment, the hydraulic cylinder is fixedly installed on the top of the fixed block surface, the support plate is fixedly connected to the bottom end of the output shaft of the hydraulic cylinder, and the two second universal wheels are respectively arranged on both sides of the bottom of the support plate.
7. A hot blast stove according to claim 5, characterized in that: The connecting plate is fixedly connected to one side of the surface of the supporting plate, the connecting ring block is fixedly connected to the surface of the connecting plate, and the four first universal wheels are respectively arranged around the bottom of the connecting ring block.
8. A hot blast stove according to claim 5, characterized in that: The output shaft of the hydraulic cylinder passes through the outer surface of the bottom of the fixing block, and the output shafts of the two hydraulic cylinders are respectively fixedly connected to the two sides of the top of the supporting plate.
9. A hot blast stove according to claim 5, characterized in that: The support plate is slidably mounted in the middle of the bottom of the auxiliary compartment.
10. The hot blast stove according to claim 5, characterized in that: The connecting ring block is slidably mounted on the bottom of the main furnace.
