Cigarette sampling device of ZB416 packaging machine and sampling method thereof

Abstract

The invention relates to a cigarette carton sampling device and method for a ZB416 packaging machine. The device comprises a C-shaped sliding way, an S-shaped sliding way, a material distributing device and a power device. The distributing device comprises a turning plate, a rotating shaft and a connecting rod; the power device is a cylinder; the device further comprises a controller, a camera, a touch display screen and a three-color indicator lamp. The controller is in signal connection with the air cylinder, the touch display screen, the camera and the three-color indicator lamp. The sampling method comprises the following steps: starting up for production after shift connection, and taking the first, second and fifth cigarette cartons; according to the device and the sampling method, one cigarette carton is sampled when 1000 cigarette cartons are produced, and the cigarette carton inspection and sampling of the ZB416 packaging machine are automatically processed and are completely sampled according to a set rule and method through the device and the sampling method.

Description

Technical Field

[0001] The invention relates to the technical field of cigarette carton equipment, in particular to a cigarette carton sampling device and a sampling method for a ZB416 packaging machine. Background Art

[0002] The finished cigarette strips produced by the ZB416 high-speed packaging unit fall to the cigarette strip elevator chain belt through a vertical descending belt conveyor after passing through the beauty container. Because the cigarette strips in the cigarette descending channel have a certain initial downward velocity when they fall, they are accelerated to fall onto the elevator conveyor chain belt under the action of gravity after leaving the descending channel. Due to the fast falling speed, they collide with the chain belt, which may cause damage to the appearance of the cigarette strips.

[0003] The finished cigarette cartons need to be sampled and tested. Currently, sampling is done manually, with personnel taking cigarette cartons directly from the running cigarette carton lifting belt. The sampling method is simple and has certain safety hazards. Summary of the invention

[0004] In view of the deficiencies of the above-mentioned prior art, the technical problem to be solved by the present invention is: how to provide a ZB416 packaging machine cigarette sampling device and a sampling method thereof, which can realize the function of automatically sampling cigarettes according to the set method. And the taken sample cigarettes are arranged in a sequential list on the display, and a sample cigarette arrangement platform is set at the sampling outlet. The cigarettes arranged on the platform are the same as the displayed list. The sampled cigarettes are manually inspected in sequence, and the inspection results are entered into the corresponding rows of the cigarette list. The inspected cigarette defects are photographed using a camera installed on the device and uploaded to the system for storage. The photos are associated with the corresponding cigarettes in the sampling list.

[0005] In order to solve the above problems, the present invention adopts the following technical solutions:

[0006] A cigarette sampling device for a ZB416 packaging machine comprises a C-shaped slide for conveying cigarettes, wherein the upper end of the C-shaped slide is a normal cigarette inlet, and the lower end is a normal cigarette outlet; it also comprises an S-shaped slide connected to the upper end of the C-shaped slide, a material dividing device installed at the intersection of the S-shaped slide and the C-shaped slide, and a power device for driving the material dividing device to divide materials.

[0007] Furthermore, the material distribution device includes a flap, a rotating shaft and a connecting rod; the flap is fixedly connected to the rotating shaft, and the rotating shaft is rotatably connected to the C-shaped slide; one end of the rotating shaft is fixedly connected to one end of the connecting rod; and the other end of the connecting rod is connected to the power device.

[0008] Furthermore, the power device is a cylinder or an oil cylinder; the cylinder rod of the cylinder is hinged to the other end of the connecting rod, and the cylinder body of the cylinder is hinged to the side wall of the C-shaped slide.

[0009] Furthermore, it also includes a controller, which is connected to the cylinder signal.

[0010] Furthermore, it also includes a sampling platform for receiving sampled cigarettes; the sampling platform is located below the S-shaped channel.

[0011] Furthermore, it also includes a camera, a touch screen and a three-color indicator light. The controller is respectively connected to the touch screen, the camera and the three-color indicator light signals; the touch screen is used to display sampling information, the camera illuminates the sampling platform to observe whether there is a cigarette on the sampling platform, and the three-color indicator light is used to indicate whether there is a cigarette on the sampling platform.

[0012] A method for sampling cigarette cartons of a ZB416 packaging machine comprises the following steps:

[0013] S1, take over the production and take the 1st, 2nd and 5th cigarettes;

[0014] S2. After the first equipment maintenance, start the machine and take items 1 and 3;

[0015] S3, restart the machine after stopping it for a meal, and take items 1 and 3;

[0016] S4. After the second equipment maintenance, start the machine and take items 1 and 3;

[0017] S5. After the equipment is repaired, start the machine and take samples 1, 2, 5, and 10. If they are repeated in the above four steps, do not repeat the sampling;

[0018] S6. From the start of production, one cigarette is sampled for every 1,000 cigarettes produced. If the sampling is repeated with the above 5 rules, the sampling will not be repeated.

[0019] Furthermore, the method further comprises step S7, setting a manual sampling button, and sampling one cigarette each time the button is pressed.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] By setting up the C-shaped slide and flap, the cigarette strips can be directly transported horizontally to the elevator conveyor belt, solving the problem of the cigarette strips falling and colliding with the conveyor belt.

[0022] Through this device and sampling method, the ZB416 packaging machine cigarette strip inspection sampling has been automated, and sampling is performed completely according to the set rules and methods. The information of the entire sample can be obtained from a smaller sample, providing an accurate and reliable sampling method to ensure product quality. In addition, the processing results are retained and defect photos are archived, providing a useful reference for equipment maintenance and other work;

[0023] By setting up a sampling platform and directly delivering the cigarette cartons to the sampling platform according to the set sampling method, information about the entire sample can be obtained from a smaller sample, thereby making statistical inferences and decisions, and the inaccuracy of manual sampling can be resolved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0025] Figure 2 This is a schematic diagram of the three-dimensional structure of the sampling device from another angle.

[0026] In the accompanying drawings,

[0027] 1-C-shaped slide, 2-S-shaped slide, 3-cylinder, 4-connecting rod, 5-rotating shaft, 6-flap, 7-bearing seat. DETAILED DESCRIPTION

[0028] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0029] Example 1

[0030] like Figure 1-2 As shown,

[0031] A cigarette rod sampling device for a ZB416 packaging machine comprises a C-shaped slideway (1) for conveying cigarette rods, wherein the upper end of the C-shaped slideway (1) is a normal cigarette rod inlet, and the lower end is a normal cigarette rod outlet; and further comprises an S-shaped slideway (2) connected to the upper end of the C-shaped slideway (1), a material distribution device installed at the intersection of the S-shaped slideway and the C-shaped slideway, and a power device for driving the material distribution device to distribute materials.

[0032] The material distribution device includes a flap 6, a rotating shaft 5 and a connecting rod 4; the flap 6 is fixedly connected to the rotating shaft 5, and the rotating shaft 5 is rotatably connected to the C-shaped slide 1; one end of the rotating shaft 5 is fixedly connected to one end of the connecting rod 4; and the other end of the connecting rod 4 is connected to the power device.

[0033] The power device is a cylinder 3 or an oil cylinder; the cylinder rod of the cylinder 3 is hinged to the other end of the connecting rod 4, and the cylinder body of the cylinder 3 is hinged to the side wall of the C-shaped slide 1.

[0034] like Figure 1-2 As shown, the cylinder 3 pushes the connecting rod 4, the connecting rod 4 drives the rotating shaft 5 to rotate, and the rotating shaft 5 drives the flap 6 to flip upward to close the S-shaped slide 2, and the cigarettes flow normally to the packaging paper boxing production line. On the contrary, the flap 6 closes the C-shaped slide 1, and the cigarettes fall onto the sampling platform for easy inspection.

[0035] It also includes a controller, which is connected to the cylinder 3 by signal.

[0036] It also includes a sampling platform for receiving sampled cigarettes; the sampling platform is located below the S-shaped channel.

[0037] It also includes a camera, a touch screen and a three-color indicator light, and the controller is respectively connected to the touch screen, the camera and the three-color indicator light signals; the touch screen is used to display sampling information, the camera illuminates the sampling platform to observe whether there is a cigarette on the sampling platform, and the three-color indicator light is used to indicate whether there is a cigarette on the sampling platform.

[0038] After sampling, the sampled cigarette list is displayed on the display screen. Each time a cigarette is automatically sampled, a line of content is added to the display list. Each line of content consists of the following parts:

[0039] Serial number: At the beginning of each class, the students are arranged in a regular order of 1, 2, 3, 4, 5, etc.

[0040] Sampling Items: Display the corresponding contents in the sampling rules as follows:

[0041] "Article 1 of Succession and Operation", "Article 2 of Succession and Operation", "Article 5 of Succession and Operation"

[0042] "One-time maintenance clause 1", "One-time maintenance clause 3";

[0043] Inspection: This column contains options, including "Qualified", "Defective Item 1", "Defective Item 2", "Defective Item 3", "Defective Item 4"...;

[0044] There is a photo button on the controller. Click it to start the camera to take a photo. The photo will be associated with this line.

[0045] Photo column, where thumbnails of the photos taken are displayed and can be enlarged after clicking;

[0046] In the remarks column, you can enter text manually.

[0047] The above is the display information of the touch screen, which is convenient for operators to view.

[0048] When there are unprocessed cigarette strips on the sampling table, the yellow light of the three-color indicator light will light up, prompting the operator to take time to inspect. When centralized processing is performed, each strip must be processed in the sampling order. And the information on the display screen should be processed accordingly.

[0049] When the sampling station is almost full, the red indicator light will prompt the operator to deal with it immediately.

[0050] All processing is completed, the green light comes on and stays on until the next cigarette is automatically removed.

[0051] The present application can realize the function of automatically sampling cigarette cartons according to the set method; and the sample cigarettes taken out are arranged in a sequential list on the display, and a sample cigarette arrangement platform is set at the sampling outlet. The cigarette cartons arranged on the platform are the same as the displayed list. The sampled cigarette cartons are manually inspected in sequence, and the inspection results are entered into the corresponding rows of the cigarette cartons list. The defects of the inspected cigarette cartons are photographed using the camera installed on the device and uploaded to the system for retention. The photos are associated with the corresponding cigarette cartons in the sampling list.

[0052] Example 2

[0053] The structure of this embodiment is basically the same as that of embodiment 1.

[0054] The difference is that

[0055] A method for sampling cigarette cartons of a ZB416 packaging machine comprises the following steps:

[0056] S1, take over the production and take the 1st, 2nd and 5th cigarettes;

[0057] S2. After the first equipment maintenance, start the machine and take items 1 and 3;

[0058] S3, restart the machine after stopping it for a meal, and take items 1 and 3;

[0059] S4. After the second equipment maintenance, start the machine and take items 1 and 3;

[0060] S5. After the equipment is repaired, start the machine and take samples 1, 2, 5, and 10. If they are repeated in the above four steps, do not repeat the sampling;

[0061] S6. From the start of production, one cigarette is sampled for every 1,000 cigarettes produced. If the sampling is repeated with the above 5 rules, the sampling will not be repeated.

[0062] S7, set the manual sampling button, each time it is pressed, one cigarette is sampled.

[0063] Through the sampling method, scientific sampling can prevent unqualified cigarettes from entering the market; the information of the entire sample can be obtained from a smaller sample, providing an accurate and reliable sampling method to ensure product quality. The processing results are retained and defect photos are archived to provide a useful reference for equipment maintenance and other work.

[0064] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A cigarette sampling device for a ZB416 packaging machine, comprising a C-shaped slideway for conveying cigarettes, wherein the upper end of the C-shaped slideway is a normal cigarette inlet, and the lower end is a normal cigarette outlet; characterized in that: It also includes an S-shaped slideway connected to the upper end of the C-shaped slideway, a material distribution device installed at the intersection of the S-shaped slideway and the C-shaped slideway, and a power device for driving the material distribution device to distribute materials.

2. A ZB416 cigarette packing machine sampling device according to claim 1, characterized in that: The material distribution device includes a flap, a rotating shaft and a connecting rod; the flap is fixedly connected to the rotating shaft, and the rotating shaft is rotatably connected to the C-shaped slideway; one end of the rotating shaft is fixedly connected to one end of the connecting rod; and the other end of the connecting rod is connected to the power device.

3. A ZB416 cigarette packing machine sampling device according to claim 2, characterized in that: The power device is a cylinder or an oil cylinder; the cylinder rod of the cylinder is hinged to the other end of the connecting rod, and the cylinder body of the cylinder is hinged to the side wall of the C-shaped slideway.

4. A ZB416 cigarette packing machine sampling device according to claim 3, characterized in that: A controller is also included, and the controller is connected to the cylinder signal.

5. A ZB416 cigarette packing machine sampling device according to claim 4, characterized in that: It also includes a sampling platform for receiving sampled cigarettes; the sampling platform is located below the S-shaped channel.

6. A ZB416 cigarette packing machine sampling device according to claim 5, characterized in that: It also includes a camera, a touch screen and a three-color indicator light, and the controller is respectively connected to the touch screen, the camera and the three-color indicator light signals; the touch screen is used to display sampling information, the camera illuminates the sampling platform to observe whether there is a cigarette on the sampling platform, and the three-color indicator light is used to indicate whether there is a cigarette on the sampling platform.

7. A method for sampling cigarette cartons from a ZB416 packaging machine, using a ZB416 packaging machine cigarette carton sampling device according to claims 1-4, characterized in that: The following steps are included: S1, take over the production and take the 1st, 2nd and 5th cigarettes; S2. After the first equipment maintenance, start the machine and take items 1 and 3; S3, restart the machine after stopping it for a meal, and take items 1 and 3; S4. After the second equipment maintenance, start the machine and take items 1 and 3; S5. After the equipment is repaired, start the machine and take samples 1, 2, 5, and 10. If they are repeated in the above four steps, do not repeat the sampling; S6. From the start of production, one cigarette is sampled for every 1,000 cigarettes produced. If the sampling is repeated with the above 5 rules, the sampling will not be repeated.

8. A cigarette sampling method for a ZB416 packaging machine according to claim 7, characterized in that: The method further comprises step S7, setting a manual sampling button, and sampling one cigarette each time the button is pressed.

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