Fastener machining scrap iron treatment device

By designing the screening material and transport structure during the fastener processing, and using vibrating motors and electromagnetic adsorption rods to screen and quickly transport iron filings, the problem of low iron filing processing efficiency is solved, and the cleanliness of the stamping process is improved and efficiency.

CN119141943AInactive Publication Date: 2024-12-17JIANGSU BOFANKE PRECISION HARDWARE TECH CO LTD
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Patent Information

Application Number
CN202411335085.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

A large number of iron filings are generated during the fastener processing, and the iron filings are distributed in a wide range. Traditional treatments cannot be quickly screened and separated, resulting in mixed impurities during subsequent stamping.

Method used

A fastener processing iron filing processing device is designed, including a screening structure and a transport structure. The screening structure is screened and adsorbed through a vibrating motor and an electromagnetic adsorption rod. The transport structure uses guide rails and motors for rapid transport. Iron chips are adsorbed into the stamping assembly.

Benefits of technology

It realizes rapid screening and separation of iron filings, improves the cleanliness and efficiency of the subsequent stamping process, reduces impurities and improves the overall processing efficiency.

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Abstract

The invention discloses a fastener machining scrap iron treatment device which comprises a machining plate, a stamping assembly arranged on one side of the machining plate, a screening structure arranged on the side face of the stamping assembly and a transfer structure arranged on the back face of the stamping assembly, the screening structure screens scrap iron, and the transfer structure adsorbs and transfers the scrap iron into the stamping assembly. The material screening structure comprises a bearing table, the top of the bearing table is detachably connected with a material collecting frame, a material screening frame is arranged at the top of the material collecting frame, the material collecting frame and the material screening frame are each in a semi-cylindrical shape, the tops and the two sides of the material collecting frame and the material screening frame are open, a material screening net is arranged in the middle of the material screening frame, and baffles are arranged on the edges of the front side and the rear side of the material screening frame. A vibration motor is arranged on the baffle, buckle plates are symmetrically arranged on the two sides of the top of the screening frame and the two sides of the top of the collecting frame, and a first hydraulic cylinder is arranged on the buckle plate of the collecting frame. According to the scrap iron screening device, scrap iron can be rapidly screened, then stamping treatment is conducted, and the efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of iron chip processing equipment, in particular to an iron chip processing device for fastener processing. Background Art

[0002] Fasteners are a type of mechanical parts used for fastening and connection and are widely used. Fasteners include bolts, studs, screws, nuts and other parts, which are widely used in industries such as energy, electronics, electrical appliances, machinery, chemicals, metallurgy, molds, hydraulics, etc.

[0003] Iron chips are a common byproduct of fastener processing. In order to effectively handle and clean the generated iron chips, a fastener processing iron chip handling device can be designed and used. The device is designed to collect, separate and process iron chips to ensure the cleanliness of the processing environment and the normal operation of production equipment.

[0004] A large amount of iron filings are generated during the processing of fasteners. The size distribution range of the iron filings is very wide. Traditional processing cannot quickly screen and separate them, resulting in a large amount of impurities mixed in during the subsequent stamping process. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the present invention provides a device for processing iron chips in fastener processing, which solves the problem that a large amount of iron chips are generated during the fastener processing process, and the size distribution range of the iron chips is very wide. Traditional processing cannot quickly screen and separate them, resulting in a large number of impurities mixed in during the subsequent stamping process.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fastener processing iron chip processing device, comprising a processing plate, a stamping assembly arranged on one side of the processing plate, a screening structure arranged on the side of the stamping assembly and a transfer structure arranged on the back of the stamping assembly, the screening structure screens the iron chips, and the transfer structure adsorbs and transfers the iron chips to the stamping assembly, the screening structure comprises a load-bearing platform, the top of the load-bearing platform is detachably connected to a collection frame, the top of the collection frame is provided with a screening frame, the collection frame and the screening frame are both semi-cylindrical and open at the top and both sides, a screening net is provided in the middle of the screening frame and baffles are provided on the front and rear edges, a vibration motor is provided on the baffle, and buckle plates are symmetrically provided on both sides of the top of the screening frame and the aggregate frame, a hydraulic cylinder 1 is provided on the buckle plate of the aggregate frame, and the output end of the hydraulic cylinder 1 is connected to the buckle plate of the screening frame.

[0009] As a further preferred embodiment of the present invention, the transfer assembly includes a guide rail, and a linkage plate is slidably connected to the guide rail, a motor 1 is arranged in the middle of the linkage plate, the output end of the motor 1 is connected to a linkage rod, and the outer end of the linkage rod is connected to an electromagnetic adsorption rod.

[0010] As a further preferred embodiment of the present invention, a driving motor is arranged on the outer wall of one side of the guide rail, and a transmission chain is arranged on the inner side of the guide rail, the driving motor drives the transmission chain, and a slider is connected to the transmission chain, and the top of the slider is connected to the linkage plate.

[0011] As a further preferred embodiment of the present invention, the stamping assembly includes a material guiding structure and an extrusion structure, the bottom of the material guiding structure is provided with an extrusion structure, the material guiding structure includes a casting block, and servos are symmetrically provided on the outer walls on both sides of the casting block, the output end of the servo is connected to a longitudinal plate, and the inner sides of the two longitudinal plates are connected to a discharge frame.

[0012] As a further preferred embodiment of the present invention, an electromagnetic slide rail is provided on the inner wall of the longitudinal plate, a movable block is embedded in the electromagnetic slide rail, and the movable block is connected to the discharge frame.

[0013] As a further preferred embodiment of the present invention, convex plates are symmetrically arranged on both sides of the discharge frame, a slidable push plate is arranged in the middle of the discharge frame, a hydraulic cylinder 2 is arranged near the inner side of the convex plate, and the output end of the hydraulic cylinder 2 is connected to the push plate.

[0014] As a further preferred embodiment of the present invention, the extrusion structure includes a processing frame, and two hydraulic cylinders three are arranged on the inner wall of the ingot, the output end of the hydraulic cylinder three is connected to a movable rod, the outer end of the movable rod is wrapped with a spring and the inner end is connected to a pressure plate one, and a pressure plate two is arranged opposite to the pressure plate one.

[0015] As a further preferred embodiment of the present invention, an adjusting rod is provided on the outer wall of the processing frame, and a reinforcing plate is provided on the inner end of the adjusting rod, two threaded rods are connected to the inner side of the reinforcing plate, the inner end of the threaded rod is connected to a strip plate, the strip plate is connected to the second pressure plate, limiting rods are symmetrically provided on both sides of the second pressure plate, and strip grooves are provided on the outer walls on both sides of the processing frame, and the limiting rods are inserted into the strip grooves.

[0016] (III) Beneficial effects

[0017] The present invention provides a device for processing iron chips in fastener processing, which has the following beneficial effects:

[0018] (1) The iron chip processing device for fastener processing of the present invention adopts a screening structure to screen the iron chips, and a transfer structure to absorb and transfer the iron chips to the stamping component. The top of the load-bearing platform is detachably connected to a collection frame, and a screening frame is arranged on the top of the collection frame. The iron chips collected during the production process are poured into the screening frame, and the vibration motor is started to drop smaller debris and impurities into the collection frame, and then the debris is uniformly transferred through the transfer component. The transfer component includes a guide rail, and a linkage plate is slidably connected to the guide rail. A motor 1 is arranged in the middle of the linkage plate, and a linkage rod is connected to the output end of the motor 1. The outer end of the linkage rod is connected to an electromagnetic adsorption rod. The whole is driven by the driving motor to drive the slider and the linkage plate to move left and right, and the motor 1 can drive the electromagnetic adsorption rod to quickly absorb the iron chips in the screening frame, and then transfer them to the top of the stamping component. The electromagnetic adsorption rod is powered off, the debris falls, and then the stamping process is performed, and the overall efficiency is high.

[0019] (2) The stamping assembly of the present invention comprises a material guiding structure and an extrusion structure. The material guiding structure comprises an ingot. The outer walls of both sides of the ingot are symmetrically provided with steering gears. The steering gears drive the longitudinal plates and the discharge frame to tilt and pour the iron filings into the processing frame. The two sides of the discharge frame are symmetrically provided with convex plates. A slidable push plate is provided in the middle of the discharge frame. The second hydraulic cylinder can drive the push plate to discharge all the iron filings. A reinforcing plate is provided at the inner end of the adjusting rod. Two threaded rods are connected to the inner side of the reinforcing plate. The inner end of the threaded rod is connected with a convex plate. The convex plate is connected to the second pressing plate. The second pressing plate can be replaced. The distance between the second pressing plates can be adjusted by the adjusting rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0021] Figure 2 It is a front view structural schematic diagram of the present invention;

[0022] Figure 3 It is a schematic diagram of the top view of the structure of the present invention;

[0023] Figure 4 It is a schematic structural diagram of the side view of the present invention;

[0024] Figure 5 It is a schematic structural diagram of the stamping assembly of the present invention.

[0025] In the figure: 1. processing plate; 2. load-bearing platform; 3. collection frame; 4. screening frame; 5. screening net; 6. baffle; 7. vibration motor; 8. buckle plate; 9. hydraulic cylinder one; 10. guide rail; 11. linkage plate; 12. motor one; 13. linkage rod; 14. electromagnetic adsorption rod; 15. driving motor; 16. slider; 17. ingot; 18. steering gear; 19. longitudinal plate; 20. discharge frame; 21. electromagnetic slide rail; 22. convex plate; 23. push plate; 24. hydraulic cylinder two; 25. processing frame; 26. hydraulic cylinder three; 27. movable rod; 28. pressure plate one; 29. ​​pressure plate two; 30. adjustment rod; 31. reinforcement plate; 32. threaded rod; 33. strip plate; 34. limit rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-5 , the embodiment of the present invention provides a technical solution:

[0028] A fastener processing iron chip processing device comprises a processing plate 1, a stamping assembly arranged on one side of the processing plate 1, a screening structure arranged on the side of the stamping assembly and a transfer structure arranged on the back of the stamping assembly, the screening structure screens the iron chips, and the transfer structure absorbs and transfers the iron chips to the stamping assembly, the screening structure comprises a bearing platform 2, the top of the bearing platform 2 is detachably connected to a collection frame 3, the top of the collection frame 3 is provided with a screening frame 4, the collection frame 3 and the screening frame 4 are both semi-cylindrical and open on the top and both sides, a screening net 5 is arranged in the middle of the screening frame 4 and baffles 6 are arranged on the front and rear edges, a vibration motor 7 is arranged on the baffle 6, and buckle plates 8 are symmetrically arranged on both sides of the top of the screening frame 4 and the aggregate frame 3, a hydraulic cylinder 9 is arranged on the buckle plate 8 of the aggregate frame 3, and the output end of the hydraulic cylinder 9 is connected to the buckle plate 8 of the screening frame 4.

[0029] The transfer assembly includes a guide rail 10, and a linkage plate 11 is slidably connected to the guide rail 10. A motor 12 is arranged in the middle of the linkage plate 11. The output end of the motor 12 is connected to a linkage rod 13. The outer end of the linkage rod 13 is connected to an electromagnetic adsorption rod 14. The motor 12 is used to drive the linkage rod 13 and the electromagnetic adsorption rod 14 to rotate, so that the iron filings of the screening frame 4 are rolled and adsorbed.

[0030] A driving motor 15 is arranged on the outer wall of one side of the guide rail 10, and a transmission chain is arranged on the inner side of the guide rail 10. The driving motor 15 drives the transmission chain, and a slider 16 is connected to the transmission chain. The top of the slider 16 is connected to the linkage plate 11. The transmission chain, the slider 16 and the linkage plate 11 are displaced by using the driving motor 15.

[0031] The stamping component package includes a material guiding structure and an extrusion structure. The extrusion structure is arranged at the bottom of the material guiding structure. The material guiding structure includes a casting block 17. The outer walls on both sides of the casting block 17 are symmetrically provided with steering gears 18. The output end of the steering gear 18 is connected to a longitudinal plate 19. The inner sides of the two longitudinal plates 19 are connected to a discharge frame 20. The inclination of the discharge frame 20 is adjusted by using the steering gear 18 on the casting block 17.

[0032] An electromagnetic slide rail 21 is provided on the inner wall of the longitudinal plate 19 . A movable block is embedded in the electromagnetic slide rail 21 . The movable block is connected to the discharge frame 20 . The upper and lower positions of the discharge frame 20 are adjusted by using the electromagnetic slide rail 21 .

[0033] The two sides of the discharge frame 20 are symmetrically provided with protruding plates 22, the middle of the discharge frame 20 is provided with a slidable push plate 23, and a hydraulic cylinder 24 is provided on the inner side near the protruding plate 22. The output end of the hydraulic cylinder 24 is connected to the push plate 23. The hydraulic cylinder 24 drives the push plate 23 to discharge the debris.

[0034] The extrusion structure includes a processing frame 25, and two hydraulic cylinders 26 are arranged on the inner wall of the ingot 17. The output end of the hydraulic cylinder 26 is connected to a movable rod 27. The outer end of the movable rod 27 is wrapped with a spring and the inner end is connected to a pressure plate 28. A pressure plate 29 is arranged opposite to the pressure plate 28. The iron chips are extruded by using the pressure plates 1 28 and 29.

[0035] An adjusting rod 30 is provided on the outer wall of the processing frame 25, and a reinforcing plate 31 is provided on the inner end of the adjusting rod 30. Two threaded rods 32 are connected to the inner side of the reinforcing plate 31. The inner end of the threaded rod 32 is connected to a strip plate 33. The strip plate 33 is connected to the second pressing plate 29. Limiting rods 34 are symmetrically provided on both sides of the second pressing plate 29. The outer walls on both sides of the processing frame 25 are provided with strip grooves. The limiting rods 34 are inserted into the strip grooves. The second pressing plate 29 can be disassembled as needed, and the adjusting rod 30 can be used to adjust the distance between the second pressing plate 29.

[0036] Working principle: the sieving structure is used to sieve the iron chips, and the transfer structure absorbs and transfers the iron chips to the stamping component. The top of the load-bearing platform 2 is detachably connected with the aggregate frame 3, and the top of the aggregate frame 3 is provided with a sieving frame 4. The iron chips collected during the production process are poured into the sieving frame 4, and the vibration motor 7 is started to drop smaller debris and impurities into the aggregate frame 3, and then the debris is uniformly transferred through the transfer component. The transfer component includes a guide rail 10, and a linkage plate 11 is slidably connected to the guide rail 10. A motor 12 is provided in the middle of the linkage plate 11, and a linkage rod 13 is connected to the output end of the motor 12. The outer end of the linkage rod 13 is connected to an electromagnetic adsorption rod 14. The whole is driven by a driving motor 15 to drive the slider 16 and the linkage plate 11 to move left and right, and the motor 12 can drive the electromagnetic adsorption rod 14 to quickly absorb the iron chips in the sieving frame 4. Attached, and then transferred to the top of the stamping component, the electromagnetic adsorption rod 14 is powered off, the debris falls off, and then the stamping process is carried out. The overall efficiency is high. The stamping component package includes a guide structure and an extrusion structure. The guide structure includes a casting block 17. The outer walls of both sides of the casting block 17 are symmetrically provided with steering gears 18. The steering gears 18 drive the longitudinal plates 19 and the discharge frame 20 to tilt and pour the iron filings into the processing frame 25. The two sides of the discharge frame 20 are symmetrically provided with convex plates 22, and the middle of the discharge frame 20 is provided with a slidable push plate 23. The hydraulic cylinder 24 can drive the push plate 23 to discharge all the iron filings, and the inner end of the adjusting rod 30 is provided with a reinforcing plate 31, and the inner side of the reinforcing plate 31 is connected to two threaded rods 32. The inner end of the threaded rod 32 is connected to the convex plate 22. The convex plate 22 is connected to the pressing plate 29, and the pressing plate 29 can be replaced. The distance between the pressing plates 29 is adjusted by the adjusting rod 30.

[0037] The present invention comprises: 1. a processing plate; 2. a load-bearing platform; 3. a material collection frame; 4. a material screening frame; 5. a material screening net; 6. a baffle; 7. a vibration motor; 8. a buckle plate; 9. a hydraulic cylinder; 10. a guide rail; 11. a linkage plate; 12. a motor; 13. a linkage rod; 14. an electromagnetic adsorption rod; 15. a driving motor; 16. a slider; 17. a casting block; 18. a steering gear; 19. a longitudinal plate; 20. a material discharging frame; 21. an electromagnetic slide rail; 22. a convex plate; 23. a push plate; 24. a hydraulic cylinder; 25. a processing frame; 26. a hydraulic cylinder; 27. a movable rod; 28. a pressing plate; 29. ​​a pressing plate; 30. an adjusting rod; 31. a reinforcing plate; 32. a threaded rod; 33. Strip plate; 34. Limit rod. All components are universal standard parts or components known to technicians in this field. Their structures and principles can be known to technicians in this field through technical manuals or conventional experimental methods. The problem solved by the present invention is that a large amount of iron filings are generated during the processing of fasteners. The size distribution range of the iron filings is very wide. The traditional processing cannot quickly screen and separate them, resulting in a large number of impurities mixed in the subsequent stamping process. The present invention combines the above components. The iron filings processing device for fastener processing of the present invention adopts a screening structure to screen the iron filings, and a transfer structure to adsorb and transfer the iron filings to the stamping assembly. The top of the load-bearing platform is detachable. The conveyor assembly is connected with an aggregate frame, and a screening frame is arranged on the top of the aggregate frame. The iron filings collected in the production process are poured into the screening frame, and the vibration motor is started to drop smaller debris and impurities into the aggregate frame, and then the debris is uniformly transported through the transfer component. The transfer component includes a guide rail, and a linkage plate is slidably connected to the guide rail. A motor 1 is arranged in the middle of the linkage plate, and a linkage rod is connected to the output end of the motor 1, and an electromagnetic adsorption rod is connected to the outer end of the linkage rod. The whole body drives the slider and the linkage plate to move left and right through the driving motor, and the motor 1 can drive the electromagnetic adsorption rod to quickly adsorb the iron filings in the screening frame, and then transport them to the top of the stamping component, and the electric The magnetic adsorption rod is powered off to drop the debris, and then the stamping process is carried out, with high overall efficiency. The stamping assembly of the present invention comprises a material guiding structure and an extrusion structure, the material guiding structure comprises a casting block, and servos are symmetrically arranged on the outer walls of both sides of the casting block, and the servos drive the longitudinal plate and the discharge frame to tilt and pour the iron filings into the processing frame, convex plates are symmetrically arranged on both sides of the discharge frame, and a slidable push plate is arranged in the middle of the discharge frame, and the second hydraulic cylinder can drive the push plate to discharge all the iron filings, and a reinforcement plate is arranged at the inner end of the adjusting rod, and two threaded rods are connected to the inner side of the reinforcement plate, and the inner end of the threaded rod is connected to a convex plate, and the convex plate is connected to the second pressing plate, and the second pressing plate can be replaced, and the distance between the second pressing plates can be adjusted by the adjusting rod.

[0038] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A device for processing iron chips in fastener processing, comprising a processing plate (1), a stamping assembly arranged on one side of the processing plate (1), a screening structure arranged on the side of the stamping assembly, and a transfer structure arranged on the back of the stamping assembly, wherein the screening structure screens the iron chips, and the transfer structure absorbs and transfers the iron chips to the stamping assembly. Features: The screening structure comprises a load-bearing platform (2), the top of the load-bearing platform (2) is detachably connected to a material collection frame (3), a screening frame (4) is arranged on the top of the material collection frame (3), the material collection frame (3) and the screening frame (4) are both semi-cylindrical and open at the top and both sides, a screening net (5) is arranged in the middle of the screening frame (4) and baffles (6) are arranged on the front and rear edges, a vibration motor (7) is arranged on the baffle (6), and buckle plates (8) are symmetrically arranged on both sides of the top of the screening frame (4) and the material collection frame (3), a hydraulic cylinder (9) is arranged on the buckle plate (8) of the material collection frame (3), and the output end of the hydraulic cylinder (9) is connected to the buckle plate (8) of the screening frame (4).

2. A fastener processing iron chip processing device according to claim 1, Features: The transfer assembly comprises a guide rail (10), and a linkage plate (11) is slidably connected to the guide rail (10), a motor (12) is arranged in the middle of the linkage plate (11), the output end of the motor (12) is connected to a linkage rod (13), and the outer end of the linkage rod (13) is connected to an electromagnetic adsorption rod (14).

3. The iron chip processing device for fastener processing according to claim 2, Features: A driving motor (15) is arranged on an outer wall of one side of the guide rail (10), and a transmission chain belt is arranged on the inner side of the guide rail (10); the driving motor (15) drives the transmission chain belt, and a slider (16) is connected to the transmission chain belt; the top of the slider (16) is connected to the linkage plate (11).

4. The iron chip processing device for fastener processing according to claim 1, Features: The stamping assembly comprises a material guiding structure and an extrusion structure, the bottom of the material guiding structure is provided with an extrusion structure, the material guiding structure comprises a casting block (17), and steering gears (18) are symmetrically provided on the outer walls of both sides of the casting block (17), the output end of the steering gear (18) is connected to a longitudinal plate (19), and the inner sides of the two longitudinal plates (19) are connected to a material discharge frame (20).

5. The iron chip processing device for fastener processing according to claim 4, Features: An electromagnetic slide rail (21) is arranged on the inner wall of the longitudinal plate (19), a movable block is embedded in the electromagnetic slide rail (21), and the movable block is connected to the discharge frame (20).

6. The iron chip processing device for fastener processing according to claim 5, Features: The two sides of the discharge frame (20) are symmetrically provided with convex plates (22), the middle of the discharge frame (20) is provided with a slidable push plate (23), and a hydraulic cylinder 2 (24) is provided near the inner side of the convex plate (22), and the output end of the hydraulic cylinder 2 (24) is connected to the push plate (23).

7. The iron chip processing device for fastener processing according to claim 6, Features: The extrusion structure includes a processing frame (25), and two hydraulic cylinders (26) are arranged on the inner wall of the ingot (17). The output end of the hydraulic cylinder (26) is connected to a movable rod (27). The outer end of the movable rod (27) is wound with a spring and the inner end is connected to a pressure plate (28). A pressure plate (29) is arranged opposite to the pressure plate (28).

8. The iron chip processing device for fastener processing according to claim 7, Features: The outer wall of the processing frame (25) is provided with an adjusting rod (30), and the inner end of the adjusting rod (30) is provided with a reinforcing plate (31), the inner side of the reinforcing plate (31) is connected with two threaded rods (32), the inner end of the threaded rod (32) is connected with a strip plate (33), the strip plate (33) is connected to the second pressing plate (29), and the two sides of the second pressing plate (29) are symmetrically provided with limiting rods (34), and the outer walls on both sides of the processing frame (25) are provided with strip grooves, and the limiting rods (34) are inserted into the strip grooves.

Citation Information

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