Bearing ring eddy current testing machine
By designing an automated bearing ring eddy current detector, the problem of low detection efficiency caused by manual participation in the prior art is solved, and the four sides of the ferrule are fully detected and automated. It is suitable for ferrule of different sizes.
Patent Information
- Application Number
- CN202411136327.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2024-12-13
AI Technical Summary
The existing bearing ring detection machine requires manual assistance in loading and unloading and adjusting the position of the ring, resulting in low detection efficiency and time-consuming and labor-intensive.
A bearing ring eddy current detector is designed, including feeding device, detection device, removal device and material handling device. The ferrules are transported to the detection position one by one through automated processes to achieve comprehensive inspection of the four sides of the ferrug, and Automatically remove or unload according to the test results.
The efficiency of ring detection is improved, manual participation is reduced, automated detection is realized, and ferrule of different sizes is adapted.
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Figure CN119125302A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bearing ring detection, and in particular to an eddy current detection machine for a bearing ring. Background Art
[0002] Bearings are a type of mechanical component, mainly used to reduce friction and support the rotation of mechanical bodies; bearings are usually composed of rings, rolling elements (such as balls or rollers) and cages. The rings usually include inner and outer rings. The inner ring is usually installed on the shaft, and the outer ring is installed in the bearing seat or machine parts. The rolling elements roll between the inner and outer rings to reduce the friction between the inner and outer rings. The cage is used to evenly separate the rolling elements to prevent adjacent rolling elements from colliding with each other, ensuring the smooth operation of the bearing.
[0003] Usually, bearings need to go through a testing process before leaving the factory, so that they can be directly used in various mechanical equipment. Typically, wheel hub bearing rings need to be tested for cracks in all aspects before leaving the factory, and crack testing usually uses eddy current flaw detection for conductive materials. This detection method can detect the rings non-destructively without contacting the rings.
[0004] Reference Figure 1 Generally, wheel hub bearing rings of any size include at least four surfaces. Typically, the inner ring of a wheel hub bearing includes two end surfaces a, an inclined circumferential surface b and a vertical circumferential surface c. During inspection, the above four surfaces need to be fully inspected to meet the requirements of comprehensive crack detection.
[0005] When the existing bearing ring inspection machine inspects the four surfaces of the above-mentioned ring, workers are required to assist in loading and unloading materials and adjusting the position of the ring. This requires a lot of manual labor, is time-consuming and labor-intensive, and has low inspection efficiency. Summary of the invention
[0006] In order to improve the detection efficiency of bearing rings, the present application provides a bearing ring eddy current detection machine.
[0007] The present application provides a bearing ring eddy current testing machine that adopts the following technical solution: A bearing ring eddy current detection machine comprises a workbench, on which a loading device, a detection device, a rejection device and a moving device are provided. A first placing table is provided on the workbench between the loading device and the detection device, a loading position is formed on the first placing table, a detection position is formed on the detection device, a second placing table is provided on one side of the rejection device on the workbench, a rejection position is formed on the second placing table; the loading device is configured to be able to transport the rings to the loading position one by one, the detection device is configured to be able to detect the four surfaces of the rings, the rejection device is configured to be able to reject the rings located at the rejection position, and the moving device is configured to be able to move the rings from the loading position to the detection position, move the rings from the detection position to the rejection position, and move the rings at the rejection position for unloading.
[0008] By adopting the above technical scheme, the loading device can transport the rings transferred from the previous process to the loading position one by one, and then the material handling device moves the rings from the loading position to the detection position. The detection device detects the four sides of the ring, and the material handling device moves the ring from the detection position to the rejection position. If the product inspection fails, the rejection device is configured to be able to reject the ring located at the rejection position. If the product inspection passes, the material handling device moves the ring for unloading. The present application can automatically detect the rings, thereby improving the detection efficiency of the rings.
[0009] Preferably, the detection device includes a mounting frame, which is arranged on a workbench; a turning mechanism, a limiting mechanism and a detection mechanism are provided on the mounting frame, the turning mechanism is configured to be able to rotate the ring located at the detection position, the limiting mechanism is configured to be able to limit the ring within the detection position, and the detection mechanism is configured to be able to detect the four surfaces of the ring with the assistance of the turning mechanism.
[0010] By adopting the above technical solution, when the ferrule reaches the detection position, the ferrule is limited by the limiting mechanism, and then the ferrule is rotated by the turning mechanism, and the four surfaces of the ferrule are detected by the detection mechanism.
[0011] Preferably, the detection mechanism comprises a connecting frame 1 connected to the mounting frame, the connecting frame 1 is provided with a vertical driving member, the output shaft of the vertical driving member is connected with a connecting frame 2, the connecting frame 2 is provided with a detection member 1 for detecting one end face of the ferrule; the mounting frame is also provided with a detection member 2 for detecting the other end face of the ferrule; The connecting frame 2 is provided with a detection member 3 and a transverse driving member, the transverse driving member is connected with a detection member 4, the detection member 3 is configured to be able to detect a vertical circular surface, and the detection member 4 is configured to be able to detect an inclined circular surface with the assistance of the transverse driving member and the vertical driving member.
[0012] By adopting the above technical solution, when the ring rotates, firstly, the two end faces of the ring can be detected by using the detection member 1 and the detection member 2, and at the same time, the detection member 3 detects the vertical circular surface, and then the horizontal driving member and the vertical driving member are driven at the same time to make the detection member 4 move tilted to detect the inclined circular surface.
[0013] Preferably, the connecting frame 2 is provided with a plurality of connecting holes distributed horizontally and vertically, the detecting member 1 is provided with a docking hole, and the docking hole and the connecting hole are connected together with screws; the detecting member 2, the detecting member 3 and the detecting member 4 are all configured to be disassembled to change the installation position.
[0014] By adopting the above technical solution, the detection piece 1, the detection piece 2, the detection piece 3 and the detection piece 4 can all be disassembled to change the installation position to meet the detection requirements of rings of different sizes.
[0015] Preferably, the turning mechanism includes a connecting frame three arranged on the mounting frame, the connecting frame three is connected to a table panel, and the detection position is formed at the upper end of the table panel; the connecting frame three is provided with a mounting seat, the mounting seat is connected to a turning assembly, and the turning assembly is configured to be able to drive the ring in the detection position to rotate.
[0016] By adopting the above technical solution, the rotating assembly can be used to drive the ring to rotate to cooperate with the detection.
[0017] Preferably, the rotation assembly includes a roller, a mounting groove is opened at the upper end of the table panel, the roller is located in the mounting groove, the mounting seat extends into the mounting groove and is rotatably connected to the roller, and the top end of the roller is higher than the upper end of the table panel; a supporting seat is provided on the connecting frame three, the roller is rotatably connected to the supporting seat, and the end of the roller away from the mounting seat is connected to a belt drive assembly.
[0018] By adopting the above technical solution, the driving transmission assembly can drive the roller to rotate so as to rotate the ring limited by the limiting mechanism.
[0019] Preferably, the limiting mechanism includes a reciprocating driving member 1 arranged on the mounting frame, the reciprocating driving member 1 is connected to a connecting frame 3, and an auxiliary rotating member 1 and an auxiliary rotating member 2 are rotatably arranged on the connecting frame 3; the detection mechanism is also connected to a connecting frame 4, the connecting frame 4 is connected to the reciprocating driving member 2, the reciprocating driving member 2 is connected to a connecting frame 5, and an auxiliary rotating member 3 is rotatably arranged on the connecting frame 5, the auxiliary rotating member 1, the auxiliary rotating member 2 and the auxiliary rotating member 3 are spaced around the ring in the detection position, and the auxiliary rotating member 1, the auxiliary rotating member 2 and the auxiliary rotating member 3 are configured to be able to abut against the ring to limit the ring.
[0020] By adopting the above technical solution, driving the reciprocating driving member 1 can drive the connecting frame 4 to move so that the auxiliary rotating member 1 and the auxiliary rotating member 2 press the ring. Driving the reciprocating driving member 2 can drive the connecting frame 5 to move so as to drive the auxiliary rotating member 3 to press the ring. At this time, the ring is positioned at three points, which can ensure that the ring does not leave the detection position when rotating.
[0021] Preferably, the material handling device includes a fixed frame 1 arranged on the workbench, the fixed frame 1 is provided with a transverse reciprocating driving member 1, the transverse reciprocating driving member 1 is connected to a fixed frame 2, the fixed frame 2 is provided with a transverse reciprocating driving member 2, and the transverse reciprocating driving member 2 is provided with a fixed frame 3; the fixed frame 3 is provided with a plurality of material handling members distributed at equal distances.
[0022] By adopting the above technical solution, multiple material moving parts can be driven to move by driving the transverse reciprocating driving part 1 and the transverse reciprocating driving part 2 to carry out ring material moving.
[0023] Preferably, the material moving member includes a plate body connected to the fixed frame three, and two oppositely arranged material moving claws are connected to the plate body, and a receiving space for receiving the ring is formed between the two material moving claws; the material moving claw includes an arc surface close to the end of the receiving space, and the arc surface is configured to be able to cooperate with the outer circumferential surface of the ring.
[0024] By adopting the above technical solution, after the ferrule is located between the two material-moving claws, the two material-moving claws can facilitate the movement of the ferrule.
[0025] Preferably, the material moving claw is provided with a first mounting hole, the plate body is provided with a plurality of second mounting holes distributed horizontally and vertically, and the first mounting hole and the second mounting hole are connected together with screws.
[0026] By adopting the above technical solution, the position of the material moving claw can be changed to adapt to rings of different sizes.
[0027] In summary, the present invention includes at least one of the following beneficial technical effects: 1. The feeding device can transport the rings transferred from the previous process to the feeding position one by one, and then the material handling device moves the rings from the feeding position to the detection position. The detection device detects the four sides of the rings, and the material handling device moves the rings from the detection position to the rejection position. If the product fails the inspection, the rejection device is configured to reject the rings at the rejection position. If the product passes the inspection, the material handling device moves the rings for unloading. This application can automatically detect the rings, thereby improving the detection efficiency of the rings; 2. When the ring rotates, firstly, the two end faces of the ring can be detected by using the detection member 1 and the detection member 2, and at the same time, the detection member 3 detects the vertical circular surface. Then, the horizontal driving member and the vertical driving member are driven at the same time to make the detection member 4 move tilted to detect the inclined circular surface; the tilting movement of the detection member 4 can ensure that the distance between the detection end of the detection member 4 3434 and the inclined circular surface remains unchanged. Such a design can have a better detection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of the inner ring of the wheel hub bearing; Figure 2 Schematic diagram of the overall structure of the bearing ring eddy current testing machine in the embodiment of the present application; Figure 3 It is a structural schematic diagram of a feeding device; Figure 4 It is a schematic diagram of the structure of the detection device; Figure 5 It is a schematic diagram used to reflect the structure of the testing organization; Figure 6 It is a schematic diagram for reflecting the structure of the test piece 1; Figure 7 It is a structural diagram for reflecting the switching mechanism; Figure 8 It is a structural diagram used to reflect the limit mechanism; Fig. 9 It is a schematic diagram for showing the positions of auxiliary rotating part 1, auxiliary rotating part 2 and auxiliary rotating part 3; Fig.10 It is a schematic diagram of the structure of the rejection device; Fig.11 It is a structural schematic diagram of the material handling device; Fig.12 It is a schematic diagram for illustrating the structure of the material transfer claw.
[0029] Markings in the accompanying drawings: a, end surface; b, inclined circumferential surface; c, vertical circumferential surface; d, first angle; e, second angle; 1. Workbench; 11. First placement table; 111. Loading position; 12. Detection position; 13. Second placement table; 131. Removal position; 2. Loading device; 21. First bracket; 22. Belt conveyor mechanism; 221. Stroke start position; 222. Stroke end position; 23. First stopper; 24. Second stopper; 25. Loading mechanism; 251. Second bracket; 252. Horizontal reciprocating cylinder; 253. Mounting plate; 254. Vertical reciprocating cylinder; 26. First stopper; 27 , second baffle; 3, detection device; 31, mounting frame; 311, detection member 2; 32, rotation mechanism; 321, connecting frame 3; 322, table panel; 3221, receiving slot 2; 323, mounting seat; 324, rotation assembly; 3241, roller; 3242, mounting slot; 3243, support seat; 3244, belt transmission assembly; 3245, receiving slot 1; 3246, bearing; 33, limiting mechanism; 331, reciprocating drive member 1; 332, connecting frame 3; 333, auxiliary rotating member 1; 334, auxiliary rotating part 2; 335, connecting frame 4; 336, reciprocating driving part 2; 337, connecting frame 5; 338, auxiliary rotating part 3; 34, detection mechanism; 341, connecting frame 1; 3411, slide rail; 3412, detection part 1; 34121, docking hole; 342, vertical driving part; 343, connecting frame 2; 3431, slider; 3432, detection part 3; 3433, horizontal driving part; 3434, detection part 4; 3435, connecting hole; 35, lifting cylinder; 3 51. Guide column; 352. Guide hole; 4. Removal device; 41. Collection box; 42. Dropping port; 43. Shelf plate; 44. Feed cylinder; 45. Closing plate; 5. Material handling device; 51. Fixed frame one; 52. Horizontal reciprocating drive member one; 53. Fixed frame two; 54. Horizontal reciprocating drive member two; 55. Fixed frame three; 56. Material handling member; 561. Plate body; 5611. Mounting hole two; 562. Material moving claw; 5621. Arc surface; 5622. Mounting hole one; 563. Accommodating space. DETAILED DESCRIPTION
[0030] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0031] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] The embodiment of the present application discloses a bearing ring eddy current testing machine, which is used to improve the testing efficiency of two end faces, an inclined circumferential surface and a vertical circumferential surface of the ring.
[0033] Reference Figure 2 A bearing ring eddy current testing machine includes a workbench 1, on which a loading device 2, a testing device 3 and a rejecting device 4 are arranged from left to right, and a moving device 5 for circulating the ring is also arranged on the workbench 1. A first placing table 11 is arranged between the loading device 2 and the testing device 3 on the workbench 1, a loading position 111 is formed on the first placing table 11, a testing position 12 is formed on the testing device 3, a second placing table 13 is arranged on one side of the rejecting device 4 on the workbench 1, and a rejecting position 131 is formed on the second placing table 13.
[0034] First, the loading device 2 transports the rings transferred from the previous process to the loading position 111 one by one, then, the material handling device 5 moves the rings located at the loading position 111 to the detection position 12 one by one, the detection device 3 detects the four sides of the rings, and then the material handling device 5 moves the rings located at the detection position 12 to the rejection position 131 one by one, and the rejection device 4 rejects the unqualified rings located at the rejection position 131. If the ring is qualified, the rejection device 4 does not work, and finally, the material handling device 5 moves the qualified rings located at the rejection position 131 for unloading.
[0035] Reference Figure 2 and Figure 3 The feeding device 2 includes a first bracket 21 connected to the workbench 1, and a belt conveyor mechanism 22 is provided on the first bracket 21. The belt conveyor mechanism 22 is a prior art and is not described here. The belt conveyor mechanism 22 is provided with a first stopper 23 and a second stopper 24. The belt conveyor mechanism 22 is located on the left side of the first stopper 23 to form a stroke start position 221, and the belt conveyor mechanism 22 is located on the right side of the second stopper 24 to form a stroke end position 222; the feeding device 2 also includes a feeding mechanism 25 provided on the workbench 1, and the feeding mechanism 25 is used to move the ring located at the stroke end position 222 to the to-be-loaded position 111.
[0036] The rings of the previous process can flow to the stroke start position 221 , and the belt conveyor mechanism 22 can transport the rings located at the stroke start position 221 to the stroke end position 222 .
[0037] Reference Figure 3 In order to prevent the ring from falling during the conveying process, the belt conveyor mechanism 22 is provided with a first baffle 26 and a second baffle 27. The first baffle 26 and the second baffle 27 are both arranged along the conveying direction and a space is left between the first baffle 26 and the second baffle 27 for the ring to pass through.
[0038] Reference Figure 3The feeding mechanism 25 includes a second bracket 251 arranged on the workbench 1, a horizontal reciprocating cylinder 252 is arranged on the second bracket 251, a mounting plate 253 is arranged on the horizontal reciprocating cylinder 252, a vertical reciprocating cylinder 254 is arranged on the mounting plate 253, and a material moving rod is arranged on the vertical reciprocating cylinder 254.
[0039] The material moving rod can be moved into the ring by driving the vertical reciprocating cylinder 254 , and the ring can be moved to the position 111 to be loaded by driving the horizontal reciprocating cylinder 252 and the vertical reciprocating cylinder 254 .
[0040] Reference Figure 4 The detection device 3 includes a mounting frame 31, which is arranged on the workbench 1; a turning mechanism 32, a limiting mechanism 33 and a detection mechanism 34 are provided on the mounting frame 31, the turning mechanism 32 can rotate the ring located at the detection position 12, the limiting mechanism 33 can limit the ring to the detection position 12, and the detection mechanism 34 can detect the four surfaces of the ring with the assistance of the turning mechanism 32.
[0041] After the ferrule reaches the detection position 12, the ferrule is limited by the limiting mechanism 33, and then the detection mechanism 34 is driven with the assistance of the jump mechanism to perform all-round detection on the four surfaces of the ferrule.
[0042] Reference Figure 5 The detection mechanism 34 includes a connecting frame 341 connected to the mounting frame 31, and the connecting frame 341 is provided with a vertical driving member 342, and the vertical driving member 342 is preferably a ball screw transmission member. The ball screw transmission member is a prior art and is not described here; a connecting frame 2 343 is connected to the output shaft of the vertical driving member 342, and a slider 3431 is also provided on the connecting frame 2 343, and a slide rail 3411 is provided on the connecting frame 1 341, and the slide rail 3411 is vertically arranged. The slider 3431 is slidably connected to the slide rail 3411, and the vertical driving member 342 can drive the connecting frame 2 343 to move up and down.
[0043] Reference Figure 5 The connecting frame 343 is provided with a detection piece 3412 for detecting the upper end surface of the ring; the mounting frame 31 is also provided with a detection piece 311 for detecting the lower end surface of the ring, the detection piece 3412 is located above the ring, and the detection piece 311 is located below the ring.
[0044] Reference Figure 5 and Figure 6A detection member three 3432 and a transverse driving member 3433 are provided on the connecting frame two 343. The transverse driving member 3433 is a ball screw transmission member. A detection member four 3434 is connected to the transverse driving member 3433. The transverse driving member 3433 can drive the detection member four 3434 to move transversely. The detection member three 3432 can detect the vertical circular surface. The detection member four 3434 can tilt and move with the assistance of the transverse driving member 3433 and the vertical driving member 342, so as to facilitate the detection of the inclined circular surface. The tilted detection member four 3434 can ensure that the distance between the detection end of the detection member four 3434 and the inclined circular surface remains unchanged, thereby ensuring a better detection effect.
[0045] Detection piece one 3412, detection piece two 311, detection piece three 3432 and detection piece four 3434 are all eddy current crack detection probes, and the specific structure and detection method of the eddy current crack detection probes are all existing technologies.
[0046] Reference Figure 5 and Figure 6 In order to ensure that the ferrules of different sizes can be easily tested, the detection piece 1 3412, the detection piece 2 311, the detection piece 3 3432 and the detection piece 4 3434 can all be disassembled to change their installation positions so as to be able to adapt to the testing of ferrules of different sizes. The detachable structures of the above-mentioned detection piece 1 3412, the detection piece 2 311, the detection piece 3 3432 and the detection piece 4 3434 are similar. Take the detachable structure of the detection piece 1 3412 as an example: the connection frame 2 343 is provided with a plurality of connecting holes 3435 distributed horizontally and vertically, and the detection piece 1 3412 is provided with a docking hole 34121, and the docking hole 34121 and the connecting hole 3435 are connected together with screws.
[0047] It should be noted that: the ferrule includes an inner ring and an outer ring. Usually, the inner ring and the outer ring are not only different in size, but also have certain differences in structure. Typically, the outer circumference of the inner ring of the wheel hub bearing is usually an inclined surface, and the inner circumference of the inner ring is a cylindrical surface, while the inner circumference of the outer ring of the wheel hub bearing is a cylindrical surface, and the outer circumference of the outer ring is an inclined surface. Therefore, in order to facilitate the detection of the outer ring and the inner ring, it is necessary to disassemble and re-position the detection part 3432 and the detection part 4 3434 and install them.
[0048] Reference Figure 5 and Figure 7 The turning mechanism 32 includes a connecting frame 321 arranged on the mounting frame 31, a table panel 322 is connected to the connecting frame 321, and the detection position 12 is formed at the upper end of the table panel 322; a mounting seat 323 is provided on the connecting frame 321, and the mounting seat 323 is connected to two symmetrically arranged turning components 324, and the turning components 324 can drive the ring in the detection position 12 to rotate.
[0049] Reference Figure 7 Specifically, take one of the rotation components 324 as an example: the rotation component 324 includes a roller 3241, a mounting groove 3242 is opened at the upper end of the table panel 322, the roller 3241 is located in the mounting groove 3242, the mounting seat 323 extends into the mounting groove 3242 and is rotatably connected to the roller 3241, the top of the roller 3241 is higher than the upper end of the table panel 322, and the installation direction of the roller 3241 is set outward from the center of the table panel 322; a supporting seat 3243 is provided on the connecting frame three 332321, the roller 3241 is rotatably connected to the supporting seat 3243, and the end of the roller 3241 away from the mounting seat 323 is connected to a belt transmission component 3244, the belt transmission component 3244 can drive the roller 3241 to rotate, and the specific structure of the belt transmission component 3244 is the existing technology, so it will not be repeated here.
[0050] Reference Figure 7 In order to facilitate the rolling of the ring, a receiving groove 3245 is also opened at the upper end of the table panel 322. A mounting column is arranged in the receiving groove 3245. The mounting column is connected to the mounting seat 323. A plurality of bearings 3246 are arranged on the mounting column. The bearings 3246 are higher than the upper end of the table panel 322. The bearings 3246 are used to assist the rotation of the ring.
[0051] Reference Figure 5 and Figure 7 In order to ensure the detection of the second detection member 311 , a second receiving groove 3221 is formed at the upper end of the table panel 322 and runs through the upper and lower ends. The detection end of the second detection member 311 extends into the second receiving groove 3221 .
[0052] Reference Figure 4 and Figure 7 In order to ensure the smooth progress of the detection, a lifting cylinder 35 is provided on the mounting frame 31, a vertically arranged guide column 351 is provided at the lower end of the table panel 322, a guide hole 352 is opened on the connecting frame 321, and the guide column 351 is slidably connected to the guide hole 352; the output shaft of the lifting cylinder 35 is connected to the table panel 322 through the guide column 351, so the lifting cylinder 35 can drive the guide column 351 to rise and fall, thereby driving the table panel 322 to rise and fall.
[0053] Reference Figure 8The limiting mechanism 33 includes a reciprocating driving member 331 arranged on the mounting frame 31, the reciprocating driving member 331 is preferably a cylinder, the reciprocating driving member 331 is connected to a connecting frame 332, and the connecting frame 332 is provided with an auxiliary rotating member 333 and an auxiliary rotating member 334; the detection mechanism 34 is also connected to a connecting frame 4 335, the connecting frame 4 335 is connected to a reciprocating driving member 2 336, the reciprocating driving member 2 336 is preferably a cylinder, the reciprocating driving member 2 336 is connected to a connecting frame 5 337, and the connecting frame 5 337 is provided with an auxiliary rotating member 338, the auxiliary rotating member 1 333, the auxiliary rotating member 2 334 and the auxiliary rotating member 3 338 are arranged around the ring in the detection position 12 at intervals, combined with Fig. 9 , with the center of the detection position 12 as the center of the circle, a first angle d is formed between the auxiliary rotating part 1 333 and the auxiliary rotating part 3 338, and a second angle e is formed between the auxiliary rotating part 3 338 and the auxiliary rotating part 2 334. The first angle d and the second angle e are both greater than 90°. The auxiliary rotating part 1 333, the auxiliary rotating part 2 334 and the auxiliary rotating part 3 338 can all be rotated against the limiting ring and the auxiliary ring. In this embodiment, the auxiliary rotating part 1 333, the auxiliary rotating part 2 334 and the auxiliary rotating part 3 338 are preferably cam followers.
[0054] When the ferrule is located in the detection position 12, the reciprocating driving member 1 331 drives the connecting frame 3 332 321 to move so that the auxiliary rotating member 1 333 and the auxiliary rotating member 2 334 are pressed against the ferrule, and the reciprocating driving member 2 336 drives the connecting frame 5 337 to move so that the auxiliary rotating member 3 338 is also pressed against the ferrule at the same time. At this time, the ferrule is pressed and positioned by three points. After that, the roller 3241 is driven to rotate by the belt transmission component 3244 to drive the ferrule to rotate to cooperate with the detection.
[0055] Reference Fig.10 The rejecting device 4 includes a collecting box 41, which is arranged on the second placing table 13. The second placing table 13 is provided with a material dropping opening 42. The collecting box 41 opens upward and is located below the material dropping opening 42. The workbench 1 is also provided with a frame plate 43, and the frame plate 43 is provided with a driving cylinder 44, and the driving cylinder 44 is connected with a closing plate 45.
[0056] Under normal conditions, the closing plate 45 closes the blanking opening 42 ; when the ferrule is found to be unqualified after detection, after the ferrule reaches the ejection position 131 , the air cylinder 44 drives the closing plate 45 to move so that the ferrule falls into the collection box 41 .
[0057] Reference Fig.11The material handling device 5 includes a fixed frame 51 arranged on the workbench 1, a transverse reciprocating driving member 52 is arranged on the fixed frame 51, a fixed frame 2 53 is connected to the transverse reciprocating driving member 1 52, a transverse reciprocating driving member 2 54 is arranged on the fixed frame 2 53, the transverse reciprocating driving member 1 52 and the transverse reciprocating driving member 2 54 are both cylinders, the output end movement direction of the transverse reciprocating driving member 1 52 is perpendicular to the output end movement direction of the transverse reciprocating driving member 2 54, a fixed frame 3 55 is arranged on the transverse reciprocating driving member 2 54, the transverse reciprocating driving member 1 52 can drive the fixed frame 3 55 to move left and right, and the transverse reciprocating driving member 2 54 can drive the fixed frame 3 55 to move forward and backward; a plurality of material handling members 56 are arranged on the fixed frame 3 55 and are evenly spaced laterally. In this embodiment, the number of the material handling members 56 is 3.
[0058] Reference Fig.11 Specifically, the material moving member 56 includes a plate body 561 connected to the fixing frame 55, and two oppositely arranged material moving claws 562 are connected to the plate body 561, and a receiving space 563 for receiving the ring is formed between the two material moving claws 562; the material moving claw 562 includes an arc surface 5621 near the end of the receiving space 563, and the arc surface 5621 is configured to be able to cooperate with the outer circumferential surface of the ring.
[0059] By driving the transverse reciprocating driving member 1 52 and the transverse reciprocating driving member 2 54, the two material moving claws 562 can be driven to move, thereby moving the ring laterally.
[0060] Reference Fig.12 In order to be able to carry ferrules of different sizes, the material moving claw 562 is provided with a mounting hole 1 5622, and the plate body 561 is provided with a plurality of mounting holes 2 5611 distributed horizontally and vertically, and the mounting holes 1 5622 and the mounting holes 2 5611 are connected together with screws. The position of the material moving claw 562 can be disassembled and changed to meet different ferrule moving requirements.
[0061] In this embodiment, in order to ensure that the ferrule can stably flow into the next process, the rightmost material transfer claw 562 is lengthened.
[0062] In the present application, a proximity switch is installed at each position where the ferrule needs to stay to ensure the accuracy of the ferrule movement.
[0063] The implementation principle of a bearing ring eddy current testing machine in the embodiment of the present application is: The rings from the previous process will flow to the stroke start position 221, and the belt conveyor mechanism 22 will convey the rings at the stroke start position 221 to the stroke end position 222; Drive the horizontal reciprocating cylinder 252 and the vertical reciprocating cylinder 254 to move the ferrule at the stroke starting position 221 to the waiting loading position 111; Drive the transverse reciprocating driving member 1 52 and the transverse reciprocating driving member 2 54 to drive the two material moving claws 562 to move so as to move the ferrule from the to-be-loaded position 111 to the detection position 12; The reciprocating driving member 1 331 drives the connecting frame 3 332 321 to move so that the auxiliary rotating member 1 333 and the auxiliary rotating member 2 334 abut against the ferrule. The reciprocating driving member 2 336 drives the connecting frame 5 337 to move so that the auxiliary rotating member 3 338 also abuts against the ferrule. The driving belt transmission assembly 3244 drives the roller 3241 to rotate and drives the ferrule to rotate. The ferrule is inspected using the inspection piece 1 3412 , the inspection piece 2 311 , the inspection piece 3 3432 , and the inspection piece 4 3434 ; Drive the transverse reciprocating driving member 1 52 and the transverse reciprocating driving member 2 54 to drive the two material moving claws 562 to move so as to move the ferrule from the detection position 12 to the material removing position 131; When the ferrule is found to be unqualified after detection, the feeding cylinder 44 drives the closing plate 45 to move so that the ferrule located at the material removal position 131 falls into the collection box 41; when the ferrule is found to be qualified after detection, the feeding cylinder 44 does not work; The transverse reciprocating driving member 1 52 and the transverse reciprocating driving member 2 54 are driven to move the two material moving claws 562 so as to move the ring from the material removing position 131 to unload the material.
[0064] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A bearing ring eddy current testing machine, characterized in that: The invention comprises a workbench (1), wherein the workbench (1) is provided with a loading device (2), a detection device (3), a rejection device (4) and a material moving device (5); a first placement table (11) is provided on the workbench (1) between the loading device (2) and the detection device (3); a position for loading (111) is formed on the first placement table (11); a detection position (12) is formed on the detection device (3); a second placement table (13) is provided on one side of the rejection device (4) on the workbench (1); a The material removal position (131) is configured; the loading device (2) is configured to transport the rings one by one to the loading position (111); the detection device (3) is configured to detect the four sides of the ring; the rejection device (4) is configured to reject the ring located at the material removal position (131); the material handling device (5) is configured to move the ring from the loading position (111) to the detection position (12), move the ring from the detection position (12) to the material removal position (131), and move the ring at the material removal position (131) for unloading.
2. The bearing ring eddy current testing machine according to claim 1, characterized in that: The detection device (3) comprises a mounting frame (31), wherein the mounting frame (31) is arranged on a workbench (1); a turning mechanism (32), a limiting mechanism (33) and a detection mechanism (34) are arranged on the mounting frame (31); the turning mechanism (32) is configured to be able to rotate a ring located at a detection position (12); the limiting mechanism (33) is configured to be able to limit the ring to the detection position (12); and the detection mechanism (34) is configured to be able to detect four surfaces of the ring with the assistance of the turning mechanism (32).
3. The bearing ring eddy current testing machine according to claim 2, characterized in that: The detection mechanism (34) comprises a connecting frame 1 (341) connected to the mounting frame (31), a vertical driving member (342) being provided on the connecting frame 1 (341), a connecting frame 2 (343) being connected to the output shaft of the vertical driving member (342), a detecting member 1 (3412) being provided on the connecting frame 2 (343) for detecting one end face of the ferrule; the mounting frame (31) is also provided with a detecting member 2 (311) for detecting the other end face of the ferrule; The connecting frame 2 (343) is provided with a detection member 3 (3432) and a transverse driving member (3433), and the transverse driving member (3433) is connected with a detection member 4 (3434), the detection member 3 (3432) is configured to be able to detect a vertical circular surface, and the detection member 4 (3434) is configured to be able to detect an inclined circular surface with the assistance of the transverse driving member (3433) and the vertical driving member (342).
4. The bearing ring eddy current testing machine according to claim 3, characterized in that: The second connecting frame (343) is provided with a plurality of connecting holes (3435) distributed in transverse and longitudinal directions, the first detecting member (3412) is provided with a docking hole (34121), and the docking hole (34121) and the connecting hole (3435) are connected together with a screw; the second detecting member (311), the third detecting member (3432) and the fourth detecting member (3434) are all configured to be disassembled to change the installation position.
5. The bearing ring eddy current testing machine according to claim 2, characterized in that: The turning mechanism (32) comprises a connecting frame three (321) arranged on the mounting frame (31), the connecting frame three (321) being connected to a table panel (322), and the detection position (12) being formed at the upper end of the table panel (322); a mounting seat (323) is provided on the connecting frame three (321), the mounting seat (323) being connected to a turning assembly (324), and the turning assembly (324) is configured to be able to drive the ring in the detection position (12) to rotate.
6. The bearing ring eddy current testing machine according to claim 5, characterized in that: The rotation assembly (324) comprises a roller (3241), a mounting groove (3242) is formed at the upper end of the table panel (322), the roller (3241) is located in the mounting groove (3242), the mounting seat (323) extends into the mounting groove (3242) and is rotatably connected to the roller (3241), and the top end of the roller (3241) is higher than the upper end of the table panel (322); a supporting seat (3243) is provided on the connecting frame (321), the roller (3241) is rotatably connected to the supporting seat (3243), and the end of the roller (3241) away from the mounting seat (323) is connected to a belt transmission assembly (3244).
7. The bearing ring eddy current testing machine according to claim 2, characterized in that: The limiting mechanism (33) comprises a reciprocating driving member 1 (331) arranged on the mounting frame (31), the reciprocating driving member 1 (331) is connected to a connecting frame 3 (321), and an auxiliary rotating member 1 (333) and an auxiliary rotating member 2 (334) are rotated on the connecting frame 3 (321); the detection mechanism (34) is also connected to a connecting frame 4 (335), and the connecting frame 4 (335) is connected to a reciprocating driving member 2 (336). The reciprocating driving member 2 (336) is connected to a connecting frame 5 (337), and an auxiliary rotating member 3 (338) is rotatably mounted on the connecting frame 5 (337). The auxiliary rotating member 1 (333), the auxiliary rotating member 2 (334) and the auxiliary rotating member 3 (338) are arranged at intervals around the ring in the detection position (12), and the auxiliary rotating member 1 (333), the auxiliary rotating member 2 (334) and the auxiliary rotating member 3 (338) are configured to be able to abut against the ring to limit the ring.
8. The bearing ring eddy current testing machine according to claim 1, characterized in that: The material handling device (5) comprises a fixed frame 1 (51) arranged on the workbench (1), the fixed frame 1 (51) is provided with a transverse reciprocating driving member 1 (52), the transverse reciprocating driving member 1 (52) is connected to a fixed frame 2 (53), the fixed frame 2 (53) is provided with a transverse reciprocating driving member 2 (54), the transverse reciprocating driving member 2 (54) is provided with a fixed frame 3 (55); the fixed frame 3 (55) is provided with a plurality of material handling members (56) distributed at equal intervals.
9. The bearing ring eddy current testing machine according to claim 8, characterized in that: The material moving member (56) includes a plate body (561) connected to a fixing frame (55), and two oppositely arranged material moving claws (562) are connected to the plate body (561), and a receiving space (563) for receiving a ferrule is formed between the two material moving claws (562); the material moving claws (562) include an arc surface (5621) near the end of the receiving space (563), and the arc surface (5621) is configured to be able to cooperate with the outer circumferential surface of the ferrule.
10. The bearing ring eddy current testing machine according to claim 9, characterized in that: The material moving claw (562) is provided with a first mounting hole (5622), and the plate body (561) is provided with a plurality of second mounting holes (5611) distributed horizontally and vertically, and the first mounting hole (5622) and the second mounting hole (5611) are connected together by screws.
