Warp knitting integrated knitting sock shoe screen cloth and manufacturing method thereof

Through the combination of Jaka warp knitting machine and comb, the problem of unstable size and insufficient firmness of weft knitting sock shoes is solved, and a more stable and functional sock shoes mesh is achieved, extending service life and improving socks Overall performance of the shoe.

CN119145117APending Publication Date: 2024-12-17SINCETECH (SHISHI) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202310712561.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-06-16
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing integrated knitted sock shoes knitted by weft knitted machines have insufficient service life due to unstable fabric size and insufficient firmness.

Method used

The Jaka warp knitting machine is used for integrated weaving, and knitting through a large number of yarn warp directions, combined with the use of the Jaka comb, the stability and elasticity of the mesh are achieved, and anti-slip, breathable and other functions are increased.

Benefits of technology

It improves the textile structure stability of socks and shoes, avoids the collapse caused by yarn breakage, enhances the stability of the weft and warp directions, and enriches the aesthetics and functionality of socks and shoes.

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Abstract

The invention discloses warp knitting integrated knitting sock and shoe screen cloth and a manufacturing method thereof, and belongs to the technical field of textile, the warp knitting integrated knitting sock and shoe screen cloth comprises a screen cloth body integrally knitted by a jacquard warp knitting machine, the screen cloth body comprises a surface layer and a bottom layer, and the surface layer and the bottom layer are connected through yarns except for a foot accommodating area. An opening for feet to enter and exit is formed in the foot containing area of the surface layer.
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Description

Technical Field

[0001] The invention relates to the technical field of textiles, in particular to a warp-knitted integrated socks and shoes mesh and a manufacturing method thereof. Background Art

[0002] Currently, all the one-piece knitted socks and shoes on the market are knitted by weft knitting machines. Since weft knitting generally involves a few yarns knitted in a loop along the weft direction to form a fabric, the weft knitted fabric has unstable dimensions and insufficient fabric firmness. As footwear, especially sports shoes, are frequently put on and taken off, exercised, etc., the forces acting on various parts of the shoe body are inconsistent, which causes the shoe body, especially the knitted shoe body, to be easily deformed due to uneven force. As one-piece knitted socks and shoes are knitted in one piece, the shoe body is a whole, and coupled with the technical defects of unstable dimensions and insufficient fabric firmness of the weft knitted fabric, the service life of the existing one-piece knitted socks and shoes on the market is not long. Summary of the invention

[0003] In order to solve the technical problem that the one-piece woven socks knitted by the prior art weft knitting machine have a short service life due to insufficient fabric dimensional stability and fabric firmness, the present invention provides a warp knitted one-piece woven socks mesh and a method for manufacturing the same.

[0004] [The present invention discloses a warp-knitted integrated woven socks and shoes mesh] A warp-knitted integrated socks and shoes mesh fabric comprises a mesh fabric body integrally woven by a jacquard warp knitting machine, the mesh fabric body comprises a surface layer and a bottom layer, and the surface layer and the bottom layer are connected by yarns except for accommodating a foot area.

[0005] Preferably, a shoe collar for the foot to enter and exit is provided at the foot accommodating area of ​​the surface layer.

[0006] Preferably, an anti-slip embroidery layer is provided in the foot accommodating area and / or at the bottom of the bottom layer.

[0007] Preferably, jacquard and / or holes are also provided on the surface layer of the mesh body.

[0008] Preferably, the surface layer of the mesh body comprises waterproof yarn.

[0009] [The present invention also discloses a method for making a warp-knitted integrated socks and shoes mesh] A method for manufacturing a warp-knitted integrated socks and shoes mesh fabric, comprising: Guide bar setting: Jacquard warp knitting machine is used for weaving; Yarn threading on comb bars: After the yarn is warped, it is threaded on jacquard comb bars and ground comb bars according to the weaving process; Mesh cloth weaving: using at least one ground comb bar to weave the surface layer of the mesh cloth body with a warp knitting plain structure on the front needle bed; using at least one pair of jacquard comb bars to weave back and forth between the front needle bed and the rear needle bed, using a warp knitting chain structure to level the surface layer and bottom layer of the mesh cloth body, while only weaving is performed on the front needle bed in the area accommodating the foot, and warp knitting mesh structure is performed on the front needle bed to raise the holes at the shoe collar for the foot to enter and exit; using at least one ground comb bar to weave the bottom layer of the mesh cloth body with a warp knitting plain structure on the rear needle bed.

[0010] Preferably, at least one pair of jacquard bars is used to cooperate with the ground bar to weave on the front needle bed, and warp knitting eyelet structure and / or warp knitting jacquard structure are formed on the surface layer of the mesh body.

[0011] Preferably, at least one pair of jacquard bars is used to weave on the rear needle bed, and a warp knitting jacquard structure is formed to form an anti-slip jacquard layer in the foot accommodating area of ​​the bottom layer of the mesh body and / or at the bottom of the bottom layer.

[0012] Preferably, elastic yarn is used for part of the yarn when knitting the surface layer, and at least one pair of jacquard bars is used to change the warp flat and the missing pad structure on the front needle bed, so that the surface layer has elasticity different from other areas.

[0013] By adopting the above technical solution, the beneficial effects of the present invention are: 1. Compared with the one-piece woven socks knitted by weft knitting machines, weft knitting is made by weaving two or more yarns into loops. If the yarn breaks somewhere in the socks or a small area is worn, the whole socks will fall apart. However, the warp knitting of this scheme is woven by a large number of yarns in the warp direction, and its textile structure is more stable. Damage to some areas or breakage of some yarns will not cause the whole socks to fall apart.

[0014] 2. Compared with the one-piece woven socks knitted by weft knitting machines, weft knitting is woven by two or more yarns into loops, and its warp stability is poor. After frequent warp force, the overall weaving structure will be deformed. The warp knitting of this scheme is woven by a large number of yarns into loops through the warp, and its warp and weft stability are better. The disadvantage is that the weft elasticity is poor.

[0015] 3. Compared with the one-piece woven socks knitted by weft knitting machines, the warp knitted one-piece woven socks mesh of this scheme, in the process of weaving, with the use of jacquard combs, can achieve free hole picking, free jacquard, and free setting of regional elasticity on the mesh. Compared with the existing technology, it enriches the beauty of the one-piece woven socks and also increases the functions of breathability, anti-slip and so on. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the warp-knitted integrated socks and shoes mesh fabric of the present invention; Figure 2 It is a cross-sectional view of the warp-knitted integrated socks and shoes mesh fabric of the present invention; Figure 3 This is a rendering of the main body of the warp-knitted one-piece woven socks and shoes mesh fabric of the present invention.

[0018] Explanation of main reference numerals: 1. mesh body; 2. surface layer; 3. bottom layer; 4. foot accommodating area; 5. shoe collar; 6. non-slip embroidery layer; 7. eyelet; 8. jacquard. Implementation

[0019] The following will describe the implementation methods of the present invention in detail with reference to the accompanying drawings and embodiments, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that as long as there is no conflict, the various embodiments of the present invention and the various features in the embodiments can be combined with each other, and the technical solutions formed are all within the protection scope of the present invention.

[0020] Meanwhile, in the following description, many specific details are set forth for the purpose of explanation to provide a thorough understanding of the embodiments of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the specific details or the specific manner described herein.

[0021] [A warp-knitted integrated socks and shoes mesh provided by the present invention] A warp-knitted integrated socks and shoes mesh comprises a mesh body 1 integrally woven by a jacquard warp knitting machine, the mesh body 1 comprising a surface layer 2 and a bottom layer 3, the surface layer 2 and the bottom layer 3 being connected by yarns except for a foot accommodating area 4, a shoe collar 5 for the foot to enter and exit is provided at a position of the foot accommodating area 4 of the surface layer 2 relative to the heel of the foot.

[0022] In order to improve the heel-to-heel fit of the foot-accommodating area 4 of the mesh body 1, an anti-slip embroidery layer 6 may be provided in the foot-accommodating area 4 of the bottom layer 3 of the mesh body 1 and / or in the position of the foot-accommodating area 4 of the surface layer 2 corresponding to the heel of the foot.

[0023] In order to improve the anti-slip property of the bottom of the mesh body 1 , an anti-slip embroidery layer 6 may be provided on the bottom layer 3 of the mesh body 1 .

[0024] In order to improve the air permeability of the surface of the mesh body 1 , holes 7 may be provided on the surface layer 2 of the mesh body 1 .

[0025] In order to improve the aesthetics of the mesh body 1 , a jacquard pattern 8 may be provided on the surface layer 2 of the mesh body 1 .

[0026] In order to improve the waterproofness of the surface layer 2 of the mesh body 1, part of the waterproof yarn can be used to participate in the weaving when weaving the surface layer 2 of the mesh body 1.

[0027] In order to improve the wearing comfort of the mesh body 1, elastic yarn is used as part of the yarn when weaving the surface layer 2, and at least one pair of jacquard bars is used to change the warp flat and missing pad structure on the front needle bed, so that the surface layer 2 has local elasticity different from other areas.

[0028] [A method for manufacturing a warp-knitted integrated woven socks shoe provided by the present invention] A method for manufacturing warp knitted integrated socks and shoes, comprising three steps of comb setting, comb threading and mesh weaving, which are respectively: Guide bar setting: Jacquard warp knitting machine is used for weaving; Yarn threading on comb bars: After the yarn is warped, it is threaded on jacquard comb bars and ground comb bars according to the weaving process; Mesh weaving: using at least one ground comb bar to weave a plain warp knitting structure on the front needle bed to weave the surface layer 2 of the mesh body 1; using a pile of jacquard comb bars to weave back and forth between the front needle bed and the rear needle bed, connecting the surface layer 2 and the bottom layer 3 of the mesh body 1 with a warp knitting chain structure, and at the same time, weaving is only performed on the front needle bed in the foot accommodating area 4, and at the shoe collar 5 for the foot to enter and exit, the front needle bed is used to weave the hole 7 with a warp knitting mesh structure to form the shoe collar 5 for the foot to enter and exit; at the same time, the surface layer 2 of the mesh body 1 is warped with a hole-lifting 7 structure to form an open hole in the surface layer 2 of the mesh body 1; using at least one ground comb bar to weave a plain warp knitting structure on the rear needle bed to weave the bottom layer 3 of the mesh body 1.

[0029] According to different equipment, a pair of jacquard bars can be added to the rear needle bed to form a warp knitting jacquard 8 structure, so as to form a non-slip jacquard 8 layer on the bottom layer 3 of the mesh body 1.

[0030] According to the requirements of the process, a pair of jacquard bars can be added to the front needle bed to form a warp knitting jacquard 8 structure, and a jacquard 8 is formed on the surface layer 2 of the mesh body 1.

[0031] According to the process requirements, elastic yarn can be used for part of the yarn when knitting the surface layer 2, and at least one pair of jacquard bars can be used to change the chain knitting structure on the front needle bed to make the surface layer 2 partially elastic and different from other areas. Example

[0032] Reference Figures 1 to 3 A warp-knitted integrated socks and shoe mesh comprises a mesh body 1 integrally woven by a jacquard warp knitting machine, the mesh body 1 comprising a surface layer 2 and a bottom layer 3, the surface layer 2 and the bottom layer 3 are connected by yarn except for a foot accommodating area 4, and a shoe collar 5 for the foot to enter and exit is arranged at a position of the foot accommodating area 4 of the surface layer 2 relative to the heel of the foot.

[0033] In order to improve the heel-to-heel fit of the foot-accommodating area 4 of the mesh body 1, an anti-slip embroidery layer 6 may be provided in the foot-accommodating area 4 of the bottom layer 3 of the mesh body 1 and / or in the position of the foot-accommodating area 4 of the surface layer 2 corresponding to the heel of the foot.

[0034] In order to improve the anti-slip property of the bottom of the mesh body 1 , an anti-slip embroidery layer 6 may be provided on the bottom layer 3 of the mesh body 1 .

[0035] In order to improve the air permeability of the surface of the mesh body 1 , holes 7 may be provided on the surface layer 2 of the mesh body 1 .

[0036] In order to improve the aesthetics of the mesh body 1 , a jacquard pattern 8 may be provided on the surface layer 2 of the mesh body 1 .

[0037] In order to improve the waterproofness of the surface layer 2 of the mesh body 1, part of the waterproof yarn can be used to participate in the weaving when weaving the surface layer 2 of the mesh body 1.

[0038] In order to improve the wearing comfort of the mesh body 1, elastic yarn is used as part of the yarn when weaving the surface layer 2, and at least one pair of jacquard bars is used to change the warp flat and missing pad structure on the front needle bed, so that the surface layer 2 has local elasticity different from other areas.

[0039] S1. Comb setting: A double-needle bed single jacquard warp knitting machine is used for weaving. The single jacquard warp knitting machine uses six combs for weaving, which are arranged in sequence from the front needle bed to the back needle bed, namely the first ground comb bar (GB2), the second ground comb bar (GB3), the third jacquard bar (JK4), the fourth jacquard bar (JK5), the fifth ground comb bar (GB6), and the sixth ground comb bar (GB7).

[0040] S2, Comb bar threading: The threading method of JK4, JK5, GB6, and GB7 is 1 threading and 1 emptying, that is, after threading one yarn, one needle position is empty, and the needle positions of the entire comb bar are threaded in a cycle. The threading method of GB2 and GB3 is full threading. S3, mesh weaving: Ground bar GB2: warping SCY-70D / 150D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 512 yarns per beam, gear warp delivery 1900m / lacquer, plain warp weave 0-1 / 1-1 / 2-1 / 1-1 / / , GB2 spandex core-spun yarn content accounts for about 21.237%; Ground bar GB3: warping SCY-70D / 150D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 512 yarns per beam, gear warp delivery 2450m / lacquer, variable warp plain weave 3-2 / 1-1 / 0-1 / 2-2 / / , GB3 spandex core-spun yarn content accounts for about 27.384%; Jacquard comb JK4: warping SCY-70D / 100D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2680m / lacquer, plain warp weave 1-0 / 1-1 / 1-2 / 1-1 / / , JK4 spandex core-spun yarn content is about 11.718%; Jacquard comb JK5: warping SCY-70D / 100D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2680m / lacquer, plain warp weave 1-1 / 1-2 / 1-1 / 1-0 / / , JK5 spandex core-spun yarn content is about 11.718%; Ground bar GB6: warping SCY-70D / 150D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single-wrapped yarn, 6 beams, 256 yarns per beam, gear warp delivery 2500m / lacquer, variable warp plain weave 0-1 / 2-2 / 3-2 / 2-2 / / , GB6 polyester yarn content accounts for about 13.972%; Ground comb GB7: warping SCY-70D / 150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) spandex single-wrapped yarn, 6 beams, 256 yarns per beam, GB7 yarn gear feed rate on the machine is 2500m / lacquer, variable warp plain weave 3-2 / 2-2 / 0-1 / 2-2 / / , GB7 polyester yarn content accounts for about 13.972%. Example

[0041] Reference Figures 1 to 3 A warp-knitted integrated socks and shoe mesh comprises a mesh body 1 integrally woven by a jacquard warp knitting machine, the mesh body 1 comprising a surface layer 2 and a bottom layer 3, the surface layer 2 and the bottom layer 3 are connected by yarn except for a foot accommodating area 4, and a shoe collar 5 for the foot to enter and exit is arranged at a position of the foot accommodating area 4 of the surface layer 2 relative to the heel of the foot.

[0042] In order to improve the heel-to-heel fit of the foot-accommodating area 4 of the mesh body 1, an anti-slip embroidery layer 6 may be provided in the foot-accommodating area 4 of the bottom layer 3 of the mesh body 1 and / or in the position of the foot-accommodating area 4 of the surface layer 2 corresponding to the heel of the foot.

[0043] In order to improve the anti-slip property of the bottom of the mesh body 1 , an anti-slip embroidery layer 6 may be provided on the bottom layer 3 of the mesh body 1 .

[0044] In order to improve the air permeability of the surface of the mesh body 1 , holes 7 may be provided on the surface layer 2 of the mesh body 1 .

[0045] In order to improve the aesthetics of the mesh body 1 , a jacquard pattern 8 may be provided on the surface layer 2 of the mesh body 1 .

[0046] In order to improve the waterproofness of the surface layer 2 of the mesh body 1, part of the waterproof yarn can be used to participate in the weaving when weaving the surface layer 2 of the mesh body 1.

[0047] In order to improve the wearing comfort of the mesh body 1, elastic yarn is used as part of the yarn when weaving the surface layer 2, and at least one pair of jacquard bars is used to change the warp flat and missing pad structure on the front needle bed, so that the surface layer 2 has local elasticity different from other areas.

[0048] S1. Comb setting: A double-needle-bed double jacquard warp knitting machine is used for weaving. The double jacquard warp knitting machine uses seven combs for weaving, which are arranged in sequence from the front needle bed to the back needle bed, namely the first ground comb bar (GB2), the second jacquard comb bar (JK3), the third jacquard comb bar (JK4), the fourth jacquard comb bar (JK5), the fifth jacquard comb bar (JK6), the sixth ground comb bar (GB7), and the eighth ground comb bar (GB8).

[0049] S2, Comb bar threading: The threading method of JK3, JK4, JK5, and JK6 is 1 thread and 1 empty, that is, after threading one yarn, one needle position is empty, and the needle positions of the entire comb bar are threaded in a cycle. The threading method of GB2, GB7, and GB8 is full threading. S3, mesh weaving: Ground bar GB2: warping SCY-210D / 75D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 512 yarns per beam, gear warp delivery 1800m / lacquer, chain weave 0-1 / 1-1 / 1-0 / 1-1 / / , GB2 spandex core-spun yarn content accounts for about 13.868%; Jacquard comb JK3: warping SCY-70D / 150D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2550m / lacquer, variable warp plain weave 1-0 / 1-1 / 2-3 / 2-2 / / , JK3 spandex core-spun yarn content accounts for about 11.517%; Jacquard comb JK4: warping SCY-70D / 150D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2550m / lacquer, variable warp plain weave 1-0 / 1-1 / 2-3 / 2-2 / / , JK4 spandex core-spun yarn content accounts for about 11.517%; Jacquard comb JK5: warping SCY-70D / 750D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2750m / lacquer, plain warp weave 1-1 / 1-2 / 1-1 / 1-0 / / , JK5 spandex core-spun yarn content is about 7.160%; Jacquard comb JK6: warping SCY-70D / 75D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2750m / lacquer, warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , JK6 spandex core-spun yarn content is about 7.160%; Ground card GB7: warping SCY-70D / 150D / 48F space-dyed semi-gloss environmentally friendly low-elastic light net (lake blue / feather blue / bright purple) spandex single-wrapped yarn, 6 bobbins, 512 yarns per bobbin, GB7 yarn gear feed rate on the machine is 2800m / lacquer, variable warp plain weave 3-2 / 2-2 / 0-1 / 2-2 / / , GB7 polyester yarn content accounts for about 25.292%; Ground card GB8: warping SCY-70D / 150D / 48F space-dyed semi-gloss environmentally friendly low-elastic light mesh (lake blue / feather blue / bright purple) spandex single-wrapped yarn, 6 beams, 512 yarns each, gear warp feed amount 2600m / lacquer, plain warp weave 0-1 / 1-1 / 2-1 / 1-1 / / , GB8 polyester yarn content accounts for about 23.486%. Example

[0050] Reference Figures 1 to 3 A warp-knitted integrated socks and shoe mesh comprises a mesh body 1 integrally woven by a jacquard warp knitting machine, the mesh body 1 comprising a surface layer 2 and a bottom layer 3, the surface layer 2 and the bottom layer 3 are connected by yarn except for a foot accommodating area 4, and a shoe collar 5 for the foot to enter and exit is arranged at a position of the foot accommodating area 4 of the surface layer 2 relative to the heel of the foot.

[0051] In order to improve the heel-to-heel fit of the foot-accommodating area 4 of the mesh body 1, an anti-slip embroidery layer 6 may be provided in the foot-accommodating area 4 of the bottom layer 3 of the mesh body 1 and / or in the position of the foot-accommodating area 4 of the surface layer 2 corresponding to the heel of the foot.

[0052] In order to improve the anti-slip property of the bottom of the mesh body 1 , an anti-slip embroidery layer 6 may be provided on the bottom layer 3 of the mesh body 1 .

[0053] In order to improve the air permeability of the surface of the mesh body 1 , holes 7 may be provided on the surface layer 2 of the mesh body 1 .

[0054] In order to improve the aesthetics of the mesh body 1 , a jacquard pattern 8 may be provided on the surface layer 2 of the mesh body 1 .

[0055] In order to improve the waterproofness of the surface layer 2 of the mesh body 1, part of the waterproof yarn can be used to participate in the weaving when weaving the surface layer 2 of the mesh body 1.

[0056] In order to improve the wearing comfort of the mesh body 1, elastic yarn is used for some yarns when knitting the surface layer 2, and at least one pair of jacquard bars are used to change the warp flatness and the missing pad structure on the front needle bed, so that the surface layer 2 has elasticity different from other areas. S1. Bar setting: a double needle bed three jacquard warp knitting machine is selected for knitting. The three jacquard warp knitting machine uses nine bars for knitting, which are arranged in sequence from the front needle bed to the back needle bed, namely the first ground bar (GB2), the second jacquard bar (JK3), the third jacquard bar (JK4), the fourth jacquard bar (JK5), the fifth jacquard bar (JK6), the sixth jacquard bar (JK7), the eighth jacquard bar (JK8), the ninth ground bar (GB9), and the tenth ground bar (GB10).

[0057] S2, Comb bar threading: The threading method of JK3, JK4, JK5, JK6, JK7, and JK8 is 1 thread and 1 empty, that is, after threading one yarn, one needle position is empty, and the needle positions of the entire comb bar are threaded in a cycle. The threading method of GB2, GB9, and GB10 is full threading. S3, mesh weaving: Ground bar GB2: warping SCY-210D / 75D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 heads, 512 yarns per head, gear warp delivery 1750m / lacquer, chain weave 0-1 / 1-1 / 1-0 / 1-1 / / , GB2 spandex core-spun yarn content accounts for about 18.665%. ; Jacquard comb JK3: warping SCY-210D / 75D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2530m / lacquer, plain warp weave 0-1 / 1-1 / 2-1 / 2-2 / / , JK3 spandex core-spun yarn content accounts for about 13.492%; Jacquard comb JK4: warping SCY-210D / 75D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2530m / lacquer, warp plain weave 2-1 / 1-1 / 0-1 / 1-1 / / , JK4 spandex core-spun yarn content accounts for about 13.492%; Jacquard comb JK5: Warping SCY-70D / 750D / 48F cationic semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 heads, 256 yarns per head, gear warp delivery 2850m / lacquer, plain warp weave 1-1 / 1-2 / 1-1 / 1-0 / / , JK5 spandex core-spun yarn content is about 10.272%; Jacquard comb JK6: Warping SCY-70D / 75D / 48F cationic semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2850m / lacquer, plain warp weave 1-0 / 1-1 / 1-2 / 1-1 / / , JK6 spandex core-spun yarn content is about 10.272%; Jacquard comb JK7: warping SCY-70D / 100D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2700m / lacquer, variable warp plain weave 1-0 / 1-1 / 2-3 / 2-2 / / , JK7 spandex core-spun yarn content accounts for about 9.732%; Jacquard comb JK8: warping SCY-70D / 100D / 48F semi-bright environmentally friendly low-elastic light net (recycle) spandex single covered yarn, 6 beams, 256 yarns per beam, gear warp delivery 2700m / lacquer, variable warp plain weave 1-0 / 1-1 / 2-3 / 2-2 / / , JK8 spandex core-spun yarn content accounts for about 9.732%; Ground bar GB9: warping P-DTY75D / 36F semi-gloss white low-elastic yarn, 6 warps, 512 yarns per warp, GB9 yarn feed rate on the machine is 1650m / lacquer, variable chain weave 0-1 / 1-1 / 1-0 / 1-1 / / , GB9 polyester yarn content is about 9.103%; Ground comb GB10: warping P-DTY75D / 36F polyester semi-bright low-elastic light mesh (graphene) yarn, 6 warps, 512 yarns each, gear feed amount 950m / lacquer, variable warp plain weave 0-0 / 1-1 / 2-2 / 1-1 / / , GB10 polyester yarn content accounts for about 5.241%.

[0058] Those skilled in the art should clearly know that by cutting the mesh body 1 produced in this solution along the connection between the surface layer 2 and the bottom layer 3 at the edge of the foot accommodating area 4, a complete warp-knitted one-piece seamless sock or a warp-knitted one-piece sock shoe without a connected sole can be obtained.

[0059] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.

Claims

1. A warp knitted integrated socks and shoes mesh fabric, Features: The mesh body comprises a mesh cloth body woven integrally by a jacquard warp knitting machine, wherein the mesh cloth body comprises a surface layer and a bottom layer, and the surface layer and the bottom layer are connected by yarns except for accommodating the foot area.

2. The warp knitted integrated socks and shoes mesh fabric according to claim 1, Features: A shoe collar for the entry and exit of the foot is arranged at the foot accommodating area of ​​the surface layer.

3. The warp knitted integrated socks and shoes mesh fabric according to claim 2, Features: An anti-slip embroidery layer is provided at the foot-accommodating area of ​​the bottom layer.

4. The warp knitted integrated socks and shoes mesh fabric according to claim 2 or 3, Features: A non-slip embroidery layer is provided at the bottom of the bottom layer.

5. The warp knitted integrated socks and shoes mesh fabric according to claim 2 or 3, Features: The surface of the surface layer is also provided with holes and / or jacquard patterns.

6. The warp-knitted integrated socks and shoes mesh fabric according to claim 4, Features: The surface of the surface layer is also provided with holes and jacquard.

7. A method for making a warp-knitted integrated socks and shoes mesh fabric, Features: include: Guide bar setting: Jacquard warp knitting machine is used for weaving; Yarn threading on comb bars: After the yarn is warped, it is threaded on jacquard comb bars and ground comb bars according to the weaving process; Mesh cloth weaving: using at least one ground comb bar to weave warp knitting plain tissue on the front needle bed to weave the surface layer of the mesh cloth body; using at least one pair of jacquard comb bars to weave back and forth between the front needle bed and the rear needle bed, using warp knitting variable chain tissue to seamlessly connect the surface layer and the bottom layer of the mesh cloth body, while only weaving is performed on the front needle bed in the area accommodating the foot, and warp knitting mesh tissue is performed on the front needle bed to lift the holes at the shoe collar used for the foot to enter and exit; using at least one ground comb bar to weave warp knitting plain tissue on the rear needle bed to weave the bottom layer of the mesh cloth body.

8. The method according to claim 7, Features: At least one pair of jacquard bars is used to cooperate with the ground bar to knit on the front needle bed, and warp knitting eyelet structure and / or warp knitting jacquard structure are used to form eyelet and / or jacquard on the surface layer of the mesh body.

9. The method according to claim 7 or 8, Features: At least one pair of jacquard bars is used to weave on the rear needle bed, and a warp knitting jacquard structure is used to form an anti-slip jacquard layer on the bottom layer of the mesh body.

10. The production method according to claim 7 or 8, Features: When knitting the surface layer, elastic yarn is used for part of the yarn, and at least one pair of jacquard bars is used to change the warp flat and missing pad structure on the front needle bed, so that the surface layer has elasticity different from other areas.

Citation Information

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