Sponge splicing equipment

By designing sponge splicing equipment with three methods: thermal splicing, chemical adhesive splicing and cutting and plugging, the problem that existing equipment cannot adapt to the splicing needs of different types of splicing is solved, and higher applicability and splicing efficiency are achieved.

CN119141894BActive Publication Date: 2025-02-07NANAN NANMEI SPONGE PROD CO LTD
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Patent Information

Application Number
CN202411612847.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-02-07
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

Existing sponge splicing equipment only has adhesive splicing methods and cannot meet the splicing needs of different types of sponges. Especially when splicing sponges that are not suitable for using adhesives, it will affect the performance of the sponge.

Method used

A sponge splicing device is designed, including two methods: hot splicing and chemical adhesive splicing, and a cutting and plugging method is provided through a second splicing mechanism to enhance the applicability and diversity of the equipment.

Benefits of technology

By providing a variety of splicing methods, the equipment can better adapt to the needs of different types of splicing, improve the applicability and efficiency of splicing, and the removable design and maintenance convenience of the equipment further enhance its use value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a sponge splicing device, and relates to the technical field of sponge processing. It comprises a workbench, on which a first splicing mechanism for heating and applying adhesive to sponges and a second splicing mechanism for slotting sponges and splicing them by plugging are installed. The present invention provides two ways of splicing sponges together, namely, thermal splicing and chemical adhesive splicing, by means of the first splicing mechanism, and provides a cutting and plugging method for splicing sponges together by means of the second splicing mechanism. By means of the cooperation between the first splicing mechanism and the second splicing mechanism, the device can be provided with a variety of sponge splicing methods, thus improving applicability and increasing the scope of splicing different types of sponges. In addition, a variety of splicing methods are integrated together, which is convenient for staff to use according to use requirements. In the first splicing mechanism, the adding box is detachable, and its number can be increased or reduced according to the cross-sectional height of the sponge, which is convenient for use.
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Description

Technical Field

[0001] The invention relates to the technical field of sponge processing, in particular to sponge splicing equipment. Background Art

[0002] Commonly used sponges are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made from sponge animals. Most natural sponges are used for body cleaning or painting. In addition, there are three types of synthetic sponges made of other materials, namely low-density polyether, polyvinyl alcohol and polyester. Sponge processing refers to a series of processing and treatment processes for sponge materials to achieve specific functions and uses. Commonly used sponge processing includes sponge ...

[0003] The sponge automatic bonding processing device and its use method with patent publication number CN116100821A include a bottom plate, the top of which is fixedly connected with an intermittent transmission belt, and the intermittent transmission belt is linearly distributed with a plurality of placement seats. In the present invention, the motor drives the rotating shaft and the protrusion to rotate, so that the mounting plate, the guide rod and the piston move downward, and the glue stored in the piston barrel is transported to the inside of the second inner cavity. When the pressure inside the second inner cavity is greater than the opening value of the elastic valve plate, the glue inside the second inner cavity will be sprayed out through the glue outlet through hole and the first through hole, and the sponge inside the placement seat directly below is coated with glue. The first through hole is blocked by the elastic valve plate to prevent external air from entering the glue outlet through hole and the inside of the second inner cavity, so as to prevent the glue inside the second rotating glue outlet plate from solidifying, thereby preventing the processing efficiency of the device from being affected.

[0004] Different types of sponges have different corresponding physical properties. Low-density sponges are often softer, while high-density sponges are stronger and more wear-resistant. Commonly used methods for splicing sponges include thermal splicing and chemical adhesive splicing. Thermal splicing: suitable for high-temperature resistant sponge materials, such as certain thermoplastic elastomers. For sponges that cannot withstand high temperatures, the use of thermal splicing will cause deformation or damage to the material. Chemical adhesive splicing: suitable for sponge materials that do not react with chemical adhesives. For sponges that react with chemical adhesives, the use of chemical adhesives will cause deformation or damage to the material. However, the above-mentioned and similar functional devices only have the ability to splice sponges using adhesives. In the scenario of splicing multiple different types of sponges, since it does not have other ways to splice sponges, it has limitations. Splicing sponges that are not suitable for splicing with adhesives will affect the performance of the sponge. Therefore, the present invention is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a sponge splicing device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sponge splicing device comprises a workbench, on which is installed a first splicing mechanism for heating and applying adhesive to the sponge and a second splicing mechanism for slotting the sponge and splicing it in a plug-in manner; a limit moving mechanism for moving and fixing the sponge is installed on the workbench, and a lifting mechanism for adjusting the height of the first splicing mechanism is installed on the workbench, the first splicing mechanism comprises a main material distribution box placed on the top outer wall of the workbench, a detachable adding box is installed on the top of the main material distribution box, and a detachable storage box for storing adhesive is installed on the top of the adding box, the top outer walls of the main material distribution box and the adding box are both provided with a plurality of material discharge troughs, and the bottom outer walls of the storage box and the adding box are both provided with material discharge pipes adapted to the material discharge troughs, the material discharge pipes are plugged into the material discharge troughs, and the storage box puts adhesive into the main material distribution box and the adding box through the material discharge pipes, and both ends of the outer walls of one side of the main material distribution box and the adding box are provided with through grooves, A one-way threaded rod driven by a driving box is installed in the middle, and the one-way threaded rod on the main distribution box drives the one-way threaded rod on the adding box to rotate through the transmission assembly, and a lifting frame is installed on the one-way threaded rod, and contact rollers installed on the lifting frame are arranged on both sides of the main distribution box and the adding box, and a heating rod is embedded in the contact roller. A plurality of suction pipes are embedded in the top of the outer walls of both sides of the main distribution box and the adding box, and a pump is installed on the suction pipe. A shunt pipe is installed at the discharge pipe mouth of the suction pipe, and a plurality of feeding nozzles are installed on the bottom outer wall of the shunt pipe toward the top of the contact roller. The two sponges are moved until the sponge cross section is fitted with the contact roller through the limit moving mechanism, and the sponge cross section can be heated by heating the heating rod and starting the drive box to drive the contact roller up and down, and the adhesive can be applied to the sponge cross section by starting the feeding nozzle and starting the drive box to drive the contact roller up and down, and the two sponge cross sections are spliced ​​together through the lifting mechanism and the limit moving mechanism to complete the sponge sponge splicing.

[0007] Furthermore, the lifting mechanism includes a second lifting assembly installed at both ends of the outer wall of the bottom of the workbench, and the bottom of the outer walls at both ends of the main material distribution box are both installed with a bottom block fixedly connected to one end of the piston rod of the second lifting assembly.

[0008] Furthermore, the second splicing mechanism includes a support frame installed at both ends of the outer wall of the top of the workbench, a vertical rod is installed between the bottom of the support frame and the top of the bottom block, a lifting block is sleeved on the outer wall of the vertical rod, a spring surrounding the vertical rod is fixedly connected between the lifting block and the bottom block, a piston rod is installed on the workbench and fixedly connected to the first lifting assembly on the lifting block, a top plate is installed between the two lifting blocks, mounting grooves and positioning grooves are opened on both sides of the bottom outer wall of the top plate, and cross plates are provided on both sides of the bottom of the top plate, a second mounting rod and a positioning block are installed on the top outer wall of the cross plate, and the cross plate is fixed to the top plate by the second mounting rod, the positioning block and the second mounting cap in conjunction with the mounting groove and the positioning groove, and a plurality of cutting frames are provided on the bottom outer wall of the cross plate, and the cutting frames on the two cross plates are staggered.

[0009] Furthermore, a plurality of first mounting rods are installed on the bottom outer wall of the horizontal plate, a plurality of circular grooves are opened on the bottom outer wall of the horizontal plate, the circular grooves are located at both ends of the first mounting rods, a storage box filled with adhesive is installed on the top of the inner wall of the cutting frame, a connecting groove is opened on the top outer wall of the storage box, and plug posts matching the circular grooves are installed at both ends of the connecting grooves, the cutting frame is fixed to the horizontal plate by the first mounting cap, the circular groove, the first mounting rod, the circular groove and the plug posts, a plurality of microchannels are opened inside the outer wall of the cutting frame on one side facing the limiting movement mechanism, a plurality of ball grooves are opened on the inner wall of the microchannel, a plurality of balls are installed in the ball grooves, a centralizing box connected with the storage box through a connecting pipe is installed on the top of the inner wall of the cutting frame, the centralizing box is connected to the microchannel, and a baffle is installed on the bottom outer wall of the horizontal plate.

[0010] Furthermore, the transmission assembly includes a one-way threaded rod installed on the main material distribution box and the additional box, a first transmission block is embedded in the top outer wall of the one-way threaded rod, and a second transmission block is installed on the bottom outer wall of the one-way threaded rod on the additional box and the bottom outer wall of the storage box. A cross groove is provided on the top outer wall of the first transmission block, and a cross block inserted in the cross groove is fixedly connected to the bottom outer wall of the second transmission block. The first transmission block on the main material distribution box cooperates with the second transmission block on the additional box to complete the rotation of the one-way threaded rod on the main material distribution box and the one-way threaded rod on the additional box.

[0011] Furthermore, a transmission rod is installed on the top outer wall of the second transmission block on the storage box, gears are installed on the top of the outer wall of the transmission rod and the top inner wall of the storage box, a toothed belt meshing with the gear is installed on the top inner wall of the storage box, and a passive rod is fixedly connected to the bottom outer wall of the gear on the top inner wall of the storage box, and a plurality of stirring blades for stirring the adhesive are installed on the passive rod.

[0012] Furthermore, the limit movement mechanism includes a first screw slide assembly driven by a driving motor and installed on the outer wall of the bottom of the workbench, the screw in the first screw slide assembly is a bidirectional threaded rod, and slides are sleeved on the outer walls at both ends of the screw in the first screw slide assembly, and a second screw slide assembly driven by a limit motor is installed on the slide part of the first screw slide assembly, the screw in the second screw slide assembly is a bidirectional threaded rod, and slides are sleeved on the outer walls at both ends of the screw in the second screw slide assembly, and a limit plate is installed on the slide part of the second screw slide assembly.

[0013] Furthermore, a slot is provided on the top outer wall of the workbench at the bottom of the main material distribution box, a liquid level window is installed on the material storage box, placement slots are provided on both sides of the top outer wall of the lifting frame, the outer walls at both ends of the contact roller are rotatably connected to connecting columns located in the placement slots, a vertical slot is provided on the top outer wall of the connecting column, a mounting block is installed on the placement slot, a limiting column inserted in the vertical slot is installed on the bottom outer wall of the mounting block, fixed blocks for limiting the mounting block are hinged on both sides of the top outer wall of the lifting frame, a temperature and humidity sensor is installed on the limiting plate, and one end of the detection probe of the temperature and humidity sensor is located on the clamping surface of the limiting plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The sponge splicing device provides two ways of splicing sponges together, namely, thermal splicing and chemical adhesive splicing, through the first splicing mechanism, and provides a cutting and plugging method for splicing sponges together through the second splicing mechanism. The first splicing mechanism and the second splicing mechanism cooperate with each other, so that the device can have a variety of sponge splicing methods, which is beneficial to improve applicability and expand the scope of splicing different types of sponges. The multiple splicing methods are integrated together, which is beneficial for staff to use according to usage requirements. In the first splicing mechanism, the adding box is detachable, and the number of the adding box can be increased or reduced according to the cross-sectional height of the sponge, which is beneficial to use.

[0016] At the same time, the vertical rod and spring are provided, so that the downward movement of the top plate, the horizontal plate and the cutting frame is more stable; the second mounting rod, the positioning block, the second mounting cap, the mounting groove and the positioning groove are provided, so that the horizontal plate is easy to disassemble and install, which is beneficial for maintenance personnel to maintain the components on the horizontal plate; the first mounting cap, the circular groove, the first mounting rod, the circular groove and the plug are provided, so that the cutting frame is easy to disassemble, which is beneficial for maintenance personnel to maintain the cutting frame; the storage box, the connecting pipe, the concentration box, the microchannel and the ball on the cutting frame can be used to apply adhesive to the groove of the sponge when grooving the sponge, which is beneficial for making the sponge splicing tighter and easier to use; in the process of moving the cutting frame downward and upward, the ball contacts the sponge and slides to apply the adhesive to the sponge; the baffle can be added to the baffle through the provision of a rough coating, so that when the baffle contacts the contact roller, the adhesive attached to the contact roller can be cleaned, which is beneficial for use.

[0017] At the same time, when the second transmission block on the storage box rotates, it drives the transmission rod to rotate, and then drives the gear and the toothed belt to rotate, and then drives several passive rods to rotate. The rotation of the passive rod drives the stirring blade to rotate, and the adhesive can be stirred, which is beneficial for storing the adhesive or on-site mixing of the adhesive. Through the set temperature and humidity sensors, the temperature and humidity of the sponge can be monitored when clamping the sponge, which is convenient for the staff to understand the real-time situation of the sponge and assist the staff to determine what splicing method to use for sponge splicing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the workbench of the present invention;

[0020] Figure 3 It is a schematic diagram of the bottom structure of the top plate of the present invention;

[0021] Figure 4 It is a schematic diagram of the positioning groove structure of the present invention;

[0022] Figure 5 It is a schematic diagram of the exploded structure of part of the second splicing mechanism of the present invention;

[0023] Figure 6 It is a schematic diagram of the cross-sectional structure of the cutting frame of the present invention;

[0024] Figure 7 It is a partial structural schematic diagram of the first splicing mechanism of the present invention;

[0025] Figure 8 It is a schematic cross-sectional structure diagram of the main material distribution box of the present invention;

[0026] Fig. 9It is a schematic diagram of the heating rod structure of the present invention;

[0027] Fig.10 It is a schematic cross-sectional structure diagram of the adding box and the material storage box of the present invention;

[0028] Fig.11 It is a schematic structural diagram of the first transmission block and the second transmission block of the present invention.

[0029] In the figure: 1, workbench; 2, limit moving mechanism; 201, first screw slide assembly; 202, second screw slide assembly; 203, limit plate; 3, first splicing mechanism; 301, main material distribution box; 302, adding box; 303, shunt pipe; 304, material discharge nozzle; 305, drive box; 306, contact roller; 307, lifting frame; 308, one-way threaded rod; 309, material suction pipe; 310, first transmission block; 311, fixed block; 312, heating rod; 313, connecting column; 314, vertical groove; 315, mounting block; 316, transmission rod; 317, toothed belt; 318, passive rod; 319, stirring blade; 320, material discharge pipe; 321, second transmission block; 322, cross block; 323 , cross slot; 4, second splicing mechanism; 401, support frame; 402, vertical rod; 403, lifting block; 404, spring; 405, first lifting assembly; 406, top plate; 407, first mounting rod; 408, circular groove; 409, cutting frame; 410, horizontal plate; 411, baffle; 412, mounting groove; 413, positioning groove; 414, second mounting rod; 415, second mounting cap; 416, positioning block; 417, plug column; 418, storage box; 419, first mounting cap; 420, connecting pipe; 421, centralizing box; 422, ball; 423, microchannel; 5, storage box; 6, lifting mechanism; 601, second lifting assembly; 602, bottom block; 7, notch; 8, temperature and humidity sensor. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] In the process of sponge processing, sponge splicing equipment is needed. The sponge splicing equipment provided by the present invention is specially used for sponge splicing operations that require a variety of different types of sponges or different splicing methods. In the process of using this equipment for sponge splicing operations, the parts of the equipment that need power supply need to be powered in advance to ensure that the power supply is stable and normal. At the same time, ensure that there is enough adhesive in the storage box and the storage box to ensure the normal operation of the equipment.

[0032] like Figure 1-Figure 11 As shown, the present invention provides a technical solution: a sponge splicing device includes a workbench 1, on which a first splicing mechanism 3 for heating and applying adhesive to the sponge and a second splicing mechanism 4 for slotting the sponge and splicing it in an inserting manner are installed, a limit moving mechanism 2 for moving and fixing the sponge is installed on the workbench 1, a lifting mechanism 6 for adjusting the height of the first splicing mechanism 3 is installed on the workbench 1, the first splicing mechanism 3 includes a main material distribution box 301 placed on the top outer wall of the workbench 1, and a detachable adding box is installed on the top of the main material distribution box 301 302, a detachable material storage box 5 for storing adhesive is installed on the top of the adding box 302, a plurality of material discharge grooves are provided on the top outer walls of the main material distribution box 301 and the adding box 302, and a material discharge pipe 320 adapted to the material discharge groove is installed on the bottom outer walls of the material storage box 5 and the adding box 302, and the material discharge pipe 320 is inserted into the material discharge groove, and the material storage box 5 puts adhesive into the main material distribution box 301 and the adding box 302 through the material discharge pipe 320, and both ends of the outer wall of one side of the main material distribution box 301 and the adding box 302 are provided with through grooves, and a one-way threaded rod 308 driven by the driving box 305 is installed in the through groove The one-way threaded rod 308 on the main material distribution box 301 drives the one-way threaded rod 308 on the addition box 302 to rotate through the transmission component, and a lifting frame 307 is installed on the one-way threaded rod 308. Both sides of the main material distribution box 301 and the addition box 302 are provided with contact rollers 306 installed on the lifting frame 307, and a heating rod 312 is embedded in the contact roller 306. A plurality of suction pipes 309 are embedded on the top of the outer walls of both sides of the main material distribution box 301 and the addition box 302, and a pump is installed on the suction pipe 309. A shunt pipe 303 is installed at the discharge pipe mouth of the suction pipe 309. A plurality of feeding nozzles 304 are installed on the bottom outer wall of the flow tube 303 toward the top of the contact roller 306. The two sponges are moved until the sponge cross section fits the contact roller 306 through the limit moving mechanism 2. The sponge cross section can be heated by heating the heating rod 312 and starting the drive box 305 to drive the contact roller 306 to move up and down. The adhesive can be applied to the sponge cross section by starting the feeding nozzle 304 and starting the drive box 305 to drive the contact roller 306 to move up and down. The two sponge cross sections are spliced ​​together through the lifting mechanism 6 and the limit moving mechanism 2 to complete the sponge sponge splicing.

[0033] It should be noted that when using this equipment to process sponges, the cross section of the sponge needs to be flattened in advance to ensure the quality of splicing. When the sponge needs to be spliced, a pump is installed on the suction pipe 309. The staff places two sponges on both ends of the workbench 1, and the sponges are moved to fit with the contact roller 306 through the set limit moving mechanism 2. The one-way threaded rod 308 in the main material distribution box 301 is driven to rotate by starting the drive box 305, and then the transmission assembly is used to move the one-way threaded rod 308 in the main material distribution box 301. , driving the one-way threaded rod 308 in the adding box 302 to rotate, so that the contact rollers 306 on the main material distribution box 301 and the adding box 302 can move up and down. According to the actual use requirements, the splicing method is selected. When chemical adhesive splicing is selected, the adhesive in the main material distribution box 301 and the adding box 302 is lifted to the corresponding shunt pipe 303 by starting the pump machine on the suction pipe 309, and then the adhesive is sprayed onto the contact roller 306 through the feeding nozzle 304. The adhesive is evenly applied on the cross section of the sponge. When the heat is selected, the outer wall of the contact roller 306 is heated by starting the heating rod 312, and the cross section of the sponge is heated by moving the contact roller 306 up and down. When the heating is completed or the adhesive is sprayed, the first splicing mechanism 3 is lifted by the lifting mechanism 6, and the two sponges are squeezed together by the limiting movement mechanism 2. The sponge splicing can be completed by the action of adhesive or hot melt. The first splicing mechanism 3 is provided to provide two ways of splicing the sponges together, namely, thermal splicing and chemical adhesive splicing. The second splicing mechanism 4 is provided to provide a way of cutting and plugging the sponges together. The first splicing mechanism 3 and the second splicing mechanism 4 cooperate with each other, so that the equipment can have a variety of sponge splicing methods, which is conducive to improving applicability and increasing the scope of splicing different types of sponges. In the first splicing mechanism 3, the adding box 302 is detachable, and its number can be increased or reduced according to the cross-sectional height of the sponge, which is convenient for use.

[0034] like Figure 2 As shown, the lifting mechanism 6 includes a second lifting assembly 601 installed at both ends of the bottom outer wall of the workbench 1, and a bottom block 602 fixedly connected to one end of the piston rod of the second lifting assembly 601 is installed at the bottom of the outer walls at both ends of the main material distribution box 301.

[0035] It should be noted that the second lifting component 601 can be a hydraulic cylinder or an electric push rod. When the lifting mechanism 6 is needed, the second lifting component 601 is started to lift the bottom block 602, which is fixed to the main material distribution box 301, thereby adjusting the height of the first splicing mechanism 3.

[0036] like Figure 2-Figure 4As shown, the second splicing mechanism 4 includes a support frame 401 installed at both ends of the outer wall of the top of the workbench 1, a vertical rod 402 is installed between the bottom of the support frame 401 and the top of the bottom block 602, a lifting block 403 is sleeved on the outer wall of the vertical rod 402, a spring 404 surrounding the vertical rod 402 is fixedly connected between the lifting block 403 and the bottom block 602, a first lifting assembly 405 with a piston rod fixedly connected to the lifting block 403 is installed on the workbench 1, a top plate 406 is installed between the two lifting blocks 403, and the bottom of the top plate 406 is fixedly connected to the bottom of the top plate 406. Mounting grooves 412 and positioning grooves 413 are provided on both sides of the outer wall of the top plate 406, and cross plates 410 are provided on both sides of the bottom of the top plate 406. A second mounting rod 414 and a positioning block 416 are installed on the top outer wall of the cross plate 410. The cross plate 410 is fixed to the top plate 406 by the second mounting rod 414, the positioning block 416 and the second mounting cap 415 in conjunction with the mounting grooves 412 and the positioning grooves 413. A plurality of cutting frames 409 are provided on the bottom outer wall of the cross plate 410, and the cutting frames 409 on the two cross plates 410 are staggered.

[0037] It should be noted that the first lifting assembly 405 can be a hydraulic cylinder or an electric push rod. When the second splicing mechanism 4 needs to be used, the first lifting assembly 405 is started to retract the piston rod, driving the top plate 406 and the cross plate 410 to move downward, thereby driving the cutting frame 409 to move downward. The sponge is cut by moving the cutting frame 409 downward, and then the cutting frames 409 on the two cross plates 410 are staggered to cut staggered gaps on the two sponges, so as to facilitate the subsequent limit movement. Mechanism 2 splices two pieces of sponge together and can be reset after cutting is completed. During the downward movement of the top plate 406, the vertical rod 402 and the spring 404 are provided to make the downward movement of the top plate 406, the horizontal plate 410 and the cutting frame 409 more stable. The second mounting rod 414, the positioning block 416, the second mounting cap 415, the mounting groove 412 and the positioning groove 413 are provided to make the horizontal plate 410 easy to disassemble and install, which is beneficial for maintenance personnel to maintain the components located on the horizontal plate 410.

[0038] like Figure 3-Figure 6As shown, a plurality of first mounting rods 407 are installed on the bottom outer wall of the horizontal plate 410, a plurality of circular grooves 408 are opened on the bottom outer wall of the horizontal plate 410, and the circular grooves 408 are located at both ends of the first mounting rods 407. A storage box 418 filled with adhesive is installed on the top of the inner wall of the cutting frame 409, and a connecting groove is opened on the top outer wall of the storage box 418. Plugs 417 adapted to the circular grooves 408 are installed at both ends of the connecting grooves. Through the cooperation of the first mounting cap 419, the circular grooves 408, and the first mounting rods 407, The circular groove 408 and the plug 417 fix the cutting frame 409 on the horizontal plate 410. A plurality of microchannels 423 are provided inside the outer wall of the cutting frame 409 facing the limiting movable mechanism 2. A plurality of ball grooves are provided on the inner wall of the microchannel 423. A plurality of balls 422 are installed in the ball grooves. A centralizing box 421 connected to the storage box 418 through a connecting tube 420 is installed on the top of the inner wall of the cutting frame 409. The centralizing box 421 is connected to the microchannel 423. A baffle 411 is installed on the bottom outer wall of the horizontal plate 410.

[0039] It should be noted that, by providing the first mounting cap 419, the circular groove 408, the first mounting rod 407, the circular groove 408 and the plug 417, the cutting frame 409 is easy to disassemble, which is convenient for maintenance personnel to maintain the cutting frame 409; by means of the storage box 418, the connecting tube 420, the centralizing box 421, the microchannel 423 and the ball 422 on the cutting frame 409, when grooving the sponge, adhesive can be applied to the grooves of the sponge, which is convenient for making the sponge splicing tighter and easier to use; in the process of the cutting frame 409 moving down and up, the ball 422 contacts the sponge and slides to apply the adhesive to the sponge; by means of the baffle 411, a rough coating can be added to the baffle 411, so that when the baffle 411 contacts the contact roller 306, the adhesive attached to the contact roller 306 can be cleaned, which is convenient for use.

[0040] like Figure 8 and Fig.11 As shown, the transmission assembly includes a one-way threaded rod 308 installed on the main material distribution box 301 and the addition box 302, and the first transmission block 310 is embedded in the top outer wall of the one-way threaded rod 308, and the bottom outer wall of the one-way threaded rod 308 on the addition box 302 and the bottom outer wall of the storage box 5 are installed with a second transmission block 321. The top outer wall of the first transmission block 310 is provided with a cross groove 323, and the bottom outer wall of the second transmission block 321 is fixedly connected with a cross block 322 inserted in the cross groove 323. The first transmission block 310 on the main material distribution box 301 cooperates with the second transmission block 321 on the addition box 302 to complete the one-way threaded rod 308 on the main material distribution box 301 to drive the one-way threaded rod 308 on the addition box 302 to rotate.

[0041] It should be noted that when the transmission assembly needs to be used, when the one-way threaded rod 308 on the main material distribution box 301 rotates, the first transmission block 310 on the main material distribution box 301 is driven to rotate, and the second transmission block 321 on the additional box 302 is plugged into the first transmission block 310 on the main material distribution box 301, which can drive the one-way threaded rod 308 on the additional box 302 to rotate, and so on, it can drive the second transmission block 321 on the storage box 5 to rotate.

[0042] like Fig.10 As shown, a transmission rod 316 is installed on the top outer wall of the second transmission block 321 on the storage box 5, gears are installed on the top of the outer wall of the transmission rod 316 and the top inner wall of the storage box 5, a toothed belt 317 meshing with the gear is installed on the top inner wall of the storage box 5, and a passive rod 318 is fixedly connected to the bottom outer wall of the gear on the top inner wall of the storage box 5, and a plurality of stirring blades 319 for stirring the adhesive are installed on the passive rod 318.

[0043] It should be noted that when the second transmission block 321 on the storage box 5 rotates, it drives the transmission rod 316 to rotate, and then drives the gear and toothed belt 317 to rotate, and then drives several passive rods 318 to rotate. The rotation of the passive rod 318 drives the stirring blade 319 to rotate, and the adhesive can be stirred, which is beneficial for storing the adhesive or on-site mixing of the adhesive.

[0044] like Figure 2 As shown, the limit movement mechanism 2 includes a first screw slide assembly 201 driven by a driving motor and installed on the outer wall of the bottom of the workbench 1, the screw in the first screw slide assembly 201 is a bidirectional threaded rod, and slides are sleeved on the outer walls at both ends of the screw in the first screw slide assembly 201, and the slide part of the first screw slide assembly 201 is installed with a second screw slide assembly 202 driven by a limit motor, the screw in the second screw slide assembly 202 is a bidirectional threaded rod, and slides are sleeved on the outer walls at both ends of the screw in the second screw slide assembly 202, and a limit plate 203 is installed on the slide part of the second screw slide assembly 202.

[0045] It should be noted that when it is necessary to use the limit moving mechanism 2, by starting the driving motor, the bidirectional threaded rod in the first screw slide assembly 201 is driven to rotate, and then the distance between the two second screw slide assemblies 202 can be adjusted. When the sponge is placed on the second screw slide assembly 202, the position of the sponge can be adjusted. By starting the limit motor, the bidirectional threaded rod in the second screw slide assembly 202 is driven to rotate, and then the distance between the two limit plates 203 can be adjusted. By having the two limit plates 203 fit with the sponge, the position of the sponge can be fixed to avoid the sponge position being offset and causing errors in splicing.

[0046] like Figure 2 and Fig. 9 As shown, the top outer wall of the workbench 1 is provided with a slot 7 at the bottom of the main material distribution box 301, a liquid level window is installed on the storage box 5, placement slots are provided on both sides of the top outer wall of the lifting frame 307, and the outer walls at both ends of the contact roller 306 are rotatably connected with connecting columns 313 located in the placement slots, and the top outer wall of the connecting column 313 is provided with a vertical slot 314, and a mounting block 315 is installed on the placement slot, and a limiting column inserted in the vertical slot 314 is installed on the bottom outer wall of the mounting block 315, and fixed blocks 311 for limiting the mounting block 315 are hinged on both sides of the top outer wall of the lifting frame 307, and a temperature and humidity sensor 8 is installed on the limiting plate 203, and one end of the detection probe of the temperature and humidity sensor 8 is located on the clamping surface of the limiting plate 203.

[0047] It should be noted that, through the provided slot 7, the sponge scraps generated when cutting the sponge can be collected, and through the provided liquid level window, the adhesive content in the storage box 5 can be observed conveniently, and through the provided placement slot, connecting column 313, vertical slot 314, fixed block 311, mounting block 315 and limit column, the contact roller 306 can be easily disassembled and installed, which is beneficial for subsequent maintenance personnel to maintain the contact roller 306, and through the provided temperature and humidity sensor 8, when clamping the sponge, the detection probe can be inserted into the sponge to monitor the temperature and humidity of the sponge, which is convenient for the staff to understand the real-time situation of the sponge and assist the staff to determine what kind of splicing method to use for sponge splicing.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the attached embodiments and their equivalents.

Claims

1. A sponge splicing device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a first splicing mechanism (3) for heating the sponge and applying adhesive, the workbench (1) is provided with a second splicing mechanism (4) for grooving the sponge and splicing the sponge by plugging, the workbench (1) is provided with a limit movement mechanism (2) for moving and fixing the sponge, the workbench (1) is provided with a lifting mechanism (6) for adjusting the height of the first splicing mechanism (3), the first splicing mechanism (3) comprises a main material distribution box (301) placed on the top outer wall of the workbench (1), a detachable addition box (302) is installed on the top of the main material distribution box (301), and the addition box (302) is provided with a lifting mechanism (6) for adjusting the height of the first splicing mechanism (3). A detachable material storage box (5) for storing adhesive is installed on the top, and the top outer walls of the main material distribution box (301) and the adding box (302) are both provided with a plurality of material discharge grooves, and the bottom outer walls of the material storage box (5) and the adding box (302) are both provided with material discharge pipes (320) adapted to the material discharge grooves, and the material discharge pipes (320) are inserted into the material discharge grooves, and the material storage box (5) discharges adhesive to the main material distribution box (301) and the adding box (302) through the material discharge pipes (320), and both ends of the outer walls of one side of the main material distribution box (301) and the adding box (302) are provided with through grooves, and one-way threaded rods (308) driven by a driving box (305) are installed in the through grooves, and the main material distribution box (301) and the adding box (302) are both provided with one-way threaded rods (308) driven by a driving box (305), ... 1) drives the one-way threaded rod (308) on the adding box (302) to rotate through a transmission assembly, a lifting frame (307) is installed on the one-way threaded rod (308), both sides of the main material distribution box (301) and the adding box (302) are provided with contact rollers (306) installed on the lifting frame (307), a heating rod (312) is embedded in the contact roller (306), a plurality of suction pipes (309) are embedded in the top of the outer walls of both sides of the main material distribution box (301) and the adding box (302), a pump is installed on the suction pipe (309), and a diverter pipe (303) is installed at the discharge pipe mouth of the suction pipe (309), A plurality of material discharge nozzles (304) are installed on the outer wall of the bottom of the shunt pipe (303) toward the top of the contact roller (306); the two sponges are moved by the limit moving mechanism (2) until the sponge cross section is in contact with the contact roller (306); the sponge cross section is heated by the heating rod (312) and the driving box (305) is started to drive the contact roller (306) to move up and down to heat the sponge cross section; the material discharge nozzle (304) is started and the driving box (305) is started to drive the contact roller (306) to move up and down to apply adhesive to the sponge cross section; the two sponge cross sections are spliced ​​together by the lifting mechanism (6) in cooperation with the limit moving mechanism (2); and the sponge splicing is completed; The second splicing mechanism (4) comprises a support frame (401) mounted on both ends of the top outer wall of the workbench (1); a vertical rod (402) is mounted between the bottom of the support frame (401) and the top of the bottom block (602); a lifting block (403) is sleeved on the outer wall of the vertical rod (402); a spring (404) surrounding the vertical rod (402) is fixedly connected between the lifting block (403) and the bottom block (602); a first lifting assembly (405) having a piston rod fixedly connected to the lifting block (403) is mounted on the workbench (1); a top plate (406) is mounted between the two lifting blocks (403); the bottom of the top plate (406) Both sides of the outer wall are provided with mounting grooves (412) and positioning grooves (413); both sides of the bottom of the top plate (406) are provided with horizontal plates (410); a second mounting rod (414) and a positioning block (416) are installed on the top outer wall of the horizontal plate (410); the horizontal plate (410) is fixed to the top plate (406) by the second mounting rod (414), the positioning block (416) and the second mounting cap (415) in cooperation with the mounting grooves (412) and the positioning grooves (413); a plurality of cutting frames (409) are provided on the bottom outer wall of the horizontal plate (410); and the cutting frames (409) on the two horizontal plates (410) are staggered in position; A plurality of first mounting rods (407) are installed on the bottom outer wall of the transverse plate (410), a plurality of circular grooves (408) are opened on the bottom outer wall of the transverse plate (410), and the circular grooves (408) are located at both ends of the first mounting rods (407). A storage box (418) filled with adhesive is installed on the top of the inner wall of the cutting frame (409), and a connecting groove is opened on the top outer wall of the storage box (418). Plug posts (417) adapted to the circular grooves (408) are installed at both ends of the connecting groove. The first mounting cap (419), the circular grooves (408), the first mounting rods (407) and the circular grooves (408) are matched. 08) and a plug post (417) are used to fix the cutting frame (409) on the horizontal plate (410); a plurality of microchannels (423) are provided inside the outer wall of the cutting frame (409) on one side facing the limit moving mechanism (2); a plurality of ball grooves are provided on the inner wall of the microchannel (423); a plurality of balls (422) are installed in the ball grooves; a centralizing box (421) connected to the storage box (418) through a connecting pipe (420) is installed on the top of the inner wall of the cutting frame (409); the centralizing box (421) is in communication with the microchannel (423); and a baffle (411) is installed on the bottom outer wall of the horizontal plate (410).

2. The sponge splicing device according to claim 1, characterized in that: The lifting mechanism (6) comprises a second lifting assembly (601) mounted on both ends of the bottom outer wall of the workbench (1), and a bottom block (602) fixedly connected to one end of the piston rod of the second lifting assembly (601) is mounted on the bottom of both ends of the outer wall of the main material distribution box (301).

3. The sponge splicing device according to claim 1, characterized in that: The transmission assembly comprises a one-way threaded rod (308) mounted on a main material distribution box (301) and an additional box (302); a first transmission block (310) is embedded and mounted on the top outer wall of the one-way threaded rod (308); a second transmission block (321) is mounted on the bottom outer wall of the one-way threaded rod (308) on the additional box (302) and the bottom outer wall of the material storage box (5); a cross groove (323) is formed on the top outer wall of the first transmission block (310); a cross block (322) inserted into the cross groove (323) is fixedly connected to the bottom outer wall of the second transmission block (321); the one-way threaded rod (308) on the main material distribution box (301) drives the one-way threaded rod (308) on the additional box (302) to rotate by the first transmission block (310) on the main material distribution box (301) cooperating with the second transmission block (321) on the additional box (302).

4. The sponge splicing device according to claim 1, characterized in that: A transmission rod (316) is mounted on the top outer wall of the second transmission block (321) on the material storage box (5); a gear is mounted on the top of the outer wall of the transmission rod (316) and the top inner wall of the material storage box (5); a toothed belt (317) meshing with the gear is mounted on the top inner wall of the material storage box (5); a passive rod (318) is fixedly connected to the bottom outer wall of the gear on the top inner wall of the material storage box (5); and a plurality of stirring blades (319) for stirring the adhesive are mounted on the passive rod (318).

5. The sponge splicing device according to claim 1, characterized in that: The limit movement mechanism (2) comprises a first screw slide assembly (201) driven by a drive motor and mounted on the outer wall of the bottom of the workbench (1); the screw in the first screw slide assembly (201) is a bidirectional threaded rod; both ends of the outer walls of the screw in the first screw slide assembly (201) are sleeved with slides; the slide portion of the first screw slide assembly (201) is mounted with a second screw slide assembly (202) driven by a limit motor; the screw in the second screw slide assembly (202) is a bidirectional threaded rod; both ends of the outer walls of the screw in the second screw slide assembly (202) are sleeved with slides; and the slide portion of the second screw slide assembly (202) is mounted with a limit plate (203).

6. The sponge splicing device according to claim 1, characterized in that: The top outer wall of the workbench (1) is provided with a notch (7) at the bottom of the main material distribution box (301), a liquid level window is installed on the material storage box (5), placement grooves are provided on both sides of the top outer wall of the lifting frame (307), the outer walls at both ends of the contact roller (306) are rotatably connected to connecting columns (313) located in the placement grooves, the top outer wall of the connecting column (313) is provided with a vertical groove (314), a mounting block (315) is installed on the placement groove, and a limiting column inserted in the vertical groove (314) is installed on the bottom outer wall of the mounting block (315), and fixed blocks (311) for limiting the mounting block (315) are hinged on both sides of the top outer wall of the lifting frame (307), and a temperature and humidity sensor (8) is installed on the limiting plate (203), and one end of the detection probe of the temperature and humidity sensor (8) is located on the clamping surface of the limiting plate (203).

Citation Information

Patent Citations

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    CN116100821A

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