Welding device and method suitable for machining ship tail shaft sealing device
By using a dual-axis motor-driven welding device in the processing of ship stern shaft sealing device, uniform preheating of welding temperature and swing of welding heads is achieved, the problems of uneven welding temperature distribution and welding waste gas treatment are solved, and the welding quality is improved and security.
Patent Information
- Application Number
- CN202411612058.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-11-13
AI Technical Summary
During the processing of the ship's stern shaft sealing device, the preheating temperature distribution is poor, resulting in large thermal stress, increasing the risk of welding cracks, high energy consumption, and the welding head cannot swing during welding, resulting in temperature difference affecting the welding effect, and the welding equipment generates high-temperature waste gas , endanger personal safety and pollute the environment.
A welding device including a welding mechanism and a welding auxiliary mechanism is designed, and a dual-axis motor drive heat is used to perform hierarchical preheating and swing welding with components. Gradient hierarchical preheating is achieved through the combination of thermal conductivity cavity and side cavity, using a filter layer and The ventilation duct treats high-temperature exhaust gas to avoid leakage and pollution of exhaust gas.
It improves the uniformity and firmness of welding, reduces energy consumption, reduces the risk of welding cracks, ensures the safety and environmental protection of the welding environment, and improves the welding quality.
Smart Images

Figure CN119159274A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a welding device and method suitable for machining a ship tail shaft sealing device. Background Art
[0002] The task of the stern tube is to support the tail shaft or propeller shaft, and to enable the supported tail shaft or propeller shaft to pass reliably overboard, so as to prevent a large amount of overboard water from leaking into the ship and to prevent the lubricating oil from leaking out. The stern tube device is generally composed of a stern tube, a stern bearing, a sealing device, and a lubrication and cooling system.
[0003] In the process of processing the ship's tail shaft sealing device, it is often necessary to use a welding device to weld the connection parts. Since the ship's tail shaft sealing device is relatively thick, it needs to be preheated. However, the preheating is generally performed at a specified temperature. The sudden high-temperature preheating has poor temperature distribution uniformity, and due to the drastic temperature change, large thermal stress may be generated, increasing the risk of welding cracks, and the energy consumption is large. When the weld is wide, the welding head usually cannot swing back and forth during welding, resulting in a temperature difference between the inside and outside of the weld, affecting the welding effect of the weld. In the process of using the welding equipment, welding will generate high-temperature exhaust gas, which is not only easy to scald nearby personnel, but also the pollutants in the high-temperature exhaust gas will pollute the environment, and long-term inhalation will endanger personal safety.
[0004] In view of the above problems, the present invention document proposes a welding device and method suitable for processing a ship tail shaft sealing device. Summary of the invention
[0005] The purpose of the present invention is to solve the problems that preheating is generally performed at a specified temperature, and the temperature distribution uniformity of sudden high-temperature preheating is poor. Due to the drastic temperature change, large thermal stress may be generated, increasing the risk of welding cracks, and the energy consumption is large. When the weld is wide, the welding head usually cannot swing back and forth during welding, so that there is a temperature difference between the inside and outside of the weld, affecting the welding effect of the weld. In the process of using the welding equipment, welding will generate high-temperature exhaust gas, which is not only easy to scald nearby personnel, but also the pollutants in the high-temperature exhaust gas will pollute the environment, and long-term inhalation will endanger personal safety. A welding device and method suitable for processing a ship tail shaft sealing device are proposed.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A welding device suitable for processing a ship tail shaft sealing device comprises a welding mechanism, on which a welding auxiliary mechanism is mounted; The welding mechanism comprises a welding device, a support assembly is arranged below the welding device, and a welding head is also arranged on the welding device; The welding auxiliary mechanism includes a heat utilization component, the welding head is arranged in the heat utilization component, a drainage component is arranged inside the heat utilization component, the drainage component is connected to the driving component, the upper part of the driving component is connected to the adjustable reciprocating motion component, the bottom end of the adjustable reciprocating motion component is arranged in an arc-shaped mouth, the arc-shaped mouth is opened on an arc-shaped bar, the arc-shaped bar is fixedly connected to a mounting seat, and the mounting seat is installed at one end of the welding equipment, the driving component and the drainage component are transmitted, so that the heat after welding is input into the heat utilization component and the tail shaft of the ship is preheated in stages, and the driving component and the adjustable reciprocating motion component are transmitted, so that the heat utilization component drives the welding component to swing for uniform welding.
[0007] Preferably, the heat utilization component includes a heat conduction cavity, the welding head is inserted into the heat conduction cavity, a plurality of filter layers are provided in the heat conduction cavity, an upper cavity is fixedly connected above the heat conduction cavity, a ventilation duct is connected to one side of the upper cavity, and the upper cavity is rotatably mounted on a mounting seat via a bearing.
[0008] Preferably, one end of the heat-conducting cavity is connected to a side cavity, a plurality of heat sinks are installed on the side cavity, and the ventilation duct corresponds to the heat sink.
[0009] Preferably, the drainage assembly includes a first rotating shaft, which is rotatably mounted on two fixed plates via two bearings, the two fixed plates are mounted in the heat conduction cavity, both ends of the first rotating shaft are fixedly connected to first fan blades, and the first rotating shaft is fixedly connected to a third bevel gear.
[0010] Preferably, the drive assembly includes a dual-axis motor, which is fixedly installed in the upper cavity. The two output shafts of the dual-axis motor are fixedly connected to the second rotating shaft. The lower second rotating shaft is rotatably installed in the heat conduction cavity through a bearing. The bottom end of the lower second rotating shaft is fixedly connected to the second bevel gear, and the second bevel gear is meshed with the third bevel gear.
[0011] Preferably, the second rotating shaft above is rotatably mounted on a fixing member via a bearing, the fixing member is fixedly connected in the upper cavity, the second rotating shaft above is fixedly connected with a second fan blade, and the top end of the second rotating shaft above is fixedly connected with a first bevel gear.
[0012] Preferably, the adjustable reciprocating motion assembly includes a third rotating shaft, a fourth bevel tooth is fixedly connected to the third rotating shaft, the fourth bevel tooth is meshed with the first bevel tooth, the third rotating shaft is rotatably installed in the upper cavity through a bearing, one end of the third rotating shaft is fixedly connected to an adjusting cylinder, an adjusting column is slidably connected to the inside of the adjusting cylinder, and the adjusting column is fixed in the adjusting cylinder by bolts.
[0013] Preferably, the adjustment column is L-shaped, one end of the adjustment column is fixedly connected to a roller, the roller is arranged in an opening, the opening is opened on the movable bar, a sliding rod is fixedly connected below the movable bar, the sliding rod is slidably connected in a guide sleeve, the guide sleeve is fixedly connected to the upper cavity, the bottom end of the sliding rod is fixedly connected to a roller, and the roller is arranged in the arc-shaped opening.
[0014] Preferably, the support assembly includes a support base, which is installed at the bottom of the welding equipment, a plurality of movable wheels are fixedly connected below the support base, an electric push rod is installed below the support base, and an anti-slip seat is fixedly connected to the bottom end of the electric push rod.
[0015] A method for using a welding device suitable for processing a ship tail shaft sealing device comprises the following steps: S1. When welding the tail shaft of a ship, the welding head is controlled to move forward by the welding equipment, so as to realize the welding operation of the tail shaft of the ship. High temperature heat is generated in the welding process, and the dual-axis motor drives the second shaft to rotate, and the second shaft below drives the second bevel gear and the third bevel gear to drive, and the third bevel gear drives the first shaft to rotate, and the first shaft drives the first fan blade to rotate, so that the first fan blade can transport the heat into the heat conduction cavity through negative pressure, so that the heat is filtered and purified by the filter layer, and then flows to the other end of the heat conduction cavity, and part of the heat is discharged through the heat conduction cavity, and part of the heat is discharged through the side cavity, and the heat is cooled by the heat sink, so that the heat discharged through the side cavity is preheated for the first time, and the heat discharged through the heat conduction cavity is preheated for the second time; S2, wherein the second rotating shaft at the top also drives the second fan blade to rotate, and the second fan blade exhausts air through the ventilation duct, so that the airflow accelerates the flow speed of the air around the heat sink, improves the heat conduction efficiency of the heat sink, cools the heat, and meets the demand for heat utilization to achieve graded preheating; S3. The first bevel gear and the fourth bevel gear are driven by the second rotating shaft above, and the fourth bevel gear drives the third rotating shaft to rotate the adjusting cylinder, so that the adjusting cylinder drives the movable bar to move up and down through the adjusting column and the roller, and the sliding rod drives the roller to move up and down, so that the roller relies on the arc-shaped mouth to realize the swing of the upper cavity, and the heat transfer cavity is swung, so that the welding head is swung to realize uniform welding operation, and the heat transfer cavity and the side cavity are swung, so that the tail shaft of the ship can be kept uniformly preheated.
[0016] Compared with the prior art, the present invention provides a welding device and method suitable for processing a ship tail shaft sealing device, which has the following beneficial effects: 1. The welding device and method suitable for processing a ship tail shaft sealing device, drives the second rotating shaft to rotate through a double-axis motor, so that the first bevel gear and the fourth bevel gear transmission can drive the movable bar to reciprocate through the adjusting column, so that the slide rod drives the roller to move, and the roller can drive the upper cavity and the heat conduction cavity to achieve the purpose of swinging by relying on the arc-shaped mouth. The swing of the heat conduction cavity can drive the welding head to perform swing welding, thereby increasing the welding area, improving the firmness of the welding, and maintaining the uniformity of the welding. Secondly, the reciprocating swing of the heat conduction cavity can also increase the preheating area and improve the preheating uniformity of the ship tail shaft.
[0017] 2. The welding device and method suitable for processing a ship's tail shaft sealing device, drives the second rotating shaft below to rotate through a dual-axis motor, and the second rotating shaft drives the second bevel gear and the third bevel gear to transmit, so that the first rotating shaft drives the first fan blade to rotate, and the high-temperature heat generated during the welding process of the welding head can be recovered into the heat conduction cavity and conducted to the other end of the heat conduction cavity. At this time, part of the heat is discharged through the guidance of the side cavity, and the heat is conducted outward through the heat sink on the side cavity to reduce the temperature, and the second rotating shaft above also drives the second fan blade to exhaust through the ventilation duct, so that the air flow speed around the heat sink is accelerated, the heat dissipation effect is improved, the heat discharged from the side cavity is reduced, and the ship's tail shaft is preheated for the first time, and then the heat discharged from the heat conduction cavity is preheated for the second time, thereby achieving the purpose of gradient preheating and improving the welding quality.
[0018] 3. The welding device and method suitable for processing the ship tail shaft sealing device, drives the second rotating shaft to rotate through a double-axis motor, so that the second bevel gear and the third bevel gear transmission can drive the first rotating shaft and the first fan blade to rotate, so that the fan blade can introduce the exhaust gas generated by welding into the heat transfer cavity through negative pressure, avoid the exhaust gas from diffusing outward, thereby preventing the risk of high-temperature exhaust gas injuring people, and the exhaust gas can be filtered through the filter layer for multi-stage treatment, avoid environmental pollution, and improve the working environment, and the filtered high-temperature exhaust gas can be used for preheating the ship tail shaft, so that the exhaust gas can be utilized, and it is discharged through the other end of the heat transfer cavity, so that continuous preheating and welding operations can be realized, and the upper second rotating shaft drives the first bevel gear and the fourth bevel gear transmission, so that the third rotating shaft can drive the movable bar to reciprocate through the adjusting column, so that the heat transfer cavity swings under the cooperation of the roller and the arc-shaped mouth, thereby increasing the air intake area, effectively avoiding the exhaust gas leakage, and greatly improving the preheating and welding effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A three-dimensional view of a welding device and method suitable for processing a ship tail shaft sealing device proposed by the present invention; Figure 2 A three-dimensional view of a welding auxiliary mechanism of a welding device and method suitable for processing a ship tail shaft sealing device proposed by the present invention; Figure 3A three-dimensional view of a cross section of a welding auxiliary mechanism of a welding device and method suitable for machining a ship tail shaft sealing device proposed by the present invention; Figure 4 This is a view of the connection between the driving component and the drainage component of a welding device and method suitable for processing a ship tail shaft sealing device proposed by the present invention; Figure 5 A three-dimensional view of a cross-section of a heat utilization component of a welding device and method suitable for processing a ship tail shaft sealing device proposed by the present invention; Figure 6 A stereoscopic view of a drainage component of a welding device and method for processing a ship tail shaft sealing device proposed by the present invention; Figure 7 A three-dimensional view of a partial cross section of a driving component of a welding device and method for processing a ship tail shaft sealing device proposed by the present invention; Figure 8 A stereoscopic view of an adjustable reciprocating motion assembly of a welding device and method suitable for processing a ship tail shaft sealing device proposed by the present invention; Fig. 9 A three-dimensional view of a mounting seat of a welding device and method for processing a ship tail shaft sealing device proposed by the present invention; Fig.10 A three-dimensional view of a support assembly of a welding device and method suitable for machining a ship tail shaft sealing device proposed by the present invention.
[0020] In the figure: 100, welding mechanism; 101, welding equipment; 102, support assembly; 1021, support seat; 1022, electric push rod; 1023, moving wheel; 1024, anti-slip seat; 103, welding head; 200, welding auxiliary mechanism; 201, heat utilization assembly; 2011, heat conduction cavity; 2012, filter layer; 2013, side cavity; 2014, heat sink; 2015, upper cavity; 2016, ventilation duct; 202, drainage assembly; 2021, first rotating shaft; 2022, first fan blade; 2023, third bevel tooth; 2024, fixing plate ; 203, driving assembly; 2031, dual-axis motor; 2032, second bevel gear; 2033, second rotating shaft; 2034, second fan blade; 2035, fixing piece; 2036, first bevel gear; 204, adjustable reciprocating motion assembly; 2041, fourth bevel gear; 2042, third rotating shaft; 2043, adjusting cylinder; 2044, adjusting column; 2045, rotating roller; 2046, movable bar; 2047, opening; 2048, sliding rod; 2049, guide sleeve; 20410, roller; 205, arc strip; 206, mounting seat; 207, arc mouth. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] Example 1: Reference Figure 1-5 and Figure 7-10 , a welding device suitable for processing a ship tail shaft sealing device, comprising a welding mechanism 100, on which a welding auxiliary mechanism 200 is mounted; The welding mechanism 100 includes a welding device 101, a support assembly 102 is arranged below the welding device 101, a welding head 103 is also arranged on the welding device 101, the support assembly 102 includes a support seat 1021, the support seat 1021 is installed at the bottom of the welding device 101, a plurality of moving wheels 1023 are fixedly connected below the support seat 1021, and the moving wheels 1023 can facilitate the transfer of the welding device 101, an electric push rod 1022 is installed below the support seat 1021, and an anti-slip seat 1024 is fixedly connected to the bottom end of the electric push rod 1022, and the anti-slip seat 1024 can be pushed to contact the ground by extending the electric push rod 1022, so as to support the welding device 101, thereby maintaining the stability of the welding device 101; The welding auxiliary mechanism 200 includes a heat utilization component 201, the heat utilization component 201 includes a heat conduction cavity 2011, the welding head 103 is arranged in the heat conduction cavity 2011, the upper part of the heat conduction cavity 2011 is fixedly connected with an upper cavity 2015, one side of the upper cavity 2015 is connected with a ventilation duct 2016, the upper cavity 2015 is rotatably mounted on the mounting seat 206 through a bearing, the welding head 103 is arranged in the heat utilization component 201, and the interior of the heat utilization component 201 is provided with a drainage component 202, and the drainage component 202 includes a first rotating shaft 2021, and the first rotating shaft 202 021 is rotatably mounted on two fixed plates 2024 through two bearings. The fixed plates 2024 can support the first rotating shaft 2021 through the bearings to maintain the stability of the first rotating shaft 2021, and the first rotating shaft 2021 can also rotate smoothly through the bearings. The two fixed plates 2024 are installed in the heat conduction cavity 2011. Both ends of the first rotating shaft 2021 are fixedly connected with first blades 2022. The exhaust gas can be smoothly introduced into the heat conduction cavity 2011 through negative pressure through the rotation of the first blades 2022. The first rotating shaft 2021 is fixedly connected with a third bevel gear 2023; The drainage component 202 is connected to the driving component 203, and the driving component 203 includes a dual-axis motor 2031, which is fixedly installed in the upper cavity 2015. The two output shafts of the dual-axis motor 2031 are fixedly connected to the second rotating shaft 2033. The lower second rotating shaft 2033 is rotatably installed in the heat conduction cavity 2011 through a bearing, and the upper second rotating shaft 2033 is rotatably installed on the fixing member 2035 through a bearing. The fixing member 2035 is fixedly connected in the upper cavity 2015, and the top of the upper second rotating shaft 2033 is fixedly connected with the first bevel gear 2036. The upper part of the driving component 203 is connected to the adjustable reciprocating motion component 204, and the adjustable reciprocating motion component 204 includes a third rotating shaft 2042. The third rotating shaft A fourth bevel tooth 2041 is fixedly connected to 2042, and the fourth bevel tooth 2041 is meshed with the first bevel tooth 2036. The first bevel tooth 2036 and the fourth bevel tooth 2041 are driven to realize power transmission, thereby driving the third rotating shaft 2042 to rotate. The third rotating shaft 2042 is rotatably installed in the upper cavity 2015 through a bearing. One end of the third rotating shaft 2042 is fixedly connected to an adjusting cylinder 2043, and an adjusting column 2044 is slidably connected inside the adjusting cylinder 2043. The adjusting column 2044 is fixed in the adjusting cylinder 2043 by bolts. The adjusting column 2044 can slide up and down in the adjusting cylinder 2043, so that the up and down position of the adjusting column 2044 can be adjusted, thereby adjusting the swing amplitude of the upper cavity 2015 and the heat conduction cavity 2011. The shape of the adjusting column 2044 is L-shaped. Through the L-shaped setting of the adjusting column 2044, the adjusting column 2044 can be rotated to drive the movable bar 2046 to realize longitudinal reciprocating motion. One end of the adjusting column 2044 is fixedly connected to a roller 2045, and the roller 2045 is arranged in an opening 2047. The opening 2047 is arranged on the movable bar 2046. The opening 2047 can provide a rotation space for the adjusting column 2044 so that the adjusting column 2044 can rotate smoothly. A sliding rod 2048 is fixedly connected below the movable bar 2046. The sliding rod 2048 is slidably connected to the guide sleeve 2049. The guide sleeve 2049 can keep the sliding rod 2048 sliding up and down smoothly. The guide sleeve 2049 is fixedly connected to the upper cavity 2015. The sliding rod 2048 The bottom end is fixedly connected with a roller 20410, which is arranged in the arc-shaped opening 207. The roller 20410 can reduce the driving friction resistance, so that the roller 20410 can move up and down and cooperate with the arc-shaped opening 207 to realize the reciprocating swing operation of the upper cavity 2015. The bottom end of the adjustable reciprocating motion component 204 is arranged in the arc-shaped opening 207, and the arc-shaped opening 207 is opened on the arc-shaped bar 205. The arc-shaped bar 205 is fixedly connected to the mounting seat 206, and the mounting seat 206 is installed at one end of the welding equipment 101. The driving component 203 and the drainage component 202 are driven, so that the heat after welding is input into the heat utilization component 201 and the ship's tail shaft is preheated in stages, and the driving component 203 and the adjustable reciprocating motion component 204 are driven.The heat utilization component 201 drives the welding component to swing to achieve uniform welding.
[0024] In this embodiment: the second rotating shaft 2033 is driven to rotate by the dual-axis motor 2031, so that the transmission of the first bevel gear 2036 and the fourth bevel gear 2041 can drive the movable bar 2046 to reciprocate through the adjusting column 2044, so that the sliding rod 2048 drives the roller 2045 to move, and the roller 2045 can drive the upper cavity 2015 and the heat conduction cavity 2011 to achieve the purpose of swinging by relying on the arc-shaped mouth 207. The swing of the heat conduction cavity 2011 can drive the welding head 103 to perform swing welding, thereby increasing the welding area, improving the firmness of the welding, and maintaining the uniformity of the welding. Secondly, the reciprocating swing of the heat conduction cavity 2011 can also increase the preheating area and improve the preheating uniformity of the ship's tail shaft.
[0025] Example 2: Reference Figure 3 and Figure 5-6 A welding device suitable for processing a ship tail shaft sealing device includes a heat utilization component 201, the heat utilization component 201 includes a heat conduction cavity 2011, the heat conduction cavity 2011 can guide the exhaust gas to the other side, which is convenient for the utilization of the exhaust gas, the welding head 103 is arranged in the heat conduction cavity 2011, and the heat conduction cavity 2011 is provided with a plurality of filter layers 2012, which can filter and purify the exhaust gas through the filter layers 2012 to prevent the exhaust gas from polluting the environment, and the upper part of the heat conduction cavity 2011 is fixedly connected with an upper cavity 2015, and one side of the upper cavity 2015 is connected to the heat conduction cavity 2011. There is a ventilation duct 2016, which can guide the airflow to be discharged smoothly to the heat sink 2014. The upper cavity 2015 is rotatably mounted on the mounting seat 206 through a bearing. One end of the heat conduction cavity 2011 is connected to the side cavity 2013, which can divert heat, thereby facilitating the operation of graded preheating of the ship's tail shaft. A plurality of heat sinks 2014 are installed on the side cavity 2013, and the heat sink 2014 can diffuse heat outward to reduce the temperature, thereby facilitating the graded preheating of the ship's tail shaft. The ventilation duct 2016 corresponds to the heat sink 2014. The driving assembly 203 includes a dual-axis motor 2031, which is fixedly installed in the upper cavity 2015. The two output shafts of the dual-axis motor 2031 are fixedly connected to the second rotating shaft 2033. The lower second rotating shaft 2033 is rotatably installed in the heat conduction cavity 2011 through a bearing. The bottom end of the lower second rotating shaft 2033 is fixedly connected to the second bevel gear 2032, which is meshed with the third bevel gear 2023. The second bevel gear 2032 and the third bevel gear 2023 are transmitted, thereby driving the first rotating shaft 2021 to rotate, so that the first fan blade 2022 rotates to smoothly drain heat into the heat conduction cavity 2011. The upper second rotating shaft 2033 is rotatably installed on the fixing member 2035 through a bearing. The fixing member 2035 is fixedly connected to the upper cavity 2015. The upper second rotating shaft 2033 is fixedly connected to the second fan blade 2034, and the top of the upper second rotating shaft 2033 is fixedly connected to the first bevel gear 2036.
[0026] In this embodiment: the second rotating shaft 2033 below is driven to rotate by the dual-axis motor 2031, and the second rotating shaft 2033 drives the second bevel gear 2032 and the third bevel gear 2023 to transmit, so that the first rotating shaft 2021 drives the first fan blade 2022 to rotate, and the high-temperature heat generated by the welding process of the welding head 103 can be recovered into the heat conduction cavity 2011 and conducted to the other end of the heat conduction cavity 2011. At this time, part of the heat is discharged through the guidance of the side cavity 2013, and the heat is conducted outward through the heat sink 2014 on the side cavity 2013 to reduce the temperature, and the second rotating shaft 2033 above also drives the second fan blade 2034 to exhaust through the ventilation duct 2016, so that the air flow speed around the heat sink 2014 is accelerated, the heat dissipation effect is improved, the heat discharged from the side cavity 2013 is reduced, and the ship's tail shaft is preheated for the first time, and then the heat discharged from the heat conduction cavity 2011 is preheated for the second time, thereby achieving the purpose of gradient graded preheating and improving the welding quality.
[0027] Example 3: Reference Figure 3-9 A welding device suitable for processing a ship tail shaft sealing device comprises a heat utilization component 201, the heat utilization component 201 comprises a heat conduction cavity 2011, a welding head 103 is arranged in the heat conduction cavity 2011, a plurality of filter layers 2012 are arranged in the heat conduction cavity 2011, an upper cavity 2015 is fixedly connected above the heat conduction cavity 2011, a side of the upper cavity 2015 is connected with a ventilation duct 2016, the upper cavity 2015 is rotatably mounted on a mounting seat 206 through a bearing, one end of the heat conduction cavity 2011 is connected with a side cavity 2013, a plurality of heat sinks 2014 are mounted on the side cavity 2013, and the ventilation duct 2016 corresponds to the heat sink 2014; The drainage assembly 202 includes a first rotating shaft 2021, which is rotatably mounted on two fixed plates 2024 through two bearings. The two fixed plates 2024 are mounted in the heat conduction cavity 2011. Both ends of the first rotating shaft 2021 are fixedly connected to first blades 2022, and the first rotating shaft 2021 is fixedly connected to third bevel teeth 2023. The driving assembly 203 includes a dual-axis motor 2031, which is fixedly installed in the upper cavity 2015. Both output shafts of the dual-axis motor 2031 are fixedly connected to a second rotating shaft 2033. The lower second rotating shaft 2033 is rotatably installed in the heat-conducting cavity 2011 through a bearing. The bottom end of the lower second rotating shaft 2033 is fixedly connected to a second bevel tooth 2032, which meshes with the third bevel tooth 2023. The upper second rotating shaft 2033 is rotatably installed on a fixing member 2035 through a bearing. The fixing member 2035 is fixedly connected to the upper cavity 2015. The upper second rotating shaft 2033 is fixedly connected to a second fan blade 2034, and the top end of the upper second rotating shaft 2033 is fixedly connected to a first bevel tooth 2036. The adjustable reciprocating motion assembly 204 includes a third rotating shaft 2042, a fourth bevel gear 2041 is fixedly connected to the third rotating shaft 2042, the fourth bevel gear 2041 is meshed with the first bevel gear 2036, the third rotating shaft 2042 is rotatably mounted in the upper cavity 2015 through a bearing, one end of the third rotating shaft 2042 is fixedly connected to an adjustment cylinder 2043, an adjustment column 2044 is slidably connected inside the adjustment cylinder 2043, the adjustment column 2044 is fixed in the adjustment cylinder 2043 by bolts, and the adjustment column 2044 is fixed in the adjustment cylinder 2043 by bolts. The shape of 44 is L-shaped, and one end of the adjustment column 2044 is fixedly connected to a roller 2045, and the roller 2045 is arranged in the opening 2047. The opening 2047 is arranged on the movable bar 2046, and a slide bar 2048 is fixedly connected below the movable bar 2046. The slide bar 2048 is slidably connected in the guide sleeve 2049, and the guide sleeve 2049 is fixedly connected to the upper cavity 2015. The bottom end of the slide bar 2048 is fixedly connected to the roller 20410, and the roller 20410 is arranged in the arc-shaped opening 207.
[0028] In this embodiment, the second rotating shaft 2033 is driven to rotate by the dual-axis motor 2031, so that the second bevel gear 2032 and the third bevel gear 2023 can drive the first rotating shaft 2021 and the first fan blade 2022 to rotate, so that the fan blade can introduce the exhaust gas generated by welding into the heat transfer cavity 211 through negative pressure to prevent the exhaust gas from diffusing outward, thereby preventing the risk of high-temperature exhaust gas injuring people, and the exhaust gas can be filtered through the filter layer 212 for multi-stage treatment to avoid environmental pollution and improve the working environment, and the filtered high-temperature exhaust gas can be used to pre-heat the tail shaft of the ship. The heat operation can realize the utilization of waste gas, and it is discharged through the other end of the heat conduction cavity 2011, so that continuous preheating and welding operations can be realized, and the second rotating shaft 2033 at the top drives the first bevel gear 2036 and the fourth bevel gear 2041 to transmit, so that the third rotating shaft 2042 can drive the movable bar 2046 to reciprocate through the adjusting column 2044, so that the heat conduction cavity 2011 is swung under the cooperation of the roller 2045 and the arc-shaped opening 207, so that the air intake area can be increased, the exhaust gas leakage can be effectively avoided, and the preheating and welding effects can be greatly improved.
[0029] A method for using a welding device suitable for processing a ship tail shaft sealing device comprises the following steps: S1. When welding the tail shaft of a ship, the welding head 103 is controlled to move forward by the welding equipment 101, so as to realize the welding operation of the tail shaft of the ship. High temperature heat is generated during the welding process, and the dual-axis motor 2031 drives the second rotating shaft 2033 to rotate, and the second rotating shaft 2033 below drives the second bevel gear 2032 and the third bevel gear 2023 to transmit, and the third bevel gear 2023 drives the first rotating shaft 2021 to rotate, and the first rotating shaft 2021 drives the first fan blade 2022 to rotate, so that the first fan blade 2022 can transport heat into the heat conduction cavity 2011 through negative pressure, so that the heat is filtered and purified by the filter layer 2012, and then flows to the other end of the heat conduction cavity 2011, and part of the heat is discharged through the heat conduction cavity 2011, and part of the heat is guided and discharged through the side cavity 2013, and the heat is cooled by the heat sink 2014, so that the heat discharged through the side cavity 2013 is preheated for the first time, and the heat discharged through the heat conduction cavity 2011 is preheated for the second time; S2, wherein the second rotating shaft 2033 at the top also drives the second fan blade 2034 to rotate, and the second fan blade 2034 exhausts air through the ventilation duct 2016, so that the airflow accelerates the flow speed of the air around the heat sink 2014, improves the heat conduction efficiency of the heat sink 2014, cools the heat, and meets the demand for heat utilization to achieve graded preheating; S3. The first bevel gear 2036 and the fourth bevel gear 2041 are driven to transmit by the second rotating shaft 2033 at the top, and the fourth bevel gear 2041 drives the third rotating shaft 2042 to drive the adjusting cylinder 2043 to rotate, so that the adjusting cylinder 2043 drives the movable bar 2046 to move up and down through the adjusting column 2044 and the roller 2045, and the sliding rod 2048 drives the roller 20410 to move up and down, so that the roller 20410 relies on the arc-shaped opening 207 to realize the swing of the upper cavity 2015, and the heat conduction cavity 2011 is swung, so that the welding head 103 is swung to realize uniform welding operation, and the heat conduction cavity 2011 and the side cavity 2013 are swung, so that the tail shaft of the ship can be kept uniformly preheated.
[0030] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A welding device suitable for processing a ship tail shaft sealing device, comprising a welding mechanism (100), It is characterized in that The welding mechanism (100) is equipped with a welding auxiliary mechanism (200); The welding mechanism (100) comprises a welding device (101), a support assembly (102) is arranged below the welding device (101), and a welding head (103) is also arranged on the welding device (101); The welding auxiliary mechanism (200) comprises a heat utilization component (201), the welding head (103) is arranged in the heat utilization component (201), a drainage component (202) is arranged inside the heat utilization component (201), the drainage component (202) is connected to the driving component (203), the upper part of the driving component (203) is connected to the adjustable reciprocating motion component (204), the bottom end of the adjustable reciprocating motion component (204) is arranged in the arc-shaped opening (207), and the arc-shaped opening (207) is provided with a On the arc-shaped bar (205), the arc-shaped bar (205) is fixedly connected to a mounting seat (206), and the mounting seat (206) is mounted on one end of the welding device (101). The driving component (203) and the drainage component (202) are driven to input heat after welding into the heat utilization component (201) and perform graded preheating on the ship's tail shaft. The driving component (203) and the adjustable reciprocating motion component (204) are driven to enable the heat utilization component (201) to drive the welding head (103) to swing for uniform welding. The adjustable reciprocating motion component (204) comprises a third rotating shaft (2042), a fourth bevel tooth (2041) is fixedly connected to the third rotating shaft (2042), the fourth bevel tooth (2041) is meshed with the first bevel tooth (2036), the third rotating shaft (2042) is rotatably mounted in the upper cavity (2015) via a bearing, one end of the third rotating shaft (2042) is fixedly connected to an adjustment cylinder (2043), an adjustment column (2044) is slidably connected inside the adjustment cylinder (2043), and the adjustment column (2044) is fixed in the adjustment cylinder (2043) via a bolt; The shape of the adjustment column (2044) is L-shaped, and one end of the adjustment column (2044) is fixedly connected to a roller (2045), and the roller (2045) is arranged in an opening (2047). The opening (2047) is provided on a movable bar (2046), and a sliding rod (2048) is fixedly connected below the movable bar (2046), and the sliding rod (2048) is slidably connected to a guide sleeve (2049), and the guide sleeve (2049) is fixedly connected to the upper cavity (2015). The bottom end of the sliding rod (2048) is fixedly connected to a roller (20410), and the roller (20410) is arranged in the arc-shaped opening (207).
2. A welding device suitable for processing a ship tail shaft sealing device according to claim 1, It is characterized in that The heat utilization component (201) comprises a heat conduction cavity (2011), the welding head (103) is arranged in the heat conduction cavity (2011), a plurality of filter layers (2012) are arranged in the heat conduction cavity (2011), an upper cavity (2015) is fixedly connected above the heat conduction cavity (2011), one side of the upper cavity (2015) is connected to a ventilation duct (2016), and the upper cavity (2015) is rotatably mounted on a mounting seat (206) via a bearing.
3. A welding device suitable for processing a ship tail shaft sealing device according to claim 2, It is characterized in that One end of the heat-conducting cavity (2011) is connected to a side cavity (2013), a plurality of heat sinks (2014) are installed on the side cavity (2013), and the ventilation duct (2016) corresponds to the heat sink (2014).
4. A welding device suitable for processing a ship tail shaft sealing device according to claim 3, It is characterized in that The drainage assembly (202) comprises a first rotating shaft (2021), the first rotating shaft (2021) being rotatably mounted on two fixed plates (2024) via two bearings, the two fixed plates (2024) being mounted in the heat conduction cavity (211), both ends of the first rotating shaft (2021) being fixedly connected to first fan blades (222), and the first rotating shaft (2021) being fixedly connected to third bevel teeth (223).
5. A welding device suitable for processing a ship tail shaft sealing device according to claim 4, It is characterized in that The driving assembly (203) comprises a dual-axis motor (2031), the dual-axis motor (2031) is fixedly mounted in the upper cavity (2015), the two output shafts of the dual-axis motor (2031) are both fixedly connected to a second rotating shaft (2033), the lower second rotating shaft (2033) is rotatably mounted in the heat-conducting cavity (2011) via a bearing, the bottom end of the lower second rotating shaft (2033) is fixedly connected to a second bevel tooth (2032), and the second bevel tooth (2032) is meshed with a third bevel tooth (2023).
6. A welding device suitable for processing a ship tail shaft sealing device according to claim 5, It is characterized in that The second rotating shaft (2033) at the top is rotatably mounted on a fixing member (2035) via a bearing, the fixing member (2035) is fixedly connected to the upper cavity (2015), a second fan blade (2034) is fixedly connected to the second rotating shaft (2033) at the top, and a first bevel tooth (2036) is fixedly connected to the top end of the second rotating shaft (2033) at the top.
7. A welding device suitable for processing a ship tail shaft sealing device according to claim 1, It is characterized in that The support assembly (102) comprises a support seat (1021), the support seat (1021) is installed at the bottom of the welding equipment (101), a plurality of moving wheels (1023) are fixedly connected below the support seat (1021), an electric push rod (1022) is installed below the support seat (1021), and an anti-slip seat (1024) is fixedly connected to the bottom end of the electric push rod (1022).
8. A method for using a welding device suitable for processing a ship tail shaft sealing device according to any one of claims 1 to 7, It is characterized in that The following steps are involved: S1. When welding a ship's tail shaft, the welding head (103) is controlled to move forward by the welding device (101), thereby realizing the welding operation on the ship's tail shaft. During the welding process, high temperature heat is generated, and the dual-axis motor (2031) drives the second rotating shaft (2033) to rotate. The lower second rotating shaft (2033) drives the second bevel gear (2032) and the third bevel gear (2023) to transmit. The third bevel gear (2023) drives the first rotating shaft (2021) to rotate. The first rotating shaft (2021) drives the first fan blade (2022) to rotate, so that the second rotating shaft (2033) drives the second bevel gear (2032) and the third bevel gear (2023) to rotate. A fan blade (222) can transport heat into the heat conduction cavity (2011) through negative pressure, so that the heat passes through the filter layer (2012) for filtering and purification, and then flows to the other end of the heat conduction cavity (2011), a portion of the heat is discharged through the heat conduction cavity (2011), and a portion of the heat is guided and discharged through the side cavity (2013), and the heat is cooled through the heat sink (2014), so that the heat discharged through the side cavity (2013) is preheated for the first time, and the heat discharged through the heat conduction cavity (2011) is preheated for the second time; S2, wherein the second rotating shaft (2033) at the top also drives the second fan blade (2034) to rotate, and the second fan blade (2034) exhausts air through the ventilation duct (2016), so that the airflow accelerates the flow speed of the air around the heat sink (2014), increases the heat conduction efficiency of the heat sink (2014), reduces the heat, and meets the requirement of heat utilization to realize graded preheating; S3. The first bevel gear (2036) and the fourth bevel gear (2041) are driven to transmit by the second rotating shaft (2033) at the top, and the fourth bevel gear (2041) drives the third rotating shaft (2042) to drive the adjusting cylinder (2043) to rotate, so that the adjusting cylinder (2043) drives the movable bar (2046) to move up and down through the adjusting column (2044) and the rotating roller (2045), so that the sliding rod (2048) drives the roller (20410) to move up and down, so that the roller (20410) relies on the arc-shaped opening (207) to realize the swing of the upper chamber (2015), so that the heat conduction chamber (2011) swings, and then the welding head (103) swings to realize uniform welding operation, and the heat conduction chamber (2011) and the side chamber (2013) swing, so that the tail shaft of the ship can be uniformly preheated.
Citation Information
Patent Citations
Reflow soldering device
JP1991124369A
Automatic soldering equipment
JP1998328817A
Method and apparatus for soldering electronic component
JP2003298224A
Methods for Manufacturing Tempered Vacuum Glass and Production Lines Therefor
US20180371827A1
Auxiliary welding tool for automatic robot
WO2022252340A1
