Intelligent lubricating system suitable for lubricating equipment in severe environment areas such as garbage bin

Abstract

The invention relates to the technical field of lubricating devices, and provides an intelligent lubricating system suitable for lubricating equipment in severe environment areas such as a garbage bin. The intelligent lubricating system comprises a mounting plate, supporting frames are fixed to the two sides of the upper surface and the lower surface of the mounting plate, an oil storage barrel is connected to the middle of the upper surface, and an oil conveying pump and a controller are fixed to one side; according to the intelligent lubricating system suitable for lubricating the equipment in the severe environment areas such as the garbage bin, through the arrangement of the oil storage barrel, the air cylinder, the oil conveying pump, the oil conveying box and the brushes, when a bearing has the lubricating requirement, the oil conveying pump can be used for conveying the bearing to the oil storage barrel; the oil conveying pump conveys lubricating oil in the oil storage barrel to the oil storage box, the air cylinder drives the brush to do reciprocating motion, pollutants attached to the surface of the lubricating oil opening are cleaned away, and after cleaning is finished, the lubricating oil is smeared to the lubricating oil opening through the through holes formed in the brush. And the problem of lubrication failure caused by numerous pollutants in the lubricating oil port is effectively solved.

Description

Technical Field

[0001] The invention relates to the technical field of lubrication devices, and in particular to an intelligent lubrication system suitable for lubricating equipment in harsh environmental areas such as garbage bins. Background Art

[0002] Domestic power plant equipment generally operates in a wide distribution area, and the equipment operates at high speed for a long time. Some equipment operates in harsh environments. The number of units and subsystem equipment is huge, and the rapid construction of new projects each year makes the difficulty of on-site equipment maintenance management, operation management, and fault handling gradually increase. How to ensure the safe and efficient operation of power plant production system equipment has always been the goal pursued by the power industry.

[0003] There are usually many polluted area equipment in power plants. The equipment is exposed to the on-site polluted environment for a long time, and the lubricating oil port carries a large amount of pollutants. During the greasing process, it is difficult for the oiler to clean the surface, but he directly refuels. As a result, the bearings often fail due to lubrication contamination, which in turn affects the normal operation of the equipment. Summary of the invention

[0004] In order to solve the problems existing in the background technology, the present invention provides an intelligent lubrication system suitable for lubricating equipment in harsh environmental areas such as garbage bins. It solves the problem that there are usually many polluted area equipment in power plants, the equipment is exposed to the on-site polluted environment for a long time, and the lubricating oil port carries a large amount of pollutants. During the greasing process, it is difficult for the oiler to clean the surface, but instead refuel directly, which often causes the bearings to fail due to lubrication pollution, thereby affecting the equipment's inability to work normally.

[0005] In response to the problems in the prior art, the present invention provides an intelligent lubrication system suitable for lubricating equipment in harsh environmental areas such as garbage bins, including a mounting plate, wherein both sides of the upper surface and lower surface of the mounting plate are fixedly connected to support frames, the middle part of the upper surface of the mounting plate is fixedly connected to an oil storage barrel, the upper surface of the mounting plate located on the side of the oil storage barrel is fixedly connected to an oil pump, the upper surface of the mounting plate located on the side of the support frame is fixedly connected to a controller, the lower surface of the mounting plate is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to an oil box, and the lower surface of the oil box is fixedly connected to a number of evenly distributed brushes.

[0006] Specifically, the oil inlet of the oil delivery pump is fixedly connected to the oil storage barrel through an oil inlet pipe, and the oil outlet of the oil delivery pump is fixedly connected to the oil delivery box through an oil outlet pipe.

[0007] Specifically, the oil outlet pipe is a retractable hose, and passes through the mounting plate and is fixedly connected with the oil delivery box.

[0008] Specifically, the oil delivery box and the brush are both hollow cavities, and the outer circumferential wall of the brush is penetrated by evenly distributed through holes.

[0009] Specifically, a motor is fixedly connected to the lower surface of the upper support frame of the mounting plate, a stirring assembly is provided in the inner cavity of the oil storage barrel, and an output end of the motor passes through the upper surface of the oil storage barrel and is fixedly connected to the stirring assembly.

[0010] Specifically, the stirring assembly includes a rotating shaft, a stirring roller, a mounting groove and a heating wire. The bottom of the rotating shaft is rotatably connected to the bottom wall of the inner cavity of the oil storage barrel. A plurality of groups of evenly distributed stirring rollers are fixedly connected to the circumferential outer wall of the rotating shaft. A mounting groove is opened inside the stirring roller, and a heating wire is fixedly installed inside the mounting groove.

[0011] Beneficial effects of the present invention:

[0012] 1. This intelligent lubrication system is suitable for equipment lubrication in harsh environmental areas such as garbage bins. Through the arrangement of oil storage barrels, cylinders, oil pumps, oil boxes and brushes, when the bearing needs lubrication, the oil pump will transport the lubricating oil in the oil storage barrel to the oil storage box, and the cylinder drives the brush to make reciprocating motion to clean the pollutants attached to the surface of the lubricating oil port. After cleaning, the lubricating oil is applied to the lubricating oil port through the through holes opened on the brush, which effectively solves the problem of lubrication failure caused by the presence of numerous pollutants in the lubricating oil port.

[0013] 2. This intelligent lubrication system is suitable for equipment lubrication in harsh environmental areas such as garbage bins. Through the setting of a stirring component, the stirring roller stirs the lubricating oil inside the oil storage tank during use, thereby improving the fluidity of the lubricating oil. Through the setting of a heating wire, the lubricating oil can be heated in low temperature weather to prevent it from solidifying. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 It is a schematic diagram of the brush structure of the present invention;

[0017] Figure 3 It is a schematic diagram of the structure of the stirring assembly of the present invention;

[0018] Figure 4 For the present invention Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0019] In the figure: 1. mounting plate; 2. support frame; 3. oil storage barrel; 301. stirring assembly; 3011. rotating shaft; 3012. stirring roller; 3013. mounting groove; 3014. heating wire; 4. oil pump; 401. oil inlet pipe; 402. oil outlet pipe; 5. controller; 6. cylinder; 7. oil box; 8. brush; 9. through hole; 10. motor. DETAILED DESCRIPTION

[0020] In order to make the technical methods, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1-4 As shown, an intelligent lubrication system suitable for lubricating equipment in harsh environmental areas such as garbage bins includes a mounting plate 1, and support frames 2 are fixedly connected on both sides of the upper and lower surfaces of the mounting plate 1, an oil storage barrel 3 is fixedly connected to the middle of the upper surface of the mounting plate 1, an oil pump 4 is fixedly connected to the upper surface of the mounting plate 1 located on one side of the oil storage barrel 3, a controller 5 is fixedly connected to the upper surface of the mounting plate 1 located on one side of the support frame 2, a cylinder 6 is fixedly connected to the lower surface of the mounting plate 1, an oil box 7 is fixedly connected to the output end of the cylinder 6, and a plurality of evenly distributed brushes 8 are fixedly connected to the lower surface of the oil box 7. The setting of the controller 5 facilitates remote control of the oil pump 4, the heating wire 3014, the cylinder 6 and the switch of the motor 10.

[0022] Furthermore, the oil inlet of the oil pump 4 is fixedly connected to the oil storage barrel 3 through the oil inlet pipe 401, and the oil outlet of the oil pump 4 is fixedly connected to the oil delivery box 7 through the oil outlet pipe 402, which facilitates the oil pump 4 to transport the lubricating oil inside the oil storage barrel 3 to the oil delivery box 7.

[0023] Furthermore, the oil outlet pipe 402 is a retractable hose, and passes through the mounting plate 1 and is fixedly connected to the oil delivery box 7. The provision of the oil outlet pipe 402 facilitates the delivery of lubricating oil by the oil storage box 7 during movement.

[0024] Furthermore, the oil delivery box 7 and the brush 8 are both hollow inside, and the outer circumferential wall of the brush 8 is penetrated by evenly distributed through holes 9. The provision of the brush 8 facilitates cleaning of the lubricating oil port.

[0025] Furthermore, a motor 10 is fixedly connected to the lower surface of the upper support frame 2 of the mounting plate 1, a stirring assembly 301 is provided in the inner cavity of the oil storage barrel 3, and the output end of the motor 10 passes through the upper surface of the oil storage barrel 3 and is fixedly connected to the stirring assembly 301. The setting of the motor 10 facilitates providing driving force for the stirring assembly 301.

[0026] Furthermore, the stirring component 301 includes a rotating shaft 3011, a stirring roller 3012, a mounting groove 3013 and a heating wire 3014. The bottom of the rotating shaft 3011 is rotatably connected to the bottom wall of the inner cavity of the oil storage barrel 3. The circumferential outer wall of the rotating shaft 3011 is fixedly connected to multiple groups of evenly distributed stirring rollers 3012. The stirring roller 3012 is provided with a mounting groove 3013. The mounting groove 3013 is fixedly installed with a heating wire 3014. The arrangement of the stirring roller 3012 facilitates the stirring of the lubricating oil in the oil storage barrel 3 to increase its fluidity. The arrangement of the heating wire 3014 facilitates the heating of the lubricating oil in a low temperature environment to prevent it from solidifying.

[0027] How it works

[0028] (1) When the present invention is in use, the staff installs the lubricating device above the lubricating oil port through the support frame 2. When the bearing needs lubrication, the staff remotely controls the cylinder 6 to start through the controller 5. The output end of the cylinder 6 drives the oil delivery box 7 fixedly connected to it to move. The oil delivery box 7 drives the brush 8 fixedly connected to it to move, so that the brush 8 cleans the lubricating oil port. Then, the motor 10 is turned on through the controller 5. The output end of the motor 10 drives the rotating shaft 3011 fixedly connected to it to rotate. The rotating shaft 3011 drives the rotating roller 3012 fixedly connected to it to rotate, so that the lubricating oil inside the oil storage barrel 3 is stirred to increase its fluidity. Then, the oil delivery pump 4 is turned on through the controller 5. The oil delivery pump 4 delivers the lubricating oil inside the oil storage barrel 3 to the inside of the oil delivery box 7 through the oil inlet pipe 401 and the oil outlet pipe 402. The oil delivery box 7 delivers the lubricating oil to the inside of the brush 8 fixedly connected to its lower surface. At this time, the lubricating oil flows out through the through hole 9 opened on the outer wall of the brush 8 and falls onto the lubricating oil port, so as to lubricate the bearing.

[0029] (2) When the temperature is low, in order to prevent the lubricating oil from solidifying, the heating wire 3014 can be turned on synchronously by the controller 5 when the lubricating oil in the oil storage barrel 3 is stirred. The heat generated by the heating wire 3014 increases the temperature of the stirring roller 3012. The stirring roller 3012 transfers the heat to the lubricating oil when rotating, thereby heating the lubricating oil and preventing it from solidifying.

Claims

1. Intelligent lubrication system suitable for equipment lubrication in harsh environmental areas such as garbage bins, characterized by: include: Mounting plate (1); A support frame (2), wherein both sides of the upper surface and the lower surface of the mounting plate (1) are fixedly connected to the support frame (2); An oil storage barrel (3), the oil storage barrel (3) being fixedly connected to the middle portion of the upper surface of the mounting plate (1); An oil delivery pump (4), wherein the upper surface of the mounting plate (1) is located on one side of the oil storage barrel (3) and is fixedly connected to the oil delivery pump (4); A controller (5), wherein the upper surface of the mounting plate (1) is located on one side of the support frame (2) and is fixedly connected to the controller (5); A cylinder (6), the lower surface of the mounting plate (1) being fixedly connected to the cylinder (6); An oil delivery box (7), the output end of the cylinder (6) being fixedly connected to the oil delivery box (7); Brushes (8), wherein the lower surface of the oil delivery box (7) is fixedly connected to a plurality of evenly distributed brushes (8).

2. The intelligent lubrication system for equipment lubrication in harsh environmental areas such as garbage bins according to claim 1 is characterized by: The oil inlet of the oil delivery pump (4) is fixedly connected to the oil storage barrel (3) via an oil inlet pipe (401), and the oil outlet of the oil delivery pump (4) is fixedly connected to the oil delivery box (7) via an oil outlet pipe (402).

3. The intelligent lubrication system for equipment lubrication in harsh environmental areas such as garbage bins according to claim 2 is characterized by: The oil outlet pipe (402) is a retractable hose and passes through the mounting plate (1) to be fixedly connected to the oil delivery box (7).

4. The intelligent lubrication system for equipment lubrication in harsh environmental areas such as garbage bins according to claim 3 is characterized by: The oil delivery box (7) and the brush (8) are both hollow cavities, and the outer circumferential wall of the brush (8) is penetrated by evenly distributed through holes (9).

5. The intelligent lubrication system for equipment lubrication in harsh environmental areas such as garbage bins according to claim 1 is characterized by: A motor (10) is fixedly connected to the lower surface of the upper support frame (2) of the mounting plate (1), a stirring assembly (301) is provided in the inner cavity of the oil storage barrel (3), and an output end of the motor (10) passes through the upper surface of the oil storage barrel (3) and is fixedly connected to the stirring assembly (301).

6. The intelligent lubrication system for lubricating equipment in harsh environments such as garbage bins according to claim 5 is characterized by: The stirring assembly (301) comprises a rotating shaft (3011), a stirring roller (3012), a mounting groove (3013) and a heating wire (3014); the bottom of the rotating shaft (3011) is rotatably connected to the bottom wall of the inner cavity of the oil storage barrel (3); a plurality of groups of evenly distributed stirring rollers (3012) are fixedly connected to the circumferential outer wall of the rotating shaft (3011); the stirring roller (3012) is provided with a mounting groove (3013) inside; and the heating wire (3014) is fixedly installed inside the mounting groove (3013).

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