Pickling process control system and method based on accurate control

By obtaining environmental data of the pickling process and three-dimensional images of the device, and using the evaluation model to calculate the pickling time, the problem of inaccurate oxidation effect evaluation in the prior art is solved, and the safety and efficiency of pickling are improved.

CN119126619APending Publication Date: 2024-12-13JIANGSU GUOQIANG SAFETY NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411112943.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The prior art cannot obtain the oxidation characteristic information of each part of the device, resulting in inaccurate evaluation of oxidation effect and the inability to comprehensively evaluate the pickling time, which reduces the safety, quality and efficiency of pickling.

Method used

By obtaining environmental data of the pickling process and three-dimensional images of the device, the data analysis is performed using the oxidation effect evaluation model and the environmental impact evaluation model to calculate the pickling time, and the control module performs precise control of the pickling process based on the analysis results.

Benefits of technology

Accurate evaluation of the device oxidation effect and accurate prediction of the pickling time are achieved, and the safety, quality and efficiency of pickling are improved.

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Abstract

The invention discloses a pickling process control system and method based on accurate control, and belongs to the field of pickling process control. Environmental data of a pickling process is acquired and imported into an environmental influence effect evaluation model for environmental influence effect evaluation; an oxidation effect evaluation result and an environmental influence evaluation result are obtained and imported into a pickling time analysis model for pickling time analysis, a control module controls the pickling process according to the pickling time obtained through analysis, oxidation feature information of all parts of the device is obtained, and the oxidation effect of the device is accurately evaluated. And the pickling time is accurately estimated by integrating the oxidation effect evaluation information and the environmental influence effect evaluation information in the pickling process, so that the pickling safety, the pickling quality and the pickling efficiency are improved.
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Description

Technical Field

[0001] The invention belongs to the field of pickling process control, in particular to a pickling process control system and method based on precise control. Background Art

[0002] Pickling is a chemical cleaning process commonly used to remove oxides, rust, oil and other contaminants from metal surfaces by using acidic chemicals to dissolve or remove impurities from the metal surface. The following are the basic steps of the pickling process:

[0003] 1. Surface preparation: Before pickling, the metal surface usually needs to be pre-treated, including the removal of oil, grease, dust and dirt. This may include physical cleaning (such as sandblasting, grinding) or chemical cleaning (such as using alkaline cleaners);

[0004] 2. Choose pickling solution: Choose the appropriate pickling solution according to the type of metal and the desired pickling effect. Commonly used pickling solutions include sulfuric acid, hydrochloric acid, phosphoric acid or special pickling agents;

[0005] 3. Pickling: Place the pre-treated metal parts into the pickling tank so that the metal surface is in contact with the pickling solution. The pickling time, temperature and concentration need to be adjusted according to the type of metal and the properties of the pickling solution to ensure the pickling effect;

[0006] 4. Cleaning: After pickling, acid and reaction products will remain on the metal surface, which needs to be cleaned with clean water or a special cleaning agent to remove these residues;

[0007] Safety and environmental protection are very important during the pickling process, as the pickling solution used may be harmful to the human body and the environment. Therefore, operators should wear appropriate personal protective equipment, such as protective clothing, gloves, goggles, etc., and take measures to control the treatment of acid mist and waste liquid to comply with environmental regulations;

[0008] However, the prior art has a series of problems in the process of pickling process control. For example, the prior art cannot obtain the oxidation characteristic information of each part of the device to accurately evaluate the oxidation effect of the device, and then cannot accurately estimate the pickling time by combining the oxidation effect evaluation information and the environmental impact effect evaluation information during the pickling process, resulting in reduced pickling safety, pickling quality and pickling efficiency. Most of the prior art has the above problems;

[0009] In order to solve these problems, the present application designs a pickling process control system and method based on precise control. Summary of the invention

[0010] In view of the deficiencies in the prior art, the present invention proposes a pickling process control system and method based on precise control. The present invention obtains environmental data of the pickling process, obtains a three-dimensional image of a device that needs pickling, and obtains a three-dimensional image of the device when it is initially used. The three-dimensional image of the device that needs pickling and the three-dimensional image of the device when it is initially used are substituted into an oxidation effect evaluation model for oxidation effect evaluation, the environmental data of the pickling process are obtained and imported into the environmental impact effect evaluation model for environmental impact effect evaluation, the oxidation effect evaluation result and the environmental impact evaluation result are obtained and imported into a pickling time analysis model for pickling time analysis, the control module controls the pickling process according to the pickling time obtained by analysis, obtains oxidation characteristic information of various parts of the device to accurately evaluate the oxidation effect of the device, and then comprehensively integrates the oxidation effect evaluation information and the environmental impact effect evaluation information during the pickling process to accurately estimate the pickling time, thereby improving the safety, pickling quality and pickling efficiency of the pickling.

[0011] To achieve the above object, the present invention provides the following technical solution: a pickling process control method based on precise control, which comprises the following specific steps:

[0012] Acquire environmental data of the pickling process, acquire a three-dimensional image of the device that needs pickling, and acquire a three-dimensional image of the device when it is initially used;

[0013] Obtaining a three-dimensional image of the device that needs pickling and a three-dimensional image of the device when it is initially used, and substituting them into an oxidation effect evaluation model to evaluate the oxidation effect;

[0014] Obtain environmental data of the pickling process and import it into the environmental impact assessment model to conduct environmental impact assessment;

[0015] Obtain the oxidation effect assessment results and environmental impact assessment results and import them into the pickling time analysis model to perform pickling time analysis;

[0016] The control module controls the pickling process according to the pickling time obtained by analysis.

[0017] It should be further explained that the specific steps of obtaining the environmental data of the pickling process, obtaining the three-dimensional image of the device to be pickled, and obtaining the three-dimensional image of the device at the beginning of use are:

[0018] S11, obtaining ambient temperature data and ambient humidity data during the pickling process through a pickling environment collection terminal, and storing the data in a first storage component;

[0019] S12. Collect the component data of each component position of the device that needs pickling and the three-dimensional image of the device that needs pickling through the collection terminal, wherein the component data of each component position is the reaction rate of the oxide of the component at each component position with the standard pickling solution. At the same time, obtain the three-dimensional image of the device when it is initially used and store it in the second storage component. The classification of the component position here is: the device that needs pickling may be composed of different metals, for example, the outer shell is iron and the inner part is copper.

[0020] It should be specifically explained here that the acquisition of the three-dimensional image of the device that needs pickling and the three-dimensional image of the device at the beginning of use are substituted into the oxidation effect evaluation model to evaluate the oxidation effect, which includes the following specific steps:

[0021] S21, obtaining three-dimensional image data of each component position of the device that needs pickling, obtaining pixel value data and oxide layer thickness data of each pixel point on the surface of each component position of the device that needs pickling, substituting the pixel value data and oxide layer thickness data of each pixel point on the surface of each component position into the calculation formula of the oxidation effect evaluation value of the component position to calculate the oxidation effect evaluation value of the component position, wherein the calculation formula of the oxidation effect evaluation value of the i-th component position is: Wherein, ci is the average thickness of the oxide layer at the i-th component position, c is the average thickness of the device, mi is the number of surface pixels at the i-th component position, hij is the pixel value of the j-th pixel of the oxide layer at the i-th component position, hi jm is the pixel value of the position corresponding to the j-th pixel of the oxide layer at the i-th component position of the three-dimensional image of the device when it is initially used;

[0022] S22, obtaining the calculated oxidation effect evaluation values ​​of all composition positions, and simultaneously obtaining the reaction rate of the oxide of the component at each composition position with the standard pickling solution;

[0023] S23, introducing the obtained oxidation effect evaluation values ​​of all composition positions and the reaction rate of the oxide of the component at each composition position with the standard pickling solution into the overall oxidation effect evaluation coefficient calculation formula to calculate the overall oxidation effect evaluation coefficient, wherein the overall oxidation effect evaluation coefficient is: Wherein, N is the number of composition positions, v is the set standard reaction rate, vi is the reaction rate of the oxide of the component at the i-th composition position with the standard pickling solution, and exp() is the power of the natural constant e;

[0024] It should be further explained that the specific steps of obtaining the environmental data of the pickling process and importing it into the environmental impact assessment model for environmental impact assessment are as follows:

[0025] The ambient temperature data and ambient humidity data during the pickling process are obtained and imported into the environmental impact index calculation formula to calculate the environmental impact index, wherein the environmental impact index calculation formula is: Among them, M is the type of environmental data, a z is the proportion coefficient of the zth environmental data type, hzt is the zth environmental temperature data during the pickling process, and hz is the optimal response value of the zth environmental temperature data.

[0026] It should be further explained that the step of obtaining the oxidation effect evaluation result and the environmental impact evaluation result and importing them into the pickling time analysis model to perform pickling time analysis includes the following specific steps:

[0027] Obtain the calculated environmental impact index and overall oxidation effect evaluation coefficient, and substitute them into the pickling time calculation formula to calculate the pickling time, where the pickling time calculation formula is: Among them, Tm is the standard pickling time, km is the standard value of oxidation effect, and the calculated pickling time is transmitted to the control module.

[0028] A pickling process control system based on precise control is implemented based on the above-mentioned pickling process control method based on precise control, and specifically comprises a data acquisition module, an oxidation effect evaluation module, an environmental impact effect evaluation module, a pickling time analysis module, a pickling process control module and a general control module, wherein the data acquisition module acquires environmental data of the pickling process, and simultaneously acquires a three-dimensional image of a device that needs pickling, and simultaneously acquires a three-dimensional image of the device at the beginning of use, and the oxidation effect evaluation module is used to acquire the three-dimensional image of the device that needs pickling and the three-dimensional image of the device at the beginning of use, and substitute them into an oxidation effect evaluation model to perform oxidation effect evaluation.

[0029] It should be specifically explained here that the environmental impact assessment module is used to obtain the environmental data of the pickling process and import it into the environmental impact assessment model to perform environmental impact assessment; the pickling time analysis module is used to obtain the oxidation effect assessment results and the environmental impact assessment results and import them into the pickling time analysis model to perform pickling time analysis; the pickling process control module is used to control the pickling process according to the pickling time obtained by analysis.

[0030] It should be specifically explained here that the master control module is used to control the operation of the data acquisition module, the oxidation effect evaluation module, the environmental impact effect evaluation module, the pickling time analysis module and the pickling process control module.

[0031] An electronic device comprises: a processor and a memory, wherein the memory stores a computer program that can be called by the processor;

[0032] The processor executes the above-mentioned pickling process control method based on precise control by calling the computer program stored in the memory.

[0033] A computer-readable storage medium stores instructions. When the instructions are executed on a computer, the computer is enabled to execute the above-mentioned pickling process control method based on precise control.

[0034] The technical solution provided by the present application obtains environmental data of the pickling process, obtains a three-dimensional image of a device that needs pickling, and obtains a three-dimensional image of the device when it is initially used. The three-dimensional image of the device that needs pickling and the three-dimensional image of the device when it is initially used are obtained and substituted into an oxidation effect evaluation model for oxidation effect evaluation, the environmental data of the pickling process is obtained and imported into an environmental impact effect evaluation model for environmental impact effect evaluation, the oxidation effect evaluation result and the environmental impact evaluation result are obtained and imported into a pickling time analysis model for pickling time analysis, the control module controls the pickling process according to the pickling time obtained by analysis, obtains oxidation characteristic information of various parts of the device to accurately evaluate the oxidation effect of the device, and then accurately estimates the pickling time by combining the oxidation effect evaluation information and the environmental impact effect evaluation information during the pickling process, thereby improving the safety, pickling quality and pickling efficiency of the pickling.

[0035] Based on the detailed description of the specific embodiments of the present application in combination with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the overall process of a pickling process control method based on precise control of the present invention;

[0037] Figure 2 It is a schematic flow chart of an oxidation effect evaluation model in a pickling process control method based on precise control of the present invention;

[0038] Figure 3 This is a schematic diagram of the overall framework of a pickling process control system based on precise control of the present invention;

[0039] Figure 4 The figure is a schematic diagram of an electronic device according to the present invention. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0041] Example 1

[0042] The technical problem solved by this embodiment is that the prior art cannot obtain the oxidation characteristic information of each part of the device to accurately evaluate the oxidation effect of the device, and thus cannot accurately estimate the pickling time by combining the oxidation effect evaluation information and the environmental impact effect evaluation information during the pickling process, resulting in reduced pickling safety, pickling quality and pickling efficiency;

[0043] In order to solve the above technical problems, the present invention provides a preferred embodiment: Figure 1 and Figure 2 As shown, a pickling process control method based on precise control includes the following specific steps:

[0044] A pickling process control method based on precise control comprises the following specific steps:

[0045] Acquire environmental data of the pickling process, acquire a three-dimensional image of the device that needs pickling, and acquire a three-dimensional image of the device when it is initially used;

[0046] In this embodiment, the specific steps of obtaining environmental data of the pickling process, obtaining a three-dimensional image of the device that needs pickling, and obtaining a three-dimensional image of the device when it is initially used are:

[0047] S11, obtaining ambient temperature data and ambient humidity data during the pickling process through a pickling environment collection terminal, and storing the data in a first storage component;

[0048] S12. Collect the component data of each component position of the device that needs pickling and the three-dimensional image of the device that needs pickling through the collection terminal, wherein the component data of each component position is the reaction rate of the oxide of the component at each component position with the standard pickling solution. At the same time, obtain the three-dimensional image of the device when it is initially used and store it in the second storage component. The classification of the component position here is: the device that needs pickling may be composed of different metals, for example, the outer shell is iron and the inner part is copper.

[0049] Collecting the component data and 3D images of each component position of the device to be pickled by the acquisition terminal can provide important information for the pickling process to optimize the pickling parameters and ensure the pickling quality; the following are the specific steps to use this data:

[0050] S121. Device composition analysis: Use the composition analysis equipment (such as energy spectrometer, X-ray fluorescence spectrometer, etc.) in the acquisition terminal to obtain the composition data of each component position of the device; the composition data obtained by analysis should include the information of the main components and their oxides at each component position;

[0051] S122. Reaction rate evaluation: Based on the component data of each component position, the reaction rate of the oxides of these components with the standard pickling solution is evaluated. The reaction rate evaluation helps to determine the pickling time and conditions required for different component positions.

[0052] S123. Three-dimensional image acquisition: Use equipment such as a 3D scanner or laser scanner to obtain a three-dimensional image of the device to be pickled; ensure that the resolution and accuracy of the three-dimensional image are high enough to facilitate subsequent analysis.

[0053] S124. A three-dimensional image of the device at the start of use: obtaining a three-dimensional image of the device at the start of use;

[0054] S125. Data analysis and preprocessing: preprocess the acquired 3D images, such as denoising, filtering, surface reconstruction, etc., to facilitate subsequent analysis; process component data, such as normalization and standardization, to improve data availability and accuracy;

[0055] Obtaining a three-dimensional image of the device that needs pickling and a three-dimensional image of the device when it is initially used, and substituting them into an oxidation effect evaluation model to evaluate the oxidation effect;

[0056] In this embodiment, obtaining a three-dimensional image of a device that needs pickling and a three-dimensional image of the device at the beginning of use and substituting them into an oxidation effect evaluation model to evaluate the oxidation effect includes the following specific steps:

[0057] S21, obtaining three-dimensional image data of each component position of the device that needs pickling, obtaining pixel value data and oxide layer thickness data of each pixel point on the surface of each component position of the device that needs pickling, substituting the pixel value data and oxide layer thickness data of each pixel point on the surface of each component position into the calculation formula of the oxidation effect evaluation value of the component position to calculate the oxidation effect evaluation value of the component position, wherein the calculation formula of the oxidation effect evaluation value of the i-th component position is: Wherein, ci is the average thickness of the oxide layer at the i-th component position, c is the average thickness of the device, mi is the number of surface pixels at the i-th component position, hij is the pixel value of the j-th pixel of the oxide layer at the i-th component position, hi jm is the pixel value of the position corresponding to the j-th pixel of the oxide layer at the i-th component position of the three-dimensional image of the device when it is initially used;

[0058] S22, obtaining the calculated oxidation effect evaluation values ​​of all composition positions, and simultaneously obtaining the reaction rate of the oxide of the component at each composition position with the standard pickling solution;

[0059] S23, introducing the obtained oxidation effect evaluation values ​​of all composition positions and the reaction rate of the oxide of the component at each composition position with the standard pickling solution into the overall oxidation effect evaluation coefficient calculation formula to calculate the overall oxidation effect evaluation coefficient, wherein the overall oxidation effect evaluation coefficient is: Wherein, N is the number of composition positions, v is the set standard reaction rate, vi is the reaction rate of the oxide of the component at the i-th composition position with the standard pickling solution, and exp() is the power of the natural constant e.

[0060] Obtain environmental data of the pickling process and import it into the environmental impact assessment model to conduct environmental impact assessment;

[0061] In this embodiment, the specific steps of obtaining environmental data of the pickling process and importing it into the environmental impact effect assessment model for environmental impact effect assessment are as follows:

[0062] The ambient temperature data and ambient humidity data during the pickling process are obtained and imported into the environmental impact index calculation formula to calculate the environmental impact index, wherein the environmental impact index calculation formula is: Among them, M is the type of environmental data, a z is the proportion coefficient of the zth environmental data type, hzt is the zth environmental temperature data during the pickling process, and hz is the optimal response value of the zth environmental temperature data.

[0063] Obtain the oxidation effect assessment results and environmental impact assessment results and import them into the pickling time analysis model to perform pickling time analysis;

[0064] In this embodiment, obtaining the oxidation effect evaluation result and the environmental impact evaluation result and importing them into the pickling time analysis model to perform pickling time analysis includes the following specific steps:

[0065] Obtain the calculated environmental impact index and overall oxidation effect evaluation coefficient, and substitute them into the pickling time calculation formula to calculate the pickling time, where the pickling time calculation formula is: Among them, Tm is the standard pickling time, km is the standard value of oxidation effect, and the calculated pickling time is transmitted to the control module.

[0066] The control module controls the pickling process according to the pickling time obtained by analysis;

[0067] The specific steps for the control module to control the pickling process according to the pickling time obtained by analysis may include the following stages:

[0068] S51. Based on the analysis results, the control module determines the start and end time of pickling, ensuring that the pickling time is long enough to remove oxides and contaminants, but also avoiding excessive pickling to prevent corrosion of metal parts;

[0069] S52, starting the pickling process, controlling the flow, temperature and concentration of the pickling solution according to preset pickling parameters, and monitoring and adjusting the pickling process in real time through an automated control system to ensure that the pickling process is carried out according to the preset parameters;

[0070] S53. Monitor the possible dangers during the pickling process, such as acid mist leakage, fire, explosion, etc., and take corresponding emergency measures; ensure the safety of operators and provide necessary safety training and protective equipment;

[0071] S54. After pickling, subsequent treatments such as cleaning, neutralization and drying are carried out as needed; finally, the metal parts are quality inspected to ensure that they meet the predetermined quality standards;

[0072] Through the above steps, the control module can accurately control the pickling process to ensure the effect and efficiency of the surface treatment of metal parts while protecting the safety of operators and the environment.

[0073] It should be noted here that the method for obtaining the proportion coefficient of the zth environmental data type, the standard value of the oxidation effect, and the set standard reaction speed is as follows: 5000 sets of environmental data of the pickling process are obtained, and at the same time, a three-dimensional image of the device that needs pickling is obtained, and at the same time, a three-dimensional image of the device at the time of initial use and pickling time data are obtained, and at the same time, the pickling quality data after pickling is obtained, and the environmental data of the pickling process, the three-dimensional image of the device that needs pickling, and the three-dimensional image of the device at the time of initial use are substituted into the pickling time calculation formula to calculate the pickling time, and the pickling quality data is sorted, and the sorting results and the pickling time results are obtained and imported into the fitting software, and the proportion coefficient of the zth environmental data type that meets the highest pickling quality, the standard value of the oxidation effect, and the set standard reaction speed are output;

[0074] The advantages of the implementation method of this embodiment over the prior art are as follows: by acquiring environmental data of the pickling process, a three-dimensional image of the device that needs pickling is acquired, and a three-dimensional image of the device when it is initially used is acquired, the three-dimensional image of the device that needs pickling and the three-dimensional image of the device when it is initially used are acquired and substituted into an oxidation effect evaluation model for oxidation effect evaluation, environmental data of the pickling process is acquired and imported into an environmental impact effect evaluation model for environmental impact effect evaluation, oxidation effect evaluation results and environmental impact evaluation results are acquired and imported into a pickling time analysis model for pickling time analysis, the control module controls the pickling process according to the pickling time obtained by the analysis, the oxidation characteristic information of each part of the device is acquired to accurately evaluate the oxidation effect of the device, and then the pickling time is accurately estimated by combining the oxidation effect evaluation information and the environmental impact effect evaluation information during the pickling process, thereby improving the safety, pickling quality and pickling efficiency of the pickling.

[0075] Example 2

[0076] like Figure 3 As shown, a pickling process control system based on precise control is implemented based on the above-mentioned pickling process control method based on precise control, and specifically includes a data acquisition module, an oxidation effect evaluation module, an environmental impact effect evaluation module, a pickling time analysis module, a pickling process control module and a general control module, wherein the data acquisition module acquires environmental data of the pickling process, and simultaneously acquires a three-dimensional image of the device that needs pickling, and simultaneously acquires a three-dimensional image of the device when it is initially used, the oxidation effect evaluation module is used to acquire the three-dimensional image of the device that needs pickling and the three-dimensional image of the device when it is initially used, and substitute them into the oxidation effect evaluation model for oxidation effect evaluation; the environmental impact effect evaluation module is used to acquire environmental data of the pickling process and import them into the environmental impact effect evaluation model for environmental impact effect evaluation, the pickling time analysis module is used to acquire oxidation effect evaluation results and import the environmental impact evaluation results into the pickling time analysis model for pickling time analysis, the pickling process control module is used to control the module to control the pickling process according to the pickling time obtained by analysis; the general control module is used to control the operation of the data acquisition module, the oxidation effect evaluation module, the environmental impact effect evaluation module, the pickling time analysis module and the pickling process control module.

[0077] Example 3

[0078] like Figure 4 As shown, this embodiment provides an electronic device, including: a processor and a memory, wherein the memory stores a computer program that can be called by the processor;

[0079] The processor executes the above-mentioned pickling process control method based on precise control by calling the computer program stored in the memory.

[0080] The electronic device may have relatively large differences due to different configurations or performances, and may include one or more processors (Central Processing Units, CPU) and one or more memories, wherein at least one computer program is stored in the memory, and the computer program is loaded and executed by the processor to implement a pickling process control method based on precise control provided by the above method embodiment. The electronic device may also include other components for implementing the functions of the device, for example, the electronic device may also have components such as a wired or wireless network interface and an input / output interface, so as to input and output data. This embodiment will not be described in detail here.

[0081] Example 4

[0082] This embodiment provides a computer-readable storage medium having a rewritable computer program stored thereon;

[0083] When the computer program runs on a computer device, the computer device is enabled to execute the above-mentioned pickling process control method based on precise control.

[0084] For example, the computer readable storage medium can be a read-only memory (ROM), a random access memory (RAM), a compact disc (CD-ROM), a magnetic tape, a floppy disk, and an optical data storage device, etc.

[0085] It should be understood that in the various embodiments of the present application, the size of the serial numbers of the above-mentioned processes does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.

[0086] It should be understood that determining B based on A does not mean determining B only based on A. B can also be determined based on A and / or other information.

[0087] The above embodiments can be implemented in whole or in part by software, hardware, firmware or any other combination. When implemented by software, the above embodiments can be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions or computer programs. When a computer instruction or computer program is loaded or executed on a computer, a process or function according to an embodiment of the present invention is generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network or other programmable device. Computer instructions can be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium. For example, computer instructions can be transmitted from one website site, computer, server or data center to another website site, computer, server or data center through a wired network or / and a wireless network. The computer-readable storage medium can be any available medium that a computer can access or a data storage device such as a server or data center that contains one or more available media sets. The available medium can be a magnetic medium (for example, a floppy disk, a hard disk, a tape), an optical medium (for example, a DVD), or a semiconductor medium. The semiconductor medium can be a solid-state hard disk.

Claims

1. A pickling process control method based on precise control, characterized in that: It includes the following specific steps: Acquire environmental data of the pickling process, acquire a three-dimensional image of the device that needs pickling, and acquire a three-dimensional image of the device when it is initially used; Obtaining a three-dimensional image of the device that needs pickling and a three-dimensional image of the device when it is initially used, and substituting them into an oxidation effect evaluation model to evaluate the oxidation effect; Obtain environmental data of the pickling process and import it into the environmental impact assessment model to conduct environmental impact assessment; Obtain the oxidation effect assessment results and environmental impact assessment results and import them into the pickling time analysis model to perform pickling time analysis; The control module controls the pickling process according to the pickling time obtained by analysis.

2. A pickling process control method based on precise control as claimed in claim 1, characterized in that: The step of obtaining a three-dimensional image of the device that needs pickling and substituting the three-dimensional image of the device at the time of initial use into the oxidation effect evaluation model for oxidation effect evaluation comprises the following specific steps: The three-dimensional image data of each component position of the device that needs pickling is obtained, and the pixel value data and the oxide layer thickness data of each pixel point on the surface of each component position of the device that needs pickling are obtained therefrom. The pixel value data and the oxide layer thickness data of each pixel point on the surface of each component position are substituted into the calculation formula of the oxidation effect evaluation value of the component position to calculate the oxidation effect evaluation value of the component position, wherein the calculation formula of the oxidation effect evaluation value of the i-th component position is: Wherein, ci is the average thickness of the oxide layer at the i-th component position, c is the average thickness of the device, mi is the number of surface pixels at the i-th component position, hij is the pixel value of the j-th pixel of the oxide layer at the i-th component position, and hijm is the pixel value of the corresponding position of the j-th pixel of the oxide layer at the i-th component position of the three-dimensional image of the device when it is initially used; Obtain the calculated oxidation effect evaluation values ​​of all composition positions, and simultaneously obtain the reaction rate of the oxide of the component at each composition position with the standard pickling solution; The obtained oxidation effect evaluation values ​​of all composition positions and the reaction rates of the oxides of the components at each composition position with the standard pickling solution are introduced into the overall oxidation effect evaluation coefficient calculation formula to calculate the overall oxidation effect evaluation coefficient, wherein the overall oxidation effect evaluation coefficient is: Wherein, N is the number of composition positions, v is the set standard reaction rate, vi is the reaction rate of the oxide of the component at the i-th composition position with the standard pickling solution, and exp() is the power of the natural constant e.

3. A pickling process control method based on precise control as claimed in claim 2, characterized in that: The specific steps of obtaining the environmental data of the pickling process and importing it into the environmental impact assessment model to conduct environmental impact assessment are as follows: The ambient temperature data and ambient humidity data during the pickling process are obtained and imported into the environmental impact index calculation formula to calculate the environmental impact index, wherein the environmental impact index calculation formula is: Among them, M is the type of environmental data, a z is the proportion coefficient of the zth environmental data type, hzt is the zth environmental temperature data during the pickling process, and hz is the optimal response value of the zth environmental temperature data.

4. A pickling process control method based on precise control as claimed in claim 3, characterized in that: The step of obtaining the oxidation effect evaluation result and the environmental impact evaluation result and importing them into the pickling time analysis model to perform pickling time analysis includes the following specific steps: Obtain the calculated environmental impact index and overall oxidation effect evaluation coefficient, and substitute them into the pickling time calculation formula to calculate the pickling time, where the pickling time calculation formula is: Among them, Tm is the standard pickling time, km is the standard value of oxidation effect, and the calculated pickling time is transmitted to the control module.

5. A pickling process control method based on precise control as claimed in claim 4, characterized in that: The specific steps of obtaining environmental data of the pickling process, obtaining a three-dimensional image of the device that needs pickling, and obtaining a three-dimensional image of the device when it is initially used are: Acquire the ambient temperature data and ambient humidity data during the pickling process through the pickling environment collection terminal, and store them in the first storage component; The component data of each component position of the device that needs pickling and the three-dimensional image of the device that needs pickling are collected through the collection terminal, wherein the component data of each component position is the reaction rate of the oxide of the component at each component position with the standard pickling solution. At the same time, the three-dimensional image of the device when it is initially used is obtained and stored in the second storage component.

6. A pickling process control system based on precise control, which is implemented based on the pickling process control method based on precise control as claimed in any one of claims 1 to 5, characterized in that: It specifically includes a data acquisition module, an oxidation effect evaluation module, an environmental impact effect evaluation module, a pickling time analysis module, a pickling process control module and a general control module, wherein the data acquisition module acquires environmental data of the pickling process, and simultaneously acquires a three-dimensional image of a device that needs pickling, and simultaneously acquires a three-dimensional image of the device when it is initially used; the oxidation effect evaluation module is used to acquire a three-dimensional image of the device that needs pickling and a three-dimensional image of the device when it is initially used, and substitute them into an oxidation effect evaluation model to perform oxidation effect evaluation.

7. A pickling process control system based on precise control as claimed in claim 6, characterized in that: The environmental impact effect assessment module is used to obtain environmental data of the pickling process and import it into the environmental impact effect assessment model to perform environmental impact effect assessment. The pickling time analysis module is used to obtain oxidation effect assessment results and environmental impact assessment results and import them into the pickling time analysis model to perform pickling time analysis. The pickling process control module is used to control the module to control the pickling process according to the pickling time obtained by analysis. The general control module is used to control the operation of the data acquisition module, the oxidation effect assessment module, the environmental impact effect assessment module, the pickling time analysis module and the pickling process control module.

8. An electronic device, comprising: A processor and a memory, wherein the memory stores a computer program that can be called by the processor; It is characterized in that the processor executes the pickling process control method based on precise control as described in any one of claims 1 to 5 by calling the computer program stored in the memory.

9. A computer-readable storage medium, characterized in that: Instructions are stored, and when the instructions are run on a computer, the computer is caused to execute a pickling process control method based on precise control as described in any one of claims 1 to 5.

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