Fine rocker arm double-roller machine

By introducing electric telescopic rods and tension sensors into the counter roller crusher, combined with the design of the bidirectional screws and chute plates, the problem of tight adjustment of the extrusion roller spacing and synchronous belts is solved, and the rotation stability and crushing effect of the crushing equipment are improved. .

CN119140217AInactive Publication Date: 2024-12-17GONGLI MACHINE CO LTD
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Patent Information

Application Number
CN202411329775.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

It is difficult for existing roller crushers to finely adjust the pitch of the extrusion roller and the elasticity of the synchronization belt, resulting in inconvenient adjustment of the crushing size and reduced rotational stability.

Method used

A fine rocker arm pair roller machine is designed, using electric telescopic rod and tension sensor to cooperate with the controller, and the extrusion roller spacing is adjusted through the bidirectional screw and the slider plate, and the synchronization belt is adjusted by the slider and the synchronization wheel to ensure the roller The wheel rotates steadily.

Benefits of technology

The fine adjustment of the spacing between the extrusion rollers and the elasticity of the synchronization belt is achieved, and the rotation stability and crushing effect of the crushing equipment are improved.

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Abstract

The invention relates to the technical field of coal sample preparation, in particular to a fine rocker double-roller machine which comprises a box body, an adjusting mechanism is arranged on one side of the box body, a driving mechanism is arranged on the adjusting mechanism, two extrusion rollers are oppositely arranged in the box body, and a conveying mechanism is arranged at the bottom of the box body. When the distance between the two extrusion rollers is adjusted, the synchronous belt is loosened or tensioned, the tension sensor is used for detecting the loosening or tensioning force, when the tension sensor detects that the tension exceeds or is lower than the set tension standard, information is transmitted to the controller, the controller controls the electric telescopic rod to be started, the electric telescopic rod drives the first sliding block to stretch out and draw back, and the second sliding block drives the second sliding block to stretch out and draw back. The first sliding block slides on the two first sliding rails and is used for adjusting the vertical height of the first synchronous wheel, the tightness of the synchronous belt generated by the two extrusion rollers is effectively detected and adjusted, and therefore the rotation stability of the two extrusion rollers is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of coal sample preparation, and in particular relates to a fine rocker arm double roller machine. Background Art

[0002] The double-roll crusher is a crushing device that crushes coal by rotating the crushing roller to produce coal samples. The double-roll crusher is usually equipped with an active roller and a passive roller, which are called "double rollers". The particle size of the coal sample particles after crushing can be controlled by adjusting the distance between the double rollers. Before adjusting the gap between the double rollers, the two need to be zeroed, that is, the two are close to each other.

[0003] Known Chinese Publicly Authorized Inventions: (Publication No.: CN209205411U) discloses a double-roll crusher, including a gap adjustment mechanism, the gap adjustment mechanism is provided with an adjusting screw, and also includes a driving mechanism that rotates the adjusting screw to change the gap between the active roller and the passive roller, and a torque limiter is provided between the driving mechanism and the adjusting screw. In the double-roll crusher provided by the present invention, the driving mechanism is connected to the adjusting screw, and the driving mechanism drives the adjusting screw to rotate, thereby changing the distance between the two rollers. When the active roller and the passive roller are moved together, the gap between the rollers is zero. The driving mechanism continues to rotate, and because the gap between the two rollers is zero, the adjusting screw cannot rotate. At this time, the torque will increase sharply. When the torque limiter reaches the limit torque, slippage occurs, and the driving mechanism stops rotating, thereby realizing automatic alignment of the zero position of the two rollers.

[0004] However, in the implementation of the relevant technology, it was found that the above-mentioned disclosed technology has the following problems: it is difficult to adjust the distance between the two squeezing rollers, which makes it inconvenient to adjust the required crushing size, and it is difficult to detect and adjust the tightness of the synchronous belt generated by adjusting the two squeezing rollers, resulting in the two squeezing rollers being unable to rotate, thereby reducing the rotation stability of the squeezing rollers. Therefore, a fine rocker arm roller machine is proposed. Summary of the invention

[0005] The present invention proposes a fine rocker arm roller machine, which solves the problem in the related art that it is difficult to adjust the distance between the two squeezing rollers, resulting in inconvenience in adjusting the required crushing size, and it is difficult to detect and adjust the tightness of the synchronous belt generated by adjusting the two squeezing rollers, causing the two squeezing rollers to be unable to rotate, thereby reducing the rotation stability of the squeezing rollers.

[0006] The technical solution of the present invention is as follows: a fine rocker arm roller machine comprises a box body, an adjustment mechanism is provided on one side of the box body, a driving mechanism is provided on the adjustment mechanism, two squeezing rollers are relatively arranged inside the box body, a conveying mechanism is provided at the bottom of the box body, a fixed plate is fixedly installed at the center of one side of the box body, two slide rails 1 and a fixed block located below the two slide rails 1 are relatively fixedly installed on the front side of the fixed plate, an electric telescopic rod is fixedly installed on the top of the fixed block, a tension sensor is fixedly connected to the output end of the electric telescopic rod, a slider 1 is slidably connected to the two slide rails 1 together, a synchronous wheel 1 is rotatably connected to the front side of the slider 1, the bottom of the slider 1 is fixedly connected to the top of the tension sensor, and the tension sensor and the electric telescopic rod are electrically connected through a controller.

[0007] Preferably, the adjustment mechanism comprises a rectangular frame fixedly mounted on one side of the box body, a slide plate fixedly mounted on the top of the rectangular frame, a bidirectional screw rotatably connected to the inside of the slide plate and two slide plates slidably connected to the inside of the rectangular frame and the slide plate, and a threaded connection is formed between the two slide plates and the bidirectional screw; A motor 1 is fixedly mounted on one side of the slide plate, and an output end of the motor 1 extends to the interior of the slide plate and is fixedly connected to one end of the bidirectional screw.

[0008] Preferably, two driven rods are relatively fixedly installed in the upper and lower parts of the rectangular frame, and the two driven rods slide through the slide plate together.

[0009] Preferably, a slide rail 2 is fixedly installed on one side of the inner wall of the box body, and two sliders 2 are relatively slidably connected to the slide rail 2, and the two sliders 2 are rotatably connected to one end of the two squeezing rollers.

[0010] Preferably, the driving mechanism includes an L-shaped connecting plate fixedly installed on one side of the two sliding blocks, a motor 2 that passes through and is fixedly installed on the L-shaped connecting plate, and the other ends of the two extrusion rollers pass through the two sliding blocks and are fixedly installed with a synchronous wheel 2, the synchronous wheel 2 is meshedly connected to the synchronous wheel 1 through a synchronous belt, and the motor 2 is fixedly connected to the axis of the synchronous wheel 2.

[0011] Preferably, the conveying mechanism includes a discharge funnel fixedly installed on the bottom of the box body, the bottom end of the discharge funnel is connected to a conveying pipe, the interior of the conveying pipe is rotatably connected to an auger, one end of the conveying pipe is fixedly provided with a motor three, and the output end of the motor three extends to the interior of the conveying pipe and is fixedly connected to one end of the auger.

[0012] The working principle and beneficial effects of the present invention are: By starting motor 1, motor 1 drives the bidirectional screw to rotate inside the slide plate, linking the two slide plates to slide relatively inside the slide plate and on the driven rod, and slider 2 slides on slide rail 2, which is used to adjust the spacing between the two squeezing rollers, and effectively adjust the required crushing size. When adjusting the spacing between the two squeezing rollers, the synchronous belt will be loosened or tightened, and the loosening or tightening force is detected by the tension sensor. When the tension sensor detects that the tension exceeds or is lower than the set tightness standard, the information is transmitted to the controller, and the controller controls the electric telescopic rod to start, and the electric telescopic rod drives slider 1 to extend and retract. Slider 1 slides on two slide rails 1, which is used to adjust the height of synchronous wheel 1 up and down, and effectively detects and adjusts the tightness of the synchronous belt generated by the two squeezing rollers, thereby improving the rotation stability of the two squeezing rollers. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure proposed by the present invention; Figure 2 This is a schematic diagram of a sectional three-dimensional structure of the first box body proposed by the present invention; Figure 3 This is a schematic diagram of a cross-sectional three-dimensional structure of a second box body proposed by the present invention; In the figure: 1. box body; 2. adjustment mechanism; 21. rectangular frame; 22. slide plate; 23. driven rod; 24. bidirectional screw; 25. slide plate; 26. motor 1; 27. slide rail 2; 28. slider 2; 3. driving mechanism; 31. L-shaped connecting plate; 32. motor 2; 33. synchronous wheel 2; 4. extrusion roller; 5. fixed plate; 6. slide rail 1; 7. slider 1; 8. synchronous wheel 1; 9. fixed block; 10. electric telescopic rod; 11. tension sensor; 12. conveying mechanism; 121. discharge funnel; 122. conveying pipe; 123. auger; 124. motor 3. DETAILED DESCRIPTION

[0015] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] Example 1: Please refer to Figure 1 - Figure 3The fine rocker arm roller machine comprises a box body 1, an adjusting mechanism 2 is arranged on one side of the box body 1, a driving mechanism 3 is arranged on the adjusting mechanism 2, two squeezing rollers 4 are relatively arranged inside the box body 1, a conveying mechanism 12 is arranged at the bottom of the box body 1, a fixing plate 5 is fixedly installed at the center of one side of the box body 1, two slide rails 6 and a fixing block 9 located below the two slide rails 6 are relatively fixedly installed on the front side of the fixing plate 5, an electric telescopic rod 10 is fixedly installed on the top of the fixing block 9, a tension sensor 11 is fixedly connected to the output end of the electric telescopic rod 10, a slider 7 is slidably connected to the two slide rails 6, a synchronous wheel 8 is rotatably connected to the front side of the slider 7, the bottom of the slider 7 is fixedly connected to the top of the tension sensor 11, and the tension sensor 11 and the electric telescopic rod 10 are electrically connected through a controller.

[0017] The technical solution provided by this embodiment is: when the adjustment mechanism 2 adjusts the distance between the two squeezing rollers 4, the synchronous belt of the driving mechanism 3 will be loosened or tightened, and the loosening or tightening force is detected by the tension sensor 11. When the tension sensor 11 detects that the tension exceeds or is lower than the set tightness standard, the information is transmitted to the controller, and the controller controls the electric telescopic rod 10 to start, and the electric telescopic rod 10 drives the slider 7 to extend and retract. The slider 7 slides on the two slide rails 6 to adjust the height of the synchronous wheel 8 up and down, effectively detecting and adjusting the tightness of the synchronous belt generated by the two squeezing rollers 4, thereby improving the rotation stability of the two squeezing rollers 4.

[0018] Furthermore, the adjustment mechanism 2 includes a rectangular frame 21 fixedly mounted on one side of the box body 1, a slide plate 22 fixedly mounted on the top of the rectangular frame 21, a bidirectional screw 24 rotatably connected to the inside of the slide plate 22, and two slide plates 25 slidably connected to the inside of the rectangular frame 21 and the slide plate 22, the two slide plates 25 are threadedly connected to the bidirectional screw 24, a motor 26 is fixedly mounted on one side of the slide plate 22, the output end of the motor 26 extends to the inside of the slide plate 22 and is fixedly connected to one end of the bidirectional screw 24, two driven rods 23 are relatively fixedly mounted on the inside of the rectangular frame 21, the two driven rods 23 slide through the slide plate 25, a slide rail 27 is fixedly mounted on one side of the inner wall of the box body 1, two sliders 28 are relatively slidably connected to the slide rail 27, and the two sliders 28 are rotatably connected to one end of the two extrusion rollers 4.

[0019] Specifically, by starting motor 1 26, motor 1 26 drives the bidirectional screw 24 to rotate inside the slide plate 22, linking the two slide plates 25 to slide relatively inside the slide plate 22 and on the driven rod 23, and sliding block 28 to slide on slide rail 27, so as to adjust the distance between the two extrusion rollers 4 and effectively adjust the required crushing size.

[0020] Furthermore, the driving mechanism 3 includes an L-shaped connecting plate 31 fixedly mounted on one side of the two sliders 28, a motor 2 32 passing through and fixedly mounted on the L-shaped connecting plate 31, and the other ends of the two squeezing rollers 4 passing through the two slide plates 25 are fixedly mounted with a synchronous wheel 2 33, the synchronous wheel 2 33 is meshedly connected with the synchronous wheel 1 8 through a synchronous belt, and the motor 2 32 is fixedly connected to the axis of the synchronous wheel 2 33.

[0021] Specifically, by starting the second motor 32, the second motor 32 drives the second synchronous wheel 33 to rotate, and the second synchronous wheel 33 and the first synchronous wheel 8 are linked to rotate under the synchronous meshing connection, so that the two extrusion rollers 4 rotate inside the box body 1, which is used to extrude and crush the processed materials entering the box body 1.

[0022] Embodiment 2: Based on embodiment 1, in this embodiment: the conveying mechanism 12 includes a discharge funnel 121 fixedly installed on the bottom of the box body 1, the bottom end of the discharge funnel 121 is connected to a conveying pipe 122, the interior of the conveying pipe 122 is rotatably connected to an auger 123, one end of the conveying pipe 122 is fixedly mounted with a motor 3 124, the output end of the motor 3 124 extends to the interior of the conveying pipe 122 and is fixedly connected to one end of the auger 123.

[0023] The technical solution provided by this embodiment is: by starting motor three 124, motor three 124 drives the auger 123 to rotate inside the conveying pipe 122, so as to convey and discharge the material inside the box body 1, effectively discharge the material in a concentrated manner, and prevent the material from being pushed to the bottom of the box body 1, thereby improving the working efficiency of discharging and loading.

[0024] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fine rocker roller machine, comprising a housing (1), characterized in that: An adjusting mechanism (2) is provided on one side of the box body (1), a driving mechanism (3) is provided on the adjusting mechanism (2), two squeezing rollers (4) are provided opposite to each other inside the box body (1), and a conveying mechanism (12) is provided at the bottom of the box body (1); A fixing plate (5) is fixedly mounted at the center of one side of the box body (1); two slide rails (6) and a fixing block (9) located below the two slide rails (6) are relatively fixedly mounted on the front side of the fixing plate (5); an electric telescopic rod (10) is fixedly mounted on the top of the fixing block (9); and a tension sensor (11) is fixedly connected to the output end of the electric telescopic rod (10); A slider block (7) is slidably connected to the two slide rails (6), the front side of the slider block (7) is rotatably connected to a synchronous wheel (8), the bottom of the slider block (7) is fixedly connected to the top of the tension sensor (11), and the tension sensor (11) is electrically connected to the electric telescopic rod (10) via a controller.

2. The fine rocker arm roller machine according to claim 1, characterized in that: The adjustment mechanism (2) comprises a rectangular frame (21) fixedly mounted on one side of the box body (1), a slide plate (22) fixedly mounted on the top of the rectangular frame (21), a bidirectional screw (24) rotatably connected to the inside of the slide plate (22) and two slide plates (25) slidably connected to the inside of the rectangular frame (21) and the slide plate (22), and the two slide plates (25) are threadedly connected to the bidirectional screw (24); A motor 1 (26) is fixedly mounted on one side of the slide plate (22), and an output end of the motor 1 (26) extends into the interior of the slide plate (22) and is fixedly connected to one end of the bidirectional screw rod (24).

3. The fine rocker arm roller machine according to claim 2 is characterized in that: Two driven rods (23) are relatively fixedly mounted in the upper and lower parts of the rectangular frame (21), and the two driven rods (23) slide through the slide plate (25) together.

4. The fine rocker arm roller machine according to claim 3 is characterized in that: A second slide rail (27) is fixedly mounted on one side of the inner wall of the box body (1), and two second slide blocks (28) are relatively slidably connected to the second slide rail (27), and the two second slide blocks (28) are rotatably connected to one end of the two squeezing rollers (4).

5. The fine rocker arm roller machine according to claim 4, characterized in that: The driving mechanism (3) comprises an L-shaped connecting plate (31) fixedly mounted on one side of the two second sliding blocks (28), a second motor (32) passing through and fixedly mounted on the L-shaped connecting plate (31), and the other ends of the two squeezing rollers (4) passing through the two sliding blocks (25) are fixedly mounted with a second synchronous wheel (33), the second synchronous wheel (33) is meshedly connected with the first synchronous wheel (8) via a synchronous belt, and the second motor (32) is fixedly connected to the axis of the second synchronous wheel (33).

6. The fine rocker arm roller machine according to claim 1, characterized in that: The conveying mechanism (12) comprises a material discharge hopper (121) fixedly mounted on the bottom of the box body (1); the bottom end of the material discharge hopper (121) is connected to a conveying pipe (122); an auger (123) is rotatably connected to the interior of the conveying pipe (122); a motor three (124) is fixedly mounted on one end of the conveying pipe (122); an output end of the motor three (124) extends to the interior of the conveying pipe (122) and is fixedly connected to one end of the auger (123).

Citation Information

Patent Citations

  • Double-roller crusher

    CN209205411U

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    CN108816350A

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    CN111927881A

  • Control system of gasification furnace gas outlet timing automatic descaling device

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  • Automatic tensioning device of elevator

    CN211593965U