Preparation process flow of pomace carbon

Abstract

The invention provides a pomace carbon preparation technological process. The pomace carbon preparation technological process comprises the steps that firstly, pomace is subjected to fermentation treatment; step 2, drying the fermented pomace, and crushing the pomace into chippings; 3, carbon powder is prepared, and the carbon powder and the pomace scraps are fully mixed; step 4, stirring and mixing the pomace scraps and carbon powder to prepare a carbon powder mixture; and step 5, performing extrusion molding on the mixture to obtain the carbon block. Step 6, taking a certain amount of carbon powder from the step 3, adding a combustion improver and water into the carbon powder, and stirring to form homogeneous paste; and 7, rapidly immersing the carbon block in the pasty mixture in the step 6. When the charcoal block disclosed by the invention is used, a micropore is left at the burnt pomace crumbs, and the micropore is distributed on the surface of the whole charcoal block, so that the contact area between the surface of the charcoal block and air is increased, the charcoal block can accelerate burning, and unique fragrance can be generated during burning, so that the fragrance of barbecued food can be enhanced.

Description

Technical Field

[0001] The invention relates to the technical field of pomace charcoal preparation, in particular to a pomace charcoal preparation process. Background Art

[0002] Nowadays, fruit juice drinks are widely sold. After squeezing juice, various fruits will produce pomace, such as apple pomace, sugarcane pomace, grape pomace, tomato pomace, orange pomace, hawthorn pomace, olive pomace, pear pomace, apricot pomace, etc. If these pomace are directly discarded, it will pollute the environment and cause a waste of resources.

[0003] Therefore, people make pomace charcoal from pomace, so that various pomace can still play the role of waste heat. After burning pomace charcoal, the ashes can not only be used as fertilizer, but also will not produce any pollution. However, the existing pomace charcoal is the same as ordinary wood charcoal, bamboo charcoal, etc., which directly carbonizes the pomace and then presses it into charcoal blocks, resulting in no difference between the charcoal produced from pomace and wood charcoal, bamboo charcoal;

[0004] Moreover, the existing commercially available carbon blocks are basically colorless and odorless, and are basically made of wood or bamboo, which easily causes waste of resources. To this end, we propose a process for preparing pomace charcoal, which produces pomace charcoal that is easy to ignite, burns quickly, and has a fragrant smell when burning, in order to solve the problems raised by the background technology. Summary of the invention

[0005] The invention provides a process for preparing pomace charcoal. The prepared pomace charcoal has the advantages of being easy to ignite and having a long burning time, and being able to produce a unique aroma when burned to enhance the flavor of food, thereby solving the problems raised in the above-mentioned background technology.

[0006] The technical solution of the present invention is achieved by designing a process flow for preparing fruit residue charcoal, comprising the following steps:

[0007] Step 1: Prepare the pomace, remove the impurities in the pomace, keep the pomace clean, and then ferment the pomace;

[0008] Step 2: drying the fermented pomace and crushing it into crumbs to obtain pomace crumbs; due to the fermentation of the pomace crumbs, the pomace crumbs contain trace amounts of alcohol and microorganisms, and the pomace crumbs also carry fruit aroma;

[0009] Step 3: Prepare carbon powder and mix it with fruit residue thoroughly;

[0010] Step 4: Add the pomace scraps in step 3, stir and mix the pomace scraps with the carbon powder, and evenly distribute the pomace scraps in the carbon powder to obtain a carbon powder mixture;

[0011] Step 5: Add water to the carbon powder mixture and continue stirring, and then extrude the mixture into a shape to obtain a carbon block;

[0012] Step 6: Take a certain amount of carbon powder from step 3, add a combustion improver and water into the carbon powder and stir into a homogeneous paste;

[0013] Step 7: Quickly immerse the carbon blocks in the paste mixture of step 6, so that the surface of each carbon block is evenly coated with a layer of the mixture of combustion aid and carbon powder;

[0014] Step 8: Dry the charcoal blocks obtained in step 7 to obtain pomace charcoal. After the pomace charcoal is ignited, it will emit a unique aroma and a fresh taste due to the alcohol, fruit aroma and microorganisms contained in it.

[0015] Preferably, a binder is added in step four.

[0016] Preferably, the carbon powder is 80 to 180 parts, the binder is 10 to 32 parts, the combustion aid is 5 to 25 parts, and the pomace scraps are 5 to 70 parts.

[0017] Preferably, the binder is starch.

[0018] Preferably, 88 parts of carbon powder, 15 parts of binder, 8 parts of combustion aid, and 12 parts of fruit residues.

[0019] Preferably, 105 parts of carbon powder, 22 parts of binder, 12 parts of combustion aid, and 25 parts of fruit residues.

[0020] Preferably, 135 parts of carbon powder, 23 parts of binder, 18 parts of combustion aid, and 46 parts of fruit residues.

[0021] Preferably, the length of the pomace crumbs is between 0.1 and 5 mm, and the diameter is between 0.1 and 1.5 mm.

[0022] Compared with the prior art, when the present invention is used, the pomace crumbs are evenly distributed inside the carbon block. Since the diameter of the pomace crumbs is thin, the contact area between the pomace crumbs and the air is increased relative to the compacted carbon block. Therefore, when the outside of the carbon block is quickly ignited, the surface of the carbon block is burned next. Since the pomace crumbs are first ignited at high temperature, a micropore will be left at the pomace crumbs after burning, and the pore will cover the entire surface of the carbon block. Therefore, the contact area between the surface of the carbon block and the air is increased, so that the carbon block can burn faster, and new pores are constantly generated during the combustion process. In addition, the combustion time of the pomace carbon is significantly increased, the calorific value is higher, the ignition time is shorter, and the flammability is significantly improved.

[0023] The pomace carbon proposed by the present invention is mixed with fermented pomace crumbs, which contain microorganisms and alcohol, and the pomace contains fruit aroma, so it will produce a unique aroma when burned, and the taste is fragrant, which can enhance the flavor of the grilled food and make the grilled food more delicious. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the distribution structure of fruit residues in the carbon block in the present invention. DETAILED DESCRIPTION

[0026] The present invention is described in further detail below so that those skilled in the art can implement it according to the description.

[0027] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.

[0028] The pomace carbon is prepared by the following method, which comprises the following steps:

[0029] Step 1: Prepare the pomace, remove the impurities in the pomace, keep the pomace clean, and then ferment the pomace;

[0030] Step 2: drying the fermented pomace and crushing it into crumbs to obtain pomace crumbs; due to the fermentation of the pomace crumbs, the pomace crumbs contain trace amounts of alcohol and microorganisms, and the pomace crumbs also carry fruit aroma;

[0031] Step 3: Prepare carbon powder and mix it with fruit residue thoroughly;

[0032] Step 4: Add the pomace scraps in step 3, stir and mix the pomace scraps with the carbon powder, and evenly distribute the pomace scraps in the carbon powder to obtain a carbon powder mixture;

[0033] Step 5: Add water to the carbon powder mixture and continue stirring, and then extrude the mixture into a shape to obtain a carbon block;

[0034] Step 6: Take a certain amount of carbon powder from step 3, add a combustion improver and water into the carbon powder and stir into a homogeneous paste;

[0035] Step 7: Quickly immerse the carbon blocks in the paste mixture of step 6, so that the surface of each carbon block is evenly coated with a layer of the mixture of combustion aid and carbon powder;

[0036] Step 8: Dry the charcoal blocks obtained in step 7 to obtain pomace charcoal. After the pomace charcoal is ignited, it will emit a unique aroma and a fresh taste due to the alcohol, fruit aroma and microorganisms contained in it.

[0037] Wherein, in step 4, an adhesive is added, and the adhesive is starch.

[0038] By weight: 80-180 parts of carbon powder, 10-32 parts of binder, 5-25 parts of combustion aid, 5-70 parts of fruit residues.

[0039] It should be noted that the present invention applies a layer of a mixture of a combustion aid and carbon powder on the surface of the carbon block, so that when the carbon block is ignited, its surface can burn quickly, and the surface of the carbon block coated with the combustion aid can be quickly ignited, which can effectively assist the combustion of the carbon block;

[0040] Moreover, the pomace scraps are at least one of wood pomace scraps, straw pomace scraps or pomace scraps, and the pomace scraps have a length of 0.1 to 5 mm and a diameter of 0.1 to 1.5 mm. The pomace scraps are evenly distributed inside the carbon block. Due to the small diameter of the pomace scraps, the contact surface between the pomace scraps and the air is increased relative to the compacted carbon block. Figure 1 As shown in the figure, when the outside of the charcoal block is quickly ignited, the surface of the charcoal block will burn next. Since the pomace is ignited first at high temperature, a micropore will be left at the pomace after burning, and the pore will cover the entire surface of the charcoal block, so the contact area between the surface of the charcoal block and the air is increased, so that the charcoal block can burn faster.

[0041] The pomace carbon proposed by the present invention is mixed with pomace crumbs. Since the pomace crumbs are fermented, they contain microorganisms and a small amount of alcohol produced by the fermentation. The alcohol can help the prepared pomace carbon to burn. In addition, the pomace contains fruit aroma. Therefore, when burning, due to the alcohol, fruit aroma and microorganisms, the pomace carbon will produce a unique aroma with a fresh taste.

[0042] The pomace used in the present invention can be the pomace produced by commercially available fruits, such as strawberry, pineapple, mango, apricot, plum, summer, watermelon, papaya, cantaloupe, mangosteen, cherry, banana, mango, pitaya, autumn, apple, pear, hawthorn, orange, longan, grape, lychee, etc.

[0043] The following are descriptions of the different recipes:

[0044] Embodiment 1

[0045] A process for preparing pomace charcoal comprises the following steps:

[0046] Step 1: Prepare the pomace, remove the impurities in the pomace, keep the pomace clean, and then ferment the pomace;

[0047] Step 2, taking carbon powder, fully mixing the carbon powder with pomace crumbs, drying the fermented pomace and crushing it into crumbs to obtain pomace crumbs;

[0048] Step 3: Prepare carbon powder and mix it with fruit residue thoroughly;

[0049] Step 4: Prepare pomace crumbs, mix 5 parts of pomace crumbs with 80 parts of carbon powder, add 10 parts of adhesive, evenly distribute the pomace crumbs in the carbon powder, and obtain a carbon powder mixture. The pomace crumbs have a length of 0.2 mm and a diameter of 0.1 mm.

[0050] Step 5: Add water to the carbon powder mixture and continue stirring, and then extrude the mixture into a shape to obtain a carbon block;

[0051] Step 6: Take a certain amount of carbon powder from step 3, add 5 parts of combustion aid and water into the carbon powder and stir into a homogeneous paste;

[0052] Step 7: Quickly immerse the carbon blocks in the paste mixture of step 6, so that the surface of each carbon block is evenly coated with a layer of the mixture of combustion aid and carbon powder;

[0053] Step 8: Dry the carbon blocks obtained in step 7 to obtain fruit residue carbon.

[0054] Embodiment 2

[0055] A process for preparing pomace charcoal comprises the following steps:

[0056] Step 1: Prepare the pomace, remove the impurities in the pomace, keep the pomace clean, and then ferment the pomace;

[0057] Step 2, taking carbon powder, fully mixing the carbon powder with pomace crumbs, drying the fermented pomace and crushing it into crumbs to obtain pomace crumbs;

[0058] Step 3: Prepare carbon powder and mix it with fruit residue thoroughly;

[0059] Step 4: Prepare pomace crumbs, mix 12 parts of pomace crumbs with 88 parts of carbon powder, add 15 parts of adhesive, evenly distribute the pomace crumbs in the carbon powder, and obtain a carbon powder mixture. The pomace crumbs are 1 mm long and 0.3 mm in diameter.

[0060] Step 5: Add water to the carbon powder mixture and continue stirring, and then extrude the mixture into a shape to obtain a carbon block;

[0061] Step 6: Take a certain amount of carbon powder from step 3, add 8 parts of combustion aid and water into the carbon powder and stir into a homogeneous paste;

[0062] Step 7: Quickly immerse the carbon blocks in the paste mixture of step 6, so that the surface of each carbon block is evenly coated with a layer of the mixture of combustion aid and carbon powder;

[0063] Step 8: Dry the carbon blocks obtained in step 7 to obtain fruit residue carbon.

[0064] Embodiment 3

[0065] A process for preparing pomace charcoal comprises the following steps:

[0066] Step 1: Prepare the pomace, remove the impurities in the pomace, keep the pomace clean, and then ferment the pomace;

[0067] Step 2, taking carbon powder, fully mixing the carbon powder with pomace crumbs, drying the fermented pomace and crushing it into crumbs to obtain pomace crumbs;

[0068] Step 3: Prepare carbon powder and mix it with fruit residue thoroughly;

[0069] Step 4: Prepare pomace crumbs, mix 25 parts of pomace crumbs with 105 parts of carbon powder, add 22 parts of adhesive, evenly distribute the pomace crumbs in the carbon powder, and obtain a carbon powder mixture. The pomace crumbs have a length of 1.5 mm and a diameter of 0.4 mm.

[0070] Step 5: Add water to the carbon powder mixture and continue stirring, and then extrude the mixture into a shape to obtain a carbon block;

[0071] Step 6: Take a certain amount of carbon powder from step 3, add 12 parts of combustion aid and water into the carbon powder and stir into a homogeneous paste;

[0072] Step 7: Quickly immerse the carbon blocks in the paste mixture of step 6, so that the surface of each carbon block is evenly coated with a layer of the mixture of combustion aid and carbon powder;

[0073] Step 8: Dry the carbon blocks obtained in step 7 to obtain fruit residue carbon.

[0074] Embodiment 4

[0075] A process for preparing pomace charcoal comprises the following steps:

[0076] Step 1: Prepare the pomace, remove the impurities in the pomace, keep the pomace clean, and then ferment the pomace;

[0077] Step 2, taking carbon powder, fully mixing the carbon powder with pomace crumbs, drying the fermented pomace and crushing it into crumbs to obtain pomace crumbs;

[0078] Step 3: Prepare carbon powder and mix it with fruit residue thoroughly;

[0079] Step 4: Prepare pomace crumbs, stir and mix 46 parts of pomace crumbs with 135 parts of carbon powder, add 23 parts of adhesive, and evenly distribute the pomace crumbs in the carbon powder to obtain a carbon powder mixture. The pomace crumbs have a length of 1.8 mm and a diameter of 0.6 mm.

[0080] Step 5: Add water to the carbon powder mixture and continue stirring, and then extrude the mixture into a shape to obtain a carbon block;

[0081] Step 6: Take a certain amount of carbon powder from step 3, add 18 parts of combustion aid and water into the carbon powder and stir into a homogeneous paste;

[0082] Step 7: Quickly immerse the carbon blocks in the paste mixture of step 6, so that the surface of each carbon block is evenly coated with a layer of the mixture of combustion aid and carbon powder;

[0083] Step 8: Dry the carbon blocks obtained in step 7 to obtain fruit residue carbon.

[0084] Embodiment 5

[0085] A process for preparing pomace charcoal comprises the following steps:

[0086] Step 1: Prepare the pomace, remove the impurities in the pomace, keep the pomace clean, and then ferment the pomace;

[0087] Step 2, taking carbon powder, fully mixing the carbon powder with pomace crumbs, drying the fermented pomace and crushing it into crumbs to obtain pomace crumbs;

[0088] Step 3: Prepare carbon powder and mix it with fruit residue thoroughly;

[0089] Step 4: Prepare pomace crumbs, stir and mix 63 parts of pomace crumbs with 175 parts of carbon powder, add 30 parts of adhesive, and evenly distribute the pomace crumbs in the carbon powder to obtain a carbon powder mixture. The pomace crumbs have a length of 2.8 mm and a diameter of 0.7 mm.

[0090] Step 5: Add water to the carbon powder mixture and continue stirring, and then extrude the mixture into a shape to obtain a carbon block;

[0091] Step 6: Take a certain amount of carbon powder from step 3, add 23 parts of combustion aid and water into the carbon powder and stir into a homogeneous paste;

[0092] Step 7: Quickly immerse the carbon blocks in the paste mixture of step 6, so that the surface of each carbon block is evenly coated with a layer of the mixture of combustion aid and carbon powder;

[0093] Step 8: Dry the carbon blocks obtained in step 7 to obtain fruit residue carbon.

[0094] Experimental testing:

[0095] The pomace carbon prepared in Examples 1 to 5 was sampled, and a comparative example was also provided. The combustion carbon used in the comparative example was commercially available pomace combustion carbon. The pomace carbon prepared in Examples 1 to 5 was sampled, and the sampling weight was 1 kg respectively, and the comparative example sample was also 1 kg;

[0096] The measurement results are shown in the following table:

[0097]

[0098] It can be seen from the above table that the combustion time of the pomace carbon prepared in Examples 1 to 5 is significantly increased, the calorific value is higher, the ignition time is shorter, and the flammability is significantly improved.

[0099] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A process for preparing pomace charcoal, characterized in that: The steps include: Step 1: Prepare the pomace, remove the impurities in the pomace, keep the pomace clean, and then ferment the pomace; Step 2: drying the fermented pomace and crushing it into crumbs to obtain pomace crumbs; due to the fermentation of the pomace crumbs, the pomace crumbs contain trace amounts of alcohol and microorganisms, and the pomace crumbs also carry fruit aroma; Step 3: Prepare carbon powder and mix it with fruit residue thoroughly; Step 4: Add the pomace scraps in step 3, stir and mix the pomace scraps with the carbon powder, and evenly distribute the pomace scraps in the carbon powder to obtain a carbon powder mixture; Step 5: Add water to the carbon powder mixture and continue stirring, and then extrude the mixture into a shape to obtain a carbon block; Step 6: Take a certain amount of carbon powder from step 3, add a combustion improver and water into the carbon powder and stir into a homogeneous paste; Step 7: Quickly immerse the carbon blocks in the paste mixture of step 6, so that the surface of each carbon block is evenly coated with a layer of the mixture of combustion aid and carbon powder; Step 8: Dry the charcoal blocks obtained in step 7 to obtain pomace charcoal. After the pomace charcoal is ignited, it will emit a unique aroma and a fresh taste due to the alcohol, fruit aroma and microorganisms contained in it.

2. The process for preparing slag charcoal according to claim 1, characterized in that: In step 4, add adhesive.

3. The process for preparing slag charcoal according to claim 2, characterized in that: 80-180 parts of carbon powder, 10-32 parts of binder, 5-25 parts of combustion aid, and 5-70 parts of fruit residues.

4. The process for preparing slag charcoal according to claim 3, characterized in that: The binder is starch.

5. The process for preparing slag charcoal according to claim 3, characterized in that: 88 parts of carbon powder, 15 parts of binder, 8 parts of combustion aid, and 12 parts of fruit residues.

6. The process for preparing slag charcoal according to claim 3, characterized in that: 105 parts of carbon powder, 22 parts of binder, 12 parts of combustion aid, and 25 parts of fruit residues.

7. The process for preparing slag charcoal according to claim 3, characterized in that: 135 parts of carbon powder, 23 parts of binder, 18 parts of combustion aid, and 46 parts of fruit residues.

8. The process for preparing slag charcoal according to claim 4, characterized in that: The length of the pomace scraps is between 0.1 and 5 mm, and the diameter is between 0.1 and 1.5 mm.

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