Automatic honey filling device

Abstract

The invention relates to the field of honey filling, and discloses an automatic honey filling device which comprises a workbench and a control console, the control console is arranged at the front end of the workbench, a linear air cylinder is installed on the rear side of the upper surface of the workbench, a power rod is installed at the output end of the linear air cylinder, and a rubber piston head is fixed to the end of the power rod. A material storage barrel is fixed to the upper surface of the workbench, the rubber piston head slides in the material storage barrel, a three-way pipe is installed at the front end of the material storage barrel, a servo motor drives a rotating disc to rotate so as to achieve automatic feeding during filling, meanwhile, quantitative filling is achieved through a linear air cylinder, and the filling quality is guaranteed. During filling, an empty bottle is controlled to move upwards through a lifting motor, so that a discharging pipe can be inserted into the empty bottle, the discharging pipe is inclined through an internal mechanism, honey flowing out can flow downwards along the inner wall of the empty bottle, then impact is reduced, and bubbles are prevented from being generated in the filling process.

Description

Technical Field

[0001] The invention relates to the technical field of honey filling, in particular to an automatic honey filling device. Background Art

[0002] Honey is a natural delicacy with rich nutritional value and multiple functions. Honey is mainly composed of glucose and fructose, and also contains a small amount of vitamins, minerals, amino acids, enzymes and other substances. It has the effect of moistening the lungs and relieving coughs, which is helpful for relieving symptoms such as dry throat and cough. Honey also has the effect of moistening the intestines and promoting bowel movements, which can promote intestinal peristalsis and improve constipation problems. Therefore, honey is widely consumed by people. Honey is brewed by bees by collecting nectar. Therefore, after the honey is formed in the beehive, it needs to be thrown out by special tools, and then the impurities in the honey can be eaten. At the same time, in order to facilitate sales, the honey will be evenly filled in glass bottles, so the corresponding filling equipment is needed in the process of honey production.

[0003] The existing filling equipment has certain shortcomings: 1. When filling, the empty bottle is placed vertically, and vertical filling will cause the honey to hit the bottom of the glass bottle, thereby generating bubbles and affecting the filling quality; 2. Since honey has a high viscosity, the fluidity of honey is poor during filling, which in turn affects the filling efficiency, and is prone to blockage in narrow pipes. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an automatic honey filling device, which solves the problem of bubbles generated due to impact during filling and dredges the honey during filling to make the honey have better fluidity and prevent blockage.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic honey filling device, comprising a workbench and a control console, the control console is placed at the front end of the workbench, a linear cylinder is installed on the rear side of the upper surface of the workbench, a power rod is installed on the output end of the linear cylinder, a rubber piston head is fixed to the end of the power rod, a storage barrel is fixed to the upper surface of the workbench, the rubber piston head slides inside the storage barrel, a three-way pipe is installed at the front end of the storage barrel, a three-way valve is rotatably installed on the inner side of the three-way pipe, a control cylinder for controlling the three-way valve is fixed to one side of the upper surface of the workbench, a material barrel is installed on the top of the three-way pipe, a feeding pipe is rotatably installed at the front end of the three-way pipe, a discharge pipe is vertically arranged at the front end of the feeding pipe, and the control A servo motor is vertically installed above the inside of the table, and a turntable is fixed to the output end of the servo motor. The upper surface of the turntable is evenly provided with mounting grooves that are compatible with empty bottles with its axis as the center. A convex ring is provided at the lower inner side of the mounting groove, and a base plate for supporting empty bottles is placed inside the mounting groove. A docking sleeve is provided at the bottom of the base plate, and the hollow bottom of the docking sleeve is open. A lifting cylinder is vertically arranged on the rear side of the control console, and the end of the output shaft of the lifting cylinder is compatible with the internal size of the docking sleeve. A fixing sleeve is installed on the front surface of the workbench by bolts, and a gear rod is vertically slid through the inner side of the fixing sleeve, and the gear rod is meshed with gear A. A lifting platform is horizontally installed on the surface of the output shaft of the lifting cylinder, and the end of the lifting platform is placed below the gear rod.

[0006] Furthermore, a boss is provided below the front surface of the workbench, the boss is placed directly below the fixed sleeve, the gear rod is threadedly screwed with a connecting rod, the connecting rod passes through the boss, an extrusion ball head is fixedly provided at the bottom of the connecting rod, and the extrusion ball head is in contact with the upper surface of the lifting platform.

[0007] Furthermore, the cross-sectional size of the extruded ball head is larger than that of the connecting rod, and a spring is sleeved on the surface of the connecting rod, the top of the spring contacts the lower surface of the boss, and the bottom of the spring contacts the upper surface of the extruded ball head.

[0008] Furthermore, a limit bolt is arranged on the outer side of the gear rod, and the limit bolt is placed above the fixing sleeve.

[0009] Furthermore, an extension plate is provided above the rear side of the barrel, a filter screen is provided above the interior of the barrel, and a supporting horizontal plate is provided at the open top of the barrel.

[0010] Furthermore, a rotating shaft is vertically rotatably installed on the surface of the supporting cross plate, a driven pulley is provided on the top of the rotating shaft, and a spiral blade is provided on the bottom of the rotating shaft, the driven pulley is placed above the supporting cross plate, and the spiral blade is placed below the inside of the barrel.

[0011] Furthermore, a transmission shaft is rotatably mounted below the end of the extension plate, the bottom of the transmission shaft is rotatably mounted on the upper surface of the workbench, and the transmission shaft is placed on one side of the power rod.

[0012] Furthermore, teeth grooves are evenly formed on one side of the surface of the power rod close to the transmission shaft, and a gear B is installed below the surface of the transmission shaft, and the gear B is meshed with the teeth grooves.

[0013] Furthermore, a driving pulley is provided on the top of the transmission shaft, the driving pulley is placed on the upper surface of the extension plate, and a belt is sleeved between the driving pulley and the driven pulley.

[0014] The present invention provides a honey automatic filling device, which has the following beneficial effects: 1. The present invention drives the rotation of the turntable by a servo motor to realize automatic loading during filling, and realizes quantitative filling by a linear cylinder to ensure the quality of filling. During filling, the empty bottle is controlled to move up by a lifting motor so that the discharge pipe can be inserted into the empty bottle, and the discharge pipe is tilted by an internal mechanism so that the flowing honey flows downward along the inner wall of the empty bottle, thereby reducing the impact and preventing bubbles from being generated during the filling process. During the filling process, the empty bottle gradually moves downward, and the discharge pipe gradually returns to a vertical state to facilitate the separation of the discharge pipe from the packaging bottle.

[0015] 2. The present invention drives the piston head to slide inside the storage barrel through a linear cylinder to suck or squeeze the honey, and then cooperates with the three-way valve to achieve filling. The single filling amount can be controlled by controlling the distance the piston head moves. When the linear cylinder is working, the spiral blades at the bottom of the barrel can be driven to rotate through the corresponding mechanism. When the storage barrel sucks material, the rotation of the spiral blades can guide the honey to prevent blockage. Conversely, when the storage barrel pushes material, the spiral blades reverse to stir the honey inside the barrel to prevent the honey from sinking to the bottom. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention in a filling state; Figure 2 It is a schematic diagram of the lifting platform structure of the present invention; Figure 3 It is a schematic diagram of the structure of the turntable of the present invention; Figure 4 It is a schematic diagram of the linear cylinder structure of the present invention; Figure 5 It is a schematic diagram of the structure of the three-way pipe and the three-way valve of the present invention; Figure 6 For the present invention Figure 1 A magnified schematic diagram of area A; Figure 7 It is a schematic diagram of the rotating shaft of the present invention.

[0017] Among them, 1. workbench; 2. linear cylinder; 201. power rod; 202. rubber piston head; 203. tooth groove; 4. storage barrel; 5. three-way pipe; 6. three-way valve; 7. control cylinder; 8. feeding pipe; 801. gear A; 802. discharge pipe; 9. barrel; 901. extension plate; 902. filter screen; 903. support horizontal plate; 904. rotating shaft; 905. driven pulley; 906. spiral blade; 90 7. Transmission shaft; 908. Driving pulley; 909. Gear B; 910. Belt; 10. Control console; 11. Servo motor; 12. Turntable; 121. Mounting groove; 122. Convex ring; 13. Bottom plate; 131. Docking tube; 14. Lifting cylinder; 15. Lifting platform; 16. Fixing sleeve; 17. Gear rod; 171. Limit bolt; 172. Connecting rod; 18. Boss; 19. Extrusion ball head; 20. Spring. DETAILED DESCRIPTION

[0018] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0019] Please refer to Figure 1-Figure 5As shown, an automatic honey filling device includes a workbench 1 and a control console 10, wherein the control console 10 is placed at the front end of the workbench 1 and fixed to the ground, a linear cylinder 2 is installed at the rear side of the upper surface of the workbench 1, the linear cylinder 2 is arranged horizontally, and the output end faces the control console 10, a power rod 201 is installed at the output end of the linear cylinder 2, a rubber piston head 202 is fixed at the end of the power rod 201, and the rubber piston head 202 can be controlled to move when the linear cylinder 2 is controlled, a storage barrel 4 is fixed on the upper surface of the workbench 1, and the rubber piston head 202 slides inside the storage barrel 4, and the single filling amount is controlled by controlling the moving distance of the rubber piston head 202 inside the storage barrel 4, and a corresponding transparent window can be arranged on the upper surface of the storage barrel 4, and a scale value can be set on the transparent window to adjust the filling volume of the single filling amount. In order to facilitate the penetration of the rubber piston head 202, a three-way pipe 5 is installed at the front end of the storage barrel 4, and a three-way valve 6 is rotatably installed inside the three-way pipe 5. A control cylinder 7 for controlling the three-way valve 6 is fixed to one side of the upper surface of the workbench 1, and a material barrel 9 is installed on the top of the three-way pipe 5. A feeding pipe 8 is rotatably installed at the front end of the three-way pipe 5, and a discharge pipe 802 is vertically arranged at the front end of the feeding pipe 8. The three-way pipe 5 is respectively connected with the material barrel 9, the storage barrel 4 and the feeding pipe 8, and the angle of the three-way valve 6 is controlled by the control cylinder 7 to control the connection direction among the material barrel 9, the storage barrel 4 and the feeding pipe 8. When the storage barrel 4 sucks material, the material barrel 9 and the storage barrel 4 are connected, but closed with the feeding pipe 8. On the contrary, when the material is extruded and discharged, the storage barrel 4 and the material barrel 9 are closed, but connected with the feeding pipe 8 to realize the discharge.

[0020] Please refer to Figure 2 and Figure 3 As shown, a servo motor 11 is vertically installed on the upper part of the console 10, and a turntable 12 is fixed at the output end of the servo motor 11. The servo motor 11 can control the turntable 12 to rotate, and 8 mounting grooves 121 are evenly opened. The servo motor 11 controls the turntable 12 to rotate 45 degrees at a time and then stops, and then rotates 45 degrees again after the filling is completed, thereby realizing automatic loading and automatic filling. The upper surface of the turntable 12 is evenly opened with mounting grooves 121 adapted to the empty bottles with its axis as the center. The top of the mounting groove 121 is chamfered to guide it when placing the empty bottle, and a convex ring 122 is arranged at the lower inner side of the mounting groove 121. A bottom plate 13 for supporting empty bottles is placed inside 121. When not working, the bottom plate 13 is supported by the convex ring 122. A docking tube 131 is provided at the bottom of the bottom plate 13. The bottom of the docking tube 131 is hollow and open. A lifting cylinder 14 is vertically arranged on the rear side of the console 10. The end of the output shaft of the lifting cylinder 14 is matched with the internal size of the docking tube 131. When not working, the bottom plate 13 is placed at the bottom and supported by the convex ring 122. At this time, the docking tube 131 penetrates the convex ring 122. When it is rotated into place, starting the lifting cylinder 14 can make its output end inserted into the inside of the docking tube 131, and drive the bottom plate 13 and the empty bottle to move upward.

[0021] Please refer to Figure 1 , Figure 2 and Figure 6 As shown, a fixing sleeve 16 is installed on the front surface of the workbench 1 by bolts, and a toothed rod 17 is vertically slidably penetrated inside the fixing sleeve 16. The fixing sleeve 16 can ensure that the toothed rod 17 can only slide in the vertical direction. The toothed rod 17 is meshed with the gear A801. When the lifting cylinder 14 moves upward, the empty bottle can be driven to move upward. At the same time, the cooperation of the toothed rod 17 and the gear A801 ​​drives the discharge pipe 802 to rotate at a moving angle, so that it tilts to discharge, and then the honey flows to the inner wall of the empty bottle. A lifting platform 15 is horizontally installed on the surface of the output shaft of the lifting cylinder 14, and the end of the lifting platform 15 is placed below the toothed rod 17. The lifting platform 15 will move together with the output shaft of the lifting cylinder 14.

[0022] Please refer to Figure 1 and Figure 6 As shown, a boss 18 is provided below the front surface of the workbench 1, and the boss 18 is placed directly below the fixed sleeve 16. The gear rod 17 is threadedly screwed with a connecting rod 172, so that the distance between the gear rod 17 and the extrusion ball head 19 can be adjusted by threading, so as to facilitate debugging. The connecting rod 172 passes through the boss 18, so as to further improve the sliding stability of the gear rod 17. A squeezing ball head 19 is fixedly provided at the bottom of the connecting rod 172, and the squeezing ball head 19 is in contact with the upper surface of the lifting platform 15, so that the squeezing ball head 19 can be moved up through the lifting platform 15 when the lifting cylinder 14 moves upward.

[0023] Please refer to Figure 6 As shown, the cross-sectional size of the squeezing ball head 19 is larger than the connecting rod 172, and the surface of the connecting rod 172 is also sleeved with a spring 20, the top of the spring 20 contacts the lower surface of the boss 18, and the bottom of the spring 20 contacts the upper surface of the squeezing ball head 19. The elastic force of the spring 20 ensures that the squeezing ball head 19 always has a downward force, so that the gear rod 17 can move down and return to its position after a single filling, and then the discharge pipe 802 returns to a vertical state to prevent obstruction to the empty bottle. A limiting bolt 171 is arranged on the outer side of the gear rod 17, and the limiting bolt 171 is placed above the fixed sleeve 16. The limiting bolt 171 can ensure that the gear rod 17 is limited after returning to its position, and then ensure that the discharge pipe 802 returns to a vertical state and is limited. Example 2

[0024] Please refer to Figure 1 and Figure 2 As shown, an extension plate 901 is provided on the upper rear side of the barrel 9, and a filter screen 902 is provided on the upper interior of the barrel 9. When in use, honey is injected into the barrel 9 through the top, and the honey can be filtered through the filter screen 902 to prevent impurities from being filled into the bottle. A supporting horizontal plate 903 is provided at the open top of the barrel 9.

[0025] Please refer to Figure 1 , Figure 2 and Figure 7 As shown, a rotating shaft 904 is vertically rotatably installed on the surface of the supporting cross plate 903, and the rotating shaft 904 is vertically placed at the center of the barrel 9. A driven pulley 905 is provided on the top of the rotating shaft 904, and a spiral blade 906 is provided at the bottom of the rotating shaft 904. The driven pulley 905 is placed above the supporting cross plate 903, and the spiral blade 906 is placed at the bottom of the barrel 9. When sucking or pushing the material, the spiral blade 906 can be controlled to rotate in different directions to achieve the dredging and stirring of the honey.

[0026] Please refer to Figure 1 and Figure 2 As shown, a transmission shaft 907 is rotatably installed below the end of the extension plate 901, and the bottom of the transmission shaft 907 is rotatably installed on the upper surface of the workbench 1. The transmission shaft 907 is placed on one side of the power rod 201, and the transmission shaft 907 is vertically arranged and parallel to the axis of the rotating shaft 904.

[0027] Please refer to Figure 1 , Figure 2 and Figure 7 As shown, teeth grooves 203 are evenly opened on one side of the surface of the power rod 201 close to the transmission shaft 907, and a gear B909 is installed below the surface of the transmission shaft 907. The gear B909 and the teeth groove 203 are meshed with each other. During the movement of the power rod 201, the cooperation between the gear B909 and the teeth groove 203 can drive the rotating shaft 904 to rotate, and then drive the spiral blade 906 to rotate.

[0028] A driving pulley 908 is provided on the top of the transmission shaft 907 , and the driving pulley 908 is placed on the upper surface of the extension plate 901 . A belt 910 is sleeved between the driving pulley 908 and the driven pulley 905 to achieve power transmission.

[0029] Working principle: First, due to its own weight, the bottom plate 13 will sink into the installation groove 121 and be supported by the convex ring 122. Then, the empty bottles are placed one by one in the installation groove 121, and the rotation of the servo motor 11 is used to control multiple empty bottles to be placed one by one directly under the discharge pipe 802. When the empty bottle rotates into place, it pauses and the lifting cylinder 14 is started. The upward movement of the output shaft of the lifting cylinder 14 can drive the bottom plate 13 and the empty bottle to move upward together through the cooperation with the docking tube 131, so that the discharge pipe 802 can be inserted into the empty bottle. At the same time, when the lifting cylinder 14 is started, the lifting platform 15 will be driven to move upward. In the second half of the movement, the extrusion ball head 19 will be squeezed upward to move the gear rod 17 upward. The cooperation between the gear rod 17 and the gear A801 ​​drives the feed pipe 8 to rotate, and then the discharge pipe 802 is tilted, so that the discharge port is close to the inner wall of the empty bottle. During filling, the lifting cylinder 14 is gradually recovered. The empty bottle and the bottom plate 13 gradually move downward, and the discharge pipe 802 gradually tends to a vertical state during the downward movement. After the filling is completed, the bottom plate 13 completely falls back into the mounting groove 121. The filling is achieved by the linear cylinder 2 pushing the rubber piston head 202 to move inside the storage barrel 4 to squeeze the honey entering the storage barrel 4. Therefore, after a single filling is completed, the rubber piston head 202 is controlled to move backward by the linear cylinder 2, and at the same time, the three-way valve 6 is controlled by the control cylinder 7 to connect the storage barrel 4 and the barrel 9 and close the feed pipe 8, and then the honey is sucked into the storage barrel 4. In the process of pulling back, the transmission shaft 907 is driven to rotate by the cooperation of the tooth groove 203 and the gear B909, and then the rotating shaft 904 is driven to rotate by the rotation of the belt 910, and then the spiral blade 906 at the bottom is driven to rotate, so as to clear the connection between the barrel 9 and the three-way pipe 5 to prevent blockage.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A honey automatic filling device, comprising a workbench (1) and a control console (10), Features: The control console (10) is placed at the front end of the workbench (1). A linear cylinder (2) is installed on the rear side of the upper surface of the workbench (1). A power rod (201) is installed at the output end of the linear cylinder (2). A rubber piston head (202) is fixed to the end of the power rod (201). A material storage barrel (4) is fixed to the upper surface of the workbench (1). The rubber piston head (202) slides inside the material storage barrel (4). A three-way pipe (5) is installed at the front end of the material storage barrel (4). A three-way valve (6) is rotatably installed inside the three-way pipe (5). A control cylinder (7) for controlling the three-way valve (6) is fixed to one side of the upper surface of the workbench (1). A material barrel (9) is installed on the top of the three-way pipe (5). A material delivery pipe (8) is rotatably installed at the front end of the three-way pipe (5). A discharge pipe (802) is vertically arranged at the front end of the material delivery pipe (8). A servo motor (11) is vertically installed on the upper part of the control console (10). The output end of the servo motor (11) is fixed to the output end of the servo motor (11). A turntable (12) is provided, and mounting grooves (121) adapted to empty bottles are evenly opened on the upper surface of the turntable (12) with its axis as the center. A convex ring (122) is provided at the lower inner side of the mounting groove (121). A bottom plate (13) for supporting empty bottles is placed inside the mounting groove (121). A docking tube (131) is provided at the bottom of the bottom plate (13). The docking tube (131) is hollow inside and has an open bottom. A lifting device is vertically provided at the rear side of the console (10). The lifting cylinder (14) has an output shaft end that matches the internal dimensions of the docking tube (131). A fixing sleeve (16) is installed on the front surface of the workbench (1) by means of bolts. A gear rod (17) is vertically slidably penetrated through the inner side of the fixing sleeve (16). The gear rod (17) is meshed with a gear A (801). A lifting platform (15) is horizontally installed on the output shaft surface of the lifting cylinder (14). The end of the lifting platform (15) is placed below the gear rod (17).

2. The automatic honey filling device according to claim 1, Features: A boss (18) is provided below the front surface of the workbench (1), and the boss (18) is placed directly below the fixing sleeve (16). A connecting rod (172) is screwed onto the gear rod (17), and the connecting rod (172) passes through the boss (18). An extrusion ball head (19) is fixedly provided at the bottom of the connecting rod (172), and the extrusion ball head (19) contacts the upper surface of the lifting platform (15).

3. The automatic honey filling device according to claim 2, Features: The cross-sectional size of the extrusion ball head (19) is larger than that of the connecting rod (172); a spring (20) is sleeved on the surface of the connecting rod (172); the top of the spring (20) contacts the lower surface of the boss (18), and the bottom of the spring (20) contacts the upper surface of the extrusion ball head (19).

4. The automatic honey filling device according to claim 3, Features: A limit bolt (171) is arranged on the outer side of the gear rod (17), and the limit bolt (171) is placed above the fixing sleeve (16).

5. The automatic honey filling device according to claim 1, Features: An extension plate (901) is arranged above the rear side of the barrel (9), a filter screen (902) is arranged above the interior of the barrel (9), and a supporting horizontal plate (903) is arranged at the open top of the barrel (9).

6. The automatic honey filling device according to claim 5, Features: A rotating shaft (904) is vertically rotatably mounted on the surface of the supporting transverse plate (903), a driven pulley (905) is arranged on the top of the rotating shaft (904), and a spiral blade (906) is arranged on the bottom of the rotating shaft (904), the driven pulley (905) is placed above the supporting transverse plate (903), and the spiral blade (906) is placed at the bottom of the barrel (9).

7. The automatic honey filling device according to claim 6, Features: A transmission shaft (907) is rotatably mounted below the end of the extension plate (901), the bottom of the transmission shaft (907) is rotatably mounted on the upper surface of the workbench (1), and the transmission shaft (907) is placed on one side of the power rod (201).

8. The automatic honey filling device according to claim 7, Features: Tooth grooves (203) are evenly formed on one side of the surface of the power rod (201) close to the transmission shaft (907), and a gear B (909) is installed below the surface of the transmission shaft (907), and the gear B (909) and the tooth groove (203) are meshed with each other.

9. The automatic honey filling device according to claim 8, Features: A driving pulley (908) is provided on the top of the transmission shaft (907), the driving pulley (908) is placed on the upper surface of the extension plate (901), and a belt (910) is sleeved between the driving pulley (908) and the driven pulley (905).

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