Conductive integrated ground photovoltaic support
By setting wiring on both sides of the photovoltaic module and using conductive cross beams to integrated wiring on one side of the photovoltaic bracket, the problem of inconvenient wiring arrangement during photovoltaic system installation is solved, the mounting efficiency and wiring stability are improved, and the operation process is simplified.
Patent Information
- Application Number
- CN202411067530.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2024-12-13
AI Technical Summary
During the installation of photovoltaic system, due to the large number of photovoltaic modules and the dispersion is relatively long, the wiring arrangement is inconvenient, which affects the loading efficiency.
A conductive integrated ground photovoltaic bracket is designed. By setting the positive and negative wiring on both sides of the photovoltaic module, and integrating the wiring on one side of the bracket using conductive cross beams, it can achieve quick connection and stable fixation, avoid external wire boxes, and simplify operation.
It improves the loading efficiency of the photovoltaic system, ensures the integration of wiring and brackets, simplifies the operation process, enhances the stability and fastening of wiring, and avoids joint damage and disengagement problems.
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Figure CN119135070A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of photovoltaic brackets, and in particular relates to a conductive integrated ground photovoltaic bracket. Background Art
[0002] For the installation of photovoltaic systems, photovoltaic modules are installed on photovoltaic brackets, and control boxes are installed on the bottom plates of photovoltaic modules. Positive and negative wiring are arranged on the control box. Due to the large number of photovoltaic modules, separate long line boxes are now arranged outside the rows of photovoltaic modules, and the wiring and bus heads of all photovoltaic modules are arranged in the line boxes.
[0003] During construction, since there are a large number of PV modules and some of them are far away from the junction box, it is not convenient for the workers to arrange the wiring of the PV modules, which affects the installation efficiency of the entire PV system.
[0004] Therefore, designing a photovoltaic bracket that integrates the wiring of photovoltaic modules with the photovoltaic bracket is a problem that needs to be solved by those skilled in the art. Summary of the invention
[0005] The purpose of the present invention is to provide a conductive integrated ground photovoltaic bracket. By arranging positive and negative pole wiring on both sides of the photovoltaic module, the wiring can be quickly connected after the photovoltaic module is installed. At the same time, through the arrangement of conductive beams, the positive pole wiring on one side of the photovoltaic bracket can be transferred to the other side of the photovoltaic bracket, ensuring that the total positive pole and the total negative pole are on the same side of the photovoltaic bracket. The wiring and the bracket are integrated into the whole system, and the line connection can be completed in one piece after the photovoltaic module is installed, which is convenient for the staff's operation and improves the mounting efficiency of the photovoltaic system.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The present invention is a conductive integrated ground photovoltaic support, comprising a plurality of photovoltaic modules, a plurality of conductive beams and a plurality of linearly distributed support frames, wherein a plurality of supporting beams are linearly fixed on the top of the support frame;
[0008] A plurality of the conductive beams are linearly fixed on the top of the support frame and are spaced apart from a plurality of the supporting beams. The conductive beams are U-shaped beam structures with the opening facing upward. A conductive wire is fixed inside the conductive beam along the length direction. Both ends of the conductive wire are provided with external connectors.
[0009] A left connector and a right connector are respectively fixed on both sides of the photovoltaic assembly, the left connector and the right connector of two adjacent photovoltaic assemblies are fixed to the conductive beam through a connecting mechanism, and the positions of the two adjacent photovoltaic assemblies away from the left connector and the right connector are fixed to the supporting beam through a pressing block mechanism;
[0010] The left connector and the right connector are respectively provided with a positive connector box and a negative connector box, the outer sides of the positive connector box and the negative connector box are both connected with connector bodies through hard wire pipes, and the connector bodies on the positive connector box and the negative connector box are connected;
[0011] The left connecting piece includes a C-shaped seat fixed to the side of the photovoltaic module, a vertical guide sleeve is fixed to the outside of the C-shaped seat, a semi-locking sleeve is fixed to the outside of the vertical guide sleeve, one side of the semi-locking sleeve is aligned with the center of the vertical guide sleeve, and the other side of the semi-locking sleeve is flush with the outer side of the vertical guide sleeve;
[0012] The structural features of the right connecting member are consistent with those of the left connecting member;
[0013] The connecting mechanism comprises a pressing plate and two screws, both sides of the pressing plate are provided with locking plates which are in clearance with the vertical guide sleeves, the bottom ends of the two screws are fixed with joint seats, the joint seats are arranged on the bottom surface of the conductive crossbeam, the two screws respectively penetrate the two half-locking sleeves and the pressing plate, the screws are provided with a first nut, and the first nut is pressed on the upper surface of the pressing plate;
[0014] The positive electrode connector box of the photovoltaic assembly at the edge of the photovoltaic bracket is electrically connected to the external connector at one end of the conductive wire through the connector body.
[0015] Furthermore, the conductive cross beam is composed of a plurality of linearly distributed sub-beam bodies, and ends of two adjacent sub-beam bodies are electrically connected through external wires and external connectors.
[0016] Furthermore, the support frame includes a front column and a rear column, the length of the rear column is greater than that of the front column, an inclined beam is fixed at the top end between the front column and the rear column, a reinforcing beam is provided between the inclined beam and the rear column, and the supporting beam and the conductive beam are fixed at the top of the inclined beam and are distributed perpendicular to the inclined beam.
[0017] Furthermore, the conductive wire is a cable or a conductive plate structure, the conductive wire is provided with insulation outside, and the conductive wire is fixed on the center line of the inner wall of the horizontal plate part of the conductive beam.
[0018] Furthermore, a plurality of groups of mounting openings are provided on the lateral side of the conductive cross beam, the mounting openings cooperate with the screw rods, and the mounting openings are offset from the conductive wires.
[0019] Furthermore, a joint gasket is sleeved between the top ends of the two screw rods, and the first nut is tightened on the upper surface of the joint gasket.
[0020] Furthermore, the pressing block mechanism includes a U-shaped body and a T-shaped bolt. The U-shaped body is provided with pressing edges on both side edges. The U-shaped body is arranged between two adjacent photovoltaic components. The two pressing edges are respectively pressed on the upper surfaces of the two photovoltaic components. The U-shaped body is fixed to the supporting beam by T-shaped bolts.
[0021] Furthermore, the supporting beam includes a U-shaped beam body, the inner walls on both sides of the U-shaped beam body are provided with folded edges, the screw head end of the T-shaped bolt is arranged in the U-shaped body and stuck at the bottom of the two folded edges, and the screw end of the T-shaped bolt passes through the U-shaped beam body and is provided with a second nut.
[0022] Furthermore, a reinforcing plate is fixed to the bottom of the C-shaped seat, and the hard wire tube passes through the reinforcing plate and is fixed to the reinforcing plate.
[0023] Furthermore, the widths of the C-shaped seats of the left connector and the right connector are consistent with the width of the slots of the conductive beam, and the bottom of the C-shaped seat is embedded in the conductive beam.
[0024] The present invention has the following beneficial effects:
[0025] 1. The present invention arranges positive and negative wiring on both sides of the photovoltaic module, so that the wiring can be quickly connected after the photovoltaic module is installed. At the same time, through the arrangement of the conductive beam, the positive wiring on one side of the photovoltaic bracket can be transferred to the other side of the photovoltaic bracket, ensuring that the total positive and negative electrodes are on the same side of the photovoltaic bracket, which is conducive to wiring. The wiring and the bracket are integrated into the whole system. After the photovoltaic module is installed, the line connection can be completed in one piece, without the arrangement of the wire trough on the outside of the bracket, which is convenient for the staff to operate and improves the mounting efficiency of the photovoltaic system.
[0026] 2. The present invention can divide the wiring of the positive and negative poles into two parts and install them with the photovoltaic module by installing the left connector and the right connector on both sides of the photovoltaic module. At the same time, the junction box is integrated with the left connector or the right connector to control the precise position of the positive and negative pole wiring on both sides of the photovoltaic module, ensuring the precise stability between the positive and negative poles during the subsequent installation of the photovoltaic module, facilitating the operation of the staff, and the connection points can be automatically plugged in as the photovoltaic module approaches.
[0027] 3. The present invention designs a left connector and a right connector of a new structure. The cooperation between the vertical guide sleeve and the locking plate on the connecting mechanism can adjust the distance between two adjacent photovoltaic modules. At the same time, the left connector and the right connector can be integrated and installed on the conductive beam through the cooperation of the screw and the semi-locking sleeve, which is convenient for the operation of the staff, and has strong tightness and stability, avoiding damage and detachment of the joint end, and ensuring the stability of the connection.
[0028] 4. The present invention supports the photovoltaic module through the combination of the supporting beam and the conductive beam. The block pressing mechanism is installed at the intersection of the photovoltaic module and the supporting beam. During the initial bracket construction, no matter how far the conductive beam and the supporting beam are, the block pressing mechanism can be easily arranged, which is convenient for the staff to position and install the photovoltaic module.
[0029] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0031] Figure 1 It is a structural schematic diagram of the support frame, the support beam and the single-row photovoltaic assembly of the present invention;
[0032] Figure 2 It is a structural cross-sectional view of the connection between the left connecting member and the right connecting member of the present invention;
[0033] Figure 3 It is a schematic diagram of the structure after the left connecting member and the right connecting member are connected;
[0034] Figure 4 It is a structural schematic diagram of the left connecting member and the connecting mechanism;
[0035] Figure 5 It is a structural schematic diagram of the connection between two adjacent beam bodies of the present invention;
[0036] Figure 6 It is a structural schematic diagram of the briquetting mechanism;
[0037] Figure 7 It is a schematic diagram of the structure after the pressing mechanism and the supporting crossbeam are connected;
[0038] Figure 8 It is a structural side view of the photovoltaic support of the present invention;
[0039] Fig. 9 It is a wiring schematic diagram of the photovoltaic module of the present invention;
[0040] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0041] 1-PV module, 2-support frame, 3-support beam, 4-conductive beam, 5-left connector, 6-right connector, 7-connection mechanism, 8-block mechanism, 9-external connection, 201-front column, 202-rear column, 203-inclined beam, 204-reinforced beam, 301-U-shaped beam, 302-folded edge, 401-conductive wire, 402-external connector, 501-positive terminal box, 502 -Hard wire tube, 503-connector body, 504-C-type seat, 505-vertical guide sleeve, 506-semi-locking sleeve, 507-reinforcement plate, 601-negative terminal box, 701-pressing plate, 702-screw, 703-locking plate, 704-joint seat, 705-first nut, 706-joint gasket, 801-U-type body, 802-T-bolt, 803-pressing edge, 804-second nut. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] See also Figure 1-8 As shown, the present invention is a conductive integrated ground photovoltaic support, comprising a plurality of photovoltaic modules 1, a plurality of conductive beams 4 and a plurality of linearly distributed support frames 2, wherein a plurality of support beams 3 are linearly fixed on the top of the support frames 2;
[0044] A plurality of conductive beams 4 are linearly fixed on the top of the support frame 2 and spaced apart from a plurality of supporting beams 3. The conductive beams 4 are U-shaped beam structures with openings facing upward. A conductive wire 401 is fixed along the length direction of the conductive beams 4. Both ends of the conductive wire 401 are provided with external connectors 402.
[0045] A left connector 5 and a right connector 6 are fixed to both sides of the photovoltaic module 1, respectively. The left connector 5 and the right connector 6 of two adjacent photovoltaic modules 1 are fixed to the conductive beam 4 through a connecting mechanism 7, and the positions of two adjacent photovoltaic modules 1 away from the left connector 5 and the right connector 6 are fixed to the supporting beam 3 through a pressing mechanism 8;
[0046] The left connector 5 and the right connector 6 are respectively provided with a positive terminal box 501 and a negative terminal box 601. The outer sides of the positive terminal box 501 and the negative terminal box 601 are connected with a terminal body 503 through a hard wire tube 502. The terminal bodies 503 on the positive terminal box 501 and the negative terminal box 601 are connected;
[0047] The left connecting member 5 includes a C-shaped seat 504 fixed to the side of the photovoltaic module 1, a vertical guide sleeve 505 is fixed to the outside of the C-shaped seat 504, a semi-locking sleeve 506 is fixed to the outside of the vertical guide sleeve 505, one side of the semi-locking sleeve 506 is aligned with the center of the vertical guide sleeve 505, and the other side of the semi-locking sleeve 506 is flush with the outer side of the vertical guide sleeve 505;
[0048] The structural features of the right connecting member 6 are consistent with those of the left connecting member 5;
[0049] The connecting mechanism 7 includes a pressing plate 701 and two screws 702. Locking plates 703 are provided on both sides of the pressing plate 701 to match the vertical guide sleeve 505. A joint seat 704 is fixed to the bottom of the two screws 702. The joint seat 704 is arranged on the bottom surface of the conductive beam 4. The two screws 702 pass through the two half-locking sleeves 506 and the pressing plate 701 respectively. A first nut 705 is provided on the screw 702, and the first nut 705 is pressed on the upper surface of the pressing plate 701.
[0050] The positive terminal box 501 of the photovoltaic assembly 1 at the edge of the photovoltaic support is electrically connected to the external terminal 402 at one end of the conductive wire 401 through the terminal body 503 .
[0051] Among them Figure 5 and Figure 8 As shown, the conductive beam 4 is composed of a plurality of linearly distributed sub-beam bodies, and the ends of two adjacent sub-beam bodies are electrically connected through the external wire 9 and the external connector 402 .
[0052] Among them Figure 8 As shown, the support frame 2 includes a front column 201 and a rear column 202. The length of the rear column 202 is greater than that of the front column 201. An inclined beam 203 is fixed at the top between the front column 201 and the rear column 202. A reinforcing beam 204 is provided between the inclined beam 203 and the rear column 202. The supporting beam 3 and the conductive beam 4 are fixed on the top of the inclined beam 203 and are distributed perpendicular to the inclined beam 203.
[0053] Among them Figure 2 and Figure 5 As shown, the conductive wire 401 is a cable or conductive plate structure, the conductive wire 401 is provided with insulation outside, and the conductive wire 401 is fixed on the inner wall center line of the horizontal plate part of the conductive beam 4.
[0054] Among them, a plurality of installation openings are opened on the horizontal side of the conductive beam 4 , the installation openings cooperate with the screw rods 702 , and the installation openings are offset from the conductive wires 401 .
[0055] Among them Figure 2-4 As shown, a joint gasket 706 is sleeved between the top ends of the two screw rods 702 , and the first nut 705 is tightened on the upper surface of the joint gasket 706 .
[0056] Among them Figure 6-7As shown, the pressing block mechanism 8 includes a U-shaped main body 801 and a T-shaped bolt 802. The U-shaped main body 801 is provided with a pressing edge 803 on both side edges. The U-shaped main body 801 is arranged between two adjacent photovoltaic components 1. The two pressing edges 803 are pressed on the upper surfaces of the two photovoltaic components 1 respectively. The U-shaped main body 801 is fixed to the supporting beam 3 by the T-shaped bolt 802.
[0057] Among them Figure 7 As shown, the supporting beam 3 includes a U-shaped beam body 301, and the inner walls on both sides of the U-shaped beam body 301 are provided with folded edges 302. The screw head end of the T-bolt 802 is arranged in the U-shaped body 801 and is stuck at the bottom of the two folded edges 302. The screw end of the T-bolt 802 passes through the U-shaped beam body 301 and is provided with a second nut 804.
[0058] Among them Figure 2-4 As shown, a reinforcing plate 507 is fixed to the bottom of the C-shaped seat 504 , and the hard wire tube 502 passes through the reinforcing plate 507 and is fixed to the reinforcing plate 507 .
[0059] The width of the C-shaped seat 504 of the left connecting member 5 and the right connecting member 6 is consistent with the width of the slot of the conductive beam 4 , and the bottom of the C-shaped seat 504 is embedded in the conductive beam 4 .
[0060] The working principle of the present invention is as follows: during installation, the photovoltaic module 1 is placed on the top of the adjacent supporting beam 3 and the conductive beam 4 to ensure that the left connector 5 and the right connector 6 of the adjacent photovoltaic modules 1 are butted against each other, and then the connection between the two is achieved through the connecting mechanism 7 and fixed on the conductive beam 4. When the left connector 5 and the right connector 6 are butted against each other, the positive terminal box 501 and the negative terminal box 601 are connected through the connector bodies 503 of the two to achieve the series connection between the two photovoltaic modules 1. All the photovoltaic modules 1 are installed in sequence. After the photovoltaic modules 1 in a row are installed on the photovoltaic bracket, the positive terminal box 501 of the photovoltaic module 1 at the side edge of the photovoltaic bracket is connected to the external terminal 402 of the conductive wire 401. Finally, a total positive connection is formed on the other side of the photovoltaic bracket, and a total negative connection is formed on the negative terminal box 601 of the photovoltaic module 1 at the other side edge of the photovoltaic bracket.
[0061] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0062] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A conductive integrated ground photovoltaic support, comprising a plurality of photovoltaic modules (1) and a plurality of linearly distributed support frames (2), wherein a plurality of support beams (3) are linearly fixed on the top of the support frames (2), characterized in that: Also includes a plurality of conductive beams (4); A plurality of the conductive beams (4) are linearly fixed on the top of the support frame (2) and are spaced apart from the plurality of supporting beams (3); the conductive beams (4) are U-shaped beam structures with an opening facing upward; a conductive wire (401) is fixed inside the conductive beam (4) along the length direction; and both ends of the conductive wire (401) are provided with external connectors (402); A left connecting piece (5) and a right connecting piece (6) are respectively fixed on both sides of the photovoltaic assembly (1); the left connecting piece (5) and the right connecting piece (6) of two adjacent photovoltaic assemblies (1) are fixed to the conductive crossbeam (4) via a connecting mechanism (7); and the positions of the two adjacent photovoltaic assemblies (1) away from the left connecting piece (5) and the right connecting piece (6) are fixed to the supporting crossbeam (3) via a pressing block mechanism (8); The left connecting member (5) and the right connecting member (6) are respectively provided with a positive electrode connector box (501) and a negative electrode connector box (601); the outer sides of the positive electrode connector box (501) and the negative electrode connector box (601) are both connected to connector bodies (503) via hard wire tubes (502); the connector bodies (503) on the positive electrode connector box (501) and the negative electrode connector box (601) are connected; The left connecting member (5) comprises a C-shaped seat (504) fixed to the side of the photovoltaic module (1), a vertical guide sleeve (505) is fixed on the outside of the C-shaped seat (504), a semi-locking sleeve (506) is fixed on the outside of the vertical guide sleeve (505), one side of the semi-locking sleeve (506) is aligned with the center of the vertical guide sleeve (505), and the other side of the semi-locking sleeve (506) is flush with the outer side of the vertical guide sleeve (505); The structural features of the right connecting member (6) are consistent with the structural features of the left connecting member (5); The connecting mechanism (7) comprises a pressing plate (701) and two screw rods (702), both sides of the pressing plate (701) are provided with locking plates (703) which are clearance-matched with the vertical guide sleeve (505), the bottom ends of the two screw rods (702) are fixed with a joint seat (704), the joint seat (704) is arranged on the bottom surface of the conductive cross beam (4), the two screw rods (702) respectively penetrate the two half locking sleeves (506) and the pressing plate (701), the screw rods (702) are provided with a first nut (705), and the first nut (705) is pressed on the upper surface of the pressing plate (701); The positive electrode connector box (501) of the photovoltaic assembly (1) at the edge of the photovoltaic support is electrically connected to the external connector (402) at one end of the conductive wire (401) via a connector body (503).
2. The conductive integrated ground photovoltaic support according to claim 1, characterized in that: The conductive crossbeam (4) is composed of a plurality of linearly distributed sub-beam bodies, and the ends of two adjacent sub-beam bodies are electrically connected via an external wire (9) and an external connector (402).
3. The conductive integrated ground photovoltaic support according to claim 1, characterized in that: The support frame (2) comprises a front column (201) and a rear column (202), the length of the rear column (202) being greater than the length of the front column (201), an inclined beam (203) being fixed at the top end between the front column (201) and the rear column (202), a reinforcing beam (204) being provided between the inclined beam (203) and the rear column (202), and the supporting cross beam (3) and the conductive cross beam (4) being fixed at the top end of the inclined beam (203) and being distributed perpendicularly to the inclined beam (203).
4. The conductive integrated ground photovoltaic support according to claim 1, characterized in that: The conductive wire (401) is a cable or conductive plate structure, the conductive wire (401) is provided with insulation on the outside, and the conductive wire (401) is fixed on the center line of the inner wall of the horizontal plate portion of the conductive beam (4).
5. The conductive integrated ground photovoltaic support according to claim 4, characterized in that: A plurality of groups of mounting openings are provided on the lateral side of the conductive crossbeam (4), the mounting openings cooperate with the screw rods (702), and the mounting openings are offset from the conductive wires (401).
6. The conductive integrated ground photovoltaic support according to claim 1, characterized in that: A joint gasket (706) is sleeved between the top ends of the two screw rods (702), and the first nut (705) is tightened on the upper surface of the joint gasket (706).
7. The conductive integrated ground photovoltaic support according to claim 1, characterized in that: The pressing block mechanism (8) comprises a U-shaped main body (801) and a T-shaped bolt (802); the U-shaped main body (801) is provided with pressing edges (803) at both side edges; the U-shaped main body (801) is arranged between two adjacent photovoltaic modules (1); the two pressing edges (803) are respectively pressed on the upper surfaces of the two photovoltaic modules (1); and the U-shaped main body (801) is fixed to the supporting crossbeam (3) via the T-shaped bolt (802).
8. The conductive integrated ground photovoltaic support according to claim 7, characterized in that: The supporting crossbeam (3) comprises a U-shaped beam body (301), the inner walls on both sides of the U-shaped beam body (301) are provided with folded edges (302), the screw head end of the T-shaped bolt (802) is arranged in the U-shaped main body (801) and is clamped at the bottom of the two folded edges (302), and the screw rod end of the T-shaped bolt (802) passes through the U-shaped beam body (301) and is provided with a second nut (804).
9. The conductive integrated ground photovoltaic support according to claim 1, characterized in that: A reinforcing plate (507) is fixed to the bottom of the C-shaped seat (504), and the hard wire tube (502) passes through the reinforcing plate (507) and is fixed to the reinforcing plate (507).
10. The conductive integrated ground photovoltaic support according to claim 1, characterized in that: The widths of the C-shaped seats (504) of the left connecting piece (5) and the right connecting piece (6) are consistent with the width of the slot of the conductive cross beam (4), and the bottom of the C-shaped seat (504) is embedded in the conductive cross beam (4).
