Stable discharging device for induction heating of copper material

By designing a copper induction heating stable unloading device, using the drive parts to push the transfer bin to achieve automatic unloading, the temperature instability and staff safety problems in the copper induction heating equipment are solved, and the unloading efficiency and safety are improved.

CN119142791AInactive Publication Date: 2024-12-17JIAN SHENGTAI METAL PROD CO LTD
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Patent Information

Application Number
CN202411455312.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing copper induction heating equipment has temperature unstable and staff safety hazards during the unloading process, which affects the heating efficiency and personnel health of copper raw materials.

Method used

A copper induction heating stabilization unloading device is designed, including a heating furnace, unloading platform and unloading mechanism. The transfer bin is pushed through the drive parts to realize automatic unloading and reduce the distance between staff close to the high-temperature area.

Benefits of technology

The unloading of copper raw materials is achieved automatically, reducing the risk of injury for staff, improving the unloading efficiency, and maintaining the temperature inside the heating equipment to be stable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a stable discharging device for induction heating of copper materials. The stable discharging device comprises a heating furnace and a discharging mechanism. A discharging platform is arranged at one end of the heating furnace, and the interior of the discharging platform is hollowed to form a discharging area. The discharging mechanism is composed of a collecting assembly, a transferring assembly and a support used for bearing the collecting assembly and the transferring assembly. And a driving piece, a pushing piece and a transferring bin are arranged in the transferring assembly. The driving piece pushes the pushing piece to drive the transfer bin to slide on the support to reach the lower end of the collecting base, the rotating piece drives the second hinge rod to rotate, the second hinge rod drives the pushing piece to rotate, and the lower end of the transferring bin is kept to be lifted upwards by the lower end of the pushing piece. According to the stable discharging device for induction heating of the copper materials, the copper raw materials in a high-temperature state can be remotely discharged only by adopting one driving piece, discharging of the heated copper raw materials can be automatically controlled, the approaching distance of workers is shortened, accidental injuries to the workers are reduced, and the discharging efficiency is improved.
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Description

Technical Field

[0001] The invention relates to a heating unloading technology, in particular to a copper material induction heating stable unloading device. Background Art

[0002] The copper raw materials need to be heated before processing, and then go through the next step of processing. The copper raw materials coming out of the induction heating equipment have a relatively high temperature. If the staff directly take them, they will get burned, affecting their normal life and work. At the same time, if an open material taking structure is adopted, the temperature inside the induction heating equipment will be unstable, affecting the heating work of the copper raw materials. Therefore, a discharging device that can automatically take out the heated copper raw materials is needed. Summary of the invention

[0003] In order to solve the defects of the above-mentioned prior art, the present invention proposes a copper material induction heating stable unloading device.

[0004] The technical solution of the present invention is achieved in this way:

[0005] A copper material induction heating stable unloading device, comprising:

[0006] A heating furnace, one end of which is provided with a discharge platform, the interior of which is hollowed out to form a discharge area,

[0007] The unloading mechanism is arranged inside the unloading platform, and the unloading mechanism is composed of a collecting component, a transferring component and a bracket for carrying the collecting component and the transferring component.

[0008] The collecting assembly is provided with a collecting seat, a collecting groove is formed in the middle of the collecting seat, a discharge port is formed on one side of the collecting groove, a first hinge seat, a second hinge seat and a third hinge seat are provided at the lower end of the collecting seat, a lower pressure piece is provided on the first hinge seat, a tension spring is provided in the middle of the lower pressure piece, one end of the tension spring is connected to the middle of the lower pressure piece, and the other end contacts the lower end surface of the collecting seat, a first bearing rod is provided on the second hinge seat, a second bearing rod is provided at the lower end of the third hinge seat, and the first bearing rod and the second bearing rod are arranged on the bracket,

[0009] The transfer assembly is provided with a driving member, a pushing member and a transfer bin, the transfer bin is provided with symmetrical rollers, the rollers are arranged on a bracket, the lower end of the transfer bin is provided with a fourth hinge seat, the inner lower end surface of the unloading platform is provided with a fifth hinge seat, the driving member is installed on the inner wall of the unloading area, the lower end of the pushing member is hingedly connected to the fourth hinge seat through a first hinge rod, and the upper end is hingedly connected to the fifth hinge seat through a second hinge rod, the driving member is connected to the second hinge rod through a rotating member,

[0010] The driving member pushes the pushing member, driving the transfer bin to slide on the bracket to reach the lower end of the collecting seat, and keeps the rotating member to drive the second hinged rod to rotate, and the second hinged rod drives the pushing member to rotate, keeping the lower end of the pushing member to lift the lower end of the transfer bin upwards.

[0011] In the present invention, a first spring and a support ring are sleeved on the first bearing rod, the lower end of the first spring is placed on the support ring, the support ring is arranged on a bracket, a first strip hole is arranged on the bracket, and the first bearing rod is arranged in the first strip hole.

[0012] In the present invention, a guide rod is provided at the lower end of the second bearing rod, a guide plate is provided on the bracket, an inclined guide hole is provided on the guide plate, and the guide rod is arranged in the guide hole.

[0013] In the present invention, the roller is mounted on the transfer bin via a third hinge rod, a positioning portion is provided on the bracket, and a positioning groove cooperating with the roller is provided on the positioning portion.

[0014] In the present invention, a guide rod is provided on the outer wall of the transfer bin, a guide plate is provided on the bracket, a first guide groove and a second guide groove are provided on the guide plate, the third hinge rod is arranged in the first guide groove, and the guide rod is arranged in the second guide groove.

[0015] In the present invention, an arc-shaped groove is provided at one end of the second guide groove close to the collecting seat, and the arc-shaped groove is communicated with the second guide groove.

[0016] In the present invention, the collecting seat is provided with a first guiding slope, the heating furnace is provided with a receiving hole for accommodating the collecting seat, the receiving hole is provided with a second guiding slope cooperating with the first guiding slope, and the discharging port of the collecting seat is provided with a blocking slope.

[0017] In the present invention, one end of the pressing member is connected to the first hinge seat, and the other end is provided with a limiting rod. The transfer bin is provided with a pushing rod cooperating with the limiting rod. The pushing rod is provided with an arc-shaped opening, and the arc angle of the arc-shaped opening is a major arc. The limiting rod is squeezed into the arc-shaped opening by force to limit the position.

[0018] In the present invention, a lower pressure plate is further provided on the transfer bin, and the lower pressure plate is arranged at the upper end of the push rod, and the lower pressure plate is arranged in an inclined manner.

[0019] In the present invention, the pushing member is composed of a first hinge ring, a first bending section, a second bending section, a third bending section, a fourth bending section and a second hinge ring, and the pushing member is arranged in a ")" shape.

[0020] The copper material induction heating stable unloading device implemented in the present invention has the following beneficial effects: the copper material induction heating stable unloading device only needs one driving component to realize the unloading of copper raw materials in a high-temperature state at a long distance, can realize automatic control of the unloading of the heated copper raw materials, reduce the distance that the staff approaches, reduce the accidental injuries to the staff, and improve the unloading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the copper material induction heating stable unloading device of the present invention;

[0022] Figure 2 for Figure 1 A top view of

[0023] Figure 3 for Figure 1 Schematic diagram of the heating furnace and unloading platform structure;

[0024] Figure 4 for Figure 2 The cross-sectional view at AA in FIG.

[0025] Figure 5 for Figure 1 Schematic diagram of the internal structure;

[0026] Figure 6 for Figure 5 A schematic diagram of the structure in another direction;

[0027] Figure 7 for Figure 6 Schematic diagram of the transfer component structure;

[0028] Figure 8 for Figure 7 A schematic diagram of the structure in another direction;

[0029] Fig. 9 for Figure 7 The main view of

[0030] Fig.10 for Figure 6 Schematic diagram of the collecting assembly and the support structure;

[0031] Fig.11 for Fig.10 Schematic diagram of the collection component structure in;

[0032] Fig.12 for Fig.11 Schematic diagram of the collector structure.

[0033] In the figure: heating furnace 1, unloading platform 2, conveying platform 3, collecting seat 4, collecting trough 5, transfer assembly 6, driving member 7, transfer bin 8, unloading mechanism 9, unloading area 10, collecting assembly 11, bracket 12, discharge port 13, guide slope 14, first hinge seat 15, second hinge seat 16, third hinge seat 17, pressing member 18, tension spring 19, first bearing rod 20, second bearing rod 21, first spring 22, support ring 23, first strip hole 24, avoidance port 25, guide rod 26, guide plate 27, guide hole 28, limit rod 29, push rod 30, arc port 31, chamber 32, lower pressure plate 33, push member 3 4. Roller 35, third hinge rod 36, positioning portion 37, positioning groove 38, fixed end 39, fourth hinge seat 40, movable end 41, fifth hinge seat 42, first hinge rod 43, second hinge rod 44, rotating member 45, guide rod 46, guide plate 47, sliding plate 48, first guide groove 49, second guide groove 50, arc groove 51, first guide slope 52, accommodating hole 53, second guide slope 54, blocking slope 55, first hinge ring 56, first bending section 57, second bending section 58, third bending section 59, fourth bending section 60, second hinge ring 61, fixed block 62, hinge block 63, through hole 64. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0035] like Figures 1 to 12 As shown, the copper material induction heating stable unloading device of the present invention comprises a heating furnace 1 and a unloading platform 2. The unloading platform 2 is arranged at one end of the heating furnace 1, and the other end of the heating furnace 1 is used for the staff to add the copper raw materials to be heated into the heating furnace 1. A high temperature resistant conveying platform 3 is arranged in the heating furnace 1, which is used to convey the copper raw materials and finally drop them into the collecting trough 5 in the collecting seat 4. The driving member 7 in the transfer assembly 6 pushes the transfer bin 8, so that the transfer bin 8 pushes the collecting seat 4 and moves it downward toward one end of the transfer bin 8, so that the copper raw materials in the collecting trough 5 fall into the transfer bin 8.

[0036] The unloading mechanism 9 is arranged inside the unloading platform 2, and the unloading platform 2 is hollowed out to form the unloading area 10. The unloading platform 9 has a through hole 64, which is convenient for taking out the copper raw material in the internal transfer bin 8. The inner wall of the unloading area is provided with a guide groove 25 for the sliding of the fourth hinge seat 40. The unloading area 10 is provided with the unloading mechanism 9, and the unloading mechanism 9 is composed of a collecting component 11, a transfer component 6 and a bracket 12 for carrying the collecting component 11 and the transfer component 6. The collecting component 11 and the transfer component 6 are installed on the bracket 12, and the collecting component 11 and the transfer component 6 can move on the bracket 12. A avoidance opening 25 is provided on the side of the unloading platform 2, which is used to avoid the collecting seat 4 so that it can be moved out of the unloading platform 2.

[0037] A collecting seat 4 is provided in the collecting assembly 11, a collecting trough 5 is formed in the middle of the collecting seat 4, a discharge port 13 is formed on one side of the collecting trough 5, and a guiding slope 14 is provided on the inner wall of the collecting trough 5 for guiding the copper raw material in the collecting trough 5 to be discharged from the discharge port 13.

[0038] The lower end of the collecting seat 4 is provided with a first hinge seat 15, a second hinge seat 16 and a third hinge seat 17. The first hinge seat 15 is provided with a pressing piece 18. A tension spring 19 is provided in the middle of the pressing piece 18. One end of the tension spring 19 is connected to the middle of the pressing piece 18, and the other end of the tension spring 19 is in contact with the lower end surface of the collecting seat 4. The tension spring 19 can maintain the position of the pressing piece 18.

[0039] The second hinge seat 16 is provided with a first bearing rod 20, and the lower end of the third hinge seat 17 is provided with a second bearing rod 21. The first bearing rod 20 and the second bearing rod 21 are arranged on the bracket 12. The first bearing rod 20 is sleeved with a first spring 22 and a support ring 23. The lower end of the first spring 22 is placed on the support ring 23. The support ring 23 is arranged on the bracket 12. The bracket 12 is provided with a first strip hole 24. The first bearing rod 20 is arranged in the first strip hole 25. The first bearing rod 20 can move in the first strip hole 24, and can be pressed down by the downward pressure of the collecting tank 5. The support ring 23 slides on the bracket 12.

[0040] A guide rod 26 is provided at the lower end of the second bearing rod 21, a guide plate 27 is provided on the bracket 12, an inclined guide hole 28 is provided on the guide plate 27, and the guide rod 26 is arranged in the guide hole 28. Under the guidance of the guide hole 28, the guide rod 26 can gradually lower one end of the collecting seat 4, so that the copper raw material is discharged from the discharge port 13 into the transfer bin 8.

[0041] One end of the pressing piece 18 is connected to the first hinge seat 15, and the other end is provided with a limiting rod 29. The transfer bin 8 is provided with a pushing rod 30 that cooperates with the limiting rod 29. The pushing rod 30 is provided with an arc-shaped opening 31. The arc angle of the arc-shaped opening 31 is a major arc. The limiting rod 29 is squeezed into the arc-shaped opening 31 by force to limit the position.

[0042] The friction force between the arc-shaped opening 31 and the limiting rod 29 is n1, and the pulling force of the driving member 7 is n2, where n1<n2. The force of the driving member 7 pushing the transfer bin 8 is n3, where n3>n1, so that the arc-shaped opening 31 can be installed in conjunction with the limiting rod 29. The pressure of the lower pressing plate 33 pushing the lower pressing member 18 is n4, where n4<n1. Because the transfer bin 8 is not always pushed by the driving member 7, and will eventually be limited by the first guide groove 49 and the arc-shaped groove 51, the lower pressing plate 33 will not push the limiting member 29 on the lower pressing member 18 out of the arc-shaped opening 31, and the rotation angle of the transfer bin 8 will also be limited.

[0043] A chamber 32 is formed inside the transfer bin 8. A lower pressure plate 33 is also provided on the transfer bin 8. The lower pressure plate 33 is arranged at the upper end of the push rod 30 and is arranged in an inclined manner. The lower pressure plate 33 applies pressure to one end of the lower pressure member 18, thereby pulling the end close to the second bearing rod 21 to rotate and move downward through the tension spring 19.

[0044] The transfer assembly 6 is provided with a driving member 7, a pushing member 34 and a transfer bin 8. The transfer bin 8 is provided with symmetrical rollers 35, which are arranged on the bracket 12. The rollers 35 are installed on the transfer bin 8 through the third hinge rod 36. The bracket 12 is provided with a positioning portion 37, and the positioning portion 37 is provided with a positioning groove 38 that cooperates with the rollers 35. One end provided with the rollers 35 is a fixed end 39, and the other end hinged to the fourth hinge seat 40 is a movable end 41.

[0045] A fourth articulated seat 40 is provided at the lower end of the transfer bin 8, a fifth articulated seat 42 is provided on the inner lower end surface of the unloading platform 2, the driving member 7 is installed on the inner wall of the unloading area 10, the lower end of the pushing member 34 is hingedly connected to the fourth articulated seat 40 through a first articulated rod 43, and the upper end is articulatedly connected to the fifth articulated seat 42 through a second articulated rod 44, and the driving member 7 is connected to the second articulated rod 44 through a rotating member 45.

[0046] The driving member 7 pushes the pushing member 34, driving the transfer bin 8 to slide on the bracket 12 to reach the lower end of the collecting seat 4, and keeps the rotating member 45 to drive the second hinged rod 44 to rotate, and the second hinged rod 44 drives the pushing member 34 to rotate, keeping the lower end of the pushing member 34 to lift the lower end of the transfer bin 8 upwards.

[0047] A guide rod 46 is provided on the outer wall of the transfer bin 8, a guide plate 47 is provided on the bracket 12, a sliding plate 48 is provided on the bracket 12, and the guide plates 47 are arranged on both sides of the sliding plate 48. The guide plate 47 is provided with a first guide groove 49 and a second guide groove 50, the third hinge rod 36 is arranged in the first guide groove 49, and the guide rod 46 is arranged in the second guide groove 50. An arc groove 51 is provided at one end of the second guide groove 50 close to the collecting seat 4, and the arc groove 51 is connected to the second guide groove 50.

[0048] The collecting seat 4 is provided with a first guiding slope 52, and the heating furnace 1 is provided with a receiving hole 53 for receiving the collecting seat 4. The receiving hole 53 is provided with a second guiding slope 54 cooperating with the first guiding slope 52. The discharging port 13 of the collecting seat 4 is provided with a blocking slope 55. The blocking slope 55 can prevent some copper raw materials from being at the discharging port 13 when the collecting seat 4 is in the receiving hole 53, which will affect the collection seat 4 to fall out of the discharging port 13 at the first time when the collection seat 4 is tilted. The first guiding slope 52 is used to cooperate with the second guiding slope 54, so that it can guide the collecting seat 4 to disengage from the receiving hole 53. When the driving member 7 is started, the conveying platform 3 in the heating furnace 1 can stop working, and the copper raw materials on the conveying platform 3 will not fall into the collecting tank 5.

[0049] The pusher 34 is composed of a first hinge ring 56, a first bending section 57, a second bending section 58, a third bending section 59, a fourth bending section 60 and a second hinge ring 61. The pusher 34 is arranged in a ")" shape. The rotating member 45 is a cam structure, so that the second hinge rod 44 is connected to one end of the rotating member 45, and the other end is connected to the driving member 7, so that the rotating member 45 and the second hinge rod 44 are fixedly connected, and the driving member 7 and the rotating member 45 are movably connected and can rotate.

[0050] Meanwhile, a fixed block 62 is provided on the inner wall of the unloading area 10, and a hinge block 63 is provided at the lower end of the fixed block 62, and the hinge block 63 is hingedly connected to the fixed block 62, and the driving member 7 is installed on the hinge block 63. When the driving member 7 drives the rotating member 45 to rotate, the end connected to the hinge block 63 can also be kept angularly deflected, so as to facilitate the pushing of the transfer bin 8.

[0051] like Fig. 9 As shown, when the driving member 7 is pushed in the direction of F1, the rotating member 45 is kept rotating around the direction of F2, and at the same time, the lower end of the pushing member 34 pushes the movable end 41 of the transfer bin 8 to rotate upward.

[0052] When the guide rod 46 and the third hinge rod 36 slide in the first guide groove 49 and the second guide groove 50, since the first guide groove 49 is in a straight line state and the second guide groove 50 has an arc groove 51, when the guide rod 46 reaches the arc groove 51, it can cooperate with the driving member 7 to make the transfer bin 8 rotate, and finally the third hinge rod 36 is blocked by the first guide groove 49, and the guide rod 46 is blocked by the arc groove 51. The limit rod 29 enters the arc opening 31, pushing the collection seat 4 out of the accommodating hole 53, and the lower pressing plate 33 pushes the lower pressing member 18 to cooperate with the guide hole 28 to drive one end of the collection seat 4 to rotate downward, so that the copper raw material in the collection tank 5 is discharged from the discharge port 13 to the chamber 32 in the transfer bin 8.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A copper material induction heating stable unloading device, characterized in that: include: A heating furnace, one end of which is provided with a discharge platform, the interior of which is hollowed out to form a discharge area, The unloading mechanism is arranged inside the unloading platform, and the unloading mechanism is composed of a collecting component, a transferring component and a bracket for carrying the collecting component and the transferring component. The collecting assembly is provided with a collecting seat, a collecting groove is formed in the middle of the collecting seat, a discharge port is formed on one side of the collecting groove, a first hinge seat, a second hinge seat and a third hinge seat are provided at the lower end of the collecting seat, a lower pressure piece is provided on the first hinge seat, a tension spring is provided in the middle of the lower pressure piece, one end of the tension spring is connected to the middle of the lower pressure piece, and the other end contacts the lower end surface of the collecting seat, a first bearing rod is provided on the second hinge seat, a second bearing rod is provided at the lower end of the third hinge seat, and the first bearing rod and the second bearing rod are arranged on the bracket, The transfer assembly is provided with a driving member, a pushing member and a transfer bin, the transfer bin is provided with symmetrical rollers, the rollers are arranged on a bracket, the lower end of the transfer bin is provided with a fourth hinge seat, the inner lower end surface of the unloading platform is provided with a fifth hinge seat, the driving member is installed on the inner wall of the unloading area, the lower end of the pushing member is hingedly connected to the fourth hinge seat through a first hinge rod, and the upper end is hingedly connected to the fifth hinge seat through a second hinge rod, the driving member is connected to the second hinge rod through a rotating member, The driving member pushes the pushing member, driving the transfer bin to slide on the bracket to reach the lower end of the collecting seat, and keeps the rotating member to drive the second hinged rod to rotate, and the second hinged rod drives the pushing member to rotate, keeping the lower end of the pushing member to lift the lower end of the transfer bin upwards.

2. The copper material induction heating stable unloading device according to claim 1 is characterized in that: The first bearing rod is sleeved with a first spring and a support ring, the lower end of the first spring is placed on the support ring, the support ring is arranged on a bracket, the bracket is provided with a first strip hole, and the first bearing rod is arranged in the first strip hole.

3. The copper material induction heating stable unloading device according to claim 1 is characterized in that: A guide rod is provided at the lower end of the second bearing rod, a guide plate is provided on the bracket, an inclined guide hole is provided on the guide plate, and the guide rod is arranged in the guide hole.

4. The copper material induction heating stable unloading device according to claim 1 is characterized in that: The roller is mounted on the transfer bin via a third hinge rod, a positioning portion is provided on the bracket, and a positioning groove matched with the roller is provided on the positioning portion.

5. The copper material induction heating stable unloading device according to claim 4 is characterized in that: A guide rod is provided on the outer wall of the transfer bin, a guide plate is provided on the bracket, a first guide groove and a second guide groove are provided on the guide plate, the third hinge rod is arranged in the first guide groove, and the guide rod is arranged in the second guide groove.

6. The copper material induction heating stable unloading device according to claim 5 is characterized in that: An arc-shaped groove is provided at one end of the second guide groove close to the collecting seat, and the arc-shaped groove is communicated with the second guide groove.

7. The copper material induction heating stable unloading device according to claim 1 is characterized in that: The collecting seat is provided with a first guiding slope, the heating furnace is provided with a receiving hole for receiving the collecting seat, a second guiding slope cooperating with the first guiding slope is provided in the receiving hole, and a blocking slope is provided at the discharge port of the collecting seat.

8. The copper material induction heating stable unloading device according to claim 1 is characterized in that: One end of the pressing member is connected to the first hinge seat, and the other end is provided with a limiting rod. The transfer bin is provided with a pushing rod that cooperates with the limiting rod. The pushing rod is provided with an arc-shaped opening, and the arc angle of the arc-shaped opening is a major arc. The limiting rod is squeezed into the arc-shaped opening for limiting.

9. The copper material induction heating stable unloading device according to claim 8 is characterized in that: The transfer bin is also provided with a lower pressure plate, which is arranged at the upper end of the push rod and is inclined.

10. The copper material induction heating stable unloading device according to claim 1 is characterized in that: The pushing member is composed of a first hinge ring, a first bending section, a second bending section, a third bending section, a fourth bending section and a second hinge ring, and the pushing member is arranged in a ")" shape.