An LED bracket installation method

Abstract

The present invention provides an LED bracket installation method, which includes arranging a plurality of non-penetrated brackets to obtain an arrangement; the arrangement includes a plurality of non-penetrated brackets that are stacked along a first direction and are offset along a second direction; adjusting the inclination angle of the non-penetrated brackets in the arrangement to obtain an inclined member; there is an inclination angle between the bracket surface of the inclined member and the groove surface of the target slot; there are a plurality of target slots, the plurality of target slots are sequentially arranged at intervals along the first direction, each target slot is used to accommodate a non-penetrated bracket, and the target slots extend along the second direction; moving the inclined member along the second direction so that at least a part of the target bracket of the inclined member penetrates into the corresponding target slot to obtain a penetrated bracket; the target bracket is the first non-penetrated bracket of the inclined member in the first direction; determining whether the number of non-penetrated brackets in the arrangement is zero; if not, reconfirming the inclined member and the target bracket and penetrating the target bracket. The installation method of the present invention takes a short time and has high installation efficiency.

Description

Technical Field

[0001] The present invention relates to the field of semiconductor technology, and particularly to a method for installing an LED bracket. Background Art

[0002] A light-emitting diode (hereinafter referred to as an LED) is a semiconductor light-emitting device, which is widely used in the fields of lighting and display. An LED bracket is a key component connecting an LED lamp bead and an external circuit. In the process of manufacturing an LED, before die bonding, a plurality of LED brackets need to be loaded into a cartridge for protection and transportation.

[0003] Taking a certain cartridge as an example, a plurality of slots are provided on the cartridge, and the plurality of slots are evenly spaced along the height direction of the cartridge. In the prior art, an LED bracket is usually installed by a threading machine or manually. During installation, the LED brackets need to be inserted into the corresponding slots one by one, which takes a long time and has low installation efficiency. Summary of the Invention

[0004] The LED bracket installation method provided by the embodiments of the present invention at least solves the problems of long installation time and low installation efficiency of existing LED brackets, and has a short installation time and high installation efficiency.

[0005] The present invention provides an LED bracket installation method, including the following steps: arranging a plurality of unthreaded brackets to obtain an arrangement; wherein, the arrangement includes a plurality of the unthreaded brackets that are sequentially stacked along a first direction and sequentially offset along a second direction; adjusting the inclination angle of the unthreaded brackets in the arrangement to obtain an inclined member; wherein, there is an inclination angle between the bracket surface of the inclined member and the slot surface of a target slot; a plurality of the target slots are provided, the plurality of target slots are sequentially spaced along the first direction, each of the target slots is used to accommodate one of the unthreaded brackets, and each of the target slots extends along the second direction; moving the inclined member along the second direction so that at least a part of a target bracket of the inclined member is inserted into the corresponding target slot to obtain a threaded bracket; wherein, the target bracket is the first unthreaded bracket of the inclined member in the first direction; judging whether the number of unthreaded brackets in the arrangement is zero; if not, reconfirming the inclined member and the target bracket, and inserting the target bracket.

[0006] In an embodiment of the present invention, before arranging a plurality of unthreaded brackets, the following steps are included: obtaining a plurality of unthreaded brackets and their quantity; judging whether the quantity of the unthreaded brackets matches a target quantity; if not, adjusting the current quantity of the unthreaded brackets until the quantity of the unthreaded brackets matches the target quantity; wherein, the target quantity N satisfies the relational expression 10≤N≤20.

[0007] In one embodiment of the present invention, arranging a plurality of the uninserted brackets to obtain an arrangement member includes the following steps: determining whether a misalignment dimension B between two adjacent uninserted brackets in the second direction and a first target dimension L1 match; if they do not match, readjusting the current two adjacent uninserted brackets until the misalignment dimension B between the two adjacent uninserted brackets in the second direction and the first target dimension L1 match; wherein, the first target dimension L1 satisfies the relational expression 0.5 cm ≤ L1 ≤ 3.0 cm.

[0008] In one embodiment of the present invention, determining whether a misalignment dimension B between two adjacent uninserted brackets in the second direction and a first target dimension L1 match includes the following steps: determining whether a first misalignment dimension B1 and a second target dimension L2 match; if they do not match, readjusting the corresponding uninserted bracket until the first misalignment dimension B1 and the second target dimension L2 match; wherein, the first misalignment dimension B1 is the misalignment dimension in the second direction between the first uninserted bracket and the second uninserted bracket of the arrangement member in the first direction; the second target dimension L2 satisfies the relational expression 1.0 cm ≤ L2 ≤ 2.5 cm; determining whether a second misalignment dimension B2 and a third target dimension L3 match; if they do not match, readjusting the corresponding uninserted bracket until the second misalignment dimension B2 and the third target dimension L3 match; wherein, the second misalignment dimension B2 is the misalignment dimension in the second direction between the second uninserted bracket and the third uninserted bracket of the arrangement member in the first direction; the third target dimension L3 satisfies the relational expression 1.0 cm ≤ L3 ≤ 2.0 cm; determining whether an i-th misalignment dimension B i and a fourth target dimension L4 match; if they do not match, readjusting the corresponding uninserted bracket until the i-th misalignment dimension B i and the fourth target dimension L4 match; wherein, the i-th misalignment dimension B i is the misalignment dimension in the second direction between the i-th uninserted bracket and the (i + 1)-th uninserted bracket of the arrangement member in the first direction, 3 ≤ i ≤ N - 1; the fourth target dimension L4 satisfies the relational expression 0.5 cm ≤ L4 ≤ 1.5 cm.

[0009] In one embodiment of the present invention, adjusting the inclination angle of the non-penetrated brackets in the arrangement member to obtain an inclined member includes the following steps: adjusting the arrangement member to make the penetration direction of the non-penetrated brackets in the arrangement member parallel to the second direction to obtain a pre-inclined member; determining whether the inclination angle α of the pre-inclined member is consistent with a first target angle β1; if not, readjusting the pre-inclined member until the inclination angle α of the pre-inclined member is consistent with the first target angle β1 to obtain an inclined member; wherein, the first target angle β1 satisfies the relationship 15° ≤ β1 ≤ 45°.

[0010] In one embodiment of the present invention, determining whether the misalignment dimension B between two adjacent non-penetrated brackets in the second direction is consistent with a first target dimension L1 includes the following steps: determining whether the misalignment dimension B between two adjacent non-penetrated brackets in the second direction is consistent with a fifth target dimension L5; if not, readjusting the current two adjacent non-penetrated brackets until the misalignment dimension B between the two adjacent non-penetrated brackets in the second direction is consistent with the fifth target dimension L5; wherein, the fifth target dimension L5 satisfies the relationship 0.5 cm ≤ L5 ≤ 1.0 cm.

[0011] In one embodiment of the present invention, adjusting the inclination angle of the non-penetrated brackets in the arrangement member to obtain an inclined member includes the following steps: adjusting the arrangement member to make the penetration direction of the non-penetrated brackets in the arrangement member parallel to the second direction to obtain a pre-inclined member; determining whether the inclination angle α of the pre-inclined member is consistent with a second target angle β2; if not, readjusting the pre-inclined member until the inclination angle α of the pre-inclined member is consistent with the second target angle β2 to obtain an inclined member; wherein, the second target angle β2 satisfies the relationship 35° ≤ β2 ≤ 40°.

[0012] In one embodiment of the present invention, arranging a plurality of the non-penetrated brackets to obtain an arrangement member includes the following steps: pre-organizing a plurality of the non-penetrated brackets to obtain a pre-organized member; wherein, the pre-organized member includes a plurality of the non-penetrated brackets stacked in sequence along the first direction, and the projections of the plurality of the non-penetrated brackets along the first direction coincide; moving the plurality of the non-penetrated brackets of the pre-organized member in a misaligned manner along the second direction to obtain the arrangement member.

[0013] In one embodiment of the present invention, the following steps are further included: moving the penetrated brackets along the second direction and fully penetrating them into the target slots to obtain installed brackets.

[0014] In one embodiment of the present invention, moving the inserted bracket along the second direction and completely inserting it into the target slot to obtain the installed bracket includes the following steps: applying a supporting force to the inserted bracket to make the bracket surface of the inserted bracket parallel to the slot surface of the target slot to obtain the bracket to be installed; moving the bracket to be installed along the second direction and completely inserting it into the target slot to obtain the installed bracket.

[0015] The above technical solution of the present invention has the following beneficial effects compared with the prior art:

[0016] In the LED bracket installation method of the present invention, before inserting the LED bracket into the slot, multiple LED brackets are simultaneously arranged and adjusted so that in one feeding, multiple LED brackets can be respectively inserted into the corresponding slots. Since the LED brackets are arranged and adjusted before insertion, the time taken to insert the LED brackets into the slots is shortened, the overall feeding and installation efficiency is improved, and the LED brackets are not easily damaged. The LED bracket installation method of the present invention is particularly suitable for inserting small batches of specially customized or specially processed LED brackets into the slots, reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention, and those of ordinary skill in the art can obtain other embodiments according to these drawings without creative efforts. In the drawings.

[0018] Figure 1 is a schematic flow chart of the LED bracket installation method in the preferred embodiment of the present invention.

[0019] Figure 2 is a schematic structural diagram of the target slot in the preferred embodiment of the present invention.

[0020] Figure 3 is a schematic diagram of the misalignment dimension of the uninserted bracket in the preferred embodiment of the present invention.

[0021] Figure 4 is a schematic structural diagram of the inserted inclined member in the preferred embodiment of the present invention.

[0022] Figure 5 is a schematic diagram of the angle of the inclined member in the preferred embodiment of the present invention.

[0023] Among them, the above drawings include the following reference numerals:

[0024] D1, the first direction; D2, the second direction; 11, the uninserted bracket; 111, the target bracket; 12, the installed bracket; 20, the target slot. Detailed implementation manners

[0025] Embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not used to limit the protection scope of the present invention.

[0026] Refer to Figure 1 As shown, the present invention provides an LED bracket installation method, including the following steps:

[0027] Arrange a plurality of uninserted brackets 11 to obtain an arrangement.

[0028] Adjust the inclination angle of the uninserted brackets 11 in the arrangement to obtain an inclined arrangement.

[0029] Move the inclined arrangement along the second direction D2 so that at least a part of the target bracket 111 of the inclined arrangement penetrates into the corresponding target slot 20 to obtain an inserted bracket.

[0030] Judge whether the number of uninserted brackets 11 in the arrangement is zero. If not, reconfirm the inclined arrangement and the target bracket 111, and insert the target bracket 111.

[0031] Among them, refer to Figure 2 , Figure 3 and Figure 4 As shown, the arrangement includes a plurality of uninserted brackets 11 that are sequentially stacked along the first direction D1 and are sequentially offset along the second direction D2. Preferably, both the uninserted bracket 11 and the inserted bracket are LED brackets.

[0032] There is an inclination angle between the bracket surface of the inclined arrangement and the slot surface of the target slot 20.

[0033] There are a plurality of target slots 20, and the plurality of target slots 20 are sequentially arranged at intervals along the first direction D1. Each target slot 20 is used to accommodate an uninserted bracket 11, and each target slot 20 extends along the second direction D2. Preferably, the target slot 20 is arranged on the magazine, the first direction D1 is parallel to the height direction of the magazine, the second direction D2 is perpendicular to the first direction D1, and the second direction D2 is parallel to the length direction of the magazine.

[0034] The target bracket 111 is the first unthreaded bracket 11 of the inclined part in the first direction D1. Preferably, when threading the material, the material is threaded from the bottom to the top of the material box.

[0035] It should be noted that when reconfirming the inclined part and the target bracket 111, that is, after obtaining the threaded brackets last time, the arrangement composed of the remaining unthreaded brackets 11 is adjusted to obtain a new inclined part, and the first unthreaded bracket 11 of this inclined part in the first direction D1 is the new target bracket 111.

[0036] In the LED bracket installation method described in the present invention, before threading the LED brackets into the slots, multiple LED brackets are arranged and adjusted simultaneously, so that in one threading process, multiple LED brackets can be respectively threaded into the corresponding slots. Since the LED brackets are arranged and adjusted before threading, the time used to thread the LED brackets into the slots is shortened, the overall threading and installation efficiency is improved, and the LED brackets are not easily damaged. The LED bracket installation method described in the present invention is particularly suitable for threading small batches of specially customized or specially processed LED brackets into the slots, reducing the production cost.

[0037] In some embodiments of the LED bracket installation method described in the present invention, before arranging multiple unthreaded brackets 11, the following steps are included:

[0038] Obtain multiple unthreaded brackets 11 and their quantities.

[0039] Judge whether the quantity of the unthreaded brackets 11 matches the target quantity.

[0040] If they do not match, then adjust the quantity of the current unthreaded brackets 11 until the quantity of the unthreaded brackets 11 matches the target quantity.

[0041] Among them, the target quantity N satisfies the relationship: 10 ≤ N ≤ 20.

[0042] When threading the LED brackets, under the condition of a single variable, the quantity of the unthreaded brackets 11 obtained each time is related to the threading difficulty.

[0043] When the target quantity N is too small, less than 10, although it is easy to obtain the LED brackets, the number of times required to fill the same material box increases, which instead reduces the overall operation efficiency. When the target quantity N is too large, greater than 20, the acquisition difficulty is large, the LED brackets are easily damaged during threading, and the threading and installation efficiency is reduced. When the target quantity N is between 10 and 20, high efficiency can be maintained and the LED brackets are not easily damaged.

[0044] Those skilled in the art can set the specific target quantity N according to actual requirements. Exemplarily, the target quantity N is set to 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20. Preferably, the target quantity and the quantity n of the target slots 20 satisfy the relational expression n = k * N, where k is an integer, so as to further improve the threading and installation efficiency.

[0045] Further, in some embodiments of the LED bracket installation method of the present invention, arranging a plurality of unthreaded brackets 11 to obtain an arrangement includes the following steps:

[0046] Judge whether the misalignment dimension B between two adjacent unthreaded brackets 11 in the second direction D2 conforms to the first target dimension L1.

[0047] If they do not conform, readjust the current two adjacent unthreaded brackets 11 until the misalignment dimension B between the two adjacent unthreaded brackets 11 in the second direction D2 conforms to the first target dimension L1.

[0048] Wherein, the first target dimension L1 satisfies the relational expression 0.5 cm ≤ L1 ≤ 3.0 cm.

[0049] When threading the LED brackets, under the condition of a single variable, the misalignment dimension between two adjacent unthreaded brackets 11 in the second direction D2 is related to the threading difficulty.

[0050] When the first target dimension L1 is too small, less than 0.5 cm, although it is convenient to obtain a larger number of LED brackets at one time, correspondingly, the difficulty of threading these LED brackets into the slots increases, and the LED brackets are easily damaged during threading, reducing the operation efficiency and increasing the operation cost. When the first target dimension L1 is too large, greater than 3.0 cm, although the threading difficulty is reduced and the LED brackets are not easily damaged, the number of LED brackets that can be obtained at one time decreases, and the number of times required to fill the same material box increases, instead reducing the overall operation efficiency. When the first target dimension L1 is between 0.5 and 3.0 cm, high efficiency can be maintained and the LED brackets are not easily damaged.

[0051] Those skilled in the art can set the specific first target dimension L1 according to actual requirements. Exemplarily, the first target dimension L1 is set to 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3.0, etc.

[0052] Preferably, referring to Figure 3As shown, in some embodiments of the LED bracket installation method of the present invention, determining whether the misalignment dimension B between two adjacent uninserted brackets 11 in the second direction D2 matches the first target dimension L1 includes the following steps:

[0053] Determine whether the first misalignment dimension B1 matches the second target dimension L2.

[0054] If they do not match, readjust the corresponding uninserted bracket 11 until the first misalignment dimension B1 matches the second target dimension L2.

[0055] Determine whether the second misalignment dimension B2 matches the third target dimension L3.

[0056] If they do not match, readjust the corresponding uninserted bracket 11 until the second misalignment dimension B2 matches the third target dimension L3.

[0057] Determine whether the i-th misalignment dimension B i matches the fourth target dimension L4.

[0058] If they do not match, readjust the corresponding uninserted bracket 11 until the i-th misalignment dimension B i matches the fourth target dimension L4.

[0059] Wherein, the first misalignment dimension B1 is the misalignment dimension in the second direction D2 between the first uninserted bracket 11 and the second uninserted bracket 11 of the arrangement member in the first direction D1. The second target dimension L2 satisfies the relationship: 1.0 cm ≤ L2 ≤ 2.5 cm.

[0060] The second misalignment dimension B2 is the misalignment dimension in the second direction D2 between the second uninserted bracket 11 and the third uninserted bracket 11 of the arrangement member in the first direction D1. The third target dimension L3 satisfies the relationship: 1.0 cm ≤ L3 ≤ 2.0 cm.

[0061] The i-th misalignment dimension B i is the misalignment dimension in the second direction D2 between the i-th uninserted bracket 11 and the (i + 1)-th uninserted bracket 11 of the arrangement member in the first direction D1, where 3 ≤ i ≤ N - 1. The fourth target dimension L4 satisfies the relationship: 0.5 cm ≤ L4 ≤ 1.5 cm.

[0062] In this embodiment, by further standardizing the misalignment dimensions between uninserted brackets 11 of the same batch, the feeding and installation efficiency of the LED brackets can be effectively improved, and the LED brackets are not easily damaged.

[0063] Among them, when the first unthreaded bracket 11 is inserted into the slot, the requirement for the inclination angle is relatively low. When the second target dimension L2 is set between 1.0 cm and 2.5 cm, it is convenient to quickly insert it into the slot, and it can avoid problems such as damage and detachment of the bracket during the subsequent insertion of other brackets. Starting from the second unthreaded bracket 11, the requirement for the inclination angle of each bracket increases with the increase in the number of inserted brackets. When the third target dimension L3 is set between 1.0 cm and 2.0 cm and the fourth target dimension L4 is set between 0.5 cm and 1.5 cm, on the one hand, it is convenient to quickly obtain and arrange each bracket, reduce the difficulty of the threading operation, and improve the efficiency. On the other hand, it can avoid problems such as damage and detachment during the insertion process.

[0064] Those skilled in the art can set the specific second target dimension L2, third target dimension L3, and fourth target dimension L4 according to actual needs. Exemplarily, the second target dimension L2 is set to 1.0 cm, 1.1 cm, 1.2 cm, 1.3 cm, 1.4 cm, 1.5 cm, 1.6 cm, 1.7 cm, 1.8 cm, 1.9 cm, 2.0 cm, 2.1 cm, 2.2 cm, 2.3 cm, 2.4 cm, 2.5 cm, etc. The third target dimension L3 is set to 1.0 cm, 1.1 cm, 1.2 cm, 1.3 cm, 1.4 cm, 1.5 cm, 1.6 cm, 1.7 cm, 1.8 cm, 1.9 cm, 2.0 cm, etc. The fourth target dimension L4 is set to 0.5 cm, 0.6 cm, 0.7 cm, 0.8 cm, 0.9 cm, 1.0 cm, 1.1 cm, 1.2 cm, 1.3 cm, 1.4 cm, 1.5 cm, etc.

[0065] On the basis that each misalignment dimension meets the second target dimension L2, third target dimension L3, and fourth target dimension L4, further, with reference to Figure 4 and Figure 5 shown, in some embodiments of the LED bracket installation method of the present invention, to adjust the inclination angle of the unthreaded bracket 11 in the alignment member to obtain an inclined member, the following steps are included:

[0066] In the alignment member, adjust to make the insertion direction of the unthreaded bracket 11 in the alignment member parallel to the second direction D2 to obtain a pre-inclined member.

[0067] Judge whether the angle α of the inclination angle of the pre-inclined member is consistent with the first target angle β1.

[0068] If not, readjust the pre-inclined member until the angle α of the inclination angle of the pre-inclined member is consistent with the first target angle β1 to obtain an inclined member.

[0069] Among them, the first target angle β1 satisfies the relational expression 15° ≤ β1 ≤ 45°.

[0070] When threading the LED brackets, under the condition of a single variable, the angle α of the inclination angle of the inclined member is related to the damage condition of the LED brackets during threading.

[0071] When the first target angle β1 is too small and less than 15°, although the LED brackets are not easily damaged during threading, the corresponding requirement for the misalignment dimension B of two adjacent unthreaded brackets 11 in the second direction D2 is large, resulting in a reduction in the number of LED brackets that can be obtained at one time and an increase in the number of times required to fill the same material box, thus reducing the overall operation efficiency. When the first target angle β1 is too large and greater than 45°, the LED brackets are easily bent and damaged. When the first target angle β1 is between 15° and 45°, high efficiency can be maintained and the LED brackets are not easily damaged.

[0072] Those skilled in the art can set the specific first target angle β1 according to actual needs. Exemplarily, the first target angle β1 is set to 15°, 16°, 17°, 18°, 19°, 20°, 21°, 22°, 23°, 24°, 25°, 26°, 27°, 28°, 29°, 30°, 31°, 32°, 33°, 34°, 35°, 36°, 37°, 38°, 39°, 40°, 41°, 42°, 43°, 44°, 45°, etc. Preferably, the angle α of the inclination angle of the inclined member is positively correlated with the number of inserted brackets.

[0073] Preferably, in some embodiments of the method for installing LED brackets according to the present invention, determining whether the misalignment dimension B of two adjacent unthreaded brackets 11 in the second direction D2 and the first target dimension L1 match includes the following steps:

[0074] Determine whether the misalignment dimension B of two adjacent unthreaded brackets 11 in the second direction D2 and the fifth target dimension L5 match.

[0075] If they do not match, readjust the current two adjacent unthreaded brackets 11 until the misalignment dimension B of the two adjacent unthreaded brackets 11 in the second direction D2 and the fifth target dimension L5 match.

[0076] Among them, the fifth target dimension L5 satisfies the relationship: 0.5 cm ≤ L5 ≤ 1.0 cm.

[0077] In this embodiment, by further standardizing the misalignment dimension between unthreaded brackets 11 of the same batch, the threading and installation efficiency of the LED brackets can be effectively improved, and the LED brackets are not easily damaged.

[0078] When the fifth target size L5 is too small, less than 0.5 cm, the difficulty of inserting the LED bracket into the slot increases, and there are greater requirements for the inclination angle, making it easy to damage the LED bracket, cause detachment, etc. When the fifth target size L5 is too large, greater than 1.0 cm, the number of LED brackets that can be obtained at one time decreases, and the efficiency is relatively reduced. When the fifth target size L5 is between 0.5 and 1.0 cm, it is particularly suitable for the case where the quantity of brackets to be inserted is large.

[0079] Those skilled in the art can set the specific fifth target size L5 according to actual needs. Exemplarily, the fifth target size L5 is set to 0.5 cm, 0.6 cm, 0.7 cm, 0.8 cm, 0.9 cm, 1.0 cm, etc.

[0080] On the basis that each misalignment size meets the fifth target size L5, further, with reference to Figure 4 and Figure 5 shown, in some embodiments of the method for installing an LED bracket according to the present invention, to adjust the inclination angle of the brackets 11 that are not inserted into the arranging member to obtain an inclined member, the following steps are included:

[0081] In the arranging member, adjust it so that the insertion direction of the brackets 11 that are not inserted into the arranging member is parallel to the second direction D2 to obtain a pre-inclined member.

[0082] Judge whether the angle α of the inclination angle of the pre-inclined member is consistent with the second target angle β2.

[0083] If they are not consistent, then readjust the pre-inclined member until the angle α of the inclination angle of the pre-inclined member is consistent with the second target angle β2 to obtain an inclined member.

[0084] Among them, the second target angle β2 satisfies the relationship: 35° ≤ β2 ≤ 40°.

[0085] When inserting the LED brackets, under the condition of a single variable, the angle α of the inclination angle of the inclined member is related to the damage condition of the LED brackets during insertion.

[0086] When the second target angle β2 is too small, less than 35°, although the LED brackets are not easily damaged during insertion, the misalignment size B of two adjacent brackets 11 that are not inserted in the second direction D2 is required to be large, resulting in a decrease in the number of LED brackets that can be obtained at one time and an increase in the number of times required to fill the same material box, reducing the overall operation efficiency. When the second target angle β2 is too large, greater than 40°, the LED brackets are easily bent and damaged. When the second target angle β2 is between 35° and 40°, high efficiency can be maintained and the LED brackets are not easily damaged.

[0087] Those skilled in the art can set the specific second target angle β2 according to actual needs. Exemplarily, the second target angle β2 is set to 35°, 36°, 37°, 38°, 39°, 40°, etc.

[0088] In some embodiments, the method for installing the LED bracket of the present invention includes the following steps of arranging a plurality of non-penetrated brackets 11 to obtain an arrangement:

[0089] Pre-organize a plurality of non-penetrated brackets 11 to obtain a pre-organized part.

[0090] Move the plurality of non-penetrated brackets 11 of the pre-organized part in a staggered manner along the second direction D2 to obtain an arrangement.

[0091] Among them, the pre-organized part includes a plurality of non-penetrated brackets 11 arranged in layers in sequence along the first direction D1, and the projections of the plurality of non-penetrated brackets 11 along the first direction D1 coincide.

[0092] By pre-organizing each bracket before staggering them, it is convenient for subsequent adjustment and threading operations, improving work efficiency and avoiding damage to the brackets.

[0093] In some embodiments, the method for installing the LED bracket of the present invention further includes the following steps:

[0094] Move the penetrated brackets along the second direction D2 and penetrate them all into the target slot 20 to obtain installed brackets 12.

[0095] Before the next bracket threading and installation, first penetrate the current penetrated brackets into the slots, which can avoid interference during subsequent operations, improve work efficiency, and also avoid damage to the penetrated brackets.

[0096] Furthermore, in some embodiments, the method for installing the LED bracket of the present invention, moving the penetrated brackets along the second direction D2 and penetrating them all into the target slot 20 to obtain installed brackets 12 includes the following steps:

[0097] Apply a supporting force to the penetrated brackets to make the bracket surface of the penetrated brackets parallel to the slot surface of the target slot 20 to obtain brackets to be installed.

[0098] Move the brackets to be installed along the second direction D2 and penetrate them all into the target slot 20 to obtain installed brackets 12.

[0099] When penetrating the penetrated brackets into the slots, keeping the bracket surface parallel to the slot surface of the slots is convenient for the brackets to penetrate, improves work efficiency, and also avoids damage to the brackets during penetration.

[0100] The following combines each example and comparative example to compare the installation time of the LED bracket under different conditions and the situation of the bracket.

[0101] Among them, 150 outdoor TOP-type 1820 LED brackets are selected for each example and comparative example, and the number of slots in each cartridge is 30. The time is recorded by a timer. At the same time, check the appearance damage of the LED bracket. If one damage is detected, it is considered damaged; otherwise, it is not damaged. Example 1

[0102] In this example, the number of LED brackets obtained at one time is 10. After pre-arranging the 10 LED brackets, they are arranged in such a way that the first misalignment dimension B1 is 2.5 cm to 3.0 cm, the second misalignment dimension B2 is 2 cm to 2.5 cm, and the third misalignment dimension B3 to the ninth misalignment dimension B9 are 1.0 cm to 1.5 cm.

[0103] After the arrangement is completed, from the bottom to the top of the cartridge, the LED brackets are successively inserted into the slots. Before insertion, the angles between the bracket surface of the corresponding LED bracket and the slot surface of the slot are 15° - 18°; 15° - 18°; 18° - 21°; 18° - 21°; 21° - 24°; 21° - 24°; 24° - 27°; 24° - 27°; 27° - 30°; 27° - 30°, respectively.

[0104] When all 10 LED brackets are inserted, the bracket surface of the LED bracket is parallel to the slot surface of the slot, and they are all inserted into the slot.

[0105] Repeat the above steps until the insertion and installation of 100 LED brackets are completed, and record the time and check the appearance damage of the LED brackets. Example 2

[0106] The rest is the same as Example 1. The difference is that in this example, the number of LED brackets obtained at one time is 15. When arranging, the first misalignment dimension B1 is 2.0 cm to 2.5 cm, the second misalignment dimension B2 is 1.5 cm to 2.0 cm, and the third misalignment dimension B3 to the fourteenth misalignment dimension B 14 is 1.0 - 1.5 cm. When inserting the materials, the angles between the bracket surface of the corresponding LED bracket and the slot surface of the slot are 15° - 18°; 15° - 18°; 18° - 21°; 18° - 21°; 21° - 24°; 21° - 24°; 24° - 27°; 24° - 27°; 27° - 30°; 27° - 30°; 30° - 33°; 30° - 33°; 33° - 36°; 33° - 36°; 36° - 39°, respectively. Example 3

[0107] The rest is the same as in Example 1. The difference is that in this embodiment, the number of LED brackets obtained at one time is 20. When arranging, the first misalignment dimension B1 is 1.0 cm to 2.0 cm, the second misalignment dimension B2 is 1.0 cm to 1.5 cm, and the third misalignment dimension B3 to the nineteenth misalignment dimension B 19 is 0.5 cm to 1.0 cm. When threading the materials, the angles between the bracket surfaces of the corresponding LED brackets and the groove surfaces of the slots are 15° to 18°; 15° to 18°; 18° to 21°; 18° to 21°; 21° to 24°; 21° to 24°; 24° to 27°; 24° to 27°; 27° to 30°; 27° to 30°; 30° to 33°; 30° to 33°; 33° to 36°; 33° to 36°; 36° to 39°; 36° to 39°; 39° to 42°; 39° to 42°; 42° to 45°; 42° to 45°. Example 4

[0108] The rest is the same as in Example 1. The difference is that in this embodiment, the misalignment dimension is set to 0.5 cm to 1.0 cm, and the angle between the bracket surface of the corresponding LED bracket and the groove surface of the slot is 35° to 40°. Example 5

[0109] The rest is the same as in Example 4. The difference is that in this embodiment, the number of LED brackets obtained at one time is 15. Example 6

[0110] The rest is the same as in Example 4. The difference is that in this embodiment, the number of LED brackets obtained at one time is 20. Comparative Example 1

[0111] The rest is the same as in Example 1. The difference is that in this comparative example, the number of LED brackets obtained at one time is 5. Comparative Example 2

[0112] The rest is the same as in Example 1. The difference is that in this comparative example, the number of LED brackets obtained at one time is 25. When arranging, the first misalignment dimension B1 is 1.0 cm to 1.5 cm, the second misalignment dimension B2 is 1.0 cm to 1.5 cm, and the third misalignment dimension B3 to the twenty-fourth misalignment dimension B 24It is 0.5 cm to 1.0 cm. When threading the material, the angles between the bracket surface of the corresponding LED bracket and the slot surface of the slot are 15° to 18°; 15° to 18°; 18° to 21°; 18° to 21°; 21° to 24°; 21° to 24°; 24° to 27°; 24° to 27°; 27° to 30°; 27° to 30°; 30° to 33°; 30° to 33°; 33° to 36°; 33° to 36°; 36° to 39°; 36° to 39°; 39° to 42°; 39° to 42°; 42° to 45°; 42° to 45°; 45° to 48°; 45° to 48°; 48° to 51°; 48° to 51°; 51° to 53°. Comparative Example 3

[0113] The rest is the same as in Example 4. The difference is that in this comparative example, the number of LED brackets obtained each time is 5. Comparative Example 4

[0114] The rest is the same as in Example 4. The difference is that in this comparative example, the number of LED brackets obtained each time is 25. Comparative Example 5

[0115] In this comparative example, 1 LED bracket is obtained each time, and it is completely inserted into the slot, and then repeated until the threading and installation of 100 LED brackets are completed, and the time is recorded and the appearance damage of the LED brackets is checked.

[0116] The test results are shown in Table 1 below:

[0117] Table 1 Test results of installing LED brackets by different methods

[0118] Bracket condition Total time Example 1 No damage 21′13″ Example 2 No damage 20′56″ Example 3 No damage 20′05″ Example 4 No damage 20′35″ Example 5 No damage 20′15″ Example 6 No damage 21′56″ Comparative example 1 No damage 39′44″ Comparative example 2 Damage 36′23″ Comparative example 3 No damage 40′45″ Comparative example 4 Damage 25′09″ Comparative example 5 No damage 68′35″

[0119] According to the data in Table 1, it can be known that the method for installing an LED bracket described in the present invention can efficiently and non-destructively complete the threading and installation of the LED bracket, has a high threading operation efficiency, and is not easy to damage the LED bracket.

[0120] It should be noted that the term "including" and its variants used in the embodiments of the present invention are open-ended, that is, "including but not limited to". The term "based on" is "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". The modifications of "one" and "multiple" mentioned in the embodiments of the present invention are illustrative rather than restrictive, and those skilled in the art should understand that unless clearly stated otherwise in the context, it should be understood as "one or more".

[0121] The user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data for analysis, stored data, displayed data, etc.) involved in the embodiments of the present invention are all information and data that have been authorized by the user or fully authorized by all parties. Moreover, the collection, use, and processing of relevant data need to comply with relevant laws, regulations, and standards in relevant countries and regions, and corresponding operation entrances are provided for users to choose to authorize or refuse.

[0122] In the method implementation manners provided by the embodiments of the present invention, the various steps recorded can be executed in different orders and / or executed in parallel. In addition, the method implementation manners may include additional steps and / or omit the steps shown. The protection scope of the present invention is not limited in this regard.

[0123] The term "embodiment" in this specification means that the specific features, structures, or characteristics described in combination with the embodiment may be included in at least one embodiment of the present invention. The phrase appears at various positions in the specification does not necessarily mean the same embodiment, nor does it mean being independent or alternative to other embodiments and mutually exclusive. The various embodiments in this specification are described in a related manner, and the same or similar parts between the embodiments are referred to each other. In particular, for the device, equipment, and system embodiments, since they are basically similar to the method embodiments, the description is relatively simple, and the relevant parts refer to the partial description of the method embodiments.

[0124] The above-described embodiments only represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the protection scope. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. A method for installing an LED bracket, characterized in that: The following steps are involved: Arrange a plurality of non-penetrated brackets to obtain an arrangement member, wherein the arrangement member includes a plurality of non-penetrated brackets sequentially stacked in a first direction and sequentially staggered in a second direction; wherein the method includes determining whether a staggered size B of two adjacent non-penetrated brackets in the second direction matches a first target size L1; if not, readjusting the current two adjacent non-penetrated brackets until a staggered size B of two adjacent non-penetrated brackets in the second direction matches the first target size L1; and the first target size L1 satisfies a relationship of 0.5 cm ≤ L1 ≤ 3.0 cm; The tilt angle of the unpenetrated bracket in the arranging member is adjusted to obtain a tilted member; wherein the bracket surface of the tilted member and the slot surface of the target slot have a tilt angle; a plurality of target slots are provided, and the plurality of target slots are sequentially arranged at intervals along the first direction, each of the target slots is used to accommodate one of the unpenetrated brackets, and each of the target slots extends along the second direction; Move the tilted member along the second direction so that the target bracket of the tilted member at least partially penetrates into the corresponding target slot to obtain a penetrated bracket; wherein the target bracket is the first unpenetrated bracket of the tilted member in the first direction; Determine whether the number of the unpenetrated brackets in the arranging member is zero; if not, reconfirm the tilting member and the target bracket, and penetrate the target bracket.

2. The LED bracket installation method according to claim 1, characterized in that: Prior to arranging multiple unthreaded stents, the following steps are included: Obtain multiple unpenetrated stents and their numbers; Determine whether the number of unpenetrated stents matches the target number; if not, adjust the current number of unpenetrated stents until the number of unpenetrated stents matches the target number; wherein the target number N satisfies the relationship, 10≤N≤20.

3. The LED bracket installation method according to claim 1, characterized in that: Determining whether the misalignment size B of two adjacent stents that have not been inserted in the second direction matches the first target size L1 comprises the following steps: Determine whether the first misalignment size B1 and the second target size L2 match; if not, readjust the corresponding non-penetrated bracket until the first misalignment size B1 and the second target size L2 match; wherein the first misalignment size B1 is the misalignment size between the first non-penetrated bracket and the second non-penetrated bracket of the arrangement member in the first direction in the second direction; the second target size L2 satisfies the relationship, 1.0cm≤L2≤2.5cm; Determine whether the second misalignment size B2 and the third target size L3 match; if not, readjust the corresponding unpenetrated bracket until the second misalignment size B2 and the third target size L3 match; wherein the second misalignment size B2 is the misalignment size between the second unpenetrated bracket and the third unpenetrated bracket of the arrangement member in the first direction in the second direction; the third target size L3 satisfies the relationship, 1.0cm≤L3≤2.0cm; Determine the i-th misalignment size B i and whether it is consistent with the fourth target size L4; if not, readjust the corresponding unpenetrated stent until the i-th misalignment size B i and the fourth target size L4; wherein the i-th misalignment size B i is the misalignment size between the i-th unpenetrated bracket and the (i+1)-th unpenetrated bracket of the arranging member in the first direction in the second direction, 3≤i≤N-1; the fourth target size L4 satisfies the relationship, 0.5cm≤L4≤1.5cm.

4. The LED bracket installation method according to claim 3, characterized in that: Adjusting the inclination angle of the arrangement member that does not penetrate the bracket to obtain the inclined member comprises the following steps: Adjusting the arranging member so that the penetration direction of the non-penetrated stent in the arranging member is parallel to the second direction, thereby obtaining a pre-tilted member; Determine whether the inclination angle α of the pre-tilt member matches the first target angle β1; if not, readjust the pre-tilt member until the inclination angle α of the pre-tilt member matches the first target angle β1 to obtain a tilted member; wherein the first target angle β1 satisfies the relationship, 15°≤β1≤45°.

5. The LED bracket installation method according to claim 1, characterized in that: Determining whether the misalignment size B of two adjacent stents that have not been inserted in the second direction matches the first target size L1 comprises the following steps: Determine whether the misalignment size B of two adjacent unpenetrated brackets in the second direction matches the fifth target size L5; if not, readjust the current two adjacent unpenetrated brackets until the misalignment size B of two adjacent unpenetrated brackets in the second direction matches the fifth target size L5; wherein the fifth target size L5 satisfies the relationship, 0.5cm≤L5≤1.0cm.

6. The LED bracket installation method according to claim 5, wherein adjusting the tilt angle of the arrangement member that does not penetrate the bracket to obtain the tilted member comprises the following steps: Adjusting the arranging member so that the penetration direction of the non-penetrated stent in the arranging member is parallel to the second direction, thereby obtaining a pre-tilted member; Determine whether the inclination angle α of the pre-tilt member is consistent with the second target angle β2; if not, readjust the pre-tilt member until the inclination angle α of the pre-tilt member is consistent with the second target angle β2, to obtain a tilted member; wherein the second target angle β2 satisfies the relationship, 35°≤β2≤40°.

7. The LED bracket installation method according to claim 1, characterized in that: Arranging a plurality of the non-penetrated stents to obtain an arrangement member comprises the following steps: Pre-arranging a plurality of the non-penetrated brackets to obtain a pre-arranged piece; wherein the pre-arranged piece comprises a plurality of the non-penetrated brackets sequentially stacked along the first direction, and the projections of the plurality of the non-penetrated brackets along the first direction overlap; The plurality of non-penetrated supports of the pre-arrangement piece are moved and displaced along the second direction to obtain the arrangement piece.

8. The LED bracket installation method according to claim 1, characterized in that: The following steps are also included: The inserted bracket is moved along the second direction and completely inserted into the target slot to obtain an installed bracket.

9. The LED bracket installation method according to claim 8, characterized in that: Moving the inserted bracket along the second direction and inserting the entire bracket into the target slot to obtain the installed bracket comprises the following steps: Applying a supporting force to the inserted bracket so that the bracket surface of the inserted bracket is parallel to the slot surface of the target slot, thereby obtaining a bracket to be installed; The bracket to be installed is moved along the second direction and completely inserted into the target slot to obtain an installed bracket.

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