Hard alloy cutter assembly line automatic cleaning system and method
By designing a cemented carbide tool assembly line automated cleaning system, using ultrasonic cleaning technology and automation equipment, the problems of low manual cleaning efficiency and easy tool damage are solved, and an efficient and safe tool cleaning process is achieved.
Patent Information
- Application Number
- CN202411143045.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2024-12-17
AI Technical Summary
In the prior art, cleaning of cemented carbide tools mainly relies on manual operations, is inefficient and prone to damage.
A cemented carbide tool assembly line automatic cleaning system is designed, including ultrasonic generator, cleaning box, material tray, electric hoist and cable components. The tools are placed, cleaned and removed through automated means, and the ultrasonic cleaning technology is used to achieve automation. Clean.
It realizes automatic cleaning of the tool, improves cleaning efficiency, avoids damage caused by manual operation, and ensures the safety and efficiency of the tool.
Smart Images

Figure CN119140515A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tool cleaning, and in particular to an automatic cleaning system and method for a cemented carbide tool assembly line. Background Art
[0002] Powder metallurgy is an industrial technology that uses metal powder or metal powder (or a mixture of metal powder and non-metallic powder) as raw materials to produce metal materials through steps such as forming and sintering. Powder metallurgy technology has a series of advantages such as significant energy saving, material saving, high product precision and good stability. Metal rod-shaped parts are produced through powder metallurgy, and then polished into shape to make various cutting tools. After the cutting tools are formed, they need to be cleaned. Currently, manual cleaning is mostly used to clean the cutting tools, which is not only inefficient but also easy to damage the cutting tools. Summary of the invention
[0003] The main purpose of the present invention is to provide an automated cleaning system and method for a cemented carbide tool assembly line, aiming to solve the problem that manual cleaning is not only inefficient but also easily causes damage to the tool.
[0004] The technical solution proposed by the present invention is:
[0005] A system for automatically cleaning a cemented carbide tool assembly line, comprising an ultrasonic generator, an ultrasonic vibration plate, a cleaning box, a storage table, a material tray, a support frame, a linear slide module, a movable seat, an electric hoist, a connecting seat, a longitudinal cable, a first cable, a second cable, a third cable and a fourth cable; the storage table is close to the cleaning box; the linear slide module is arranged on the top of the support frame, and the movable seat is arranged on the slide of the linear slide module; the movable seat can be moved to the top of the cleaning box and the top of the storage table respectively; the material tray comprises a rectangular material plate, a rectangular notch is opened in the middle of the material plate; the rectangular notch is covered with a filter; the ultrasonic vibration plate is arranged at the inner bottom of the cleaning box; the ultrasonic generator and the ultrasonic vibration plate are electrically connected; the ultrasonic generator is arranged at the The outer wall of the cleaning box; a buffer pad is provided between the bottom of the cleaning box and the ground; a first gear bar is provided on one inner wall of the cleaning box, and a second gear bar is provided on the other inner wall of the cleaning box; the first gear bar and the second gear bar are parallel to each other and directly opposite to each other; the first gear bar and the second gear bar are used to abut the lower surface of the material plate to support the material tray; the material tray is used to place the tool; the electric hoist is provided at the bottom of the moving seat; the connecting seat is connected to the lifting end of the electric hoist; the longitudinal cable is connected to the bottom of the connecting seat; the first cable, the second cable, the third cable and the fourth cable are all connected to the bottom end of the longitudinal cable; the first cable, the second cable, the third cable and the fourth cable are used to be detachably connected to the four corners of the material tray respectively.
[0006] Preferably, the first cable, the second cable, the third cable and the fourth cable are of the same length; one end of the first cable away from the longitudinal cable, one end of the second cable away from the longitudinal cable, one end of the third cable away from the longitudinal cable, and one end of the fourth cable away from the longitudinal cable are all connected with a connecting sleeve; four connecting parts are respectively provided at the four corners of the material plate; the connecting parts and the connecting sleeves correspond one to one; the connecting sleeves can be detachably connected to the corresponding connecting parts.
[0007] Preferably, the connecting component comprises a connecting column and a locking block; the connecting column is vertically connected to the upper surface of the material plate; the connecting columns of the four connecting components are respectively close to the four corners of the material plate; the cross section of the connecting column is rectangular; the connecting column comprises a first side wall and a second side wall which are parallel to each other and perpendicular to the material plate, and a third side wall and a fourth side wall which are parallel to each other and perpendicular to the material plate; the cross section of the locking block is rectangular; the locking block comprises a fifth side wall and a sixth side wall which are parallel to each other, and a seventh side wall and an eighth side wall which are parallel to each other side wall; the locking block is rotatably connected to the third side wall; the eighth side wall is in sliding contact with the third side wall; the locking block can be rotated to a first position and a second position; when the locking block is rotated to the first position, the fifth side wall is coplanar with the first side wall, and the sixth side wall is coplanar with the second side wall; the connecting sleeve is provided with a central through hole; when the locking block is rotated to the first position, the locking block and the connecting column can pass through the central through hole; when the locking block is rotated to the second position, the fifth side wall abuts against the connecting sleeve.
[0008] Preferably, the central through hole is a rectangular through hole; the connecting sleeve includes a first outer wall and a second outer wall parallel to each other; the two ends of the central through hole pass through the first outer wall and the second outer wall respectively; when the locking block rotates to the second position, the fifth side wall abuts against the first outer wall.
[0009] Preferably, the connecting component also includes a slider and a spring; the cross-section of the slider is rectangular; a slide rail is provided at one end of the third side wall close to the material tray; the extension direction of the slide rail is perpendicular to the material tray; the slider is fitted on the slide rail; the slider includes a ninth side wall and a tenth side wall parallel to each other, and an eleventh side wall and a twelfth side wall parallel to each other; the ninth side wall and the first side wall are coplanar; the tenth side wall and the second side wall are coplanar; the eleventh side wall and the seventh side wall are coplanar; the twelfth side wall and the third side wall are in sliding contact; one end of the spring is connected to the upper surface of the material plate; the other end of the spring is connected to a side wall of the slider close to the material plate; the spring is always in a compressed state; the locking block also includes a third outer wall; the slider also includes a fourth outer wall; the fourth outer wall is parallel to the material plate; when the locking block rotates to the first position, the fourth outer wall is in contact with the third outer wall; when the locking block rotates to the second position, the fourth outer wall is in contact with the fifth side wall.
[0010] Preferably, the eleventh side wall is provided with a stopper; the stopper is used to abut against the second outer wall; and the distance between the stopper and the fourth outer wall is greater than the distance between the first outer wall and the second outer wall.
[0011] Preferably, it also includes a first cover plate, a first electric push rod and a first water pump; a water inlet pipe and a water outlet pipe are penetrated through the side wall of the cleaning box; the water inlet pipe is provided with the first water pump; the first water pump is connected to an external water source; the first cover plate is hinged to the top of the cleaning box, the bottom end of the first electric push rod is hinged to the outer side wall of the cleaning box, and the telescopic end of the first electric push rod is hinged to the first cover plate for driving the first cover plate to rotate so that the first cover plate can cover or open the cleaning box.
[0012] Preferably, it also includes a rinsing box, a ventilation pipe, a first air pump and a partition; the rinsing box is arranged on a side of the cleaning box away from the storage table; the movable seat can also move to directly above the rinsing box; a third gear bar is arranged on an inner wall of the rinsing box, and a fourth gear bar is arranged on the other inner wall of the cleaning box; the third gear bar and the fourth gear bar are parallel to each other and directly opposite to each other; the third gear bar and the fourth gear bar are used to abut the lower surface of the material plate to support the material tray; the partition is arranged in the rinsing box and is close to the inner bottom of the rinsing box; the partition separates the rinsing box into an upper space and a lower space; the partition is evenly penetrated with a plurality of air holes; the ventilation pipe is penetrated in the rinsing box and connected to the lower space; the air outlet end of the first air pump is connected to the ventilation pipe.
[0013] Preferably, it also includes a water pipe, a water storage tank, a second water pump, a second cover plate, a second air pump and a second electric push rod; the two ends of the water pipe are respectively connected to the upper space and the water storage tank; the second water pump is arranged on the water pipe; the second cover plate is hinged to the top of the rinsing box, the bottom end of the second electric push rod is hinged to the outer wall of the rinsing box, and the telescopic end of the second electric push rod is hinged to the second cover plate to drive the second cover plate to rotate so that the second cover plate can cover or open the rinsing box; an inner cavity is opened inside the second cover plate; a plurality of air outlet holes are evenly opened on the side of the second cover plate facing the rinsing box; the second air pump is arranged on the side of the second cover plate away from the air outlet holes; the air outlet end of the second air pump is connected to the inner cavity.
[0014] The present invention also proposes an automated cleaning method for a cemented carbide tool assembly line, which is applied to an automated cleaning system for a cemented carbide tool assembly line as described in any one of claims 1 to 9; the method comprises:
[0015] When the tray is on the storage table, put the knives to be cleaned into the tray;
[0016] After the first cable, the second cable, the third cable and the fourth cable are connected to the four corners of the material tray respectively, the electric hoist is started to drive the material tray to rise vertically so that the material tray is higher than the cleaning box;
[0017] The linear slide module is used to drive the material tray to move horizontally to the top of the cleaning box, and then the electric hoist is started to drive the material tray to descend vertically, so that the material tray enters the cleaning box, and the first gear bar and the second gear bar abut against the lower surface of the material plate to support the material tray;
[0018] Start the ultrasonic generator to clean the cutter on the tray.
[0019] Through the above technical solution, the following beneficial effects can be achieved:
[0020] The automatic cleaning system for cemented carbide tool assembly line proposed in the present invention can realize automatic cleaning of the tool, which is more efficient. When it is used specifically, the tool is first placed in the material tray (the material tray is on the storage table at this time), and then the first cable, the second cable, the third cable and the fourth cable are respectively connected to the four corners of the material tray, and then the electric hoist is started to drive the material tray to rise vertically, so that the material tray is higher than the cleaning box; then the linear slide module is used to drive the material tray to move horizontally to the top of the cleaning box, and then the electric hoist is started to drive the material tray to descend vertically, so that the material tray enters the cleaning box, and passes The first gear bar and the second gear bar abut the lower surface of the material plate to support the material tray (at this time, the water level in the cleaning box should be ensured to be higher than the tool); the ultrasonic generator is started to clean the tool on the material tray. After cleaning, the electric hoist is started again to drive the material tray to rise, and the linear slide module is used to drive the material tray to move horizontally to the top of the storage table. Then the electric hoist can be used to place the material tray on the storage table to facilitate the removal of the cleaned tool. The entire cleaning process does not require manual participation, is more efficient, and can avoid damage to the tool caused by manual cleaning of the tool. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0022] Figure 1 This is a structural schematic diagram of an automatic cleaning system for a cemented carbide tool assembly line proposed by the present invention;
[0023] Figure 2 for Figure 1 A magnified schematic diagram of the details in the middle;
[0024] Figure 3 This is a structural schematic diagram of the connecting components of a cemented carbide tool assembly line automatic cleaning system proposed by the present invention (the locking block is in the first position);
[0025] Figure 4 This is a structural schematic diagram of the connecting components of a cemented carbide tool assembly line automatic cleaning system proposed by the present invention (the locking block is in the second position);
[0026] Figure 5 The figure is a schematic diagram of the external structure of a cleaning box of an automatic cleaning system for a cemented carbide tool assembly line proposed by the present invention.
[0027] Description of reference numerals:
[0028] 110, support frame; 120, linear slide module; 130, storage table; 140, cleaning box; 150, rinsing box; 160, first cover plate; 170, second cover plate; 180, first gear bar; 190, second gear bar; 210, ultrasonic generator; 220, ultrasonic vibration plate; 230, water storage tank; 240, water pipe; 250, second water pump; 260, ventilation pipe; 270, first air pump; 280, partition; 290, air vent; 310, third gear bar; 320, fourth gear bar; 330, inner cavity; 340, air outlet; 350, second air pump; 360, moving seat; 370, electric hoist; 380, connecting seat; 390, longitudinal cable; 410, first cable; 42 0, second cable; 430, material plate; 440, circumferential side plate; 450, rectangular notch; 460, filter screen; 470, connecting column; 480, locking block; 490, slider; 510, stopper; 520, slide rail; 530, spring; 540, connecting sleeve; 550, first outer wall; 560, second outer wall; 570, first side wall; 580, second side wall; 590, third side wall; 610, fourth side wall; 620, fifth side wall; 630, sixth side wall; 640, seventh side wall; 650, eighth side wall; 660, ninth side wall; 670, tenth side wall; 680, eleventh side wall; 690, twelfth side wall; 710, third outer wall; 720, fourth outer wall; 730, first electric push rod.
[0029] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0030] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0031] The invention provides an automatic cleaning system and method for a cemented carbide tool assembly line.
[0032] As attached Figure 1 -Attached Figure 5As shown, in one embodiment of an automatic cleaning system for a cemented carbide tool assembly line proposed by the present invention, the automatic cleaning system for a cemented carbide tool assembly line includes an ultrasonic generator 210, an ultrasonic vibration plate 220, a cleaning box 140, a storage table 130, a material tray, a support frame 110, a linear slide module 120, a moving seat 360, an electric hoist 370, a connecting seat 380, a longitudinal cable 390, a first cable 410, a second cable 420, a third cable (not shown) and a fourth cable (not shown); the storage table 1 30 is close to the cleaning box 140; the linear slide module 120 is arranged on the top of the support frame 110, and the moving seat 360 is arranged on the slide of the linear slide module 120; the moving seat 360 can be moved to the top of the cleaning box 140 and the top of the storage table 130 respectively; the material tray includes a rectangular material plate 430, and a rectangular notch 450 is opened in the middle of the material plate 430; the rectangular notch 450 is covered with a filter 460; the material plate 430 is also surrounded by circumferential side plates 440 to enclose the tools placed inside; The sonic vibration plate 220 is disposed at the inner bottom of the cleaning box 140; the ultrasonic generator 210 is electrically connected to the ultrasonic vibration plate 220; the ultrasonic generator 210 is disposed on the outer wall of the cleaning box 140; a buffer pad (not shown) is disposed between the bottom of the cleaning box 140 and the ground; a first gear bar 180 is disposed on one inner wall of the cleaning box 140, and a second gear bar 190 is disposed on the other inner wall of the cleaning box 140; the first gear bar 180 and the second gear bar 190 are parallel to each other and face each other; the first gear bar 180 and the second gear bar 190 are parallel to each other and face each other; The strip 190 is used to abut the lower surface of the material plate 430 to support the material tray; the material tray is used to place the tool; the electric hoist 370 is arranged at the bottom of the movable seat 360; the connecting seat 380 is connected to the lifting end of the electric hoist 370; the longitudinal cable 390 is connected to the bottom of the connecting seat 380; the first cable 410, the second cable 420, the third cable and the fourth cable are all connected to the bottom end of the longitudinal cable 390; the first cable 410, the second cable 420, the third cable and the fourth cable are used to be detachably connected to the four corners of the material tray respectively.
[0033] The automatic cleaning system for cemented carbide tool assembly line proposed in the present invention can realize automatic cleaning of the tool, which is more efficient. When it is used specifically, the tool is first placed in the material tray (the material tray is on the storage table 130 at this time), and then the first cable 410, the second cable 420, the third cable and the fourth cable are used to connect to the four corners of the material tray respectively, and then the electric hoist 370 is started to drive the material tray to rise vertically, so that the material tray is higher than the cleaning box 140; then the linear slide module 120 is used to drive the material tray to move horizontally to the top of the cleaning box 140, and then the electric hoist 370 is started to drive the material tray to descend vertically, so that the material tray enters the cleaning box 140, and passes through the first cable 410, the second cable 420, the third cable and the fourth cable are used to connect to the four corners of the material tray respectively, and then the electric hoist 370 is started to drive the material tray to rise vertically, so that the material tray is higher than the cleaning box 140; then, the linear slide module 120 is used to drive the material tray to move horizontally to the top of the cleaning box 140, and then the electric hoist 370 is started to drive the material tray to descend vertically, so that the material tray enters the cleaning box 140, and passes through the first cable 410, the second cable 420, the third cable and the fourth cable are used to connect to the four corners of the material tray respectively, and then the electric hoist 370 is started to drive the material tray to rise vertically, so that the material tray A shift bar 180 and a second shift bar 190 abut against the lower surface of the material plate 430 to support the material tray (at this time, the water level in the cleaning box 140 should be ensured to be higher than the cutting tool); the ultrasonic generator 210 is started to clean the cutting tool on the material tray. After cleaning, the electric hoist 370 is started again to drive the material tray to rise, and the linear slide module 120 is used to drive the material tray to move horizontally to just above the storage table 130. Then, the electric hoist 370 can be used to place the material tray on the storage table 130 to facilitate the removal of the cleaned cutting tool. The entire cleaning process does not require manual participation, is more efficient, and can avoid damage to the cutting tool caused by manual cleaning of the cutting tool.
[0034] In addition, the lengths of the first cable 410, the second cable 420, the third cable and the fourth cable are consistent; one end of the first cable 410 away from the longitudinal cable 390, one end of the second cable 420 away from the longitudinal cable 390, one end of the third cable away from the longitudinal cable 390, and one end of the fourth cable away from the longitudinal cable 390 are all connected with a connecting sleeve 540; four connecting parts are respectively provided at the four corners of the material plate 430; the connecting parts and the connecting sleeves 540 correspond one to one; the connecting sleeves 540 can be detachably connected to the corresponding connecting parts. In this way, the detachable connection between the first cable 410, the second cable 420, the third cable and the fourth cable and the material plate 430 can be realized. When the material tray is placed in the cleaning box 140, the first cable 410, the second cable 420, the third cable and the fourth cable can be removed, so as to facilitate the cleaning of the tool.
[0035] At the same time, the connecting parts include a connecting column 470 and a locking block 480; the connecting column 470 is vertically connected to the upper surface of the material plate 430; the connecting columns 470 of the four connecting parts are respectively close to the four corners of the material plate 430; the cross section of the connecting column 470 is rectangular; the connecting column 470 includes a first side wall 570 and a second side wall 580 that are parallel to each other and perpendicular to the material plate 430, and a third side wall 590 and a fourth side wall 610 that are parallel to each other and perpendicular to the material plate 430; the cross section of the locking block 480 is The locking block 480 includes a fifth side wall 620 and a sixth side wall 630 which are parallel to each other, and a seventh side wall 640 and an eighth side wall 650 which are parallel to each other; the locking block 480 is rotatably connected to the third side wall 590; the eighth side wall 650 is in sliding contact with the third side wall 590; the locking block 480 can be rotated to a first position and a second position; when the locking block 480 is rotated to the first position, the fifth side wall 620 and the first side wall 570 are coplanar, and the sixth side wall 630 and the second side wall 580 are coplanar (as shown in the attached figure). Figure 3 The connecting sleeve 540 is provided with a central through hole (not shown); when the locking block 480 is rotated to the first position, the locking block 480 and the connecting column 470 can pass through the central through hole; when the locking block 480 is rotated to the second position, the fifth side wall 620 abuts against the connecting sleeve 540.
[0036] In addition, the middle through hole is a rectangular through hole; the connecting sleeve 540 includes a first outer wall 550 and a second outer wall 560 parallel to each other; the two ends of the middle through hole respectively penetrate the first outer wall 550 and the second outer wall 560; when the locking block 480 rotates to the second position, the fifth side wall 620 abuts against the first outer wall 550 (as shown in the attached Figure 2 shown).
[0037] In addition, the connecting component also includes a slider 490 and a spring 530; the cross section of the slider 490 is rectangular; a slide rail 520 is provided at one end of the third side wall 590 close to the material tray; the extension direction of the slide rail 520 is perpendicular to the material tray; the slider 490 is sleeved on the slide rail 520; the slider 490 includes a ninth side wall 660 and a tenth side wall 670 parallel to each other, and an eleventh side wall 680 and a twelfth side wall 690 parallel to each other; the ninth side wall 660 and the first side wall 570 are coplanar; the tenth side wall 670 and the second side wall 580 are coplanar; the eleventh side wall 680 and the seventh side wall 640 are coplanar; the twelfth side wall Wall 690 and the third side wall 590 are in sliding contact; one end of the spring 530 is connected to the upper surface of the material plate 430; the other end of the spring 530 is connected to a side wall of the slider 490 close to the material plate 430; the spring 530 is always in a compressed state; the locking block 480 also includes a third outer wall 710; the slider 490 also includes a fourth outer wall 720; the fourth outer wall 720 is parallel to the material plate 430; when the locking block 480 rotates to the first position, the fourth outer wall 720 is in contact with the third outer wall 710; when the locking block 480 rotates to the second position, the fourth outer wall 720 is in contact with the fifth side wall 620.
[0038] Meanwhile, the eleventh side wall 680 is provided with a stopper 510 ; the stopper 510 is used to abut against the second outer wall 560 ; and the distance between the stopper 510 and the fourth outer wall 720 is greater than the distance between the first outer wall 550 and the second outer wall 560 .
[0039] Through the above technical solution, the structure of the connecting component is further improved. When the connecting sleeve 540 needs to be connected, the slider 490 is manually dragged downward and the locking block 480 is rotated to the first position (such as the attached Figure 4 As shown), the connecting sleeve 540 is then inserted into the connecting column 470 and the locking block 480, and the connecting sleeve 540 is moved downward, the second outer wall 560 of the connecting sleeve 540 abuts against the stop block 510, and drives the slider 490 to move downward, and then the locking block 480 can be manually rotated to make the locking block 480 rotate to the horizontal direction (second position), at which time the locking block 480 abuts against the first outer wall 550, and then the slider 490 is released, and the slider 490 abuts against the locking block 480 under the action of the spring 530, thereby limiting the locking block 480, and at this time the connecting sleeve 540 is fixedly connected to the connecting component, so as to facilitate the subsequent use of the electric hoist 370 to drive the material tray to rise and fall.
[0040] When the connecting sleeve 540 needs to be released, the slider 490 is manually moved downward again, and then the locking block 480 is manually rotated so that the locking block 480 is rotated to the vertical direction (first position), and the connecting sleeve 540 can be manually taken out upward.
[0041] In addition, the present carbide tool assembly line automated cleaning system also includes a first cover plate 160, a first electric push rod 730 and a first water pump (not shown); a water inlet pipe (not shown) and a water outlet pipe (not shown) are penetrated through the side wall of the cleaning box 140; the water inlet pipe is provided with a first water pump; the first water pump is connected to an external water source; the first cover plate 160 is hinged to the top of the cleaning box 140, the bottom end of the first electric push rod 730 is hinged to the outer side wall of the cleaning box 140, and the telescopic end of the first electric push rod 730 is hinged to the first cover plate 160, so as to drive the first cover plate 160 to rotate, so that the first cover plate 160 can cover or open the cleaning box 140.
[0042] At the same time, the present carbide tool assembly line automatic cleaning system also includes a rinsing box 150, a vent pipe 260, a first air pump 270 and a partition 280; the rinsing box 150 is arranged on the side of the cleaning box 140 away from the storage table 130; the movable seat 360 can also be moved to the top of the rinsing box 150; a third gear bar 310 is arranged on one inner wall of the rinsing box 150, and a fourth gear bar 320 is arranged on the other inner wall of the cleaning box 140; the third gear bar 310 and the fourth gear bar 320 are mutually Parallel and directly opposite; the third shift bar 310 and the fourth shift bar 320 are used to abut the lower surface of the material plate 430 to support the material tray; the partition 280 is arranged in the rinsing box 150 and is close to the inner bottom of the rinsing box 150; the partition 280 separates the rinsing box 150 into an upper space and a lower space; the partition 280 is evenly penetrated with a plurality of air holes 290; the ventilation pipe 260 is penetrated in the rinsing box 150 and connected to the lower space; the air outlet end of the first air pump 270 is connected to the ventilation pipe 260.
[0043] Through the above technical solution, after the tool is cleaned, the first cable 410, the second cable 420, the third cable and the fourth cable are connected to the four corners of the material tray again, and then the electric hoist 370 is started to extend the material tray out of the cleaning box 140, and then the linear slide module 120 is used to drive the material tray to move horizontally to just above the rinsing box 150, and then the electric hoist 370 is started to drive the material tray down to immerse it in the rinsing box 150 (to ensure that the water level in the rinsing box 150 is higher than the tool); start the first air pump 270 to blow the clean water in the rinsing box 150 to stir, thereby rinsing the tool.
[0044] Specifically, the present carbide tool assembly line automatic cleaning system also includes a water pipe 240, a water storage tank 230, a second water pump 250, a second cover plate 170, a second air pump 350 and a second electric push rod; the two ends of the water pipe 240 are respectively connected to the upper space and the water storage tank 230; the second water pump 250 is arranged on the water pipe 240; the second cover plate 170 is hinged to the top of the rinsing box 150, the bottom end of the second electric push rod is hinged to the outer wall of the rinsing box 150, and the second The telescopic end of the electric push rod is hinged to the second cover plate 170 to drive the second cover plate 170 to rotate so that the second cover plate 170 can cover or open the rinsing box 150; an inner cavity 330 is opened inside the second cover plate 170; a plurality of air outlet holes 340 are evenly opened on the side of the second cover plate 170 facing the rinsing box 150; the second air pump 350 is arranged on the side of the second cover plate 170 away from the air outlet holes 340; the air outlet end of the second air pump 350 is connected to the inner cavity 330.
[0045] Through the above technical solution, after the tool is rinsed, the clean water in the rinsing box 150 is pumped into the water storage tank 230 through the second water pump 250, and then the second air pump 350 is started to blow air to dry the tool, so that the tool can be dried quickly to avoid oxidation due to water contact.
[0046] In a first embodiment of a cemented carbide tool assembly line automatic cleaning method further proposed by the present invention, the method is applied to a cemented carbide tool assembly line automatic cleaning system; the embodiment comprises the following steps:
[0047] Step S110: When the material tray is on the storage table 130, the tool to be cleaned is placed in the material tray.
[0048] Step S120 : After the first cable 410 , the second cable 420 , the third cable and the fourth cable are connected to the four corners of the material tray respectively, the electric hoist 370 is started to drive the material tray to rise vertically so that the material tray is higher than the cleaning box 140 .
[0049] Step S130: Use the linear slide module 120 to drive the material tray to move horizontally to just above the cleaning box 140, then start the electric hoist 370 to drive the material tray to descend vertically so that the material tray enters the cleaning box 140, and abuts against the lower surface of the material plate 430 through the first gear bar 180 and the second gear bar 190 to support the material tray.
[0050] Step S140: Start the ultrasonic generator 210 to clean the cutter on the tray.
[0051] The serial numbers of the above embodiments of the present invention are only for description and do not represent the advantages or disadvantages of the embodiments.
[0052] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation modes, which are merely illustrative rather than restrictive. Under the guidance of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the present invention and the claims, all of which are within the protection of the present invention.
Claims
1. An automatic cleaning system for cemented carbide tool production line, characterized in that: It includes an ultrasonic generator, an ultrasonic vibration plate, a cleaning box, a storage table, a material tray, a support frame, a linear slide module, a movable seat, an electric hoist, a connecting seat, a longitudinal cable, a first cable, a second cable, a third cable and a fourth cable; the storage table is close to the cleaning box; the linear slide module is arranged on the top of the support frame, and the movable seat is arranged on the slide of the linear slide module; the movable seat can be moved to the top of the cleaning box and the top of the storage table respectively; the material tray includes a rectangular material plate, and a rectangular notch is opened in the middle of the material plate; the rectangular notch is covered with a filter; the ultrasonic vibration plate is arranged at the inner bottom of the cleaning box; the ultrasonic generator and the ultrasonic vibration plate are electrically connected; the ultrasonic generator is arranged on the outer wall of the cleaning box; the A buffer pad is provided between the bottom of the cleaning box and the ground; a first gear bar is provided on one inner wall of the cleaning box, and a second gear bar is provided on the other inner wall of the cleaning box; the first gear bar and the second gear bar are parallel to and directly opposite to each other; the first gear bar and the second gear bar are used to abut the lower surface of the material plate to support the material tray; the material tray is used to place a tool; the electric hoist is provided at the bottom of the moving seat; the connecting seat is connected to the lifting end of the electric hoist; the longitudinal cable is connected to the bottom of the connecting seat; the first cable, the second cable, the third cable and the fourth cable are all connected to the bottom end of the longitudinal cable; the first cable, the second cable, the third cable and the fourth cable are used to be detachably connected to the four corners of the material tray respectively.
2. The automatic cleaning system for cemented carbide tool production line according to claim 1, characterized in that: The first cable, the second cable, the third cable and the fourth cable are of the same length; one end of the first cable away from the longitudinal cable, one end of the second cable away from the longitudinal cable, one end of the third cable away from the longitudinal cable, and one end of the fourth cable away from the longitudinal cable are all connected with a connecting sleeve; four connecting parts are respectively provided at the four corners of the material plate; the connecting parts and the connecting sleeves correspond one to one; the connecting sleeves can be detachably connected to the corresponding connecting parts.
3. The automatic cleaning system for cemented carbide tool production line according to claim 2, characterized in that: The connecting component includes a connecting column and a locking block; the connecting column is vertically connected to the upper surface of the material plate; the connecting columns of the four connecting components are respectively close to the four corners of the material plate; the cross-section of the connecting column is rectangular; the connecting column includes a first side wall and a second side wall that are parallel to each other and perpendicular to the material plate, and a third side wall and a fourth side wall that are parallel to each other and perpendicular to the material plate; the cross-section of the locking block is rectangular; the locking block includes a fifth side wall and a sixth side wall that are parallel to each other, and a seventh side wall and an eighth side wall that are parallel to each other ; The locking block is rotatably connected to the third side wall; the eighth side wall is in sliding contact with the third side wall; the locking block can be rotated to a first position and a second position; when the locking block is rotated to the first position, the fifth side wall is coplanar with the first side wall, and the sixth side wall is coplanar with the second side wall; the connecting sleeve is provided with a central through hole; when the locking block is rotated to the first position, the locking block and the connecting column can pass through the central through hole; when the locking block is rotated to the second position, the fifth side wall abuts against the connecting sleeve.
4. The automatic cleaning system for cemented carbide tool production line according to claim 3 is characterized in that: The central through hole is a rectangular through hole; the connecting sleeve comprises a first outer wall and a second outer wall parallel to each other; the two ends of the central through hole respectively pass through the first outer wall and the second outer wall; when the locking block rotates to the second position, the fifth side wall abuts against the first outer wall.
5. The automatic cleaning system for cemented carbide tool assembly line according to claim 4, characterized in that: The connecting component further includes a slider and a spring; the slider has a rectangular cross section; a slide rail is provided at one end of the third side wall close to the material tray; the extension direction of the slide rail is perpendicular to the material tray; The slider is fitted on the slide rail; the slider includes a ninth side wall and a tenth side wall parallel to each other, and an eleventh side wall and a twelfth side wall parallel to each other; the ninth side wall and the first side wall are coplanar; the tenth side wall and the second side wall are coplanar; the eleventh side wall and the seventh side wall are coplanar; the twelfth side wall and the third side wall are in sliding contact; one end of the spring is connected to the upper surface of the material plate; the other end of the spring is connected to a side wall of the slider close to the material plate; the spring is always in a compressed state; the locking block also includes a third outer wall; the slider also includes a fourth outer wall; the fourth outer wall is parallel to the material plate; when the locking block rotates to the first position, the fourth outer wall is in contact with the third outer wall; when the locking block rotates to the second position, the fourth outer wall is in contact with the fifth side wall.
6. The automatic cleaning system for cemented carbide tool assembly line according to claim 5, characterized in that: The eleventh side wall is provided with a stopper; the stopper is used to abut against the second outer wall; the distance between the stopper and the fourth outer wall is greater than the distance between the first outer wall and the second outer wall.
7. The automatic cleaning system for cemented carbide tool production line according to claim 1, characterized in that: It also includes a first cover plate, a first electric push rod and a first water pump; a water inlet pipe and a water outlet pipe are penetrated through the side wall of the cleaning box; the water inlet pipe is provided with the first water pump; the first water pump is connected to an external water source; the first cover plate is hinged to the top of the cleaning box, the bottom end of the first electric push rod is hinged to the outer side wall of the cleaning box, and the telescopic end of the first electric push rod is hinged to the first cover plate for driving the first cover plate to rotate so that the first cover plate can cover or open the cleaning box.
8. The automatic cleaning system for cemented carbide tool production line according to claim 7, characterized in that: It also includes a rinsing box, a ventilation pipe, a first air pump and a partition; the rinsing box is arranged on a side of the cleaning box away from the storage table; the movable seat can also move to the top of the rinsing box; a third gear bar is arranged on an inner wall of the rinsing box, and a fourth gear bar is arranged on the other inner wall of the cleaning box; the third gear bar and the fourth gear bar are parallel to each other and directly opposite to each other; the third gear bar and the fourth gear bar are used to abut the lower surface of the material plate to support the material tray; the partition is arranged in the rinsing box and is close to the inner bottom of the rinsing box; the partition separates the rinsing box into an upper space and a lower space; the partition is evenly penetrated with a plurality of air holes; the ventilation pipe is penetrated in the rinsing box and connected to the lower space; the air outlet end of the first air pump is connected to the ventilation pipe.
9. The automatic cleaning system for cemented carbide tool assembly line according to claim 8, characterized in that: It also includes a water pipe, a water tank, a second water pump, a second cover plate, a second air pump and a second electric push rod; the two ends of the water pipe are respectively connected to the upper space and the water tank; the second water pump is arranged on the water pipe; the second cover plate is hinged to the top of the rinsing box, the bottom end of the second electric push rod is hinged to the outer wall of the rinsing box, and the telescopic end of the second electric push rod is hinged to the second cover plate to drive the second cover plate to rotate so that the second cover plate can cover or open the rinsing box; an inner cavity is opened inside the second cover plate; a plurality of air outlet holes are evenly opened on the side of the second cover plate facing the rinsing box; the second air pump is arranged on the side of the second cover plate away from the air outlet holes; the air outlet end of the second air pump is connected to the inner cavity.
10. A method for automatic cleaning of cemented carbide tool production line, characterized in that: The method is applied to the automatic cleaning system of the cemented carbide tool assembly line according to any one of claims 1 to 9; the method comprises: When the tray is on the storage table, put the knives to be cleaned into the tray; After the first cable, the second cable, the third cable and the fourth cable are connected to the four corners of the material tray respectively, the electric hoist is started to drive the material tray to rise vertically so that the material tray is higher than the cleaning box; The linear slide module is used to drive the material tray to move horizontally to the top of the cleaning box, and then the electric hoist is started to drive the material tray to descend vertically, so that the material tray enters the cleaning box, and the first gear bar and the second gear bar abut against the lower surface of the material plate to support the material tray; Start the ultrasonic generator to clean the cutter on the tray.
Citation Information
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