Tubular pile construction measurement method
By designing a clamp device containing pipe pile hoops, circular angle gauge, T-shaped slider and measuring instrument fixture, the pipe pile construction measurement is performed using infrared transmitter and laser rangefinder, the existing technology is solved The problems of low measurement efficiency and poor accuracy achieve fast, accurate and efficient measurement, and are suitable for group pile construction such as photovoltaic matrix.
Patent Information
- Application Number
- CN202411145067.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2024-12-17
AI Technical Summary
In the prior art, the measurement efficiency and poor measurement accuracy are low during the construction process of pipe piles, especially in the field of photovoltaic power generation, and the distance measuring instrument is inconvenient to contact the pipe piles, which affects the measurement accuracy.
Design a clamping device for clamping, including pipe pile clamping, circular angle gauge, T-shaped slider and measuring instrument clamp. The straightness, pile spacing and diagonal line are used for the use of infrared transmitter and laser rangefinder. The measurement instrument is fixed through the combined structure of T-shaped slider and slide chute to ensure measurement accuracy and convenience.
It realizes fast, accurate and efficient pipe pile construction measurement, reduces operation difficulty and cost, avoids safety hazards and accuracy problems of traditional measurement methods, and is suitable for group pile construction such as photovoltaic matrix.
Smart Images

Figure CN119145468A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to a pipe pile construction measurement method. Background Art
[0002] In recent years, with the development of the new energy industry, the application of pipe piles has once again experienced explosive growth, especially in the field of photovoltaic power generation, where the number of pipe piles used in photovoltaic modules usually reaches tens of thousands or even hundreds of thousands, which brings more stringent requirements to the construction of pipe piles.
[0003] Prefabricated pipe piles are one of the most common forms of pile foundations and are widely used. In the prior art, most of the pile spacing measurement, diagonal measurement, and pile straightness measurement methods during pipe pile construction use manual tape measure measurement or steel wire measurement, which have low measurement efficiency and poor measurement accuracy, and cannot achieve long-distance measurement such as diagonal measurement of photovoltaic arrays. In addition, since the pipe piles are cylindrical, it is extremely inconvenient to use a rangefinder for measurement, and the contact surface between the rangefinder and the pipe piles is difficult to fix, which is inconvenient to use and affects the measurement accuracy. These are all things that technical personnel in the field do not want to see. Summary of the invention
[0004] In order to overcome the problems in the prior art, the present invention discloses a pipe pile construction measurement method, which is used to solve the problems of low measurement efficiency and poor measurement accuracy in the pipe pile construction process in the prior art.
[0005] A method for measuring pipe pile construction comprises the following steps:
[0006] According to the cross-sectional size of the pipe pile, a clamp device is manufactured, the clamp device comprising a pipe pile clamp, a circular angle gauge, a T-shaped slider and a measuring instrument clamp; the circular angle gauge is fixed on the top of the pipe pile clamp, a plurality of T-shaped slots are arranged at intervals on the side wall of the pipe pile clamp, and each of the T-shaped slots is arranged in a circular ring shape along the outer circumference of the pipe pile clamp, each of the T-shaped slots is slidably connected to a T-shaped slider, and the measuring instrument clamp is fixed on the outer side of each of the T-shaped sliders;
[0007] Fixing the clamp device on the pipe pile that has passed the acceptance test;
[0008] Installing a measuring instrument on the measuring instrument fixture, and using the measuring instrument to perform pipe pile construction measurement;
[0009] Wherein, the measuring instruments include an infrared transmitter and a laser rangefinder, and the pipe pile construction measurement includes the measurement of the straightness of the pile rows, the pile spacing and the diagonal of the pipe piles.
[0010] In some of the embodiments, the measuring instrument fixture comprises two L-shaped structural plates arranged opposite to each other, the bottom plates of the two L-shaped structural plates are both comb-shaped, and the bottom plates of the two L-shaped structural plates are both provided with strip-shaped holes;
[0011] The bottom plates of the two L-shaped structural plates are mutually plugged together, and the two sliding bolts are connected together through the strip holes so that the two L-shaped structural plates can be opened and closed;
[0012] The inner sides of the side plates of the two L-shaped structural plates are both provided with sawtooth blocks;
[0013] A connecting block is fixed to both sides of the two L-shaped structural plates respectively, and a clamping bolt is connected between the two connecting blocks so as to clamp the measuring instrument placed between the sawtooth blocks on both sides through the clamping bolt.
[0014] In some of the embodiments, the clamp device is made of aluminum alloy.
[0015] In some of the embodiments, the components of the clamp device are manufactured by machining.
[0016] In some embodiments, the pipe pile clamp includes two semicircular clamps, and clamp connecting plates are provided on both sides of the two semicircular clamps, and the clamp connecting plates of the two semicircular clamps arranged opposite to each other are fixed together by connecting bolts.
[0017] In some of the embodiments, the contact surface between the T-shaped sliding block and the T-shaped sliding groove is provided with lubricating grease.
[0018] In some of the embodiments, before the step of fixing the clamp device on the qualified pipe pile, the step further includes installing an elastic rubber pad on the contact surface between the pipe pile clamp and the pipe pile.
[0019] In some of the embodiments, when measuring the straightness of the pile row, after installing the infrared transmitter on the measuring instrument fixture, the position of the infrared transmitter on the pipe pile is adjusted by the T-shaped slider, and the straightness of the pile row is measured in conjunction with a square ruler.
[0020] In some of the embodiments, when measuring the distance between piles, after installing a laser rangefinder on the measuring instrument fixture, the position of the laser rangefinder on the pipe pile is adjusted by the T-shaped slider, and the distance between the pipe pile and the adjacent pipe pile is measured using the laser rangefinder.
[0021] In some of the embodiments, when measuring the diagonal of the pipe piles, after installing the laser rangefinder on the measuring instrument fixture, the position of the laser rangefinder on the pipe piles is adjusted by the T-shaped slider, and then the diagonal length of the pipe pile matrix is measured using the infrared transmitter.
[0022] Compared with the prior art, the present invention has at least one of the following advantages or beneficial effects:
[0023] 1. In the pipe pile construction measurement method disclosed in the present invention, the clamp device used has a simple structure, is easy to manufacture, and has a low cost. It can simply and conveniently measure the pile spacing, pile straightness, and diagonal line, thereby ensuring the construction accuracy. The measurement method has low skill requirements for operators and is easy to use.
[0024] 2. The pipe pile construction measurement method disclosed in the present invention, when applied to the construction of pile groups such as photovoltaic arrays, fixes the clamp device on the pipe piles that have passed the acceptance test, and can quickly, accurately and efficiently measure and control the pile foundation construction of the entire pile group.
[0025] 3. The pipe pile construction measurement method disclosed in the present invention utilizes a laser rangefinder or an infrared transmitter to replace the traditional steel wire as the measurement reference line. It does not require a physical line and has no safety hazards. The measurement is convenient and accurate. Infrared or laser can achieve long-distance transmission, and the measurement of the horizontal, longitudinal and diagonal lengths of the pile rows is not restricted. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention and its features, appearance and advantages will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings. The same reference numerals indicate the same parts in all the drawings. The drawings are not drawn to scale, and emphasis is placed on illustrating the subject matter of the present invention.
[0027] Figure 1 Flow chart of the pipe pile construction measurement method in an embodiment of the present invention;
[0028] Figure 2 This is a front view of the clamp device and the measuring instrument installed on the pipe pile in the embodiment of the present invention;
[0029] Figure 3 A top view of a clamp device and a measuring instrument installed on a pipe pile in an embodiment of the present invention;
[0030] Figure 4 It is a front view of a measuring instrument fixture on which a measuring instrument is installed in an embodiment of the present invention;
[0031] Figure 5 is a top view of a measuring instrument fixture on which a measuring instrument is installed according to an embodiment of the present invention;
[0032] Figure 6 A schematic diagram of measuring the straightness of a pile row in an embodiment of the present invention;
[0033] Figure 7 A schematic diagram of measuring the distance between piles in an embodiment of the present invention;
[0034] Figure 8 This is a schematic diagram of measuring the diagonal line of a pipe pile in an embodiment of the present invention;
[0035] In the figure, 1, pipe pile; 2, T-shaped slider; 3, pipe pile clamp; 4, clamp connecting plate; 5, T-shaped slide; 6, elastic rubber pad; 7, circular angle gauge; 8, L-shaped structural plate; 81, strip hole; 9, measuring instrument; 10, sliding bolt; 11, clamping bolt; 12, serrated block. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figures 1 to 5 As shown, the present invention discloses a pipe pile construction measurement method, which is applicable to the measurement work in the concrete pipe pile construction process and the acceptance process, and is particularly applicable to the construction measurement of pile groups. Specifically, the method comprises the following steps:
[0038] Step S1, according to the cross-sectional size of the pipe pile 1, a clamp device is made, the clamp device includes a pipe pile clamp 3, a circular angle gauge 7, a T-shaped slider 2 and a measuring instrument fixture; the circular angle gauge 7 is fixed on the top of the pipe pile clamp 3, and the side wall of the pipe pile clamp 3 is provided with two T-shaped slide grooves 5 (double-layer structure design) at intervals above and below, and each T-shaped slide groove 5 is arranged in a circular ring shape along the outer circumference of the pipe pile clamp 3, each T-shaped slide groove 5 can be slidably connected with a T-shaped slider 2, and each T-shaped slider 2 can slide freely 360° in the T-shaped slide groove 5 where it is located; the outer side of each T-shaped slider 2 is fixedly connected with a measuring instrument fixture by bolts; the measuring instrument fixture includes two L-shaped structural plates 8 arranged opposite to each other, the bottom plates of the two L-shaped structural plates 8 are comb-shaped, and the bottom plates of the two L-shaped structural plates 8 are provided with strip holes 81; the two L-shaped structural plates The bottom plates of the two L-shaped structural plates 8 cooperate with each other and are plugged together (that is, the comb teeth on the bottom plates of the two L-shaped structural plates 8 are relatively staggered. Specifically, the bottom plate of one L-shaped structural plate 8 includes three comb tooth plates arranged at intervals, and the bottom plate of the other L-shaped structural plate 8 includes two comb tooth plates arranged at intervals, and the two comb tooth plates of the L-shaped structural plate 8 can be plugged into the intervals between the three comb tooth plates to form the bottom plate of the measuring instrument fixture). The comb tooth plates of the two L-shaped structural plates 8 are respectively provided with strip holes 81, and two sliding bolts 10 pass through the strip holes 81 of each comb tooth plate and are arranged on the bottom plate of the measuring instrument fixture, so that the two L-shaped structural plates 8 can be connected together in an openable and closable manner through the two sliding bolts 10, that is, the sliding bolts 10 are driven to move in the strip holes 81 by the two L-shaped structural plates 8 to realize the width adjustment of the measuring instrument fixture, thereby improving the applicability to fixtures of different sizes. The inner sides of the side plates of the two L-shaped structural plates 8 are provided with sawtooth blocks 12 to facilitate clamping of the measuring instrument 9 located between the two L-shaped structure side plates. The sawtooth blocks 12 are made of flexible material to protect the measuring instrument 9 while clamping and fixing. A connecting block is fixed on both sides of the two L-shaped structural plates 8, and a clamping bolt 11 is connected between the two connecting blocks to achieve clamping of the L-shaped structural plates 8 on both sides through the clamping bolts 11, thereby clamping the measuring instrument 9 placed between the sawtooth blocks 12 on both sides, thereby firmly fixing the measuring instrument 9.
[0039] Specifically, the above-mentioned pipe pile clamp 3 includes two semicircular clamps, and a clamp connecting plate 4 is provided on both sides of the two semicircular clamps. The clamp connecting plates 4 arranged opposite to each other of the two semicircular clamps are fixed together by connecting bolts to facilitate the fixing of the pipe pile clamp 3 on the pipe pile 1 or removal from the pipe pile 1. The contact surface between the above-mentioned T-shaped slider 2 and the T-shaped slide groove 5 is provided with lubricating grease to ensure that the T-shaped slider 2 can slide freely 360° in the plane (that is, the T-shaped slider 2 can slide freely 360° in the T-shaped slide groove 5).
[0040] The circular angle gauge 7 is composed of two parts (i.e. two semicircular angle gauges 7), which are fixed together with the tops of the two semicircular clamps respectively. The circular angle gauge 7 can display the rotation angle when the T-shaped slider 2 moves and rotates at any angle, which is used for auxiliary measurement of the construction measurement of the pipe pile 1.
[0041] In an embodiment of the present invention, the material of the clamp device is aluminum alloy, and the various components of the clamp device are manufactured by machining. Specifically, the pile clamp 3, T-shaped slide groove 5, T-shaped slider 2 and measuring instrument clamp are all manufactured by machining, thereby ensuring the machining accuracy, and further ensuring the installation accuracy and measurement accuracy.
[0042] Step S2, fixing the clamp device on the qualified pipe pile 1, that is, the pipe pile clamp 3 is tightly connected with the qualified concrete pipe pile 1.
[0043] Before the step of fixing the clamp device on the qualified pipe pile 1, the step of installing an elastic rubber pad 6 on the contact surface between the pipe pile clamp 3 and the pipe pile 1 is also included. The elastic rubber pad 6 has good shock absorption performance and large damping characteristics, which can ensure that the pipe pile clamp 3 is firmly installed on the concrete pipe pile 1. The elasticity of the rubber pad can offset the manufacturing deviation of the pipe pile 1 and the clamp device.
[0044] Step S3, installing the measuring instrument 9 on the measuring instrument fixture, and using the measuring instrument 9 to measure the pipe pile construction; wherein the measuring instrument 9 includes an infrared transmitter and a laser rangefinder, and the pipe pile construction measurement includes the measurement of the straightness of the pile row, the pile spacing, the pipe pile diagonal, and the pile top elevation. The measuring instrument 9 is used to measure the pipe pile construction, mainly using a clamp device, supplemented by an infrared transmitter, a laser collimator, a square ruler and other measuring tools, so as to achieve rapid and accurate measurement of the pipe pile.
[0045] Specifically, Figure 6As shown, when measuring the straightness of the pile row, the clamp device is fixed on the first angle pile that has passed the acceptance inspection; after installing the infrared transmitter on the measuring instrument fixture, the position of the infrared transmitter on the pipe pile 1 is adjusted by the T-shaped slider 2, and it can be kept horizontal, and the straightness deviation of the pile row is measured with a square ruler. Specifically, after the position is adjusted, the angle of the circular angle gauge 7 is recorded, and the visible infrared ray is used to replace the traditional "wire pulling" for measurement, and in the subsequent pile foundation construction, the square ruler is used to quickly and accurately measure the straightness deviation of the pile position. After the construction of the pile row is completed, the T-shaped slider 2 is rotated 90° counterclockwise to measure the straightness deviation of the "pipe pile matrix" in another direction. Of course, in the embodiment of the present invention, infrared transmitters can also be installed on both the upper and lower measuring instrument fixtures, and then two infrared transmitters are used to measure the straightness in two directions at the same time (that is, infrared transmitters are installed on the clamps of the upper and lower layers to complete the measurement of the straightness in two directions at the same time).
[0046] like Figure 7 As shown, when measuring the distance between piles, after installing the laser rangefinder on the measuring instrument fixture, the position of the laser rangefinder on the pipe pile 1 is adjusted by the T-shaped slider 2, and it is kept horizontal. At the same time, the angle of the circular angle gauge 7 is adjusted to zero (coinciding with the reference angle), and the distance between the pipe pile and the adjacent pipe pile is measured by the laser rangefinder. Specifically, by rotating the T-shaped slider 2 to 0° (assuming the reference is 0°), 90°, 180°. When the 360° direction is used, the deviation of the adjacent pile position can be quickly measured according to the degree of the laser rangefinder. Of course, in the embodiment of the present invention, laser rangefinders can also be installed on both the upper and lower clamps to measure the distance between piles in two directions at the same time.
[0047] like Figure 8 As shown, when measuring the diagonal of the pipe pile, after installing the laser rangefinder on the measuring instrument fixture, the position of the laser rangefinder on the pipe pile 1 is adjusted by the T-shaped slider 2 to keep it horizontal, and at the same time adjusted to the designed diagonal angle. According to the degree of the laser rangefinder, the degree of the diagonal of the pipe pile matrix can be quickly measured, and then the diagonal deviation can be obtained; of course, in the embodiment of the present invention, the laser rangefinder can also be installed on the upper and lower clamps to simultaneously complete the measurement of the diagonal of the pipe pile matrix in two directions.
[0048] Of course, in the embodiments of the present invention, laser rangefinders can be installed on the upper and lower clamps to simultaneously measure the pile spacing and the pipe pile diagonal, or laser rangefinders and infrared transmitters can be installed on the upper and lower clamps respectively to simultaneously measure the pile straightness and the pile spacing / pipe pile diagonal. The specific measurement can be flexibly changed according to the measurement needs of pipe pile construction.
[0049] In addition, according to the different types of measuring instruments 9, construction measurements of different projects can also be achieved. For example, by using an "infrared transmitter" in combination with a "tower ruler", the distance from the marking line to the pile top can be measured using a tower ruler according to the position of the infrared ray, and the deviation value of the "pile top elevation" can be measured.
[0050] Specifically, for example, a photovoltaic composite power generation project from one place to another is designed with a total of 100,000 meters of pipe piles 1, which are divided into 16 photovoltaic matrices. During the construction of the pipe piles 1, the present invention is adopted, which greatly improves the measurement construction efficiency, ensures the measurement accuracy, and then ensures the construction quality, achieving the expected effect.
[0051] Those skilled in the art should understand that those skilled in the art can implement variations by combining the prior art and the above embodiments, which will not be described in detail here. Such variations do not affect the essential content of the present invention, and will not be described in detail here.
[0052] The above describes the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solutions of the present invention without departing from the scope of the technical solutions of the present invention, or modify them into equivalent embodiments of equivalent changes, which does not affect the essential contents of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the contents of the technical solutions of the present invention still belong to the technical solutions of the present invention.
Claims
1. A method for measuring pipe pile construction, It is characterized in that The steps include: According to the cross-sectional size of the pipe pile, a clamp device is manufactured, the clamp device comprising a pipe pile clamp, a circular angle gauge, a T-shaped slider and a measuring instrument clamp; the circular angle gauge is fixed on the top of the pipe pile clamp, a plurality of T-shaped slots are arranged at intervals on the side wall of the pipe pile clamp, and each of the T-shaped slots is arranged in a circular ring shape along the outer circumference of the pipe pile clamp, each of the T-shaped slots is slidably connected to a T-shaped slider, and the measuring instrument clamp is fixed on the outer side of each of the T-shaped sliders; Fixing the clamp device on the pipe pile that has passed the acceptance test; Installing a measuring instrument on the measuring instrument fixture, and using the measuring instrument to perform pipe pile construction measurement; Wherein, the measuring instruments include an infrared transmitter and a laser rangefinder, and the pipe pile construction measurement includes the measurement of the straightness of the pile rows, the pile spacing and the diagonal of the pipe piles.
2. The pipe pile construction measurement method according to claim 1, It is characterized in that The measuring instrument fixture comprises two L-shaped structural plates arranged opposite to each other, the bottom plates of the two L-shaped structural plates are both comb-shaped, and the bottom plates of the two L-shaped structural plates are both provided with corresponding strip-shaped holes; The bottom plates of the two L-shaped structural plates are mutually plugged together, and the two sliding bolts are connected together through the strip holes so that the two L-shaped structural plates can be opened and closed; The inner sides of the side plates of the two L-shaped structural plates are both provided with sawtooth blocks; A connecting block is fixed to both sides of the two L-shaped structural plates respectively, and a clamping bolt is connected between the two connecting blocks so as to clamp the measuring instrument placed between the sawtooth blocks on both sides through the clamping bolt.
3. The pipe pile construction measurement method according to claim 1, It is characterized in that The material of the clamp device is aluminum alloy.
4. The pipe pile construction measurement method according to claim 1, It is characterized in that The various components of the clamp device are manufactured by machining.
5. The pipe pile construction measurement method according to claim 1, It is characterized in that The pipe pile clamp comprises two semicircular clamps, and clamp connecting plates are arranged on both sides of the two semicircular clamps. The clamp connecting plates of the two semicircular clamps arranged opposite to each other are fixed together by connecting bolts.
6. The pipe pile construction measurement method according to claim 1, It is characterized in that The contact surface between the T-shaped sliding block and the T-shaped sliding groove is provided with lubricating grease.
7. The pipe pile construction measurement method according to claim 1, It is characterized in that Before the step of fixing the clamp device on the qualified pipe pile, the method further includes the step of installing an elastic rubber pad on the contact surface between the pipe pile clamp and the pipe pile.
8. The pipe pile construction measurement method according to claim 1, It is characterized in that When measuring the straightness of the pile row, after installing the infrared transmitter on the measuring instrument fixture, the position of the infrared transmitter on the pipe pile is adjusted by the T-shaped slider, and the straightness of the pile row is measured in conjunction with a square ruler.
9. The pipe pile construction measurement method according to claim 1, It is characterized in that When measuring the distance between piles, after installing the laser distance meter on the measuring instrument fixture, the position of the laser distance meter on the pipe pile is adjusted by the T-shaped slider, and the distance between the pipe pile and the adjacent pipe pile is measured by the laser distance meter.
10. The pipe pile construction measurement method according to claim 1, It is characterized in that When measuring the diagonal of the pipe pile, after installing the laser rangefinder on the measuring instrument fixture, the position of the laser rangefinder on the pipe pile is adjusted by the T-shaped slider, and then the diagonal length of the pipe pile matrix is measured using the infrared transmitter.
