Wear-resistant coiling head structure of cable coiling machine

By using three-side inclined connecting blocks and slider sliding fit and oil injection hole design in the cable winding head, the accuracy problem caused by hinge wear is solved, and higher wear resistance and impact resistance are achieved. Extend service life and improve production efficiency.

CN119160709APending Publication Date: 2024-12-20JIANGSU SINGCHEER MACHINERY
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Patent Information

Application Number
CN202411461393.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

In high-speed production, the hinge part of the existing cable winding machine's head structure wears rapidly, resulting in the impact of movement accuracy, the closing of the opening and closing blocks is not smooth, the gap is increased, which seriously affects the production efficiency of the wire.

Method used

The connecting blocks on the three-side inclined surfaces are used to slide the slide, the hinge structure is cancelled, and the oil injection hole is set to refuel regularly. The sliding contact area is increased, and the impact force is released through the large-angle inclined slide guide, extending the service life.

Benefits of technology

Effectively slow down wear, improve impact resistance, extend the service life of the roll head, enhance wear resistance, reduce abnormal noise, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a coiling head structure of a wear-resistant cable coiling machine, and belongs to the technical field of coiling heads, the coiling head structure comprises a top flange, an upper connecting block, a tile, a sliding block, a lower connecting block, a bottom flange, a cable pressing disc, a connecting flange, a lower rotating disc and a coiling head main shaft, the top flange is fixedly connected with an upper sleeve, and the bottom flange is fixedly connected with a lower sleeve; and the lower sleeve is inserted into the upper sleeve. Compared with an existing coiling head structure of the cable coiling machine, a hinge structure in the existing coiling head structure is omitted, the connecting blocks with the three inclined faces are in sliding fit with the sliding blocks, abrasion can be effectively relieved, oil injection holes are formed in the sliding inclined faces for friction, workers can conveniently conduct oil adding at regular intervals, and the working efficiency is improved. Therefore, the wear resistance of the structure is further improved, the service life is prolonged, the sliding contact area is enlarged, the stress surface is enlarged during up-and-down impact, and the impact force in production can be greatly released and reduced through the guide of the sliding block inclined at a large angle.
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Description

Technical Field

[0001] The invention relates to the technical field of coiling heads, and in particular to a coiling head structure of a wear-resistant cable coiling machine. Background Art

[0002] Cable coiling machines are equipment used to coil cables and are essential in all cable manufacturing companies. In the process of wire production, the produced wires need to be coiled. The wires are usually not coiled on a reel, but are coiled using a coiling head. An opening and closing block is provided on the coiling head. When the wire begins to be coiled, the opening and closing block opens to form a cylindrical shape, providing a temporary coiling core disk for the coiled wire. After the winding is completed, the above-mentioned opened opening and closing block must be retracted and closed, and the diameter becomes thinner, so that the coiled wire can be detached from the coiling head and sent to the next process for film fixing.

[0003] The commonly used looping head controls the opening and closing of the opening and closing block by utilizing the oblique guide chute between the opening and closing block and the looping head looping shaft. When the looping head main shaft descends, it will drive the looping shaft and other components such as the opening and closing block to descend. When the opening and closing block contacts the lower looping disk, the opening and closing block will stop descending. At this time, the looping head that continues to descend will push the opening and closing block to move radially outward through the oblique guide chute, so that the opening and closing block opens and the diameter becomes larger. When the looping head main shaft rises, the opening and closing block will move downward and inward along the oblique guide chute under the action of its own weight, return to a closed state, and the diameter becomes smaller, thereby meeting the needs of wireless coiling of wires. The problem is that in the high-speed production of the above-mentioned mechanism, due to the increase in speed, the frequency of up and down impacts increases, among which the hinge part wears quickly, which greatly affects the movement accuracy, resulting in the opening and closing block not closing smoothly and often getting stuck. After the gap is increased, the abnormal noise increases, which seriously affects the improvement of the wire production efficiency. For this reason, a coiling head structure of a wear-resistant cable coiling machine is proposed to enhance the impact resistance of the structure and improve the service life. Summary of the invention

[0004] The present invention provides a coiling head structure of a wear-resistant cable coiling machine, which solves the problems raised in the above-mentioned background technology and can adapt to the working condition of high-speed coiling, thereby effectively improving the service life of the coiling head.

[0005] The solution of the present invention to solve the above technical problems is as follows: a winding head structure of a wear-resistant cable winding machine, comprising a top flange, an upper connecting block, a tile, a sliding block, a lower connecting block, a bottom flange, a wire pressing disk, a connecting flange, a lower turntable, and a winding head spindle, wherein the top flange is fixedly connected to an upper sleeve, the bottom flange is fixedly connected to a lower sleeve, the lower sleeve is inserted into the upper sleeve, a No. 1 reset spring is installed in the upper sleeve, the No. 1 reset spring is fixedly connected to the lower sleeve, a No. 2 reset spring is sleeved on the outer wall of the upper sleeve, and the two ends of the No. 2 reset spring are respectively connected to the upper connecting block and the lower connecting block The connecting flange, the top flange and the upper connecting block can be connected by bolts, the tile and the sliding block are connected by bolts, three tiles are provided, and two sliding blocks are provided corresponding to each tile installation, the three sliding blocks on the upper side slide relative to the upper connecting block, and the three sliding blocks on the lower side slide relative to the lower connecting block, the bottom flange is connected to the wire pressing disk by bolts, an oil filling hole is provided on the outer wall of the tile, the lower turntable is arranged at the bottom of the wire pressing disk, the winding head main shaft is rotatably connected to the connecting flange, the winding head main shaft is threadedly connected to the limiting nut, and the lower sleeve slides relative to the winding head main shaft.

[0006] Based on the above technical solution, the present invention can also be improved as follows.

[0007] Furthermore, the tile is fixedly mounted with a connecting piece, which is connected to a sliding block via bolts, and the sliding block can be quickly mounted on the inner side of the tile via bolts.

[0008] Furthermore, the top flange is provided with a bolt hole, and the inner wall of the bolt hole is provided with a spacer, which can protect the contact position between the bolt and the bolt hole, thereby reducing wear during movement.

[0009] Furthermore, the upper connecting block and the lower connecting block are both provided with a limiting sliding block, and the sliding block is provided with a limiting sliding groove corresponding to the limiting sliding block, and the limiting sliding block can be inserted into the limiting sliding groove.

[0010] Furthermore, the limiting slider and the limiting slide groove are both slope structures, so that the limiting slider can drive the tiles to open and close when it is raised or lowered.

[0011] Furthermore, the three tiles can be spliced ​​together to form a cylindrical structure.

[0012] Furthermore, each of the tile outer walls is provided with two oil filling holes corresponding to the sliding block, and the lubricating oil can be input into the tile inner wall through the oil filling holes, thereby lubricating the limiting sliding block and the limiting sliding groove.

[0013] Furthermore, the diameter of the limiting nut is larger than the aperture of the lower sleeve, and a limiting groove is provided at the bottom of the bottom flange corresponding to the limiting nut, so that the winding head spindle can stably slide on the lower sleeve.

[0014] The beneficial effects of the present invention are as follows: the present invention provides a coiling head structure of a wear-resistant cable coiling machine, which has the following advantages:

[0015] 1. Compared with the existing cable winding machine winding head structure, the present application cancels the hinge structure (thin shaft and small hole matching) inside the existing winding head structure, and replaces it with a connecting block with three-side inclined surfaces and a sliding block to slide together, which can effectively reduce wear;

[0016] 2. The sliding inclined surface for friction is provided with oil filling holes, which is convenient for the staff to refuel regularly, thereby further improving the wear resistance of its structure and extending its service life;

[0017] 3. Such a rolling head structure has a larger sliding contact area. When impacting up and down, the force-bearing surface is enlarged, and the impact force during the descent process can be greatly released through the slider guide with a large angle inclination. Compared with the existing rolling head structure connected by a hinge, it is more wear-resistant and impact-resistant and has a longer service life.

[0018] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0020] Figure 1 A schematic diagram of the disassembly of a coiling head structure of a wear-resistant cable coiling machine provided by an embodiment of the present invention;

[0021] Figure 2 A schematic structural diagram of a coiling head structure of a wear-resistant cable coiling machine in an open state provided by an embodiment of the present invention;

[0022] Figure 3 A schematic structural diagram of a coiling head structure of a wear-resistant cable coiling machine in a combined state provided by an embodiment of the present invention;

[0023] Figure 4 A schematic structural diagram of a sliding block in a coiling head structure of a wear-resistant cable coiling machine provided by an embodiment of the present invention;

[0024] Figure 5 A schematic diagram of a structure of a wear-resistant cable coiling machine provided by an embodiment of the present invention, showing a coiling head structure in an open state from a top view;

[0025] Figure 6 A schematic diagram of the structure of a coiling head of a wear-resistant cable coiling machine in a closed state from a top view provided in one embodiment of the present invention.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1. Top flange; 2. Upper connecting block; 3. Tile; 4. Sliding block; 5. Lower connecting block; 6. Bottom flange; 7. Wire pressing plate; 8. Connecting flange; 9. Upper sleeve; 10. Lower sleeve; 11. No. 1 return spring; 12. No. 2 return spring; 13. Spacer; 14. Limiting slider; 15. Limiting slide groove; 16. Oil filling hole; 17. Lower turntable; 18. Rolling head spindle; 19. Limiting nut; 20. Limiting groove; 21. Connecting piece. DETAILED DESCRIPTION

[0028] The following is combined with Figure 1-6 The principles and features of the present invention are described, and the examples are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0029] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0031] like Figure 1-6As shown, the present invention provides a winding head structure of a wear-resistant cable winding machine, including a top flange 1, an upper connecting block 2, a tile 3, a sliding block 4, a lower connecting block 5, a bottom flange 6, a wire pressing disc 7, a connecting flange 8, a lower turntable 17, and a winding head spindle 18. The top flange 1 is fixedly connected with an upper sleeve 9, and the bottom flange 6 is fixedly connected with a lower sleeve 10. The lower sleeve 10 is inserted into the upper sleeve 9. A No. 1 reset spring 11 is installed in the upper sleeve 9. The No. 1 reset spring 11 is fixedly connected to the lower sleeve 10. The outer wall of the upper sleeve 9 is provided with a No. 2 reset spring 12. The two ends of the No. 2 reset spring 12 are respectively connected to the upper connecting block 2 and the lower connecting block 5 connection, the connecting flange 8, the top flange 1 and the upper connecting block 2 can be connected by bolts, the tile 3 and the sliding block 4 are connected by bolts, three tiles 3 are provided, and two sliding blocks 4 corresponding to each tile 3 are provided, the three sliding blocks 4 on the upper side slide relative to the upper connecting block 2, and the three sliding blocks 4 on the lower side slide relative to the lower connecting block 5, the bottom flange 6 and the wire pressing disk 7 are connected by bolts, the outer wall of the tile 3 is provided with an oil filling hole 16, the lower turntable 17 is arranged at the bottom of the wire pressing disk 7, the winding head spindle 18 is rotatably connected to the connecting flange 8, the winding head spindle 18 is threadedly connected to the limiting nut 19, and the lower sleeve 10 slides relative to the winding head spindle 18.

[0032] Preferably, the tile 3 is fixedly mounted with a connecting piece 21 , and the connecting piece 21 is connected to the sliding block 4 by bolts, and the sliding block 4 can be quickly installed on the inner side of the tile 3 by bolts.

[0033] Preferably, the top flange 1 is provided with a bolt hole, and the inner wall of the bolt hole is provided with a spacer 13, and the spacer 13 can protect the contact position between the bolt and the bolt hole, thereby reducing wear during movement.

[0034] Preferably, both the upper connecting block 2 and the lower connecting block 5 are provided with a limit sliding block 14 , and the sliding block 4 is provided with a limit sliding groove 15 corresponding to the limit sliding block 14 , and the limit sliding block 14 can be inserted into the limit sliding groove 15 .

[0035] Preferably, the limiting slider 14 and the limiting slide groove 15 are both slope structures, so that the limiting slider 14 can drive the tile 3 to open and close when it is lifted or lowered.

[0036] Preferably, three tiles 3 can be spliced ​​into a cylindrical structure, the retracted cylindrical tile can be taken out from the cable roll, and the opened tile can be used as a temporary winding core to reel in the cable.

[0037] Preferably, two oil filling holes 16 are provided on the outer wall of each tile 3 corresponding to the sliding block 4, and the lubricating oil can be input into the inner wall of the tile 3 through the oil filling holes 16, so as to lubricate the limiting sliding block 14 and the limiting sliding groove 15, thereby further improving the wear resistance of the rolling head structure.

[0038] Preferably, the diameter of the limiting nut 19 is larger than the aperture of the lower sleeve 10 , and a limiting groove 20 is provided at the bottom of the bottom flange 6 corresponding to the limiting nut 19 , so that the rolling head spindle 18 can slide stably on the lower sleeve 10 .

[0039] The specific working principle and using method of the present invention are as follows:

[0040] 1. The descending action of the coiling head: In the initial state, the three groups of tiles 3 are combined into a cylinder shape. The cable coiling machine can drive the coiling head main shaft 18 to press down through the hydraulic assembly, so that the connecting flange 8 can be lowered to drive the top flange 1 to press down until the wire pressing disk 7 contacts the lower turntable 17. The lower turntable 17 is installed at the cable coiling machine bracket. The top flange 1 and the upper connecting block 2 are connected by bolts. The top flange 1 can drive the upper connecting block 2 to press down, so that the lower sleeve 10 and the upper sleeve 9 slide relative to each other, and the distance between the upper connecting block 2 and the lower connecting block is reduced. The tile 3 is installed with a sliding block 4. The sliding block 4 is squeezed by the upper connecting block 2 and the lower connecting block 5 to slide outward, so that the three tiles 3 can expand outward and become open. The unfolded 3 can be used as a temporary coiling core disk for the cable to be wound into a coil.

[0041] 2. The rising action of the rolling head: the connecting flange 8 drives the top flange 1 to rise, and the No. 1 return spring 11 and the No. 2 return spring 12 press against the bottom flange 6 and the lower connecting block 5. At this time, the lower connecting block 5 and the upper connecting block 2 can be separated under the elastic action of the No. 1 return spring 11 and the No. 2 return spring 12, so that the sliding blocks 4 on both sides can slide and drive the tiles 3 to shrink and merge. After the tiles 3 shrink into place into a tube, the rolling head rises as a whole and separates from the rolled cable, so as to facilitate the unloading of the cable roll.

[0042] It should be noted that, in this document, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Contents not described in detail in this specification belong to the prior art known to professionals in the field.

[0043] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A coiling head structure of a wear-resistant cable coiling machine, comprising a top flange (1), an upper connecting block (2), a tile (3), a sliding block (4), a lower connecting block (5), a bottom flange (6), a wire pressing plate (7), a connecting flange (8), a lower rotating plate (17), and a coiling head main shaft (18), characterized in that: The top flange (1) is fixedly connected to an upper sleeve (9), the bottom flange (6) is fixedly connected to a lower sleeve (10), the lower sleeve (10) is inserted into the upper sleeve (9), a No. 1 return spring (11) is installed in the upper sleeve (9), the No. 1 return spring (11) is fixedly connected to the lower sleeve (10), the outer wall of the upper sleeve (9) is sleeved with a No. 2 return spring (12), the two ends of the No. 2 return spring (12) are respectively connected to the upper connecting block (2) and the lower connecting block (5), the connecting flange (8), the top flange (1) and the upper connecting block (2) can be connected by bolts, and the tile (3) and the sliding block (4) are connected by bolts. , three tiles (3) are provided, and two sliding blocks (4) are provided corresponding to each tile (3). The three sliding blocks (4) on the upper side slide relative to the upper connecting block (2), and the three sliding blocks (4) on the lower side slide relative to the lower connecting block (5). The bottom flange (6) is connected to the wire pressing disk (7) by bolts. An oil filling hole (16) is provided on the outer wall of the tile (3). The lower turntable (17) is arranged at the bottom of the wire pressing disk (7). The winding head spindle (18) is rotatably connected to the connecting flange (8). The winding head spindle (18) is threadedly connected to a limiting nut (19), and the lower sleeve (10) slides relative to the winding head spindle (18).

2. According to claim 1, a coiling head structure of a wear-resistant cable coiling machine is characterized in that: The tile (3) is fixedly mounted with a connecting piece (21), and the connecting piece (21) is connected to the sliding block (4) via bolts.

3. According to the wear-resistant cable coiling machine of claim 1, it is characterized in that: The top flange (1) is provided with a bolt hole, and the inner wall of the bolt hole is provided with a spacer (13).

4. According to claim 1, a coiling head structure of a wear-resistant cable coiling machine is characterized in that: The upper connecting block (2) and the lower connecting block (5) are both provided with a limit sliding block (14), and the sliding block (4) is provided with a limit sliding groove (15) corresponding to the limit sliding block (14).

5. The coiling head structure of the wear-resistant cable coiling machine according to claim 4 is characterized in that: The limiting sliding block (14) and the limiting sliding groove (15) are both slope structures.

6. According to claim 1, a coiling head structure of a wear-resistant cable coiling machine is characterized in that: The three tiles (3) can be spliced ​​together to form a cylindrical structure.

7. According to claim 1, a coiling head structure of a wear-resistant cable coiling machine is characterized in that: Each of the tiles (3) has two oil injection holes (16) on the outer wall corresponding to the sliding block (4).

8. The coiling head structure of the wear-resistant cable coiling machine according to claim 1, characterized in that: The diameter of the limiting nut (19) is larger than the hole diameter of the lower sleeve (10), and a limiting groove (20) is provided at the bottom of the bottom flange (6) corresponding to the limiting nut (19).

Citation Information

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