A high-efficiency plate-belt heat exchanger and a method of using the same
By designing a high-efficiency plate-belt heat exchanger, using the motor lead screw and support mechanism for high-pressure cleaning without disassembly, the problem of deformation of the heat exchange plate caused by high-pressure cleaning in the prior art is solved, and more stable and efficient Cleaning effect.
Patent Information
- Application Number
- CN202411640770.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-11-18
AI Technical Summary
When existing plate heat exchangers are cleaned with high-pressure water guns without disassembly, they can easily cause slight deformation of the heat exchange plate.
A high-efficiency plate-belt heat exchanger is designed, using a fixed end plate and a mobile end plate structure, and the slider is moved through the motor screw, and the support mechanism and high-pressure water spray parts are used to clean it to ensure that the heat exchange plate is during the cleaning process. Be effectively supported to avoid deformation.
It effectively avoids deformation caused by impact during high-pressure cleaning of the heat exchange plate, ensures the stability and cleaning effect of the heat exchange plate, and extends the service life of the equipment.
Smart Images

Figure CN119146784B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of heat exchangers, in particular to a high-efficiency plate-belt heat exchanger and a use method thereof. Background Art
[0002] A plate heat exchanger is a heat exchange device composed of a series of stacked metal sheets with a certain corrugated shape; thin rectangular channels are formed between these metal sheets, and heat is exchanged through the plates. It is suitable for liquid-liquid and liquid-steam heat exchange; the plate heat exchanger has the characteristics of high heat exchange efficiency, small heat loss, compact and light structure, small footprint, wide application and long service life.
[0003] In the prior art, after a plate heat exchanger has been working for a long time, scale will be present on the surface of the heat exchange plate, which will greatly affect the heat exchange efficiency and needs to be cleaned. In order to prevent the error of disassembly and reinstallation from causing water leakage, it will be cleaned directly with a high-pressure water gun without disassembly. However, there is the following problem: when a high-pressure water gun is used for cleaning without disassembly, the heat exchange plate is relatively thin and the impact force of the high-pressure water gun is relatively large. When the heat exchange plate is impacted, the heat exchange plate will be slightly deformed due to the impact of the large impact force.
[0004] To this end, the present invention provides a high-efficiency plate-belt heat exchanger and a method for using the same. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art and solve the problem of slight deformation of the heat exchange plate caused by high-pressure washing when the heat exchange plate is not disassembled for cleaning, the present invention proposes a high-efficiency plate-belt heat exchanger and a method of using the same.
[0006] The technical solution adopted by the present invention to solve its technical problems is: a high-efficiency plate-belt heat exchanger described in the present invention comprises a fixed end plate and a movable end plate; a fixed rod and a bottom rod are fixedly connected to the side wall of the fixed end plate, and the fixed rod is located above the bottom rod; a guide rail is fixedly connected to the bottom end of the fixed rod; a group of heat exchange plates slide on the guide rail; a first slider is slidably connected to the fixed rod, and a second slider is slidably connected to the bottom rod; the middle of the side walls on both sides of the first slider and the second slider are fixedly connected by a U-shaped guide rod; a pair of first slide grooves symmetrically distributed about the U-shaped guide rod are provided on the side walls on both sides of the first slider and the second slider; the U-shaped rod is slidably connected between the first slide grooves opposite to the upper and lower positions of the first slider and the second slider; the outer wall of the U-shaped rod is fixedly connected to A handle; a supporting mechanism is provided on the inner wall of the U-shaped rod; the U-shaped rod is fixed in the first slide groove by a locking piece; a first cavity is provided in the first slider; a pair of symmetrically distributed first through grooves are provided at the bottom end of the first cavity; a high-pressure water spraying part is provided in the first through groove; a pair of through grooves are provided in the first slider and the second slider, and the through grooves allow the first slide grooves at the relative positions on both sides of the first slider and the second slider to pass through; a first gear is rotatably connected in the through groove; a first rack plate is fixedly connected to the end of the U-shaped rod located in the first slide groove, and a pair of first rack plates on the ends of the U-shaped rod symmetrically distributed about the fixed rod are staggered up and down, and the staggered first rack plates are meshed with the first gear; the second slider slides through the motor screw.
[0007] Preferably, the high-pressure water spray component includes a guide groove and a circular plate; a circular plate is provided in the first through groove, and a guide groove is opened on the side wall of the circular plate; the guide groove sleeve is slid on the vertical rod of the U-shaped guide rod; a dual-axis motor is fixedly connected to the middle of the bottom of the first cavity, and both side output ends of the dual-axis motor are provided with rope winding wheels, and the rope winding wheels and the circular plate are connected by a suspension rope; a water spray pipe is provided on the inner wall of the circular plate near the bottom, and a pair of symmetrically distributed water spray heads are embedded in the outer peripheral wall of the water spray pipe, and the water spray heads are tilted downward; a telescopic hose is fixedly connected to the top of the water spray pipe, and the top of the telescopic hose is fixedly connected to and extends out of the top of the first slider, and the telescopic hose and the water spray pipe are connected to each other.
[0008] Preferably, the supporting mechanism includes a first rotating shaft; a first groove is opened on the inner side of the vertical wall of the U-shaped rod; a group of first rotating shafts are rotatably connected to the inner wall of the first groove; a second gear is fixed to the first rotating shaft; a semicircular plate is fixed to the side wall of the second gear; an inverted L-shaped tooth plate is slidably connected to the side wall of the first groove, and the vertical plate of the inverted L-shaped tooth plate and the second gear are meshed with each other, and the inverted L-shaped tooth plate passes through the top end of the U-shaped rod, and the inverted L-shaped tooth plate moves up and down through the lifting member.
[0009] Preferably, the lifting member includes a movable plate; a pair of symmetrically distributed second through grooves are provided on both side walls of the first cavity; the top of the movable plate is fixedly connected to the top of the first cavity by a spring, and the bottom end of the movable plate is in contact with the top of the circular plate; the horizontal rod of the inverted L-shaped tooth plate extends into the first cavity through the second through groove and slides through the movable plate.
[0010] Preferably, an extrusion plate is fixedly connected to the side wall of the first groove through a spring, and the first rotating shaft passes through the extrusion plate; pushing columns are fixedly connected to the side walls of the upper and lower ends of the extrusion plate, and the pushing columns extend out of the U-shaped rod; a pair of symmetrically distributed right-angled trapezoidal blocks are fixedly connected to the side walls of both sides of the first slider and the second slider, and the inclined surfaces of the ends of the pushing columns and the right-angled trapezoidal blocks are in contact with each other; a rubber layer is fixedly connected to the side wall of the extrusion plate away from the pushing column.
[0011] Preferably, a pair of locking grooves are provided on the top end of the first slide groove of the first slider and on the bottom end of the first slide groove of the second slider; a second groove is provided on the top end and the bottom end of the U-shaped rod; a locking block is fixedly connected to the bottom of the second groove through a spring; an electromagnetic block is fixedly connected to the bottom of the second groove; when the electromagnetic block is energized through the power supply part, the electromagnetic block and the locking block attract each other.
[0012] Preferably, the power-carrying part includes a moving rod; the handle is U-shaped, and the moving rod is slidably connected to the inner wall of the handle; a negative pole is fixedly connected to the inner wall of the handle; a positive pole is fixedly connected to the side wall of the moving rod; and the moving rod is fixedly connected to the side wall of the handle through a spring.
[0013] Preferably, the water spray pipe is composed of a first cylinder and a second cylinder; one side of the first cylinder is in an open state, and the second cylinder is sealingly and slidingly connected to the inner wall of the opening of the first cylinder, and the opening of the second cylinder and the opening of the first cylinder are connected to each other; a pair of second slide grooves are provided on the inner wall of the first cylinder; a pair of moving blocks are fixed on the outer wall of the second cylinder, and the moving blocks are slidingly connected in the second slide grooves, and the moving blocks are fixed to the side walls of the second slide grooves through springs; the outer wall of the first cylinder is slidingly connected to the inner wall of the circular plate through a slide groove slide rod; the first cylinder moves back and forth through a circulating part.
[0014] Preferably, the circulating part includes a third groove; the guide groove is T-shaped when viewed from above, and the side walls of the guide groove and the circular plate are interconnected; the vertical rod of the U-shaped guide rod has a T-shaped top section, and the U-shaped guide rod is slidably connected in the guide groove; a third groove is provided on the side wall of the U-shaped guide rod, and straight grooves and corrugated grooves are provided on the inner walls on both sides of the third groove, and the straight grooves are located above the corrugated grooves, and the straight grooves and the corrugated grooves are interconnected; a push rod is fixedly connected to the side wall of the first cylinder, and the push rod slides in the third groove, and a rotating column is rotatably connected to the push rod, and both sides of the rotating column are slidably connected in the straight groove and the corrugated groove.
[0015] A method for using a high-efficiency plate-belt heat exchanger is provided. The method is applicable to the high-efficiency plate-belt heat exchanger mentioned above. The steps of the method are as follows:
[0016] S1: The second slider and the first slider are driven to move to the appropriate position by the motor screw, and then the heat exchange plates are spread out in sequence, first one heat exchange plate is placed between a pair of U-shaped rods, and then another heat exchange plate is placed between another pair of U-shaped rods;
[0017] S2: The heat exchange plate is supported by a supporting mechanism, and the high-pressure water spraying component is located between a pair of heat exchange plates, and then the high-pressure water spraying component is moved down for spraying and cleaning.
[0018] The beneficial effects of the present invention are as follows:
[0019] 1. The present invention discloses a high-efficiency plate-belt heat exchanger and a method for using the same. The motor screw drives the second slider and the first slider to move to a suitable position, and then the heat exchange plates are spread out in sequence. First, one heat exchange plate is allowed to enter between a pair of U-shaped rods, and then another heat exchange plate is allowed to enter between another pair of U-shaped rods. The heat exchange plates at this time are then supported by a support mechanism. At this time, the high-pressure water spray component will be located between a pair of heat exchange plates. The high-pressure water spray component is then moved down for spraying. Since the heat exchange plates are supported by the support mechanism, the impact force of the high-pressure water spray component will not cause the heat exchange plates to deform.
[0020] 2. The high-efficiency plate-belt heat exchanger and the method of using the same described in the present invention, after using a semicircular plate for support, manually push a single-sided U-shaped rod, and then use the first rack plate and the first gear to allow the corresponding pair of U-shaped rods to move toward each other. When the U-shaped rods move toward each other, the pushing column will move along the inclined surface of the right-angled trapezoidal block to move the extrusion plate, and the side edges of the heat exchange plate can be squeezed, thereby completing the squeezing of the side walls of the heat exchange plate, so that the heat exchange plate is in a stable state, which can effectively reduce the effect of the impact rebound force on the heat exchange plate, and at the same time ensure the stable impact operation of the heat exchange plate, further ensure the cleaning effect and reduce the impact damage to the heat exchange plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below in conjunction with the accompanying drawings.
[0022] Figure 1 is a stereogram of the present invention;
[0023] Figure 2 is a three-dimensional diagram of a first slider and a second slider;
[0024] Figure 3 The cross-sectional view of the present invention Figure 1 ;
[0025] Figure 4 yes Figure 3 A partial enlarged view of the middle part;
[0026] Figure 5 The cross-sectional view of the present invention Figure 2 ;
[0027] Figure 6 yes Figure 5 A partial enlarged view of point B in the middle;
[0028] Figure 7 yes Figure 5 A partial enlarged view of point C in the middle;
[0029] Figure 8 The cross-sectional view of the present invention Figure 3 ;
[0030] Fig. 9 yes Figure 8 A partial enlarged view of point D in the middle;
[0031] Fig.10 It is a three-dimensional diagram of a U-shaped rod;
[0032] Fig.11 This is an exploded view of the U-shaped rod;
[0033] Fig.12 It is a top cross-sectional view of the U-shaped rod;
[0034] Fig.13 It is a three-dimensional picture of a paper-shaped board;
[0035] Fig.14 This is a display diagram of the support mechanism
[0036] In the figure: 1, fixed end plate; 11, movable end plate; 12, fixed rod; 13, guide rail; 14, heat exchange plate; 15, bottom rod; 16, first slider; 17, second slider; 2, U-shaped guide rod; 21, U-shaped rod; 22, first slide groove; 23, first cavity; 24, first through groove; 25, through groove; 26, first rack plate; 27, first gear; 28, motor screw; 3, guide groove; 31, circular plate; 32, double-axis motor; 33, rope reel; 34, suspension rope; 35, water spray pipe; 36, telescopic hose; 4, first groove; 41, first rotating shaft; 42. Second gear; 43. Inverted L-shaped tooth plate; 44. Semicircular plate; 45. Moving plate; 46. Second through groove; 5. Right-angled trapezoidal block; 51. Push column; 52. Extrusion plate; 53. Rubber layer; 6. Positioning groove; 61. Second groove; 62. Electromagnetic block; 63. Positioning block; 64. Handle; 65. Moving rod; 66. Negative pole; 67. Positive pole; 7. First cylinder; 71. Second cylinder; 72. Second slide groove; 73. Moving block; 74. Slide groove slide rod; 75. Third groove; 76. Straight groove; 77. Corrugated groove; 78. Push rod; 79. Rotating column. DETAILED DESCRIPTION
[0037] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0038] like Figures 1 to 14As shown, a high-efficiency plate-belt heat exchanger described in an embodiment of the present invention comprises a fixed end plate 1 and a movable end plate 11; a fixed rod 12 and a bottom rod 15 are fixedly connected to the side wall of the fixed end plate 1, and the fixed rod 12 is located above the bottom rod 15; a guide rail 13 is fixedly connected to the bottom end of the fixed rod 12; a group of heat exchange plates 14 slide on the guide rail 13; a first slider 16 is slidably connected to the fixed rod 12, and a second slider 17 is slidably connected to the bottom rod 15; the first slider 16 and the second slider 17 are fixedly connected between the middle parts of the side walls on both sides by a U-shaped guide rod 2; a pair of first slide grooves 22 symmetrically distributed about the U-shaped guide rod 2 are provided on the side walls on both sides of the first slider 16 and the second slider 17; a U-shaped rod 21 is slidably connected between the first slide grooves 22 opposite to each other in upper and lower positions of the first slider 16 and the second slider 17; a handle 64 is fixedly connected to the outer wall of the U-shaped rod 21; A supporting mechanism is provided on the inner wall of 21; the U-shaped rod 21 is fixed in the first slide groove 22 by a locking member; a first cavity 23 is provided in the first slider 16; a pair of symmetrically distributed first through grooves 24 are provided at the bottom end of the first cavity 23; a high-pressure water spraying member is provided in the first through groove 24; a pair of through grooves 25 are provided in the first slider 16 and the second slider 17, and the through grooves 25 allow the first slide grooves 22 at the relative positions on both sides of the first slider 16 and the second slider 17 to pass through; a first gear 27 is rotatably connected in the through groove 25; a first rack plate 26 is fixedly connected to the end of the U-shaped rod 21 located in the first slide groove 22, and a pair of first rack plates 26 on the ends of the U-shaped rod 21 symmetrically distributed about the fixed rod 12 are staggered up and down, and the staggered first rack plates 26 are meshed with the first gear 27; the second slider 17 slides through the motor screw 28;In the prior art, after the plate heat exchanger has been working for a long time, scale will exist on the surface of the heat exchange plate, which will greatly affect the heat exchange efficiency and needs to be cleaned. In order to prevent the error of disassembly and reinstallation from causing the water source to be missed, it will be cleaned directly with a high-pressure water gun without disassembly. However, there are the following problems: when the high-pressure water gun is used for cleaning directly without disassembly, because the heat exchange plate is thin, the impact force of the high-pressure water gun is large. When the heat exchange plate is impacted, it will cause the heat exchange plate to be slightly deformed due to the impact of the large impact force. For this reason, when the present invention is working, when it is necessary to clean the heat exchange plate 14 without disassembly (the cleaning agent will flow in the early stage), the pressing screw (not described in the prior art) is removed first, and then the movable end plate 11 can be moved to allow the closely attached heat exchange plate 14 to be dispersed, and the motor is used to move the end plate 11 to move the end plate 11 to move the closely attached heat exchange plate 14 to move the end plate 1 ... The lead screw 28 drives the second slider 17 and the first slider 16 to move to the appropriate position, and then the heat exchange plates 14 are spread out in turn, first allowing one heat exchange plate 14 to enter between a pair of U-shaped rods 21, and then allowing another heat exchange plate 14 to enter between another pair of U-shaped rods 21, and then using the support mechanism to support the heat exchange plate 14 at this time. At this time, the high-pressure water spraying part will be located between a pair of heat exchange plates 14, and then the high-pressure water spraying part is moved down for spraying. Because the heat exchange plate 14 is supported by the support mechanism, the impact force of the high-pressure water spraying part will not cause the heat exchange plate 14 to deform. After water spraying and cleaning, the heat exchange plates 14 are cleaned in turn, which can ensure efficient cleaning, and can fully clean both sides of the heat exchange plate 14 to ensure the cleaning effect. The motor lead screw 28 is driven by the motor to rotate the lead screw, and then the lead screw is used to drive the second slider 17 to move. ;
[0039] The high-pressure water spraying member includes a guide groove 3 and a circular plate 31; a circular plate 31 is provided in the first through groove 24, and a guide groove 3 is provided on the side wall of the circular plate 31; the guide groove 3 is slid on the vertical rod of the U-shaped guide rod 2; a double-axis motor 32 is fixedly connected to the middle of the bottom of the first cavity 23, and a rope reel 33 is provided at both sides of the output end of the double-axis motor 32, and the rope reel 33 and the circular plate 31 are connected by a suspension rope 34; a water spraying pipe 35 is provided near the bottom of the inner wall of the circular plate 31, and a pair of symmetrically distributed water spraying heads are embedded on the outer peripheral wall of the water spraying pipe 35, and the water spraying heads are tilted downward; a telescopic hose 36 is fixedly connected to the top of the water spraying pipe 35, and the telescopic hose 3 6 is fixedly connected to and extends out of the top of the first slider 16, the telescopic hose 36 and the water spray pipe 35 are interconnected, and the top of the telescopic hose 36 is connected to the external high-pressure water pipe; during operation, when the heat exchange plate 14 needs to be cleaned, the valve of the external high-pressure water pipe is opened to allow high-pressure water to flow into the telescopic hose 36 and the water spray pipe 35. At this time, the double-axis motor 32 is started, and the circular plate 31 has a counterweight effect, allowing the circular plate 31 and the water spray pipe 35 to move downward as a whole. At the same time, the telescopic hose 36 is retractable and will not affect the up and down movement of the water spray pipe 35. The circular plate 31 and the water spray pipe 35 are located between the pair of heat exchange plates 14 placed, so that they can be fully cleaned when the water spray pipe 35 moves downward.
[0040] The supporting mechanism includes a first rotating shaft 41; a first groove 4 is opened on the inner side of the vertical wall of the U-shaped rod 21; a group of first rotating shafts 41 are rotatably connected on the inner wall of the first groove 4; a second gear 42 is fixedly connected to the first rotating shaft 41; a semicircular plate 44 is fixedly connected to the side wall of the second gear 42; an inverted L-shaped tooth plate 43 is slidably connected to the side wall of the first groove 4, and the vertical plate of the inverted L-shaped tooth plate 43 and the second gear 42 are meshed with each other, and the inverted L-shaped tooth plate 43 passes through the top end of the U-shaped rod 21, and the inverted L-shaped tooth plate 43 moves up and down through the lifting member; the supporting mechanisms in a pair of U-shaped rods 21 are symmetrically arranged about the U-shaped guide rod 2.
[0041] The lifting member includes a moving plate 45; a pair of symmetrically distributed second through slots 46 are provided on both side walls of the first cavity 23; the top of the moving plate 45 is fixedly connected to the top of the first cavity 23 through a spring, and the bottom of the moving plate 45 contacts the top of the circular plate 31; the horizontal rod of the inverted L-shaped tooth plate 43 extends into the first cavity 23 through the second through slot 46 and penetrates and slides in the moving plate 45;
[0042] Initially, the hanging rope 34 is in a tightened state, and the circular plate 31 squeezes the movable plate 45 under the action of the hanging rope 34, thereby making the spring on the movable plate 45 in a compressed state. When the circular plate 31 moves downward as a whole, the movable plate 45 loses the support of the circular plate 31, and the movable plate 45 moves downward under the action of the spring elastic force, thereby driving the inverted L-shaped toothed plate 43 to move downward. Because the inverted L-shaped toothed plate 43 and the second gear 42 are meshed with each other, the second gear 42 is driven to rotate, and the semicircular plate 44 follows the second gear 42 to rotate, so that the semi-arc surface of the semicircular plate 44 can fit on the side wall of the heat exchange plate 14, ensuring the heat exchange The supporting force of the heat plate 14, and after the later flushing is completed, when the circular plate 31 returns to its original position (the dual-axis motor 32 drives the circular plate 31 to return to its original position through the suspension rope 34), the upward movement of the circular plate 31 will cause the movable plate 45 to move upward, thereby driving the inverted L-shaped tooth plate 43 to move upward, allowing the second gear 42 to rotate in the opposite direction, allowing the semicircular plate 44 to vertically enter the first groove 4 again for storage, releasing the support, and thus facilitating the subsequent operation of the heat exchange plate 14 (when flushing, a pair of heat exchange plates 14 are located between the two groups of semicircular plates 44, and the arc-shaped surfaces of the semicircular plates 44 are in contact with the side walls of the heat exchange plates 14).
[0043] An extrusion plate 52 is fixedly connected to the side wall of the first groove 4 through a spring, and the first rotating shaft 41 passes through the extrusion plate 52; a push column 51 is fixedly connected to the side walls of the upper and lower ends of the extrusion plate 52, and the push column 51 extends out of the U-shaped rod 21; a pair of symmetrically distributed right-angled trapezoidal blocks 5 are fixedly connected to the side walls of both sides of the first slider 16 and the second slider 17, and the ends of the push column 51 and the inclined surfaces of the right-angled trapezoidal blocks 5 are in contact with each other; a rubber layer 53 is fixedly connected to the side wall of the extrusion plate 52 away from the push column 51;
[0044] After using the semicircular plate 44 for support, the single-sided U-shaped rod 21 is manually pushed, and then the first rack plate 26 and the first gear 27 are used to make the corresponding pair of U-shaped rods 21 move toward each other. When the U-shaped rods 21 move toward each other, the pushing column 51 will move along the inclined surface of the right-angled trapezoidal block 5, so that the squeezing plate 52 can be moved, and the side of the heat exchange plate 14 can be squeezed, thereby completing the squeezing of the side walls of the heat exchange plate 14, so that the heat exchange plate 14 is in a stable state, which can effectively reduce the effect of the impact rebound force on the heat exchange plate 14, and at the same time ensure the stable impact operation of the heat exchange plate 14, further ensure the cleaning effect and reduce the impact damage to the heat exchange plate 14.
[0045] A pair of positioning grooves 6 are provided on the top of the first slide groove 22 of the first slider 16 and the bottom of the first slide groove 22 of the second slider 17; a second groove 61 is provided on the top and bottom of the U-shaped rod 21; a positioning block 63 is fixedly connected to the bottom of the second groove 61 through a spring; an electromagnetic block 62 is fixedly connected to the bottom of the second groove 61; when the electromagnetic block 62 is energized through the power supply, the electromagnetic block 62 and the positioning block 63 attract each other;
[0046] The power supply member includes a moving rod 65; the handle 64 is U-shaped, and the moving rod 65 is slidably connected to the inner wall of the handle 64; a negative pole 66 is fixedly connected to the inner wall of the handle 64; a positive pole 67 is fixedly connected to the side wall of the moving rod 65; the moving rod 65 is fixedly connected to the side wall of the handle 64 through a spring;
[0047] When the column handle 64 and the moving rod 65 are manually grasped, the moving rod 65 moves to make the negative pole 66 and the positive pole 67 fit together, so that the electromagnetic blocks 62 on the relative U-shaped rod 21 are energized, so that the locking block 63 is adsorbed and separated from the locking groove 6, so as to facilitate the movement of the U-shaped rod 21. At the same time, after the heat exchange plate 14 is clamped or released, the position of the U-shaped rod 21 is guaranteed to be stable (each first slide groove 22 has a pair of locking grooves 6 in order to fix the U-shaped rod 21 in different states).
[0048] The water spray pipe 35 is composed of a first cylinder 7 and a second cylinder 71; one side of the first cylinder 7 is in an open state, and the second cylinder 71 is sealingly slidably connected to the inner wall of the opening of the first cylinder 7, and the opening of the second cylinder 71 and the opening of the first cylinder 7 are connected to each other; a pair of second slide grooves 72 are provided on the inner wall of the first cylinder 7; a pair of moving blocks 73 are fixedly connected to the outer wall of the second cylinder 71, and the moving blocks 73 are slidably connected in the second slide grooves 72, and the moving blocks 73 are fixedly connected to the side walls of the second slide grooves 72 through springs; the outer wall of the first cylinder 7 is slidably connected to the inner wall of the circular plate 31 through a slide groove slide rod 74; the first cylinder 7 moves back and forth through a circulating member;
[0049] Because the water spray pipe 35 is composed of the first cylinder 7 and the second cylinder 71, when no water flows, the second cylinder 71 is contracted in the first cylinder 7, and after the high-pressure water enters the first cylinder 7, the second cylinder 71 is extended under the impact of the water pressure, so that the pair of water spray pipes 35 can fully cover the width surface of the heat exchange plate 14 (due to the separation of the guide rail 13 and the fixed rod 12, the extension of the second cylinder 71 can cover the entire heat exchange plate 14). After the water spraying is completed in the later stage, due to the absence of the impact of the high-pressure water, the second cylinder 71 is retracted into the first cylinder 7 again, so that the entire water spray pipe 35 can enter the first through groove 24 (if the water spray pipe 35 is located below the fixed rod 12 and the guide rail 13, it will affect the subsequent fitting of the heat exchange plate 14).
[0050] The circulating member includes a third groove 75; the guide groove 3 is T-shaped when viewed from above, and the side wall of the guide groove 3 and the circular plate 31 are interconnected; the vertical rod of the U-shaped guide rod 2 is T-shaped when viewed from above, and the U-shaped guide rod 2 is slidably connected in the guide groove 3; a third groove 75 is provided on the side wall of the U-shaped guide rod 2, and straight grooves 76 and corrugated grooves 77 are provided on the inner walls on both sides of the third groove 75, and the straight groove 76 is located above the corrugated groove 77, and the straight groove 76 and the corrugated groove 77 are interconnected; a push rod 78 is fixedly connected to the side wall of the first cylinder 7, and the push rod 78 slides in the third groove 75, and a rotating column 79 is rotatably connected to the push rod 78, and the two sides of the rotating column 79 are slidably connected in the straight groove 76 and the corrugated groove 77;
[0051] When the water spray pipe 35 and the circular plate 31 move downward as a whole, after the rotating column 79 enters the corrugated groove 77 in the straight groove 76, the setting of the corrugated groove 77 can allow the push rod 78 and the water spray pipe 35 to move left and right as a whole, thereby increasing the spraying area and further ensuring the cleaning effect. The corrugated grooves 77 in each U-shaped guide rod 2 have the same corrugation direction, and a pair of water spray pipes 35 move left and right in the same direction under the action of the corrugated grooves 77, instead of moving in opposite directions.
[0052] A method for using a high-efficiency plate-belt heat exchanger is provided. The method is applicable to the high-efficiency plate-belt heat exchanger mentioned above. The steps of the method are as follows:
[0053] S1: The second slider 17 and the first slider 16 are driven to move to a suitable position by the motor screw 28, and then the heat exchange plates 14 are spread out in sequence, firstly one heat exchange plate 14 is allowed to enter between a pair of U-shaped rods 21, and then another heat exchange plate 14 is allowed to enter between another pair of U-shaped rods 21;
[0054] S2: The heat exchange plates 14 are supported by a supporting mechanism, and the high-pressure water spraying member is located between a pair of heat exchange plates 14, and then the high-pressure water spraying member is moved downward for spraying and cleaning.
[0055] Principle: When the heat exchange plate 14 needs to be cleaned, open the valve of the external high-pressure water pipe to allow high-pressure water to flow into the telescopic hose 36 and the water spray pipe 35. At this time, the dual-axis motor 32 is started, and the circular plate 31 has a counterweight effect, allowing the circular plate 31 and the water spray pipe 35 to move downward as a whole. At the same time, the telescopic hose 36 is retractable and will not affect the up and down movement of the water spray pipe 35. The circular plate 31 and the water spray pipe 35 are located between a pair of heat exchange plates 14, so that they can be fully cleaned when the water spray pipe 35 moves downward. Initially, the hanging rope 34 is in a tightened state, and the circular plate 31 squeezes the movable plate 45 under the action of the hanging rope 34, thereby compressing the spring on the movable plate 45. In this state, when the circular plate 31 moves downward as a whole, the movable plate 45 loses the support of the circular plate 31, and the movable plate 45 will move downward under the action of the spring force, thereby driving the inverted L-shaped toothed plate 43 to move downward. Because the inverted L-shaped toothed plate 43 and the second gear 42 are meshed with each other, the second gear 42 is driven to rotate, and the semicircular plate 44 follows the second gear 42 to rotate, so that the semi-arc surface of the semicircular plate 44 can fit on the side wall of the heat exchange plate 14 to ensure the support force for the heat exchange plate 14. After the later flushing is completed, when the circular plate 31 returns to its original position (the dual-axis motor 32 drives the circular plate 31 to return to its original position through the suspension rope 34), the upward movement of the circular plate 31 will cause the movable plate 45 to move upward, and the The inverted L-shaped toothed plate 43 is driven to move upward, and the second gear 42 rotates in the opposite direction, so that the semicircular plate 44 is vertically inserted into the first groove 4 again for storage, and the support is released, so that the subsequent heat exchange plate 14 operation can be conveniently performed; after the semicircular plate 44 is used for support, the single-sided U-shaped rod 21 is manually pushed, and then the first rack plate 26 and the first gear 27 are used to make the corresponding pair of U-shaped rods 21 move toward each other. When the U-shaped rods 21 move toward each other, the pushing column 51 will move along the inclined surface of the right-angled trapezoidal block 5, so that the squeezing plate 52 can move, and the side edge of the heat exchange plate 14 can be squeezed, thereby completing the two sides of the heat exchange plate 14. The extrusion of the side wall keeps the heat exchange plate 14 in a stable state, which can effectively reduce the impact rebound force on the heat exchange plate 14, and at the same time ensure the stable impact operation of the heat exchange plate 14, further ensuring the cleaning effect and reducing the impact damage to the heat exchange plate 14; when the column handle 64 and the moving rod 65 are manually gripped, the moving rod 65 moves at this time, so that the negative pole column 66 and the positive pole column 67 fit each other, so that the electromagnetic blocks 62 on the relative U-shaped rod 21 are energized, so that the positioning block 63 is adsorbed and separated from the positioning slot 6, so as to facilitate the movement of the U-shaped rod 21, and at the same time, after the subsequent clamping or subsequent release of the heat exchange plate 14, the position of the U-shaped rod 21 is ensured to be stable;Because the water spray pipe 35 is composed of the first cylinder 7 and the second cylinder 71, when no water is passed, the second cylinder 71 is retracted in the first cylinder 7, and after the high-pressure water enters the first cylinder 7, the second cylinder 71 is extended under the impact of the water pressure, so that the pair of water spray pipes 35 can fully cover the width surface of the heat exchange plate 14 (due to the separation of the guide rail 13 and the fixed rod 12, the extension of the second cylinder 71 can cover the entire heat exchange plate 14). After the water spraying is completed in the later stage, due to the absence of the impact of high-pressure water, the second cylinder 71 is retracted into the first cylinder 7 again, so that the entire water spray pipe 35 can enter the first through groove 24 (if the water spray pipe 35 is located below the fixed rod 12 and the guide rail 13, it will affect the subsequent fitting of the heat exchange plate 14). ;
[0056] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0057] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0058] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A high-efficiency plate-belt heat exchanger, characterized in that: The invention comprises a fixed end plate (1) and a movable end plate (11); a fixed rod (12) and a bottom rod (15) are fixedly connected to the side wall of the fixed end plate (1), and the fixed rod (12) is located above the bottom rod (15); a guide rail (13) is fixedly connected to the bottom end of the fixed rod (12); a group of heat exchange plates (14) slide on the guide rail (13); a first slider (16) is slidably connected to the fixed rod (12), and a second slider (17) is slidably connected to the bottom rod (15); the first slider (16) and the second slider (17) are connected to the bottom rod (15); The middle parts of the side walls of both sides of the slider (17) are fixedly connected by a U-shaped guide rod (2); a pair of first sliding grooves (22) symmetrically distributed about the U-shaped guide rod (2) are opened on the side walls of both sides of the first slider (16) and the second slider (17); a U-shaped rod (21) is slidably connected between the first sliding grooves (22) of the first slider (16) and the second slider (17) which are located in opposite positions up and down; a handle (64) is fixedly connected to the outer wall of the U-shaped rod (21); a support is provided on the inner wall of the U-shaped rod (21). The U-shaped rod (21) is fixed in the first slide groove (22) by a locking member; a first cavity (23) is provided in the first slide block (16); a pair of symmetrically distributed first through grooves (24) are provided at the bottom end of the first cavity (23); a high-pressure water spraying member is provided in the first through groove (24); a pair of through grooves (25) are provided in the first slide block (16) and the second slide block (17), and the through grooves (25) allow the relative positions of the two sides of the first slide block (16) and the second slide block (17) to be adjusted. The first slide groove (22) is connected to the through groove (25); a first gear (27) is rotatably connected in the through groove (25); a first rack plate (26) is fixedly connected to the end of the U-shaped rod (21) located in the first slide groove (22), and a pair of first rack plates (26) on the ends of the U-shaped rod (21) symmetrically distributed with respect to the fixed rod (12) are staggered up and down, and the staggered first rack plates (26) are all meshed with the first gear (27); the second slider (17) slides through the motor lead screw (28).
2. A high-efficiency plate-belt heat exchanger according to claim 1, characterized in that: The high-pressure water spraying member comprises a guide groove (3) and a circular plate (31); a circular plate (31) is provided in the first through groove (24), and a guide groove (3) is provided on the side wall of the circular plate (31); the guide groove (3) is slidably sleeved on the vertical rod of the U-shaped guide rod (2); a double-axis motor (32) is fixedly connected to the middle of the bottom of the first cavity (23), and both side output ends of the double-axis motor (32) are provided with a rope reel (33), and the rope reel (33) and the circular plate (31) are connected to the guide groove (3) and the vertical rod (2) of the U-shaped guide rod (2); The circular plates (31) are connected by a suspension rope (34); a water spray pipe (35) is provided on the inner wall of the circular plate (31) near the bottom, and a pair of symmetrically distributed water spray heads are embedded on the outer peripheral wall of the water spray pipe (35), and the water spray heads are arranged tilted downward; a telescopic hose (36) is fixedly connected to the top of the water spray pipe (35), and the top of the telescopic hose (36) is fixedly connected to and extends out of the top of the first sliding block (16), and the telescopic hose (36) and the water spray pipe (35) are connected to each other.
3. A high-efficiency plate-belt heat exchanger according to claim 2, characterized in that: The support mechanism comprises a first rotating shaft (41); a first groove (4) is provided on the inner side of the vertical wall of the U-shaped rod (21); a group of first rotating shafts (41) are rotatably connected to the inner wall of the first groove (4); a second gear (42) is fixedly connected to the first rotating shaft (41); a semicircular plate (44) is fixedly connected to the side wall of the second gear (42); an inverted L-shaped toothed plate (43) is slidably connected to the side wall of the first groove (4), and the vertical plate of the inverted L-shaped toothed plate (43) and the second gear (42) are meshed with each other, and the inverted L-shaped toothed plate (43) passes through the top end of the U-shaped rod (21), and the inverted L-shaped toothed plate (43) moves up and down through the lifting member.
4. A high-efficiency plate-belt heat exchanger according to claim 3, characterized in that: The lifting member comprises a movable plate (45); a pair of symmetrically distributed second through slots (46) are provided on both side walls of the first cavity (23); the top end of the movable plate (45) is fixedly connected to the top end of the first cavity (23) through a spring, and the bottom end of the movable plate (45) contacts the top of the circular plate (31); the horizontal rod of the inverted L-shaped tooth plate (43) extends into the first cavity (23) through the second through slot (46) and penetrates and slides in the movable plate (45).
5. A high-efficiency plate-belt heat exchanger according to claim 4, characterized in that: An extrusion plate (52) is fixedly connected to the side wall of the first groove (4) via a spring, and the first rotating shaft (41) passes through the extrusion plate (52); a push column (51) is fixedly connected to the side walls of the upper and lower ends of the extrusion plate (52), and the push column (51) extends out of the U-shaped rod (21); a pair of symmetrically distributed right-angled trapezoidal blocks (5) are fixedly connected to the side walls of both sides of the first slider (16) and the second slider (17), and the ends of the push column (51) and the inclined surfaces of the right-angled trapezoidal blocks (5) are in contact with each other; a rubber layer (53) is fixedly connected to the side wall of the extrusion plate (52) away from the push column (51).
6. A high-efficiency plate-belt heat exchanger according to claim 5, characterized in that: A pair of locking grooves (6) are provided on the top end of the first slide groove (22) of the first slider (16) and on the bottom end of the first slide groove (22) of the second slider (17); a second groove (61) is provided on the top end and the bottom end of the U-shaped rod (21); a locking block (63) is fixedly connected to the bottom of the second groove (61) via a spring; an electromagnetic block (62) is fixedly connected to the bottom of the second groove (61); when the electromagnetic block (62) is energized via the power supply member, the electromagnetic block (62) and the locking block (63) attract each other.
7. A high-efficiency plate-belt heat exchanger according to claim 6, characterized in that: The power supply member comprises a moving rod (65); the handle (64) is U-shaped, and the moving rod (65) is slidably connected to the inner wall of the handle (64); a negative pole (66) is fixedly connected to the inner wall of the handle (64); a positive pole (67) is fixedly connected to the side wall of the moving rod (65); and the moving rod (65) is fixedly connected to the side wall of the handle (64) via a spring.
8. A high-efficiency plate-belt heat exchanger according to claim 7, characterized in that: The water spray pipe (35) is composed of a first cylinder (7) and a second cylinder (71); one side of the first cylinder (7) is in an open state, and the second cylinder (71) is sealingly and slidably connected to the inner wall of the opening of the first cylinder (7), and the opening of the second cylinder (71) and the opening of the first cylinder (7) are connected to each other; a pair of second slide grooves (72) are provided on the inner wall of the first cylinder (7); a pair of moving blocks (73) are fixedly connected to the outer wall of the second cylinder (71), and the moving blocks (73) are slidably connected in the second slide grooves (72), and the moving blocks (73) are fixedly connected to the side walls of the second slide grooves (72) through springs; the outer wall of the first cylinder (7) is slidably connected to the inner wall of the circular plate (31) through a slide groove slide rod (74); the first cylinder (7) moves back and forth through a circulating member.
9. A high-efficiency plate-belt heat exchanger according to claim 8, characterized in that: The circulation member comprises a third groove (75); the guide groove (3) is T-shaped when viewed from above, and the side wall of the guide groove (3) and the inner side of the circular plate (31) are connected to each other; the vertical rod of the U-shaped guide rod (2) is T-shaped when viewed from above, and the U-shaped guide rod (2) is slidably connected in the guide groove (3); the side wall of the U-shaped guide rod (2) is provided with a third groove (75), and the inner walls on both sides of the third groove (75) are provided with straight grooves ( 76) and a corrugated groove (77), and the straight groove (76) is located above the corrugated groove (77), and the straight groove (76) and the corrugated groove (77) are connected to each other; a push rod (78) is fixedly connected to the side wall of the first cylinder (7), and the push rod (78) slides in the third groove (75), and a rotating column (79) is rotatably connected to the push rod (78), and the two sides of the rotating column (79) are slidably connected in the straight groove (76) and the corrugated groove (77).
10. A method for using a high-efficiency plate-belt heat exchanger, the method being applicable to the high-efficiency plate-belt heat exchanger according to claim 9, characterized in that: The steps of this method are as follows: S1: The second slider (17) and the first slider (16) are driven to move to appropriate positions by the motor lead screw (28), and then the heat exchange plates (14) are spread out in sequence, first allowing one heat exchange plate (14) to enter between a pair of U-shaped rods (21), and then allowing another heat exchange plate (14) to enter between another pair of U-shaped rods (21); S2: The heat exchange plate (14) is supported by a supporting mechanism, and the high-pressure water spraying component is located between a pair of heat exchange plates (14). The high-pressure water spraying component is then moved downward to spray and clean.
Citation Information
Patent Citations
Plate-type preheater capable of efficiently utilizing waste heat
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Heat exchanger having foreign substance cleaning apparatus
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