A cleaning method for electrophoresis parts and its application

Abstract

The present invention relates to the technical field of electrophoretic component cleaning, and discloses a method for cleaning an electrophoretic component and an application thereof, comprising the following steps: S1: primary treatment, pre-treatment and electrophoretic coating of the electrophoretic component; S2: secondary treatment, secondary treatment of the electrophoretic component after electrophoretic coating, during which the electrophoretic component to be cleaned is first fixed on a placement rack, and then the fixed electrophoretic component is moved to a cleaning position; S3: primary cleaning, cleaning the surface of the electrophoretic component according to the cleaning requirements of the electrophoretic component, and cleaning the surface of the electrophoretic component by immersion and stirring and flushing during the cleaning process, wherein, by setting a first cleaning unit, the surface of the electrophoretic component can be effectively cleaned on the basis of stirring, the cleanliness of the electrophoretic component can be effectively increased, and the electrophoretic component that is heavily contaminated or has extremely high cleanliness requirements can be effectively and efficiently cleaned, and the surface of the electrophoretic component can be directly cleaned with a cleaning brush while immersing.

Description

Technical Field

[0001] The invention relates to the technical field of electrophoretic component cleaning, and in particular to an electrophoretic component cleaning method and application thereof. Background Art

[0002] After the electrophoretic coating method is completed, the electrophoretic coating workpiece is subjected to a treatment process to remove surface impurities, residual electrophoretic coating and other contaminants. The purpose is to ensure that the surface of the electrophoretic part is clean and smooth and meets the quality standards and the requirements of subsequent processing or use. This process usually includes the use of specific cleaning fluids and physical or chemical methods to remove various substances that may affect the appearance, performance and durability of the electrophoretic part, such as removing paint particles, grease and dust that are not firmly attached during the electrophoretic process. The electrophoretic part cleaning device is divided into spray flushing and immersion flushing. For electrophoretic parts with a relatively flat surface and a simple structure, simple spray cleaning may be sufficient, but for electrophoretic parts with complex structures such as deep holes and grooves, they need to be immersed in cleaning in addition to spraying to ensure that every corner is cleaned to remove residual electrolyte that may remain on the surface of the electrophoretic part.

[0003] When using a cleaning device to clean an electrophoretic component with a complex structure such as deep holes and grooves, in the prior art, a stirring device is often required inside the cleaning tank to enhance the cleaning effect and improve the efficiency.

[0004] However, during the use of the stirring device, if the surface of the electrophoretic component is heavily contaminated or the electrophoretic component has extremely high requirements for cleanliness, the immersion cleaning time will be increased accordingly. Using a single stirring combined with immersion cleaning cannot efficiently clean the electrophoretic component that is heavily contaminated or has extremely high requirements for cleanliness, resulting in a long cleaning time for the electrophoretic component or the surface cleaning of the electrophoretic component failing to meet the cleaning standards, which not only reduces the cleaning effect of the electrophoretic component, but also increases the entire electrophoretic cleaning process of the electrophoretic component. Summary of the invention

[0005] The object of the present invention is to provide a method for cleaning an electrophoretic element to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a method for cleaning an electrophoretic element, comprising the following steps:

[0007] S1: primary treatment, pre-treatment and electrophoretic coating of the electrophoretic parts; S2: secondary treatment, secondary treatment of the electrophoretic parts after electrophoretic coating. During the secondary treatment, the electrophoretic parts to be cleaned are first fixed on the placement rack, and then the fixed electrophoretic parts are moved to the cleaning position; S3: primary cleaning, the surface of the electrophoretic parts is cleaned according to the cleaning requirements of the electrophoretic parts. During the cleaning process, the surface of the electrophoretic parts is cleaned by immersion and stirring and flushing; S4: secondary cleaning, coordinated with the primary cleaning, to achieve comprehensive cleaning of the electrophoretic parts.

[0008] Further, in S3, by setting up a first cleaning unit, the surface of the electrophoretic component can be effectively cleaned on the basis of stirring, and the first arc-shaped connecting shell and the first cleaning brush can be driven to rotate by the first stirring shaft. On the basis of effectively rotating the first stirring shaft through the bottom plate and the top plate, the first cleaning brush is driven to rotate by self-rotation, and the surface of the first cleaning brush can contact the surface of the electrophoretic component, wherein the first cleaning brush is fixed to the first stirring shaft through the first arc-shaped connecting shell, and different types of first cleaning brushes can be replaced according to the size of the electrophoretic component to deeply clean the surface of the electrophoretic component. By setting up a second cleaning unit, the surface of the electrophoretic component can be fully cleaned on the basis of cleaning during stirring, and the second arc-shaped connecting shell and the second cleaning brush can be driven to rotate by the second stirring shaft, and the other side surface of the electrophoretic component can be effectively cleaned by the second cleaning brush. Similarly, the second cleaning brush, like the first cleaning brush, can be disassembled and replaced through the second arc-shaped connecting shell in cooperation with the second fixing bolt, so as to replace different types for cleaning electrophoretic components of different sizes.

[0009] Furthermore, by setting up a conveying and flushing mechanism, the position of the electrophoretic component can be conveniently moved. The placement rack is located in the middle of the flushing pipe, and the atomizing nozzle surrounds the placement rack, which can effectively further flush the surface of the electrophoretic component to ensure the surface cleanliness. After the flushing is completed, the placement rack is reset, and the electrophoretic component is taken out to enter the next link. When there are impurities inside the immersion box, the connecting rack can be taken out to facilitate the maintenance of the interior.

[0010] Further, it comprises a main body mechanism, the main body mechanism comprises a soaking box and a flushing box, the front of the flushing box is fixedly connected with a drainage pipe, the inner wall of the soaking box is respectively provided with four first sliding grooves and two second sliding grooves, and the interior of the soaking box is provided with a soaking and cleaning mechanism;

[0011] The immersion cleaning mechanism comprises a first cleaning unit, the first cleaning unit is located inside the immersion tank, and the first cleaning unit is used to flush and clean one side of the electrophoretic element;

[0012] The immersion cleaning mechanism further includes a second cleaning unit, which is located outside the first cleaning unit, and is used in conjunction with the first cleaning unit, and is used to clean the other side of the electrophoretic element while stirring;

[0013] A conveying and flushing mechanism is disposed outside the first cleaning unit, and the conveying and flushing mechanism is used in conjunction with the first cleaning unit, and is used to convey and flush the electrophoretic element;

[0014] The bottom surface of the soaking box and the bottom surface of the flushing box are both fixedly connected with four pads, and the left side surface of the soaking box and the right side surface of the flushing box are both fixedly connected with side support plates;

[0015] The first cleaning unit includes a transverse plate, the bottom surface of the transverse plate is fixedly connected to the inner wall of the immersion box, the upper surface of the transverse plate is fixedly connected to the organic shell, the inner wall of the shell is fixedly connected to the first servo motor, the inner wall of the transverse plate and the inner bottom wall of the immersion box are fixedly connected to the first ball bearing, the inner rings of the two first ball bearings are respectively fixedly connected to the first connecting shaft and the second connecting shaft, the top end of the first connecting shaft is fixedly connected to the first transmission shaft, the top end of the first transmission shaft is fixedly connected to the output end of the first servo motor, the bottom end of the first connecting shaft and the top end of the second connecting shaft are jointly fixedly connected to the transmission shell, the outer surface of the first connecting shaft and the outer surface of the second connecting shaft are respectively fixedly connected to the top plate and the bottom plate, the inner wall of the bottom plate and the inner wall of the top plate are fixedly connected to six second ball bearings, the inner rings of every two of the second ball bearings are jointly fixedly connected to the first stirring shaft, the outer surface of each of the first stirring shafts is fixedly connected to two first sealed bearings, and the outer surface of each of the first sealed bearings is The inner wall of the transmission shell is fixedly connected, and the inner wall of the transmission shell is respectively fixedly connected with the second servo motor and the third ball bearing, the inner ring of the third ball bearing is fixedly connected with the first stabilizing shaft, the output end of the second servo motor is fixedly connected with the second stabilizing shaft, the top end of the first stabilizing shaft and the bottom end of the second stabilizing shaft are jointly fixedly connected with the main gear, the outer surface of each of the first stirring shafts is fixedly connected with the first transmission gear, the outer surface of each of the first transmission gears is meshed with the outer surface of the main gear, the outer surface of each of the first stirring shafts is clamped with two first arc-shaped connecting shells, the outer surface of each of the first arc-shaped connecting shells is fixedly connected with the first cleaning brush, and the inner walls of the two first arc-shaped connecting shells are jointly threaded with four first fixing bolts, an auxiliary groove is provided on the inner bottom wall of the immersion box, six guide shafts are fixedly connected to the bottom surface of the chassis, the outer surface of each of the guide shafts is fixedly connected with a second sealed bearing, and the outer surface of each of the second sealed bearings is slidably connected to the inside of the auxiliary groove.

[0016] Furthermore, a stabilizing disk is fixedly connected to the inner wall of the transmission housing, a fourth ball bearing is fixedly connected to the inner wall of the stabilizing disk, and an inner ring of the fourth ball bearing is fixedly connected to the outer surface of the second stabilizing shaft.

[0017] Further, the second cleaning unit includes a connecting frame, the bottom surface of the connecting frame contacts the upper surface of the cross plate, the outer surface of the connecting frame is fixedly connected to four first sliding plates, the outer surface of each of the first sliding plates is slidably connected to the inside of the first sliding groove, two bottom shells are arranged below the connecting frame, the outer surface of each bottom shell is fixedly connected to the outer surfaces of the two first sliding plates, the inner wall of each bottom shell is fixedly connected to a third servo motor, two first roller bearings, two second roller bearings, eight third roller bearings and eight third sealed bearings, the output end of each of the third servo motors is fixedly connected to a third stable shaft, the outer surface of each of the third stable shafts is fixedly connected to a first bevel gear, the inner rings of every two of the first roller bearings are commonly fixedly connected to a second transmission shaft, the outer surface of each of the second transmission shafts is fixedly connected to a second bevel gear and a second transmission gear, the inner rings of every two of the second roller bearings are commonly fixedly connected to a third transmission shaft, and the outer surface of each of the third transmission shafts is fixedly connected to a third transmission gear. The outer surface of each of the first bevel gears is meshed with the outer surface of the second bevel gear, the outer surface of each of the second transmission gears is meshed with the outer surface of the third transmission gear, the inner rings of each two of the third roller bearings are commonly fixedly connected to the first rotating shaft, the inner rings of each two of the third sealed bearings are commonly fixedly connected to the second rotating shaft, the outer surface of each of the first rotating shaft and the outer surface of the second rotating shaft are fixedly connected to the fifth transmission gear, and each of the fifth transmission gears is meshedly connected, wherein the outer surfaces of four of the fifth transmission gears are meshed with the outer surfaces of four fourth transmission gears, eight fourth sealed bearings are fixedly connected to the inner wall of the connecting frame, the top of each of the second rotating shafts is commonly fixedly connected to the inner ring of the fourth sealed bearing with a second stirring shaft, the outer surface of each of the second stirring shafts is clamped with two second arc-shaped connecting shells, the outer surface of each of the second arc-shaped connecting shells is fixedly connected with a second cleaning brush, and the inner walls of the two second arc-shaped connecting shells are commonly threaded with four second fixing bolts.

[0018] Furthermore, two second sliding plates are fixedly connected to the outer surface of the connecting frame, the outer surface of each of the second sliding plates is slidably connected to the inside of the second sliding groove, and the outer surface of each of the second sliding plates is fixedly connected to the outer surface of the bottom shell.

[0019] Furthermore, the conveying and flushing mechanism includes a conveying frame, the outer surface of the conveying frame is respectively fixedly connected to a side of the immersion box and the flushing box away from each other, the upper surface of each side support plate is fixedly connected to the bottom surface of the conveying frame, the inner wall of the conveying frame is fixedly connected to a moving shell, the interior of the moving shell is slidably connected to a moving plate, the bottom surface of the moving plate is fixedly connected to a connecting plate, the inner wall of the moving shell is fixedly connected to an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly connected to the left side of the moving plate, and the bottom surface of the connecting plate is fixedly connected to two hydraulic cylinders, The telescopic ends of the two hydraulic cylinders are commonly fixedly connected to a placing rack, the bottom surface of the placing rack is fixedly connected to six stabilizing rods, the bottom ends of every three stabilizing rods are commonly fixedly connected to a base frame, the bottom surface of the placing rack and the upper surfaces of the two base frames are fixedly connected to six tension springs, the outer surface of each tension spring is fixedly connected to a hook, the placing rack is located inside the connecting rack, the bottom surface of each base frame is in contact with the upper surface of the bottom shell, the inner wall of the flushing box is fixedly connected to a flushing pipe, and the outer surface of the flushing pipe is fixedly connected to a plurality of atomizing nozzles.

[0020] Furthermore, the telescopic end of each hydraulic cylinder is fixedly connected to a fixing ring, the bottom surface of each fixing ring is fixedly connected to the upper surface of the placement rack, the outer surface of the flushing pipe is fixedly connected to four stabilizing plates, and the bottom surface of each stabilizing plate is fixedly connected to the inner bottom wall of the flushing box.

[0021] In order to further distinguish electrophoretic components with different structures and adapt to different cleaning methods proposed for different electrophoretic components, the present invention also proposes an application of a cleaning method for electrophoretic components: for electrophoretic components with complex structures such as deep holes and grooves, they need to be immersed and cleaned on the basis of spraying to ensure that every corner is cleaned to remove residual electrolyte that may remain on the surface of the electrophoretic component.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The present invention provides a first cleaning unit, which can effectively clean the surface of the electrophoretic component on the basis of stirring, effectively increase the cleanliness of the electrophoretic component, and effectively and efficiently clean the electrophoretic component that is heavily contaminated or has extremely high cleanliness requirements. While soaking, the surface of the electrophoretic component is directly cleaned with a cleaning brush, which not only increases the cleaning effect, but also improves the cleaning efficiency of the electrophoretic component after electrophoresis, thereby avoiding the problem that the cleaning time of the electrophoretic component is long or the surface cleaning of the electrophoretic component does not meet the cleaning standards.

[0024] By setting a second cleaning unit, the present invention can comprehensively clean the surface of the electrophoretic component on the basis of the stirring internal cleaning, effectively improve the cleaning efficiency of the immersion, and reduce the immersion time of the electrophoretic component, which not only increases the cleaning effect of the surface of the electrophoretic component, but also reduces the entire electrophoretic cleaning process of the electrophoretic component. Furthermore, the second cleaning unit can be disassembled and detached, which is convenient for maintenance and increases the recycling effect.

[0025] The present invention can conveniently move the position of the electrophoretic component by arranging a conveying and flushing mechanism, and further flush the surface of the electrophoretic component on the basis of cleaning the electrophoretic component, thereby effectively ensuring the overall cleanliness of the electrophoretic component, and increasing the integrity of the electrophoretic component cleaning on the basis of the immersion and cleaning mechanism. Finally, the electrophoretic component is flushed to reduce the adhesion of impurities on the surface of the electrophoretic component during the immersion process, thereby ensuring the cleaning effect of the electrophoretic component. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a cross-sectional structural schematic diagram of the flushing box of the present invention;

[0028] FIG3 is a first cross-sectional structural schematic diagram of the soaking box of the present invention;

[0029] FIG4 is a second cross-sectional structural schematic diagram of the soaking box of the present invention;

[0030] Figure 5 It is a schematic cross-sectional structural diagram of the top plate of the present invention;

[0031] Figure 6 It is a schematic diagram of the internal structure of the transmission housing of the present invention;

[0032] Figure 7 It is a structural schematic diagram of the main gear of the present invention;

[0033] Figure 8 It is a structural schematic diagram of the second servo motor of the present invention;

[0034] Fig. 9 It is a schematic diagram of the structure of the second connecting shaft of the present invention;

[0035] Fig.10 It is a structural schematic diagram of the first cleaning brush of the present invention;

[0036] Fig.11 It is a structural schematic diagram of the second cleaning brush of the present invention;

[0037] Fig.12 It is a structural schematic diagram of the bottom shell of the present invention;

[0038] Fig.13It is a structural schematic diagram of the fifth transmission gear of the present invention;

[0039] Fig.14 It is a schematic diagram of the structure of the second arc-shaped connecting shell of the present invention;

[0040] Fig.15 It is a structural schematic diagram of the base frame of the present invention;

[0041] Fig.16 The present invention is a flow chart of an electrophoresis component cleaning method.

[0042] In the figure: 1. main body; 11. flushing box; 12. immersion box; 13. drain pipe; 14. foot pad; 15. first sliding groove; 16. side support plate; 17. second sliding groove; 2. immersion cleaning mechanism; 21. first cleaning unit; 2101. housing; 2102. first servo motor; 2103. cross plate; 2104. first transmission shaft; 2105. top plate; 2106. bottom plate; 2107. guide shaft; 2108. first cleaning brush; 2109. transmission housing; 2110. first ball bearing; 2111. first connecting shaft; 2112. second connecting shaft ; 2113, auxiliary groove; 2114, second ball bearing; 2115, first stirring shaft; 2116, first sealed bearing; 2117, first transmission gear; 2118, stabilizing plate; 2119, second servo motor; 2120, main gear; 2121, first stabilizing shaft; 2122, third ball bearing; 2123, second stabilizing shaft; 2124, fourth ball bearing; 2125, second sealed bearing; 2126, first fixing bolt; 2127, first arc-shaped connecting shell; 22, second cleaning unit; 2201, connecting frame; 2202, bottom shell; 2 203, second cleaning brush; 2204, third sealed bearing; 2205, third servo motor; 2206, third transmission shaft; 2207, first roller bearing; 2208, second transmission gear; 2209, first bevel gear; 2210, third stabilizing shaft; 2211, second transmission shaft; 2212, second bevel gear; 2213, third transmission gear; 2214, second roller bearing; 2215, fourth transmission gear; 2216, second rotating shaft; 2217, fifth transmission gear; 2218, third roller bearing; 2219, first rotating shaft; 222 0. Fourth sealed bearing; 2221. Second stirring shaft; 2222. Second arc-shaped connecting shell; 2223. Second fixing bolt; 2224. First sliding plate; 2225. Second sliding plate; 3. Conveying and flushing mechanism; 301. Conveying frame; 302. Hydraulic cylinder; 303. Connecting plate; 304. Moving shell; 305. Electric telescopic rod; 306. Moving plate; 307. Fixed ring; 308. Flushing pipe; 309. Atomizing nozzle; 310. Stabilizing rod; 311. Base frame; 312. Tension spring; 313. Hook; 314. Stabilizing plate; 315. Placement rack. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Example 1

[0045] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.12 , Fig.13 , Fig.15 and Fig.16 ;

[0046] The present invention provides a technical solution comprising the following steps:

[0047] S1: One-time treatment, pre-treatment and electrophoretic coating of the electrophoretic parts;

[0048] S2: secondary treatment, the electrophoretic parts after electrophoretic coating are subjected to secondary treatment. During the secondary treatment, the electrophoretic parts to be cleaned are first fixed on a placement rack, and then the fixed electrophoretic parts are moved to a cleaning position;

[0049] S3: One-time cleaning, the surface of the electrophoretic component is cleaned according to the cleaning requirements of the electrophoretic component. During the cleaning process, the surface of the electrophoretic component is cleaned by immersion and stirring and flushing;

[0050] S4: Secondary cleaning, combined with primary cleaning, to achieve comprehensive cleaning of the electrophoresis parts;

[0051] Among them, by setting the first cleaning unit 21, the surface of the electrophoretic element can be effectively cleaned on the basis of stirring, and the first arc-shaped connecting shell 2127 and the first cleaning brush 2108 are driven to rotate by the first stirring shaft 2115. On the basis of the effective rotation of the first stirring shaft 2115 through the bottom plate 2106 and the top plate 2105, the first cleaning brush 2108 is driven to rotate by self-rotation, and the surface of the first cleaning brush 2108 can contact the surface of the electrophoretic element, wherein the first cleaning brush 2108 is fixed to the first stirring shaft 2115 through the first arc-shaped connecting shell 2127, and can be replaced according to the size of the electrophoretic element. The first cleaning brush 2108 of the same model performs deep cleaning on the surface of the electrophoretic element. By setting the second cleaning unit 22, the surface of the electrophoretic element can be fully cleaned on the basis of the stirring cleaning. The second stirring shaft 2221 can drive the second arc-shaped connecting shell 2222 and the second cleaning brush 2203 to rotate, and the second cleaning brush 2203 can effectively clean the other side surface of the electrophoretic element. The second cleaning brush 2203, like the first cleaning brush 2108, can be disassembled and replaced through the corresponding arc-shaped connecting shell and fixing bolts, so as to facilitate the replacement of different models and the cleaning of electrophoretic elements of different sizes.

[0052] In this embodiment, by providing the conveying and flushing mechanism 3, the position of the electrophoretic element can be conveniently moved. The placement rack 315 is located in the middle of the flushing pipe 308, and the atomizing nozzle 309 surrounds the placement rack 315, which can effectively further flush the surface of the electrophoretic element to ensure the surface cleanliness. After the flushing is completed, the placement rack 315 is reset, and the electrophoretic element is taken out to enter the next step. When there are impurities inside the immersion box 12, the connecting rack 2201 can be taken out to facilitate the maintenance of the inside thereof.

[0053] The cleaning device comprises a main body mechanism 1, which comprises a soaking box 12 and a flushing box 11. The front of the flushing box 11 is fixedly connected with a drain pipe 13. The inner wall of the soaking box 12 is respectively provided with four first sliding grooves 15 and two second sliding grooves 17. The soaking box 12 is provided with a soaking cleaning mechanism 2.

[0054] The immersion cleaning mechanism 2 includes a first cleaning unit 21 . The first cleaning unit 21 is located inside the immersion box 12 . The first cleaning unit 21 is used to flush and clean one side of the electrophoretic element.

[0055] As a further limitation of the immersion cleaning mechanism 2 of the present invention, the first cleaning unit 21 includes a transverse plate 2103, the bottom surface of the transverse plate 2103 is fixedly connected to the inner wall of the immersion box 12, the upper surface of the transverse plate 2103 is fixedly connected to the housing 2101, the inner wall of the housing 2101 is fixedly connected to the first servo motor 2102, the inner wall of the transverse plate 2103 and the inner bottom wall of the immersion box 12 are fixedly connected to the first ball bearing 2110, the inner rings of the two first ball bearings 2110 are respectively fixedly connected to the first connecting shaft 2111 and the second connecting shaft 2112, the top of the first connecting shaft 2111 is fixedly connected to the first transmission shaft 2104, the top of the first transmission shaft 2104 is fixedly connected to the first servo motor 21 02 is fixedly connected, the bottom end of the first connecting shaft 2111 and the top end of the second connecting shaft 2112 are fixedly connected to the transmission housing 2109, the outer surface of the first connecting shaft 2111 and the outer surface of the second connecting shaft 2112 are fixedly connected to the top plate 2105 and the bottom plate 2106 respectively, the inner wall of the bottom plate 2106 and the inner wall of the top plate 2105 are fixedly connected to six second ball bearings 2114, the inner rings of every two second ball bearings 2114 are fixedly connected to the first stirring shaft 2115, the outer surface of each first stirring shaft 2115 is fixedly connected to two first sealed bearings 2116, the outer surface of each first sealed bearing 2116 is fixed to the inner surface of the transmission housing 2109 The inner wall of the transmission housing 2109 is fixedly connected with the second servo motor 2119 and the third ball bearing 2122 respectively, the inner ring of the third ball bearing 2122 is fixedly connected with the first stabilizing shaft 2121, the output end of the second servo motor 2119 is fixedly connected with the second stabilizing shaft 2123, the top end of the first stabilizing shaft 2121 and the bottom end of the second stabilizing shaft 2123 are fixedly connected with the main gear 2120, the outer surface of each first stirring shaft 2115 is fixedly connected with the first transmission gear 2117, the outer surface of each first transmission gear 2117 is meshed with the outer surface of the main gear 2120, and the outer surface of each first stirring shaft 2115 is clamped with two first arc-shaped The connecting shell 2127, the outer surface of each first arc-shaped connecting shell 2127 is fixedly connected with a first cleaning brush 2108, and the inner walls of the two first arc-shaped connecting shells 2127 are commonly threaded with four first fixing bolts 2126. By setting the first cleaning unit 21, the surface of the electrophoretic component can be effectively cleaned on the basis of stirring, and the cleanliness of the electrophoretic component is effectively increased. The electrophoretic component that is heavily polluted or has extremely high requirements for cleanliness can be effectively and efficiently cleaned. The surface of the electrophoretic component can be directly cleaned with a cleaning brush while soaking, which not only increases the cleaning effect, but also improves the cleaning efficiency of the electrophoretic component after electrophoresis, and avoids the problem that the electrophoretic component cleaning takes a long time or the surface cleaning of the electrophoretic component does not meet the cleaning standard;

[0056] See also Figure 1 and Figure 2The bottom surface of the soaking box 12 and the bottom surface of the flushing box 11 are fixedly connected with four feet 14, and the left side of the soaking box 12 and the right side of the flushing box 11 are fixedly connected with side support plates 16. Through the feet 14, the bottom of the soaking box 12 and the flushing box 11 can be easily supported to ensure the stability of cleaning. Through the side support plates 16, the side support points can be increased for easy support;

[0057] See also Figure 4 and Fig. 9 The inner bottom wall of the soaking box 12 is provided with an auxiliary groove 2113, and six guide shafts 2107 are fixedly connected to the bottom surface of the chassis 2106. The outer surface of each guide shaft 2107 is fixedly connected to a second sealed bearing 2125, and the outer surface of each second sealed bearing 2125 is slidably connected to the inside of the auxiliary groove 2113. Through the auxiliary groove 2113, the guide shaft 2107 and the second sealed bearing 2125, the stability of the rotation of the chassis 2106 can be increased to prevent deviation;

[0058] See also Figure 8 The inner wall of the transmission housing 2109 is fixedly connected with a stabilizing disk 2118, and the inner wall of the stabilizing disk 2118 is fixedly connected with a fourth ball bearing 2124. The inner ring of the fourth ball bearing 2124 is fixedly connected with the outer surface of the second stabilizing shaft 2123. Through the fourth ball bearing 2124 and the stabilizing disk 2118, the second stabilizing shaft 2123 can be conveniently assisted to rotate, thereby ensuring its stability and increasing the connection effect and the transmission effect.

[0059] The specific implementation of this embodiment is as follows: firstly, the first servo motor 2102 and the second servo motor 2119 are connected to an external power supply. When the surface of the electrophoretic element with low cleanliness requirement or no serious pollution needs to be immersed and cleaned, the first servo motor 2102 is first used to drive the first transmission shaft 2104 to rotate, and then the first transmission shaft 2104 drives the first connecting shaft 2111 to rotate inside the first ball bearing 2110 at the top. The first connecting shaft 2111 drives the second connecting shaft 2112 to rotate inside the first ball bearing 2110 at the bottom through the transmission housing 2109. The first connecting shaft 2111 can drive the chassis 2106 and The top plate 2105 rotates, and the bottom plate 2106 rotates stably inside the auxiliary groove 2113 through the guide shaft 2107 and the second sealed bearing 2125, thereby increasing the stability of the bottom plate 2106. The first stirring shaft 2115 is driven to rotate through the bottom plate 2106 and the top plate 2105. The inside of the immersion box 12 can be stirred through the first stirring shaft 2115, and the electrophoretic parts with low cleanliness requirements or no heavy pollution on the surface can be immersed and cleaned. When the electrophoretic parts with high cleanliness requirements or heavy pollution on the surface need to be immersed and cleaned, while the first stirring shaft 2115 rotates through the bottom plate 2106 and the top plate 2105, The second servo motor 2119 directly drives the second stabilizing shaft 2123 to rotate, and the second stabilizing shaft 2123 can drive the main gear 2120 to rotate. The main gear 2120 rotates inside the third ball bearing 2122 through the bottom first stabilizing shaft 2121, and the six first transmission gears 2117 are driven to rotate through the main gear 2120, and then the first transmission gear 2117 drives the first stirring shaft 2115 to rotate. The first stirring shaft 2115 rotates stably inside the transmission housing 2109 through the first sealed bearing 2116, and the first arc-shaped connecting housing 2127 and the first cleaning brush 2108 are driven to rotate through the first stirring shaft 2115, effectively passing The first stirring shaft 2115 rotates through the bottom plate 2106 and the top plate 2105, and drives the first cleaning brush 2108 to rotate through self-rotation, and the surface of the first cleaning brush 2108 can contact the surface of the electrophoretic component, wherein the first cleaning brush 2108 is fixed to the first stirring shaft 2115 through the first arc-shaped connecting shell 2127, and different types of first cleaning brushes 2108 can be replaced according to the size of the electrophoretic component to deeply clean the surface of the electrophoretic component, and the first cleaning brush 2108 can be disassembled and replaced through the first arc-shaped connecting shell 2127 and the first fixing bolt 2126, so as to replace different types to clean electrophoretic components of different sizes.

[0060] Example 2

[0061] See also Fig.11 , Fig.12 and Fig.13 and Fig.14The present invention provides a technical solution: a cleaning method for an electrophoretic component and its application. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The immersion cleaning mechanism 2 also includes a second cleaning unit 22. The second cleaning unit 22 is located on the outside of the first cleaning unit 21. The second cleaning unit 22 is used in conjunction with the first cleaning unit 21. The second cleaning unit 22 is used to clean the other side of the electrophoretic component on the basis of stirring.

[0062] As a further limitation of the immersion cleaning mechanism 2 of the present invention, the second cleaning unit 22 includes a connecting frame 2201, the outer surface of the connecting frame 2201 is fixedly connected to four first sliding plates 2224, the outer surface of each first sliding plate 2224 is slidably connected to the inside of the first sliding groove 15, and two bottom shells 2202 are arranged below the connecting frame 2201, the outer surface of each bottom shell 2202 is fixedly connected to the outer surfaces of the two first sliding plates 2224, and the inner wall of each bottom shell 2202 is fixedly connected to a third servo motor 2205, two first roller bearings 2207, two second roller bearings 2214, eight third roller bearings 2218 and eight third sealed bearings 2204, and the output of each third servo motor 2205 The ends are fixedly connected with a third stabilizing shaft 2210, the outer surface of each third stabilizing shaft 2210 is fixedly connected with a first bevel gear 2209, the inner rings of each two first roller bearings 2207 are commonly fixedly connected with a second transmission shaft 2211, the outer surface of each second transmission shaft 2211 is fixedly connected with a second bevel gear 2212 and a second transmission gear 2208, the inner rings of each two second roller bearings 2214 are commonly fixedly connected with a third transmission shaft 2206, the outer surface of each third transmission shaft 2206 is fixedly connected with a third transmission gear 2213 and a fourth transmission gear 2215, the outer surface of each first bevel gear 2209 is meshed with the outer surface of the second bevel gear 2212, and the outer surface of each second transmission gear 2208 is meshed with the outer surface of the The surfaces are meshed with the outer surface of the third transmission gear 2213, the inner rings of every two third roller bearings 2218 are fixedly connected to the first rotating shaft 2219, the inner rings of every two third sealed bearings 2204 are fixedly connected to the second rotating shaft 2216, the outer surface of each first rotating shaft 2219 and the outer surface of the second rotating shaft 2216 are fixedly connected to the fifth transmission gear 2217, and each of the fifth transmission gears 2217 is meshed with each other, wherein the outer surfaces of four fifth transmission gears 2217 are meshed with the outer surfaces of four fourth transmission gears 2215, eight fourth sealed bearings 2220 are fixedly connected to the inner wall of the connecting frame 2201, and the top of each second rotating shaft 2216 is fixedly connected to the fourth sealed bearing 22 The inner ring of 20 is commonly fixedly connected with a second stirring shaft 2221, and the outer surface of each second stirring shaft 2221 is clamped with two second arc-shaped connecting shells 2222, and the outer surface of each second arc-shaped connecting shell 2222 is fixedly connected with a second cleaning brush 2203, and the inner walls of the two second arc-shaped connecting shells 2222 are commonly threadedly connected with four second fixing bolts 2223. By setting the second cleaning unit 22, the surface of the electrophoretic component can be fully cleaned on the basis of the first cleaning unit 21, effectively improving the cleaning efficiency of immersion, and reducing the immersion time of the electrophoretic component, which not only increases the cleaning effect of the surface of the electrophoretic component, but also reduces the entire electrophoretic cleaning process of the electrophoretic component. Furthermore, the second cleaning unit 22 can also be disassembled and detached, which is convenient for maintenance.Increase the recycling effect;

[0063] See also Figure 3 and Fig.11 Two second sliding plates 2225 are fixedly connected to the outer surface of the connecting frame 2201, and the outer surface of each second sliding plate 2225 is slidably connected to the inside of the second sliding groove 17. The outer surface of each second sliding plate 2225 is fixedly connected to the outer surface of the bottom shell 2202. Through the second sliding plate 2225, the second sliding groove 17 can be cooperated to facilitate the installation of the connecting frame 2201, effectively increasing the stability and balance effect during the replacement process.

[0064] The specific implementation of this embodiment is as follows:

[0065] First, connect the third servo motor 2205 to the external power supply, and the connecting frame 2201 and the two bottom shells 2202 can be installed inside the immersion box 12 through the first sliding groove 15 of the first sliding plate 2224. When it is necessary to rinse the other side of the electrophoresis plate on the basis of the first cleaning unit 21, the third servo motor 2205 is directly used to drive the first bevel gear 2209 to rotate through the third stabilizing shaft 2210, and then the second transmission shaft 2211 is driven to rotate through the first bevel gear 2209. The second transmission shaft 2211 can drive the two second transmission gears 2208 to rotate, and the meshing connection between the two second transmission gears 2208 and the two third transmission gears 2213 drives the two third transmission shafts 2206 on both sides to rotate inside the second roller bearing 2214, and the fourth transmission gear 2215 is driven to rotate through the third transmission shaft 2206. The fourth transmission gear 2215 can drive the eight fifth transmission gears 221 on both sides. 7 rotates, four first rotating shafts 2219 and second rotating shafts 2216 are fixedly connected to the inner walls of the eight fifth transmission gears 2217, and the first rotating shafts 2219 and the second rotating shafts 2216 can rotate inside the third roller bearing 2218 and the third sealing bearing 2204 respectively. Four second rotating shafts 2216 are arranged inside each bottom shell 2202, and the top of each second rotating shaft 2216 is fixedly connected with the fourth sealing bearing 2220 together with a second stirring shaft 2221, and the second stirring shaft 2221 can drive the second arc-shaped connecting shell 2222 and the second cleaning brush 2203 to rotate, so that the second cleaning brush 2203 can effectively clean the other side surface of the electrophoretic element. Similarly, the second cleaning brush 2203, like the first cleaning brush 2108, can be disassembled and replaced through the second arc-shaped connecting shell 2222 in cooperation with the second fixing bolt 2223, so as to replace different models to clean electrophoretic elements of different sizes.

[0066] Example 3

[0067] See also Figure 1 , Figure 2 and Fig.15 The present invention provides a technical solution: a cleaning method for electrophoretic parts and its application. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. A conveying and flushing mechanism 3 is arranged on the outer side of the first cleaning unit 21. The conveying and flushing mechanism 3 is used in conjunction with the first cleaning unit 21. The conveying and flushing mechanism 3 is used to convey and flush the electrophoretic parts.

[0068] As a further limitation of the soaking and cleaning mechanism 2 of the present invention, the conveying and flushing mechanism 3 includes a conveying frame 301, the outer surface of the conveying frame 301 is fixedly connected to a side of the soaking box 12 and the flushing box 11 away from each other, the upper surface of each side support plate 16 is fixedly connected to the bottom surface of the conveying frame 301, the inner wall of the conveying frame 301 is fixedly connected to a moving shell 304, the interior of the moving shell 304 is slidably connected to a moving plate 306, the bottom surface of the moving plate 306 is fixedly connected to a connecting plate 303, the inner wall of the moving shell 304 is fixedly connected to an electric telescopic rod 305, the telescopic end of the electric telescopic rod 305 is fixedly connected to the left side of the moving plate 306, the bottom surface of the connecting plate 303 is fixedly connected to two hydraulic cylinders 302, the telescopic ends of the two hydraulic cylinders 302 are commonly fixedly connected to a placing rack 315, the bottom surface of the placing rack 315 is fixedly connected to six stabilizing rods 310, and the bottom of every three stabilizing rods 310 The ends are fixedly connected with a base frame 311, the bottom surface of the placement rack 315 and the upper surfaces of the two base frames 311 are fixedly connected with six tension springs 312, the outer surface of each tension spring 312 is fixedly connected with a hook 313, the placement rack 315 is located inside the connecting rack 2201, the bottom surface of each base frame 311 is in contact with the upper surface of the bottom shell 2202, the inner wall of the flushing box 11 is fixedly connected with a flushing pipe 308, and the outer surface of the flushing pipe 308 is fixedly connected with a plurality of atomizing nozzles 309. By setting the conveying and flushing mechanism 3, the position of the electrophoretic component can be conveniently moved, and the surface of the electrophoretic component can be further flushed on the basis of the cleaning of the electrophoretic component, so as to effectively ensure the overall cleanliness of the electrophoretic component, and increase the integrity of the electrophoretic component cleaning on the basis of the immersion cleaning mechanism 2. Finally, the electrophoretic component is flushed to reduce the adhesion of impurities on the surface of the electrophoretic component during the immersion process, so as to ensure the cleaning effect of the electrophoretic component;

[0069] See also Figure 2 The telescopic end of each hydraulic cylinder 302 is fixedly connected with a fixing ring 307, and the bottom surface of each fixing ring 307 is fixedly connected with the upper surface of the placement frame 315. Through the fixing ring 307, it is convenient to increase the connection of the telescopic end of the hydraulic cylinder 302 to prevent instability;

[0070] See also Figure 2The outer surface of the flushing pipe 308 is fixedly connected with four stabilizing plates 314, and the bottom surface of each stabilizing plate 314 is fixedly connected to the inner bottom wall of the flushing box 11. The stabilizing plates 314 can be used to conveniently fix the flushing pipe 308 to ensure stability and prevent deviation.

[0071] The specific implementation of this embodiment is as follows:

[0072] First, connect the electric telescopic rod 305 and the hydraulic cylinder 302 to the external power supply, and then connect the flushing pipe 308 to the external water inlet pipe. When the electrophoretic component needs to be cleaned, first install the external clamp on the electrophoretic component, and then connect it to the two hooks 313 through the hanger on the clamp. The hook 313 is connected by the tension spring 312 to facilitate the adjustment of the upward and downward telescopic direction, so that the electrophoretic component can be installed through the hanger. Then, the hydraulic cylinder 302 drives the placement rack 315 to move downward, and the placement rack 315 can directly enter the soaking box 12, wherein the placement rack 315 is located inside the first cleaning unit 21 and the second cleaning unit 22, and the surface of the electrophoretic component is directly cleaned by the first cleaning brush 2108 and the second cleaning brush 2203, effectively removing the electrophoretic component. The surface of the electrophoretic parts is heavily polluted. To ensure the cleanliness of the surface of the electrophoretic parts, after cleaning, the hydraulic cylinder 302 is used to drive the placement rack 315 to reset, and the electric telescopic rod 305 is used to directly push the movable plate 306 to move horizontally. When it moves to the top of the flushing box 11, it stops. At this time, the hydraulic cylinder 302 is used to drive the placement rack 315 to descend to the inside of the flushing box 11, so that the placement rack 315 is located in the middle of the flushing pipe 308, and the atomizing nozzle 309 surrounds the placement rack 315, which can effectively further flush the surface of the electrophoretic parts to ensure the cleanliness of the surface. After flushing, the placement rack 315 is reset, and the electrophoretic parts are taken out to enter the next link. When there are impurities inside the immersion box 12, the connecting rack 2201 can be taken out to facilitate maintenance inside it.

[0073] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A method for cleaning an electrophoretic component, characterized in that: The following steps are involved: S1: One-time treatment, pre-treatment and electrophoretic coating of the electrophoretic parts; S2: secondary treatment, the electrophoretic parts after electrophoretic coating are subjected to secondary treatment. During the secondary treatment, the electrophoretic parts to be cleaned are first fixed on a placement rack, and then the fixed electrophoretic parts are moved to a cleaning position; S3: one-time cleaning, cleaning the surface of the electrophoretic component according to the cleaning requirements of the electrophoretic component, cleaning the surface of the electrophoretic component by immersion and stirring and flushing during the cleaning process, and realizing the one-time cleaning process of the electrophoretic component by setting a first cleaning unit (21), the first cleaning unit (21) having a stirring effect, driving the first arc-shaped connecting shell (2127) and the first cleaning brush (2108) to rotate through the first stirring shaft (2115), and driving the first cleaning brush (2108) to rotate by self-rotation on the basis of the rotation of the first stirring shaft (2115), the bottom plate (2106) and the top plate (2105), and the surface of the first cleaning brush (2108) can contact the surface of the electrophoretic component, and the first cleaning brush (2108) is fixed to the first stirring shaft (2115) through the first arc-shaped connecting shell (2127), and different types of first cleaning brushes (2108) can be replaced according to the size of the electrophoretic component to deeply clean the surface of the electrophoretic component; S4: secondary cleaning, in conjunction with the primary cleaning, to achieve comprehensive cleaning of the electrophoretic component. By providing a second cleaning unit (22) that cooperates with the first cleaning unit (21), the surface of the electrophoretic component can be comprehensively cleaned on the basis of the primary cleaning. The second stirring shaft (2221) can drive the second arc-shaped connecting shell (2222) and the second cleaning brush (2203) to rotate, and the second cleaning brush (2203) can effectively clean the other side surface of the electrophoretic component. The second cleaning brush (2203), like the first cleaning brush (2108), can be disassembled and replaced through the corresponding arc-shaped connecting shell and fixing bolts. The method also uses a main body mechanism (1), the main body mechanism (1) comprising a soaking box (12) and a flushing box (11), the front of the flushing box (11) being fixedly connected to a drainage pipe (13), the inner wall of the soaking box (12) being respectively provided with four first sliding grooves (15) and two second sliding grooves (17), and the interior of the soaking box (12) being provided with a soaking and cleaning mechanism (2); The immersion cleaning mechanism (2) comprises a first cleaning unit (21), the first cleaning unit (21) being located inside the immersion box (12), and the first cleaning unit (21) being used to flush and clean one side of the electrophoretic element; The immersion cleaning mechanism (2) further comprises a second cleaning unit (22), the second cleaning unit (22) being located outside the first cleaning unit (21), the second cleaning unit (22) being used in conjunction with the first cleaning unit (21), the second cleaning unit (22) being used to clean the other side of the electrophoretic element while stirring.

2. The method according to claim 1, characterized in that By providing a conveying and flushing mechanism (3), the position of the electrophoretic component can be conveniently moved. The placement rack (315) is located in the middle of the flushing pipeline (308), and the atomizing nozzle (309) surrounds the placement rack (315), which can effectively further flush the surface of the electrophoretic component to ensure the cleanliness of the surface. After the flushing is completed, the placement rack (315) is reset, and the electrophoretic component is taken out to enter the next step. When impurities are present inside the immersion box (12), the connecting rack (2201) can be taken out to facilitate maintenance of the inside thereof.

3. The method according to claim 2, characterized in that The first cleaning unit (21) comprises a transverse plate (2103), the bottom surface of the transverse plate (2103) is fixedly connected to the inner wall of the immersion box (12), the upper surface of the transverse plate (2103) is fixedly connected to a housing (2101), the inner wall of the housing (2101) is fixedly connected to a first servo motor (2102), the inner wall of the transverse plate (2103) and the inner bottom wall of the immersion box (12) are both fixedly connected to first ball bearings (2110), and the inner rings of the two first ball bearings (2110) are respectively fixedly connected to a first connecting shaft (2111) and a second connecting shaft (2112); a conveying and flushing mechanism (3) is provided on the outer side of the first cleaning unit (21), the conveying and flushing mechanism (3) is used in conjunction with the first cleaning unit (21), and the conveying and flushing mechanism (3) is used to convey and flush the electrophoretic element; The bottom surface of the soaking box (12) and the bottom surface of the flushing box (11) are both fixedly connected with four pads (14), and the left side surface of the soaking box (12) and the right side surface of the flushing box (11) are both fixedly connected with side support plates (16).

4. The method according to claim 3, characterized in that The top end of the first connecting shaft (2111) is fixedly connected to a first transmission shaft (2104), the top end of the first transmission shaft (2104) is fixedly connected to the output end of the first servo motor (2102), the bottom end of the first connecting shaft (2111) and the top end of the second connecting shaft (2112) are fixedly connected to a transmission housing (2109), the outer surface of the first connecting shaft (2111) and the outer surface of the second connecting shaft (2112) are fixedly connected to a top plate (2105) and a bottom plate (2106) respectively, the inner wall of the bottom plate (2106) and the inner wall of the top plate (2105) are fixedly connected to six second ball bearings (2114), the inner rings of every two of the second ball bearings (2114) are fixedly connected to a first stirring shaft (2115), and the outer surface of each of the first stirring shafts (2115) is fixedly connected to two first sealed bearings (2116).

5. The method according to claim 4, characterized in that The outer surface of each of the first sealed bearings (2116) is fixedly connected to the inner wall of the transmission housing (2109); the inner wall of the transmission housing (2109) is respectively fixedly connected to the second servo motor (2119) and the third ball bearing (2122); the inner ring of the third ball bearing (2122) is fixedly connected to the first stabilizing shaft (2121); the output end of the second servo motor (2119) is fixedly connected to the second stabilizing shaft (2123); the top end of the first stabilizing shaft (2121) and the bottom end of the second stabilizing shaft (2123) are fixedly connected to the main gear (2120); the outer surface of each of the first stirring shafts (2115) is fixedly connected to the first transmission gear (2117); the outer surface of each of the first transmission gears (2117) is meshed with the outer surface of the main gear (2120).

6. The method according to claim 5, characterized in that The outer surface of each of the first stirring shafts (2115) is clamped with two first arc-shaped connecting shells (2127), the outer surface of each of the first arc-shaped connecting shells (2127) is fixedly connected with a first cleaning brush (2108), the inner walls of the two first arc-shaped connecting shells (2127) are commonly threadedly connected with four first fixing bolts (2126), the inner bottom wall of the immersion box (12) is provided with an auxiliary groove (2113), and the bottom surface of the chassis (2106) is fixedly connected with six guide shafts (2107).

7. The method according to claim 6, characterized in that The outer surface of each guide shaft (2107) is fixedly connected to a second sealed bearing (2125), the outer surface of each second sealed bearing (2125) is slidably connected to the inside of the auxiliary groove (2113), the inner wall of the transmission housing (2109) is fixedly connected to a stabilizing disk (2118), the inner wall of the stabilizing disk (2118) is fixedly connected to a fourth ball bearing (2124), and the inner ring of the fourth ball bearing (2124) is fixedly connected to the outer surface of the second stabilizing shaft (2123).

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