Air suction hood for waste gas treatment of vulcanizing machine
The air suction hood for vulcanizing machines addresses water consumption and corrosion issues by employing a double-bin design with filter screen and rotating paddles, ensuring efficient and convenient gas treatment.
Patent Information
- Application Number
- CN202411198619.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2024-12-17
AI Technical Summary
Existing suction hoods for vulcanizing machines consume large amounts of water, cause chemical reactions leading to corrosion, and are inconvenient to clean due to particle accumulation, with insufficient consideration for safety and efficiency in gas treatment.
An air suction hood with a double-bin design featuring a treatment bin and water storage bin, equipped with a filter screen, rotating paddles for particle removal, and a filter cartridge system, allowing for efficient preliminary filtration and easy cleaning.
The solution provides effective filtration with reduced water consumption, prevents corrosion, and enhances maintenance convenience by separating treatment and cleaning processes, ensuring pollution-free exhaust gas discharge.
Smart Images

Figure CN119140556A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of waste gas treatment, and more specifically, particularly relates to an air suction hood for treating waste gas from a vulcanizing machine. Background Art
[0002] Vulcanizer is a machine that vulcanizes various rubber and plastic products. It has functions such as timed mold locking, automatic pressure replenishment, automatic temperature control, automatic timing, and time alarm. Vulcanizers are divided into three types: electric heating, steam heating, and thermal oil heating.
[0003] At present, a Chinese patent with publication number CN 107335673 A discloses a suction hood assembly and a suction box, wherein the suction hood assembly includes: an anti-outflow structure, which is arranged at the air inlet of the suction hood body; a water nozzle, which is located between the anti-outflow structure and the filter element, and is arranged corresponding to the anti-outflow structure; wherein a water tank is formed at the bottom end of the suction hood body, and the liquid falling on the anti-outflow structure can flow into the water tank under the action of gravity. The suction hood assembly provided by the present invention can effectively filter a large amount of thick smoke and hot air released by molten iron during casting and cooling by adopting the first step of water curtain filtration and the second step of filter element filtration to reduce the concentration of thick smoke, wherein the water curtain filtration can filter out most of the toxic gases and large particles, creating conditions for the filter element to reduce more than 80% of particles, thereby reducing the replacement frequency of the filter element.
[0004] Although the above patent can filter out most of the toxic gases and large particles, the suction hood described in the above patent is filtered through a water curtain and then through a filter element. This method consumes a large amount of water and requires continuous delivery. In the filtration process, the toxic gases in the air will carry water into the filter element at the same time, which is prone to chemical reactions and cause corrosion between filters. It will affect the overall filtering effect in the long run, and even the suction hood shell will be corroded. In addition, toxic gases and large particles will slowly accumulate during the filtration, which is very inconvenient to clean. The subsequent cleaning of the suction hood is not considered, and the overall method is not safe and convenient. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides an air suction hood for treating waste gas from a vulcanizing machine to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an air suction hood for treating waste gas from a vulcanizing machine, comprising a cover shell, a filter screen plate is installed at the air inlet of the cover shell, the interior of the cover shell is divided into a treatment bin and a water storage bin, the treatment bin is arranged on one side of the water storage bin and is independently distributed, a symmetrical water supply pipe is installed on one side of the water storage bin, the water supply pipe is connected to the water storage bin, a switch valve is installed on the water supply pipe, a water pump is installed at the junction of the treatment bin and the water storage bin, the water pump is connected to the water storage bin, a plurality of nozzles are installed on the water pump, a connecting flange pipe is welded on the top of the cover shell, the top of the connecting flange pipe can be connected to the ventilation duct of the workshop, a filter cartridge is arranged below the connecting flange pipe, a filter orifice plate is assembled in the filter cartridge, a guide plate is welded in the treatment bin, an upper outlet and a lower outlet are arranged on the guide plate, and are distributed at both ends of the guide plate.
[0007] Preferably, a mounting groove is provided at one end of the cover shell, a lamp holder is fixed in the mounting groove, and a lamp tube is installed in the lamp holder.
[0008] Preferably, one side of the cover shell is provided with symmetrical positioning hole plates, and reinforcement hole plates are provided between the positioning hole plates.
[0009] Preferably, the guide plate is a curved plate and is inclined downward.
[0010] Preferably, a first propeller and a second propeller are installed below the guide plate, the first propeller is installed at the lower outlet of the guide plate, and the second propeller is installed at the upper outlet of the guide plate, and the first propeller and the second propeller are driven to rotate by the suction provided by an external fan.
[0011] Preferably, a slide groove is provided under the first rotating paddle and the second rotating paddle, and one end of the slide groove extends to the outside of the cover shell, a first dust box is slidably fitted in the slide groove under the first rotating paddle, a first positioning block is fixed to one end of the first dust box, and the first dust box can be pulled out of the cover shell by the first positioning block, and a second dust box is slidably fitted in the slide groove under the second rotating paddle, a second positioning block is fixed to one end of the second dust box, and the second dust box can be pulled out of the cover shell by the second positioning block.
[0012] Preferably, a first drain pipe and a second drain pipe are connected to one side of the cover shell, and the first drain pipe and the second drain pipe are respectively connected to a chute outside the first dust collecting box and a chute outside the second dust collecting box.
[0013] The present invention provides an air suction hood for treating waste gas from a vulcanizing machine, which has the following beneficial effects: 1. In the invention, the exhaust gas is preliminarily filtered through the filter screen, and the large particles in the exhaust gas are removed by the first and second rotating paddles, and the impurities are collected by the first and second dust boxes. The detachable design improves the convenience of later cleaning, and the exhaust gas can be dispersed through the curved guide plate, which greatly improves the exhaust gas treatment level and avoids the incompleteness of centralized treatment. The filter cartridge and the filter plate above the guide plate are used to further filter the exhaust gas, so that the gas entering the ventilation duct is pollution-free.
[0014] 2. The exhaust hood for treating waste gas from a vulcanizing machine has a double-bin design of a treatment bin and a water storage bin, which not only improves the overall treatment capacity of the hood, but also improves the convenience of cleaning and maintenance of the hood in the later stage. The treatment bin can be cleaned through the water storage bin, thereby reducing the inconvenience caused by disassembly and reducing the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the present invention; Figure 3 It is a front view of the present invention; Figure 4 It is the AA cross-sectional view of the present invention; Figure 5 It is the FF cross-sectional view of the present invention; Figure 6 It is a side view of the present invention.
[0016] In the figure: 1, cover shell; 101, installation groove; 102, water storage tank; 103, processing tank; 2, filter screen; 3, lamp holder; 301, lamp tube; 4, connecting flange pipe; 5, first positioning block; 501, first dust box; 6, second positioning block; 601, second dust box; 7, positioning hole plate; 8, reinforcement hole plate; 9, filter hole plate; 901, filter cartridge; 0, water supply pipe; 11, switch valve; 12, guide plate; 13, water pump; 131, nozzle; 14, first rotor; 15, second rotor; 16, first drain pipe; 17, second drain pipe. DETAILED DESCRIPTION
[0017] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0018] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] See also Figures 1 to 6 The present invention provides a technical solution: an air suction hood for treating waste gas from a vulcanizing machine, comprising a housing 1, a filter screen plate 2 is installed at the air inlet of the housing 1, so as to preliminarily filter the waste gas, a mounting groove 101 is arranged at one end of the housing 1, a lamp holder 3 is fixed in the mounting groove 101, a lamp tube 301 is installed in the lamp holder 3, and nighttime operation and maintenance and cleaning can be ensured, the interior of the housing 1 is divided into a treatment bin 103 and a water storage bin 102, the water storage bin 102 is arranged at the top of the lamp holder 3, the treatment bin 103 is arranged at one side of the water storage bin 102 and is independently distributed, and a symmetrical water supply pipe 100 is installed at one side of the water storage bin 102, the water supply pipe 100 It is connected to the water storage tank 102, and a switch valve 11 is installed on the water supply pipe 0, and water can be supplied to the water storage tank 102 through an external water source. A water pump 13 is installed at the junction of the processing tank 103 and the water storage tank 102. The water pump 13 is connected to the water storage tank 102, and multiple nozzles are installed on the water pump 13, which can spray and clean the inside of the processing tank 103. A connecting flange pipe 4 is welded on the top of the cover shell 1, and the top of the connecting flange pipe 4 can be connected to the ventilation duct of the workshop, which is easy to install. A filter cartridge 901 is provided under the connecting flange pipe 4, and a filter orifice plate 9 is installed in the filter cartridge 901 to ensure that the gas entering the ventilation duct is clean and free of impurities.
[0021] like Figure 1 , 4As shown, a symmetrical positioning hole plate 7 is provided on one side of the housing 1, and a reinforcing hole plate 8 is provided between the positioning hole plates 7, so as to ensure the stability of one side of the housing 1 and realize flexible installation. A guide plate 12 is welded in the processing chamber 103, and the guide plate 12 is a curved plate and tilted downward. An upper outlet and a lower outlet are provided on the guide plate 12, and are distributed at both ends of the guide plate 12. A first rotating paddle 14 and a second rotating paddle 15 are installed below the guide plate 12. The first rotating paddle 14 is installed at the lower outlet of the guide plate 12, and the second rotating paddle 15 is installed at the upper outlet of the guide plate 12. The suction provided by the external fan drives the first rotating paddle 14 to rotate. 4 and the second paddle 15 rotate, a slide groove is provided under the first paddle 14 and the second paddle 15, and one end of the slide groove extends to the outside of the cover 1, a first dust box 501 is slidably matched in the slide groove under the first paddle 14, a first positioning block 5 is fixed at one end of the first dust box 501, and the first dust box 501 can be pulled out of the cover 1 by the first positioning block 5, so as to facilitate cleaning of the processing chamber 103, a second dust box 601 is slidably matched in the slide groove under the second paddle 15, a second positioning block 6 is fixed at one end of the second dust box 601, and the second dust box 601 is also pulled out by the second positioning block 6, so as to facilitate cleaning.
[0022] Since there are many large particles mixed in the exhaust gas, when the exhaust gas passes through the filter screen plate 2 and blows toward the guide plate 12, the arc surface of the guide plate 12 will disperse the exhaust gas in the upward and downward directions. The large particles in the air can be blocked and adsorbed by the first rotating paddle 14 and the human rotating paddle, and finally fall into the first dust box 501 and the second dust box 601 to ensure the later cleaning. The treated exhaust gas will enter the upper layer, and the exhaust gas entering the filter cartridge 901 will be filtered again through the filter hole plate 9 to ensure that the gas entering the ventilation duct is clean and free of impurities. A first drain pipe 16 and a second drain pipe 17 are connected to one side of the cover shell 1. The first drain pipe 16 and the second drain pipe 17 are respectively connected to the chute outside the first dust box 501 and the chute outside the second dust box 601. When the inside of the cover shell 1 needs to be cleaned, the nozzle 131 is used for spray cleaning, and the water after cleaning is discharged through the first drain pipe 16 and the second drain pipe 17. The operation is simple and convenient.
[0023] Specific usage and function of this embodiment: The filter mesh plate 2 arranged at the air intake port can be used to perform preliminary filtration on the exhaust gas generated by the vulcanizing unit. The exhaust gas entering the processing chamber 103 is guided by the guide plate 12, and the exhaust gas will be dispersed upward and downward. The large particles of impurities in the exhaust gas can be processed and isolated by the first paddle 14 and the second paddle 15, and effectively collected by the first dust box 501 and the second dust box 601 below, which is convenient for later cleaning. The exhaust gas then enters the upper layer through the guide plate 12, and is filtered through the double layer of the filter cartridge 901 and the filter plate 9, so that the gas entering the ventilation duct is clean and pollution-free.
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An air suction hood for treating waste gas from a vulcanizing machine, comprising a hood shell (1), characterized in that: A filter screen (2) is installed at the air inlet of the housing (1); the interior of the housing (1) is divided into a processing chamber (103) and a water storage chamber (102); the processing chamber (103) is arranged on one side of the water storage chamber (102) and is independently distributed; a symmetrical water supply pipe (0) is installed on one side of the water storage chamber (102); the water supply pipe (0) is connected to the water storage chamber (102); a switch valve (11) is installed on the water supply pipe (0); a water pump (13) is installed at the junction of the processing chamber (103) and the water storage chamber (102); the ...). The water pump (13) is connected to the water storage tank (102), a plurality of nozzles are installed on the water pump (13), a connecting flange pipe (4) is welded to the top of the cover shell (1), the top of the connecting flange pipe (4) can be connected to the ventilation duct of the workshop, a filter cartridge (901) is provided below the connecting flange pipe (4), a filter orifice plate (9) is installed in the filter cartridge (901), a guide plate (12) is welded in the processing tank (103), an upper outlet and a lower outlet are provided on the guide plate (12), and the upper outlet and the lower outlet are distributed at both ends of the guide plate (12).
2. The air suction hood for treating waste gas from a vulcanizing machine according to claim 1, characterized in that: A mounting groove (101) is provided at one end of the cover shell (1), a lamp holder (3) is fixed in the mounting groove (101), and a lamp tube (301) is installed in the lamp holder (3).
3. The air suction hood for treating waste gas from a vulcanizing machine according to claim 1, characterized in that: Symmetrical positioning hole plates (7) are provided on one side of the cover shell (1), and reinforcing hole plates (8) are provided between the positioning hole plates (7).
4. The air suction hood for treating waste gas from a vulcanizing machine according to claim 1, characterized in that: The guide plate (12) is a curved plate and is inclined downward.
5. The air suction hood for treating waste gas from a vulcanizing machine according to claim 4, characterized in that: A first rotating propeller (14) and a second rotating propeller (15) are installed below the guide plate (12); the first rotating propeller (14) is installed at a lower outlet of the guide plate (12), and the second rotating propeller (15) is installed at an upper outlet of the guide plate (12); the first rotating propeller (14) and the second rotating propeller (15) are driven to rotate by suction provided by an external fan.
6. The air suction hood for treating waste gas from a vulcanizing machine according to claim 5, characterized in that: A slide groove is provided below the first rotating paddle (14) and the second rotating paddle (15), and one end of the slide groove extends to the outside of the housing (1); a first dust collecting box (501) is slidably fitted in the slide groove below the first rotating paddle (14); a first positioning block (5) is fixed at one end of the first dust collecting box (501); the first dust collecting box (501) can be pulled out of the housing (1) by means of the first positioning block (5); a second dust collecting box (601) is slidably fitted in the slide groove below the second rotating paddle (15); a second positioning block (6) is fixed at one end of the second dust collecting box (601); the second dust collecting box (601) can be pulled out of the housing (1) by means of the second positioning block (6).
7. The air suction hood for treating waste gas from a vulcanizing machine according to claim 5, characterized in that: One side of the cover shell (1) is connected to a first drain pipe (16) and a second drain pipe (17); the first drain pipe (16) and the second drain pipe (17) are respectively connected to a slide groove outside the first dust collecting box (501) and a slide groove outside the second dust collecting box (601).
Citation Information
Patent Citations
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CN208757208U
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CN212029661U
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CN218532245U
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CN220593982U
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CN221361806U
