Installation method of offshore photovoltaic panel and recyclable locking structure of offshore photovoltaic panel
By setting off detachable fixed connectors and locking structures on offshore photovoltaic panels, the problem of reliance on marine cranes when the patch installation at the lifting entrance of offshore photovoltaic panels is solved, and the rapid and safe re-installation of photovoltaic panels is achieved, reducing the difficulty of construction and fall risk improve construction efficiency.
Patent Information
- Application Number
- CN202411315263.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The installation of patch panels at the hoisting entrance of offshore photovoltaic panels relies on marine cranes, which leads to limited construction progress and the risk of falling at high places and difficult construction.
By setting a detachable fixed connection and locking structure on adjacent photovoltaic panels, the photovoltaic panels missing from the hoisting opening are temporarily fixed on the photovoltaic platform. After being hoisted together with the platform to the pile foundation, the fixing device is removed for additional installation, and the rope is used to The self-weight of the photovoltaic panels is slowly lowered to ensure installation safety and efficiency.
Reliance on marine cranes is reduced, offshore operation time is shortened, the risk of falling from high-level photovoltaic panels is reduced, construction efficiency and safety is improved, and the locking structure can be recycled.
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Figure CN119142999A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of offshore photovoltaics, and in particular relates to a recyclable offshore photovoltaic panel locking structure. Background Art
[0002] At present, offshore photovoltaics are entering a new period of rapid development. At present, marine photovoltaics are mainly fixed with pile foundations. The structural form is that photovoltaic panels are installed on a supporting steel platform, which sits on pile foundations, and the pile foundations are embedded in the seabed rock formation to form a complete offshore photovoltaic unit platform.
[0003] During construction, due to the complex offshore operating environment, including strong waves, typhoons, sea ice, high humidity, and frequent temperature changes, offshore photovoltaic work is more demanding and more difficult than ground photovoltaic work. The usual practice is to complete the assembly of photovoltaic panels except for the lifting port on land. The photovoltaic panels are fixedly installed on the purlins of the steel platform. Finally, the photovoltaic platform is lifted to the offshore pile foundation by a ship crane. After the lifting is completed, the missing photovoltaic panels at each lifting port are supplemented and installed, thus completing the last piece of the photovoltaic unit platform installation puzzle.
[0004] The traditional practice of supplementary installation of photovoltaic panels at the lifting port relies on ship cranes, and the main activity of offshore operations is lifting operations. Lifting operations by ship cranes are the key process for controlling construction schedule nodes. Lifting photovoltaic panels one by one will greatly restrict the construction progress on site. In addition, facing severe weather and high-altitude operations at sea, traditional lifting operations also have the risk of photovoltaic panels falling from high altitudes, and there are many steel structure rods under the photovoltaic modules, which makes construction very difficult.
[0005] Therefore, in order to solve the problem that the installation operation of the supplementary plate at the lifting port occupies the ship crane and thus affects the overall construction progress, and also to shorten the offshore operation time, an offshore photovoltaic panel installation method and an offshore photovoltaic panel locking structure are now provided. Summary of the invention
[0006] The purpose of the present invention is to provide an installation method of offshore photovoltaic panels and a recyclable offshore photovoltaic panel locking structure. The purpose is to reduce the reliance on ship cranes for the installation of supplementary panels at the lifting port of photovoltaic panels during offshore operations. The photovoltaic panels to be installed are temporarily fixed on the existing photovoltaic platform and lifted onto the pile foundation along with the platform body. After the lifting of the main body is completed, the temporary fixing device is removed to complete the supplementary installation of the photovoltaic panels at the lifting port.
[0007] On the one hand, the present invention is achieved through the following measures: a method for installing offshore photovoltaic panels, characterized in that the photovoltaic panels with missing lifting ports are set on adjacent photovoltaic panels through detachable fixed connections and lifted together with the entire photovoltaic platform.
[0008] Furthermore, the photovoltaic panel missing from the lifting port is fixed on the adjacent photovoltaic panel above the lifting port. Since the offshore photovoltaic panel is at an angle of 15° with the horizontal plane, it is convenient to move the photovoltaic panel missing from the lifting port to the lifting port later.
[0009] Furthermore, the photovoltaic panel missing from the lifting opening is arranged on the adjacent photovoltaic panel through a plurality of locking structures; The locking structure includes a U-shaped stopper inserted into the purlin of the steel platform and a connecting piece sleeved on the open end of the U-shaped stopper; A sleeve is fixedly provided on one side of the U-shaped stopper, a screw is provided in the sleeve, the upper end of the screw extends out of the sleeve and is provided with an upper locking block, and the lower end of the screw extends out of the sleeve and is provided with a locking nut through a threaded connection; The connecting piece is detachably fixed on the U-shaped limiting piece.
[0010] Furthermore, it also includes a U-shaped clamp fixed above the purlin, and the U-shaped limiter is clamped into the U-shaped clamp. Outer flaps are arranged on both sides of the upper end of the U-shaped clamp, and the upper photovoltaic panel can be overlapped on the outer flaps.
[0011] Furthermore, the U-shaped clamp is welded to the purlin or fixed to the purlin by screws.
[0012] Furthermore, the U-shaped limiting member includes an upper side plate located above the purlin, a lower side plate located below the purlin and a vertical plate located on one side of the purlin, the upper side plate is clamped in the clamping groove of the U-shaped clamp, and the sleeve is fixed on the outside of the vertical plate.
[0013] Furthermore, the connecting member is provided with a connecting port matching the U-shaped limiting member, the lower end of the connecting port is open and the open end is connected to the lower side plate in a detachable manner.
[0014] Furthermore, a baffle is fixedly provided above the upper side plate and outside the connecting member.
[0015] Furthermore, a lower locking block is spaced apart on the screw rod and below the upper locking block. The upper locking block is rotatably disposed on the screw rod and is generally rotatably connected via a bearing.
[0016] The method for installing an offshore photovoltaic panel using the locking structure includes: The land operation part, that is, completing the photovoltaic panels other than the lifting port on land and superimposing the photovoltaic panels at the lifting port on the photovoltaic panels above the lifting port, is specifically as follows: Step 1: Fix the U-shaped clips on the purlins first; Step 2: Insert the open end of the U-shaped limiter into one side of the purlin and insert the upper side plate into the slot on the U-shaped limiter.
[0017] Step 3: insert the connecting piece from the open end of the U-shaped limiting piece and fix it by bolts or pins, so that the inner wall of the connecting piece and the inner wall of the U-shaped limiting piece are close to the outer wall of the purlin.
[0018] Step 4: Insert the screw into the sleeve so that the lower locking block contacts the upper end surface of the photovoltaic panel at the lower layer; Step 5: Lay a soft isolation medium on the lower photovoltaic panel, and place the upper photovoltaic panel on the soft isolation medium and below the upper locking block.
[0019] Step 6: Pull the screw from the bottom to make the upper locking block press the upper photovoltaic panel, and the lower locking block press the lower photovoltaic panel, and then tighten the locking nut to fix it.
[0020] Step 7: Install the rope in the mounting hole on the external frame of the photovoltaic panel. The connection between the rope and the frame is distributed in an isosceles triangle. The traction end of the rope is fixedly connected to the steel structure at the hanging point. The rope is preferably located below the photovoltaic panel. This can reduce damage to the photovoltaic panel during traction.
[0021] Offshore operations: Step 1: After the photovoltaic platform is hoisted and the hoisting point device is released, the upper locking block is rotated to separate the upper photovoltaic panel and release the temporary locking structure; Step 2: Use the rope and the weight of the photovoltaic panel to slowly lower the photovoltaic panel. After lowering it to the installation position, fix the end of the rope on the truss, and the photovoltaic panel to be added is in place.
[0022] Step 3: Loosen all nuts and recover the components of the locking structure from the gaps between the photovoltaic panels.
[0023] On the second aspect, the present embodiment provides a recyclable offshore photovoltaic panel locking structure, characterized in that it includes a U-shaped stopper inserted into a purlin of a steel platform, and a connector sleeved on an open end of the U-shaped stopper; A sleeve is fixedly provided on one side of the U-shaped stopper, a screw is provided in the sleeve, the upper end of the screw extends out of the sleeve and is provided with an upper locking block, and the lower end of the screw extends out of the sleeve and is provided with a locking nut through a threaded connection; The connecting piece is detachably fixed on the U-shaped limiting piece.
[0024] Furthermore, it also includes a U-shaped clamp fixed above the purlin, and the U-shaped limiting piece is clamped into the U-shaped clamp.
[0025] Furthermore, the U-shaped clamp is welded to the purlin, or fixed to the purlin by bolts, the upper end of the bolt is fixed to the U-shaped clamp, and the lower end of the bolt passes through the purlin and is fixed by a nut.
[0026] Furthermore, the U-shaped limiting member includes an upper side plate located above the purlin, a lower side plate located below the purlin and a vertical plate located on one side of the purlin, and the U-shaped clamp is arranged on the upper side plate.
[0027] Furthermore, the connecting member is provided with a connecting port matching the U-shaped limiting member, the lower end of the connecting port is open and the open end is connected to the lower side plate in a detachable manner.
[0028] Furthermore, a baffle is fixedly provided above the upper side plate and outside the connecting member.
[0029] Furthermore, a lower locking block is disposed on the screw rod and below the upper locking block. The upper locking block is rotatably disposed on the screw rod.
[0030] The technical solution provided by the embodiment of the present invention has the following beneficial effects: on land, the photovoltaic panels at the lifting port are stacked on the photovoltaic panels that have been installed above the lifting port. After the lifting is completed, the photovoltaic panels at the lifting port can be quickly installed. The photovoltaic panels are temporarily fixed to the installed photovoltaic panels through the locking structure. The locking structure has a simple opening and closing device, and the temporary fixation can be quickly installed and removed. The locking structure can be recovered through the gap between the photovoltaic panels and can be recycled. The existing installation holes of the photovoltaic panels are used to fix the ropes, and the rope device ensures that the photovoltaic panel is lowered smoothly. The offshore lifting operations are greatly reduced, and the reserved panels can be quickly installed and removed, which improves work efficiency. The operation is close to the existing photovoltaic platform, which is safe and reliable, and reduces the risk of photovoltaic panels falling from high places in severe weather and high-altitude operations at sea. A soft isolation medium is set between the panels to protect the quality of the finished products of the two panels during the construction process. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings used in the embodiments. Obviously, the drawings listed below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0032] Figure 1 is a schematic diagram of the overall structure of the locking structure in an embodiment of the present invention; Figure 2 is a diagram showing the position relationship between the locking structure and the photovoltaic panel in an embodiment of the present invention; Figure 3 yes Figure 2 A partial enlarged view of the middle A; Figure 4 is a reference diagram of the use status in an embodiment of the present invention; Figure 5 yes Figure 4 A partial enlarged view of point B in the middle; Figure 6 It is a schematic diagram of a local structure in an embodiment of the present invention; Figure 7 yes Figure 6 A partial enlarged view of point C in the middle; Figure 8 Schematic diagram of the installation of the rope in the embodiment of the present invention.
[0033] In the accompanying drawings, the list of components represented by each number is as follows: 1. U-shaped limiter; 2. Connector; 3. Sleeve; 4. Screw; 5. U-shaped clamp; 6. Upper locking block; 7. Lower locking block; 8. Lower photovoltaic panel; 9. Upper photovoltaic panel; 10. Purlin; 11. Lifting port; 12. Baffle; 13. Rope; 14. External frame; 15. Mounting hole; 101. Upper side panel; 102. Vertical panel; 103. Lower side panel; 401. Locking nut. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. Of course, the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.
[0035] Embodiment 1: See also Figure 1-Figure 8 , a method for installing offshore photovoltaic panels, characterized in that the photovoltaic panel missing from the lifting port 11 is set on the adjacent photovoltaic panel through a detachable fixed connection and lifted together with the entire photovoltaic platform.
[0036] The photovoltaic panel missing from the lifting port 11 is fixed on the adjacent photovoltaic panel above the lifting port 11. Since the offshore photovoltaic panel is at an angle of 15° with the horizontal plane, it is convenient to move the photovoltaic panel missing from the lifting port 11 to the lifting port 11 at a later stage.
[0037] The photovoltaic panel missing from the lifting opening 11 is arranged on an adjacent photovoltaic panel by means of a plurality of locking structures; The locking structure includes a U-shaped stopper 1 inserted into the purlin 10 of the steel platform, and a connecting piece 2 sleeved on the open end of the U-shaped stopper 1; A sleeve 3 is fixedly provided on one side of the U-shaped stopper 1, a screw rod 4 is provided in the sleeve 3, the upper end of the screw rod 4 extends out of the sleeve 3 and is provided with an upper locking block 6, and the lower end of the screw rod 4 extends out of the sleeve 3 and is provided with a locking nut 401 through a threaded connection; The connecting member 2 is detachably fixed on the U-shaped limiting member 1 .
[0038] It also includes a U-shaped clamping member 5 fixed above the purlin 10 , and the U-shaped limiting member 1 is clamped into the U-shaped clamping member 5 .
[0039] The U-shaped clamp 5 is welded to the purlin 10 or fixed to the purlin 10 by screws.
[0040] The U-shaped limiter 1 includes an upper plate 101 located above the purlin 10 , a lower plate 103 located below the purlin 10 , and a vertical plate 102 located on one side of the purlin 10 . The upper plate 101 is clamped in the clamping groove of the U-shaped clamp 5 , and the sleeve 3 is fixed on the outer side of the vertical plate 102 .
[0041] The connecting member 2 is provided with a connecting port matched with the U-shaped limiting member 1 , the lower end of the connecting port is open and the open end is connected to the lower side plate 103 in a detachable manner.
[0042] A baffle 12 is fixedly disposed above the upper side plate 101 and outside the connecting member 2 .
[0043] A lower locking block 7 is provided on the screw rod 4 and below the upper locking block 6. The upper locking block 6 is rotatably provided on the screw rod 4, generally rotatably connected by a bearing.
[0044] The installation method of offshore photovoltaic panels using a locking structure includes: The land operation part, that is, completing the photovoltaic panels other than the lifting port 11 on land and superimposing the photovoltaic panels at the lifting port 11 on the photovoltaic panels above the lifting port 11, is specifically as follows: Step 1: First, fix the U-shaped clamp on the purlin 10; Step 2: Insert the open end of the U-shaped stopper 1 into one side of the purlin 10 and insert the upper side plate 101 into the slot on the U-shaped clamp 5 .
[0045] Step 3: insert the connecting piece 2 from the open end of the U-shaped stopper 1 and fix it by bolts or pins, so that the inner wall of the connecting piece 2 and the inner wall of the U-shaped stopper 1 are in close contact with the outer wall of the purlin 10.
[0046] Step 4, insert the screw 4 into the sleeve 3, so that the lower locking block 7 contacts the upper end surface of the photovoltaic panel at the lower layer; Step 5: Lay a soft isolation medium on the lower photovoltaic panel 8 , and place the upper photovoltaic panel 9 on the soft isolation medium and below the upper locking block 6 .
[0047] Step 6: Pull the screw rod 4 from the bottom to make the upper locking block 6 press the upper photovoltaic panel 9 and the lower locking block 7 press the lower photovoltaic panel 8, and then tighten the locking nut 401 to fix it.
[0048] Step 7: Install the rope 13 in the mounting hole 15 on the external frame 14 of the photovoltaic panel. The connection between the rope 13 and the frame is distributed in an isosceles triangle. The traction end of the rope 13 is fixedly connected to the steel structure at the hanging point. The rope 13 is preferably located below the photovoltaic panel. This can reduce damage to the photovoltaic panel during traction.
[0049] Offshore operations: Step 1: After the photovoltaic platform is hoisted and the lifting point device is released, the screw 4 is rotated to separate the upper locking block 6 from the upper photovoltaic panel 9 to release the temporary locking structure; Step 2: Use the rope 13 and the weight of the photovoltaic panel to slowly lower the photovoltaic panel. After lowering it to the installation position, fix the end of the rope 13 on the truss, and the photovoltaic panel to be supplemented is in place.
[0050] Step 3: Loosen all nuts and recover the components of the locking structure from the gaps between the photovoltaic panels.
[0051] Embodiment 2: See also Figure 1-Figure 8 , This embodiment provides a recyclable offshore photovoltaic panel locking structure, characterized in that it includes a U-shaped stopper 1 inserted into a purlin 10 of a steel platform, and a connector 2 sleeved on an open end of the U-shaped stopper 1; A sleeve 3 is fixedly provided on one side of the U-shaped stopper 1, a screw rod 4 is provided in the sleeve 3, the upper end of the screw rod 4 extends out of the sleeve 3 and is provided with an upper locking block 6, and the lower end of the screw rod 4 extends out of the sleeve 3 and is provided with a locking nut 401 through a threaded connection; The connecting member 2 is detachably fixed on the U-shaped limiting member 1 .
[0052] It also includes a U-shaped clamping member 5 fixed above the purlin 10 , and the U-shaped limiting member 1 is clamped into the U-shaped clamping member 5 .
[0053] The U-shaped clamp 5 is welded to the purlin 10 or fixed to the purlin 10 by bolts, the upper end of the bolt is fixed to the U-shaped clamp 5, and the lower end of the bolt passes through the purlin 10 and is fixed by a nut.
[0054] The U-shaped stopper 1 comprises an upper side plate 101 located above the purlin 10 , a lower side plate 103 located below the purlin 10 , and a vertical plate 102 located at one side of the purlin 10 . The U-shaped clamp 5 is arranged on the upper side plate 101 .
[0055] The connecting member 2 is provided with a connecting port matched with the U-shaped limiting member 1 , the lower end of the connecting port is open and the open end is connected to the lower side plate 103 in a detachable manner.
[0056] A baffle 12 is fixedly disposed above the upper plate 101 and outside the connecting member 2 .
[0057] A lower locking block 7 is provided on the screw rod 4 and below the upper locking block 6. The upper locking block 6 is rotatably provided on the screw rod 4, generally rotatably connected by a bearing.
[0058] The installation method of offshore photovoltaic panels using a locking structure includes: The land operation part, that is, completing the photovoltaic panels other than the lifting port 11 on land and superimposing the photovoltaic panels at the lifting port 11 on the photovoltaic panels above the lifting port 11, is specifically as follows: Step 1: First, fix the U-shaped clamp on the purlin 10; Step 2: Insert the open end of the U-shaped stopper 1 into one side of the purlin 10 and insert the upper side plate 101 into the slot on the U-shaped clamp 5 .
[0059] Step 3: insert the connecting piece 2 from the open end of the U-shaped stopper 1 and fix it by bolts or pins, so that the inner wall of the connecting piece 2 and the inner wall of the U-shaped stopper 1 are in close contact with the outer wall of the purlin 10.
[0060] Step 4, insert the screw 4 into the sleeve 3, so that the lower locking block 7 contacts the upper end surface of the photovoltaic panel at the lower layer; Step 5: Lay a soft isolation medium on the lower photovoltaic panel 8 , and place the upper photovoltaic panel 9 on the soft isolation medium and below the upper locking block 6 .
[0061] Step 6: Pull the screw rod 4 from the bottom to make the upper locking block 6 press the upper photovoltaic panel 9 and the lower locking block 7 press the lower photovoltaic panel 8, and then tighten the locking nut 401 to fix it.
[0062] Step 7: Install the rope 13 in the mounting hole 15 on the external frame 14 of the photovoltaic panel. The connection between the rope 13 and the frame is distributed in an isosceles triangle. The traction end of the rope 13 is fixedly connected to the steel structure at the hanging point. The rope 13 is preferably located below the photovoltaic panel. This can reduce damage to the photovoltaic panel during traction.
[0063] Offshore operations: Step 1: After the photovoltaic platform is hoisted and the lifting point device is released, the screw 4 is rotated to separate the upper locking block 6 from the upper photovoltaic panel 9 to release the temporary locking structure; Step 2: Use the rope 13 and the weight of the photovoltaic panel to slowly lower the photovoltaic panel. After lowering it to the installation position, fix the end of the rope 13 on the truss, and the photovoltaic panel to be supplemented is in place.
[0064] Step 3: Loosen all nuts and recover the components of the locking structure from the gaps between the photovoltaic panels.
[0065] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A method for installing an offshore photovoltaic panel, characterized in that: The photovoltaic panels missing from the lifting opening are set on the adjacent photovoltaic panels through detachable fixed connections and lifted together with the entire photovoltaic platform.
2. The method for installing offshore photovoltaic panels according to claim 1, characterized in that: The photovoltaic panel missing from the lifting port is fixed on the adjacent photovoltaic panel above the lifting port.
3. The method for installing offshore photovoltaic panels according to claim 1, characterized in that: The photovoltaic panel missing from the lifting opening is set on the adjacent photovoltaic panel through a number of locking structures; The locking structure includes a U-shaped stopper inserted into the purlin of the steel platform and a connecting piece sleeved on the open end of the U-shaped stopper; A sleeve is fixedly provided on one side of the U-shaped stopper, a screw is provided in the sleeve, the upper end of the screw extends out of the sleeve and is provided with an upper locking block, and the lower end of the screw extends out of the sleeve and is provided with a locking nut through a threaded connection; The connecting member is detachably fixed to the U-shaped limiting member; It also includes a U-shaped clamping piece fixed above the purlin, and the U-shaped limiting piece is clamped into the U-shaped clamping piece; A lower locking block is spaced apart on the screw rod and below the upper locking block, and the upper locking block is rotatably arranged on the screw rod.
4. A recyclable offshore photovoltaic panel locking structure, characterized in that: It includes a U-shaped stopper inserted into the purlin of the steel platform, and a connecting piece sleeved on the open end of the U-shaped stopper; A sleeve is fixedly provided on one side of the U-shaped stopper, a screw is provided in the sleeve, the upper end of the screw extends out of the sleeve and is provided with an upper locking block, and the lower end of the screw extends out of the sleeve and is provided with a locking nut through a threaded connection; The connecting piece is detachably fixed on the U-shaped limiting piece.
5. The recyclable offshore photovoltaic panel locking structure according to claim 4 is characterized in that: It also includes a U-shaped clamping piece fixed above the purlin, and the U-shaped limiting piece is clamped into the U-shaped clamping piece.
6. The recyclable offshore photovoltaic panel locking structure according to claim 5 is characterized in that: The U-shaped clamp is welded to the purlin or fixed to the purlin by screws.
7. The recyclable offshore photovoltaic panel locking structure according to claim 5 is characterized in that: The U-shaped limiting member includes an upper side plate located above the purlin, a lower side plate located below the purlin and a vertical plate located on one side of the purlin. The upper side plate is clamped in the clamping groove of the U-shaped clamping member, and the sleeve is fixed on the outer side of the vertical plate.
8. The recyclable offshore photovoltaic panel locking structure according to claim 7 is characterized in that: The connecting member is provided with a connecting port matched with the U-shaped limiting member, the lower end of the connecting port is open and the open end is connected to the lower side plate in a detachable manner.
9. The recyclable offshore photovoltaic panel locking structure according to claim 7, characterized in that: A baffle is fixedly arranged above the upper side plate and outside the connecting member.
10. The recyclable offshore photovoltaic panel locking structure according to claim 4, characterized in that: A lower locking block is arranged on the screw rod and below the upper locking block at intervals, and the upper locking block is rotatably arranged on the screw rod.
Citation Information
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