Screw punch forming device

By introducing a combined design of detachable sealing plate and sliding frame clamping block in the screw stamping forming device, the problem of frequent replacement of high-temperature discharging and clamping devices is solved, and adaptation and high-temperature isolation of screws of different specifications is achieved, reducing operating risks and Wear of the clamping mechanism.

CN119140716APending Publication Date: 2024-12-17YANGZHOU YONGJI PRECISION HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202411138288.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing screw stamping forming devices have problems such as high temperature dissipation, causing scalds from operators and the need for frequent replacement of clamping devices.

Method used

A screw stamping forming device including a removable sealing plate is designed to adapt to screws of different specifications through a combination of sliding frame and clamping blocks, and to isolate high temperatures with sealing plate and cylinder system, reduce the risk of scalding and clamping device. Replace frequency.

Benefits of technology

It effectively isolates the high temperature of the screw body, reduces the risk of scalding for the operator, and through the design of the sliding installation and clamping mechanism, it avoids frequent replacement of the entire clamping device and extends the service life.

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Abstract

The invention discloses a screw punch forming device, which relates to the technical field of screw processing and comprises a bottom plate, the top of the bottom plate is fixedly connected with a connecting frame, a screw body is arranged on the inner side of the connecting frame, clamping mechanisms are arranged on the inner side of the connecting frame and on the two sides of the screw body, and sealing plates are detachably mounted on the two sides of the connecting frame. The clamping mechanism comprises a sliding block, two sliding frames and two clamping blocks, the two sliding frames are slidably connected to the corresponding sealing plates, the corresponding clamping blocks are detachably installed on the sliding frames, and the two clamping blocks are detachably installed on the two sides of the sliding block respectively. The problems that high temperature emitted by a screw body can be emitted to the outside through an opening of a connecting frame, an operator may be scalded by touching the connecting frame by mistake, the whole clamping device needs to be replaced every time the specification of a bolt is replaced, and the operation is troublesome are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of screw processing, in particular to a screw stamping forming device. Background Art

[0002] After heating, the top of the large screw needs to be stamped to ensure that the twisting end of the top can withstand greater forces, which often requires the use of a stamping device. The raw material is compressed by stamping to achieve the purpose of processing and shaping. The screw stamping device is a device that makes screws by stamping.

[0003] The Chinese utility model with publication number CN216226371U proposes an automatic stamping and forming device for a screw machine: a connecting frame is fixedly connected to the upper surface of the base, a connecting groove is opened on the connecting frame, the bolt body is slidably connected in the connecting groove, and the heated bolt body is placed inside the connecting groove through a clamp. When the bolt body moves to be tightly against the second arc block, the first arc block and the second arc block completely clamp the bolt body to complete the effect of fixing the bolt body, and then the pressure head is pushed by the push rod to stamp the top of the bolt body under the action of the cylinder starting.

[0004] The prior art has the following defects:

[0005] 1. Since the screw body is usually heated before stamping, its surface temperature will be very high. From the attached figure, it can be seen that the two sides of the connecting frame are open. The high temperature emitted by the screw body will be dissipated to the outside through the opening of the connecting frame. The operator may accidentally touch the connecting frame and get burned.

[0006] 2. The first arc block and the second arc block are both fixedly arranged and have specific sizes. In actual production, it may be necessary to handle bolt bodies of various specifications and sizes. If the arc block cannot be adjusted to adapt to these changes, then the entire clamping device needs to be replaced every time the bolt specifications are changed, which is more troublesome. Summary of the invention

[0007] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a screw stamping and forming device, which solves the problem that the two sides of the connecting frame are open in the prior art, the high temperature emitted by the screw body will be emitted to the outside through the opening of the connecting frame, the operator may accidentally touch the connecting frame and get burned, and the entire clamping device needs to be replaced every time the bolt specification is changed, which is quite troublesome.

[0008] To achieve the above object, according to an embodiment of the first aspect of the present invention, a screw stamping and forming device is proposed, including: a bottom plate, a connection frame is fixedly connected to the top of the bottom plate, a screw body is arranged inside the connection frame, and clamping mechanisms are arranged on both sides of the screw body inside the connection frame. Sealing plates are detachably installed on both sides of the connection frame. The clamping mechanism includes a slider, two sliding frames, and two clamping blocks. The two sliding frames are both slidably connected to the corresponding sealing plates, the sliding frames are detachably installed with the corresponding clamping blocks, and the two clamping blocks are respectively detachably installed on both sides of the slider.

[0009] As a further scheme of the present invention: a "U"-shaped fixed frame is fixedly connected to the top end of the bottom plate, a plurality of support feet are fixedly connected to the bottom of the bottom plate, a first cylinder is fixedly arranged on the fixed frame, the output end of the first cylinder is fixedly connected with a pressing head, and a notch for the screw body to pass through is opened at the upper end of the connection frame.

[0010] As a further scheme of the present invention: square grooves are opened on the mutually approaching sides of the two sealing plates. Vertical first chutes and second chutes are opened in the grooves. The first chute and the second chute are arranged in parallel. A horizontal third chute is opened in the groove, and the third chute communicates with the second chute. A clamping block is fixedly connected to the side of the sealing plate close to the connection frame, and a clamping groove is opened on the side of the connection frame.

[0011] As a further scheme of the present invention: the slider is in a long strip shape. Docking grooves are opened on the mutually approaching sides of the two sliding frames, and the corresponding clamping blocks are detachably installed in the docking grooves of the two sliding frames.

[0012] As a further scheme of the present invention: a protruding part is fixedly connected to the side of the sliding frame. The two sliding frames of the clamping mechanism at the rear are slidably connected to the first chute on the corresponding sealing plate through the protruding part, and the two sliding frames of the clamping mechanism at the front are slidably connected to the second chute and the third chute on the corresponding sealing plate through the protruding part.

[0013] As a further scheme of the present invention: a screw rod is threadedly connected to the sliding frame, and threaded holes for the screw rod to penetrate are opened on both the sliding frame and the clamping block.

[0014] As a further scheme of the present invention: an embedding groove is opened on the side of the clamping block close to the slider, and convex blocks are fixedly connected to both sides of the slider.

[0015] As a further scheme of the present invention: vertical first limiting grooves are opened at the front and rear positions of the screw body inside the connection frame. The slider of the clamping mechanism at the rear is slidably connected in the first limiting groove at the rear, a third cylinder is slidably connected in the first limiting groove at the front, and the output end of the third cylinder is fixedly connected to the slider of the clamping mechanism at the front.

[0016] As a further solution of the present invention: a reset spring is fixedly connected to the top of the slider, the top of the reset spring at the rear is fixedly connected to the connecting frame, a second limiting groove is provided on the connecting frame, a moving block is slidably connected inside the second limiting groove, the top of the reset spring at the front is fixedly connected to the moving block, a fourth cylinder is fixedly arranged on the inner side of the connecting frame, and the output end of the fourth cylinder is fixedly connected to the moving block.

[0017] As a further solution of the present invention: a buffer mechanism is arranged at the upper end of the bottom plate and directly below the screw body. The buffer mechanism includes a circular block with a groove adapted to the bottom of the screw body. An elastic member is fixedly connected between the circular block and the bottom plate.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. Sealing plates are removably installed on both sides of the connection frame. The two sealing plates seal both sides of the connection frame. The presence of the sealing plates can effectively isolate the high temperature emitted by the screw body and prevent the heat from being directly conducted to the outside of the connection frame, thereby reducing the risk of operators being burned by accidentally touching the connection frame.

[0020] 2. According to the size of the screw body, install the sliding frame that is slidably connected to the sealing plate with the clamping block that matches the screw body. At this time, the sliding frame and the clamping block become a whole; start the second cylinder again, and the output end of the second cylinder drives the sealing plate close to the connecting frame, and the clamping block of the sealing plate is clamped with the clamping groove of the connecting frame, so that the sealing plate is installed on both sides of the connecting frame, and the installation of the clamping mechanism is completed. The above process only requires replacing the clamping block, and there is no need to disassemble the entire clamping mechanism.

[0021] 3. Slidingly install the sliding frame of the clamping mechanism on the sealing plate. The sliding installation can effectively disperse the stress generated during the clamping process, avoid wear and damage caused by stress concentration, and thus extend the service life of the clamping mechanism and the sealing plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a schematic diagram of the internal structure of the connection frame of the present invention;

[0024] Figure 3 This is an enlarged view of the A part of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the connection frame and the sealing plate of the present invention;

[0026] Figure 5 This is an enlarged view of part B of the present invention;

[0027] Figure 6 Explosion diagram of the clamping mechanism of the present invention.

[0028] In the figure: 1, fixed frame; 2, first cylinder; 3, pressing head; 4, bottom plate; 5, support feet; 6, connecting frame; 61, notch; 62, first limiting groove; 63, second limiting groove; 7, sealing plate; 71, first sliding groove; 72, second sliding groove; 73, third sliding groove; 8, second cylinder; 9, screw body; 10, buffer mechanism; 11, slider; 111, convex block; 12, clamping block; 121, embedding groove; 13, sliding frame; 131, protruding part; 132, screw rod; 14, return spring; 15, third cylinder; 16, fourth cylinder; 17, moving block. Detailed implementation manners

[0029] Next, the technical solutions of the present invention will be described clearly and completely in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] As Figure 1-6 shown, a screw stamping and forming device includes: a bottom plate 4, a fixed frame 1 in a "U" shape is fixedly connected to the top end of the bottom plate 4, and a plurality of support feet 5 are fixedly connected to the bottom of the bottom plate 4, and the support feet 5 are used to support the entire device.

[0031] A first cylinder 2 is fixedly arranged on the fixed frame 1, and the output end of the first cylinder 2 is fixedly connected with a pressing head 3. Starting the first cylinder 2, the output end of the first cylinder 2 drives the pressing head 3 to move downward to stamp and form the screw body 9, and stamp the screw body 9 into the required shape and size.

[0032] A connecting frame 6 in a "U" shape is fixedly connected to the top of the bottom plate 4. The inner side of the connecting frame 6 is provided with a screw body 9. A notch 61 for the screw body 9 to pass through is opened at the upper end of the connecting frame 6. Clamping mechanisms are arranged on both sides of the inner side of the connecting frame 6 and on both sides of the screw body 9. The two clamping mechanisms cooperate with each other to clamp and fix the screw body 9. Sealing plates 7 are detachably installed on both sides of the connecting frame 6, and the two sealing plates 7 seal both sides of the connecting frame 6.

[0033] Since the screw body 9 is usually heat-treated before stamping, its surface temperature will be very high. The presence of the sealing plate 7 can effectively isolate the high temperature emitted by the screw body 9 and prevent this heat from directly conducting to the outside of the connecting frame 6, thereby reducing the risk that the operator is scalded due to accidentally touching the connecting frame 6.

[0034] The two sealing plates 7 are provided with square grooves on their sides close to each other. A vertical first slide groove 71 and a second slide groove 72 are provided in the grooves. The first slide groove 71 is parallel to the second slide groove 72. A horizontal third slide groove 73 is provided in the grooves. The third slide groove 73 is connected to the second slide groove 72.

[0035] The sealing plate 7 is fixedly connected with a clamping block on the side close to the connecting frame 6, and a clamping groove is provided on the side of the connecting frame 6. The clamping block of the sealing plate 7 is clamped with the clamping groove of the connecting frame 6 to install the sealing plate 7 on both sides of the connecting frame 6.

[0036] The clamping mechanism includes a slider 11, two sliding frames 13, and two clamping blocks 12. The slider 11 is in the shape of an elongated strip. The two sliding frames 13 are slidably connected to the corresponding sealing plate 7. The two sliding frames 13 on the same mechanism are provided with docking grooves on their sides close to each other. The corresponding clamping blocks 12 can be detachably installed in the docking grooves of the two sliding frames 13. The two clamping blocks 12 can be detachably installed on both sides of the slider 11.

[0037] Regarding the specific installation method of the sliding frame 13: a protrusion 131 is fixedly connected to the side of the sliding frame 13, and the two sliding frames 13 of the clamping mechanism at the rear are slidably connected to the first sliding groove 71 on the corresponding sealing plate 7 through the protrusion 131, and the two sliding frames 13 on the clamping mechanism at the front are slidably connected to the second sliding groove 72 and the third sliding groove 73 on the corresponding sealing plate 7 through the protrusion 131.

[0038] There are many ways for the second sliding groove 72 and the third sliding groove 73 to be slidably connected to the sliding frame 13 , and there are public prior arts, so they will not be elaborated again.

[0039] How the clamp block 12 is mounted on the sliding frame 13: the sliding frame 13 is threadedly connected with a screw rod 132, and both the sliding frame 13 and the clamp block 12 are provided with threaded holes for the screw rod 132 to penetrate. The end of the clamp block 12 is docked into the corresponding docking groove of the sliding frame 13, and the screw rod 132 is passed through the threaded holes on the sliding frame 13 and the clamp block 12 in sequence, so as to fix the clamp block 12 on the sliding frame 13.

[0040] Regarding the specific installation method of the clamping block 12 and the slider 11: the side of the clamping block 12 close to the slider 11 is provided with an embedding groove 121, and both sides of the slider 11 are fixedly connected with protrusions 111. The two clamping blocks 12 are respectively fixed on both sides of the slider 11 through the engagement between the embedding groove 121 and the protrusion 111.

[0041] Regarding the specific installation method of the slider 11: a vertical first limiting groove 62 is opened on the inner side of the connecting frame 6 and in front of and behind the screw body 9. The slider 11 of the clamping mechanism at the rear is slidably connected in the first limiting groove 62 at the rear, and the third cylinder 15 is slidably connected in the first limiting groove 62 at the front. The third cylinder 15 can move up and down in the vertical direction together with the screw body 9, and the output end of the third cylinder 15 is fixedly connected to the slider 11 of the clamping mechanism at the front.

[0042] The heated screw body 9 is placed on the inner side of the connection frame 6 through the notch 61 by the clamp, and the third cylinder 15 is started. The output end of the third cylinder 15 drives the front clamping mechanism to push the screw body 9 to the rear clamping mechanism. During this process, the protrusion 131 of the front clamping mechanism slides in the third slide groove 73. When the screw body 9 contacts the arc groove of the clamping block 12 of the rear clamping mechanism, the two clamping mechanisms complete the clamping of the screw body 9, and at this time, the protrusion 131 of the front clamping mechanism slides into the second slide groove 72. The first cylinder 2 is started. The output end of the first cylinder 2 drives the pressure head 3 to move downward to stamp the screw body 9. When the screw body 9 is stamped and moved downward, it drives the two clamping mechanisms to slide downward together. During this process, the protrusion 131 of the front clamping mechanism slides in the second slide groove 72, and the protrusion 131 of the rear clamping mechanism slides in the first slide groove 71.

[0043] It should be noted that: the shape of each clamping block 12 is the same, but the size of the arc groove on each clamping block 12 is different. The arc grooves of different sizes are used to adapt to the corresponding screw body 9.

[0044] After the stamping is completed, in order to reset the two clamping mechanisms: the top of the slider 11 is fixedly connected with a reset spring 14, the top of the reset spring 14 at the rear is fixedly connected to the connecting frame 6, a second limiting groove 63 is opened on the connecting frame 6, and a moving block 17 is slidably connected inside the second limiting groove 63, the top of the reset spring 14 at the front is fixedly connected to the moving block 17, a fourth cylinder 16 is fixedly arranged on the inner side of the connecting frame 6, and the output end of the fourth cylinder 16 is fixedly connected to the moving block 17.

[0045] The fourth cylinder 16 needs to be started at the same time as the third cylinder 15 is started. The output end of the third cylinder 15 drives the front clamping mechanism to push the screw body 9 to the rear clamping mechanism. During this process, the fourth cylinder 16 pushes the moving block 17 to move synchronously with the front clamping mechanism. When the screw body 9 is pressed downward, the two clamping mechanisms slide downward together. During this process, the reset spring 14 is stretched. After the stamping is completed, the corresponding clamping mechanism is reset under the action of the rebound force of the reset spring 14.

[0046] A buffer mechanism 10 is provided at the upper end of the bottom plate 4 and directly below the screw body 9. The buffer mechanism 10 includes a circular block, on which a groove is provided to fit the bottom of the screw body 9, and an elastic member is fixedly connected between the circular block and the bottom plate 4. The elastic member is preferably a spring, and when the screw body 9 is subjected to a punching force, the screw body 9 pushes the circular block downward, and the circular block squeezes the elastic member, and the elastic member buffers the screw body 9.

[0047] Working principle:

[0048] S1: Start the second cylinder 8, and the output end of the second cylinder 8 drives the sealing plate 7 to move away from the connecting frame 6. During this process, the block of the sealing plate 7 is separated from the slot of the connecting frame 6;

[0049] S2: According to the size of the screw body 9, the sliding frame 13 slidably connected to the sealing plate 7 is installed with the clamping block 12 matching the screw body 9, and the sliding frame 13 and the clamping block 12 become a whole; the second cylinder 8 is started again, and the output end of the second cylinder 8 drives the sealing plate 7 to approach the connecting frame 6, and the clamping block of the sealing plate 7 is clamped with the clamping groove of the connecting frame 6, so that the sealing plate 7 is installed on both sides of the connecting frame 6, and at the same time, the embedded groove 121 is clamped with the protrusion 111 so that the two clamping blocks 12 are respectively fixed on both sides of the slider 11;

[0050] S3: Place the heated screw body 9 through the notch 61 on the inner side of the connection frame 6 by a fixture;

[0051] S4: Start the third cylinder 15. The output end of the third cylinder 15 drives the front clamping mechanism to push the screw body 9 toward the rear clamping mechanism. During this process, the protrusion 131 of the front clamping mechanism slides in the third sliding groove 73. When the screw body 9 contacts the arc groove of the clamping block 12 of the rear clamping mechanism, the two clamping mechanisms complete the clamping of the screw body 9.

[0052] S5: Start the first cylinder 2, and the output end of the first cylinder 2 drives the pressing head 3 to move downward to punch and form the screw body 9.

[0053] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A screw stamping forming device, characterized in that: Including: A bottom plate (4), a connection frame (6) is fixedly connected to the top of the bottom plate (4), a screw body (9) is arranged inside the connection frame (6), clamping mechanisms are arranged on both sides of the screw body (9) inside the connection frame (6), sealing plates (7) are detachably installed on both sides of the connection frame (6), and the clamping mechanism includes a slider (11), two sliding frames (13), and two clamping blocks (12). The two sliding frames (13) are both slidably connected to the corresponding sealing plates (7), the sliding frames (13) are detachably installed with the corresponding clamping blocks (12), and the two clamping blocks (12) are respectively detachably installed on both sides of the slider (11).

2. A screw stamping forming device according to claim 1, characterized in that: A "U"-shaped fixed frame (1) is fixedly connected to the top end of the bottom plate (4), a plurality of support feet (5) are fixedly connected to the bottom of the bottom plate (4), a first cylinder (2) is fixedly arranged on the fixed frame (1), a pressing head (3) is fixedly connected to the output end of the first cylinder (2), and a notch (61) for the screw body (9) to pass through is opened at the upper end of the connection frame (6).

3. A screw stamping forming device according to claim 1, characterized in that: Square grooves are opened on the mutually approaching sides of the two sealing plates (7), a vertical first sliding groove (71) and a second sliding groove (72) are opened in the groove, the first sliding groove (71) and the second sliding groove (72) are arranged in parallel, a horizontal third sliding groove (73) is opened in the groove, the third sliding groove (73) is communicated with the second sliding groove (72), a clamping block is fixedly connected to the side of the sealing plate (7) close to the connection frame (6), and a clamping groove is opened on the side of the connection frame (6).

4. A screw stamping and forming device according to claim 1, characterized in that: The slider (11) is in a long strip shape, docking grooves are opened on the mutually approaching sides of the two sliding frames (13), and the corresponding clamping blocks (12) are detachably installed in the docking grooves of the two sliding frames (13).

5. A screw punching and forming device according to claim 3, characterized in that: A protruding part (131) is fixedly connected to the side of the sliding frame (13). The two sliding frames (13) of the clamping mechanism at the rear are slidably connected to the first sliding groove (71) on the corresponding sealing plate (7) through the protruding part (131), and the two sliding frames (13) of the clamping mechanism at the front are slidably connected to the second sliding groove (72) and the third sliding groove (73) on the corresponding sealing plate (7) through the protruding part (131).

6. A screw punching and forming device according to claim 1, characterized in that: A screw rod (132) is threadedly connected to the sliding frame (13), and threaded holes for the screw rod (132) to penetrate are opened on both the sliding frame (13) and the clamping block (12).

7. A screw punching and forming device according to claim 1, characterized in that: An embedding groove (121) is opened on the side of the clamping block (12) close to the slider (11), and convex blocks (111) are fixedly connected to both sides of the slider (11).

8. A screw punching and forming device according to claim 1, characterized in that: Vertical first limiting grooves (62) are opened on both the front and rear positions inside the connection frame (6) where the screw body (9) is located. The slider (11) of the clamping mechanism at the rear is slidably connected in the first limiting groove (62) at the rear, a third cylinder (15) is slidably connected in the first limiting groove (62) at the front, and the output end of the third cylinder (15) is fixedly connected to the slider (11) of the clamping mechanism at the front.

9. A screw punching and forming device according to claim 1, characterized in that: A return spring (14) is fixedly connected to the top of the slider (11); the top of the return spring (14) at the rear is fixedly connected to the connection frame (6); a second limiting groove (63) is provided on the connection frame (6); a moving block (17) is slidably connected inside the second limiting groove (63); the top of the return spring (14) at the front is fixedly connected to the moving block (17); a fourth cylinder (16) is fixedly arranged on the inner side of the connection frame (6); and the output end of the fourth cylinder (16) is fixedly connected to the moving block (17).

10. A screw punching and forming device according to claim 1, characterized in that: A buffer mechanism (10) is arranged at the upper end of the bottom plate (4) and directly below the screw body (9). The buffer mechanism (10) comprises a circular block, on which a groove is provided to fit the bottom of the screw body (9), and an elastic member is fixedly connected between the circular block and the bottom plate (4).