High-pressure homogenizing equipment for nano composite material and use method of high-pressure homogenizing equipment

Abstract

The invention provides nanocomposite high-pressure homogenizing equipment and a using method thereof, and belongs to the technical field of high-pressure homogenizing equipment.The nanocomposite high-pressure homogenizing equipment comprises a machine case, a pressure increasing valve body is arranged on one side of the machine case, the output end of the pressure increasing valve body is connected with a homogenizing valve, the input end of the pressure increasing valve body is connected with an input pipe, and one end of the input pipe is connected with a feeding hopper; damping mechanisms are installed at the four corners of the bottom end of the case, the bottom ends of the damping mechanisms are connected with a bottom plate, turnover mechanisms are installed on the two sides of the top end of the case, a transparent protective cover is arranged on one side of the case, a handle is installed on one side of the transparent protective cover, and the turnover ends of the turnover mechanisms are connected with one side of the top end of the transparent protective cover. A reciprocating driving mechanism is arranged in the machine box and comprises a motor, a crankshaft and a plunger, the two ends of the crankshaft are rotationally connected with retaining seats, the protection function can be effectively achieved, the phenomenon that equipment is touched by mistake in the using process is avoided, and high practical value is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of high-pressure homogenization equipment, and in particular to a nano-composite material high-pressure homogenization equipment and a use method thereof. Background Art

[0002] Nanocomposite high-pressure homogenization equipment is an advanced instrument for preparing and processing nanocomposite materials. Nanocomposite materials play an important role in the field of modern materials science due to their excellent mechanical properties, thermal stability and unique electrical properties. The core of high-pressure homogenization equipment is that it can generate and maintain pressures of up to several thousand bars, so that the material reaches extremely high speeds in the micro jet, resulting in strong physical effects such as high-speed shearing, high-frequency oscillation, cavitation and convection impact. These effects work together to deagglomerate the agglomerates in the material to the nanometer level, achieving a significant reduction in the particle size of the material and uniform distribution.

[0003] Based on the above, the inventors found the following problems: the existing nanocomposite material high pressure homogenization equipment does not have a protective mechanism when in use, which makes the equipment prone to accidental touches during use, affecting the operation stability of the equipment.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a nano-composite material high-pressure homogenization device and a method of using the same are provided, in order to achieve a purpose with greater practical value. Summary of the invention

[0005] The embodiment of the present invention provides a nanocomposite material high pressure homogenization device and a use method thereof to solve the problems mentioned in the background technology.

[0006] In view of the above problems, the technical solution proposed by the present invention is:

[0007] A nano-composite material high-pressure homogenizing device comprises a chassis, a boosting valve body is provided on one side of the chassis, a homogenizing valve is connected to the output end of the boosting valve body, an input pipe is connected to the input end of the boosting valve body, one end of the input pipe is connected to a feed hopper, shock absorbing mechanisms are installed at the four corners of the bottom end of the chassis, the bottom end of the shock absorbing mechanism is connected to a bottom plate, flipping mechanisms are installed on both sides of the top end of the chassis, a transparent protective cover is provided on one side of the chassis, a handle is installed on one side of the transparent protective cover, the flipping end of the flipping mechanism is connected to one side of the top end of the transparent protective cover, and a reciprocating drive mechanism is provided inside the chassis.

[0008] As a preferred technical solution of the present invention, the reciprocating drive mechanism includes a motor, a crankshaft and a plunger, both ends of the crankshaft are rotatably connected to a retaining seat, the bottom end of the retaining seat is fixedly connected to the inner bottom end of the chassis, the output end of the crankshaft is connected to one end of the plunger, and the other end of the plunger is connected to one side of the boost valve body.

[0009] As a preferred technical solution of the present invention, one side of the motor is fixedly connected to one side of one of the retaining seats, and the output end of the motor is connected to one end of the crankshaft.

[0010] As a preferred technical solution of the present invention, the flipping mechanism includes a retaining frame, a rotating shaft is rotatably connected to the middle part of one side of the retaining frame, one end of the rotating shaft is connected to a movable frame, the bottom end of the movable frame is connected to one side of the top of the transparent protective cover, a cylinder is installed on one side of the movable frame, one end of the cylinder is slidably connected to a clamping block, a plurality of clamping holes are opened on one side of the retaining frame, one end of the clamping block is in an arc shape, and one end of the clamping block is clamped and connected to the inner side of the clamping hole.

[0011] As a preferred technical solution of the present invention, the inner side of the cylinder is slidably connected to a limiting block, one side of the limiting block is connected to the other end of the blocking block, a return spring is installed on the inner side of the cylinder, and one end of the return spring is connected to the other side of the limiting block.

[0012] As a preferred technical solution of the present invention, the shock absorbing mechanism includes a damper, the top end of the damper is mounted with a first limiting plate, the bottom end of the damper is mounted with a second limiting plate, the outer side of the damper is mounted with a shock absorbing spring, the top end of the shock absorbing spring is connected to the bottom end of the first limiting plate, and the bottom end of the shock absorbing spring is connected to the top end of the second limiting plate.

[0013] As a preferred technical solution of the present invention, support seats are installed at the four corners of the bottom end of the base plate, and the bottom end of the support seat is provided with an anti-slip texture.

[0014] As a preferred technical solution of the present invention, a control panel is installed on the top of the chassis.

[0015] In another aspect, the present invention provides a method for using a nanocomposite material high pressure homogenization device, comprising the following steps:

[0016] S1, equipment inspection: first ensure that the equipment and its accessories are intact, all connections are securely fastened and leak-free, connect a water cooling device to the booster valve body, start the water cooling device to cool the booster valve body, and connect a liquid outlet pipe to the outlet of the homogenizing valve;

[0017] S2, cleaning and disinfection: clean the inside and outside of the equipment thoroughly, pour cleaning liquid into the feed hopper, run the equipment, collect the cleaning waste liquid at the liquid outlet pipe, add pure water into the feed hopper, and use the pure water to clean the inside of the equipment again;

[0018] S3, material feeding: when the liquid in the feed hopper is about to be emptied, pour the nanocomposite material to be processed, and control the motor to run through the control panel to slowly pump the material into the booster valve body through the feed hopper;

[0019] S4, homogenization discharge: adjust the homogenization valve according to the material properties and process requirements to ensure the best homogenization effect, close the transparent protective cover to avoid accidental touch, which may cause the pressure of the homogenization valve to change, and collect the material discharged from the homogenization valve;

[0020] S5, shutdown for cleaning: shut down the equipment and thoroughly clean and disinfect it.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: a transparent protective cover is provided on one side of the chassis to achieve a protective function and avoid accidental touching of the device during use; at the same time, the setting of the transparent protective cover makes it convenient for users to observe the operation of the device; a handle is installed on one side of the transparent protective cover to facilitate users to flip the transparent protective cover; the flip end of the flipping mechanism is connected to one side of the top of the transparent protective cover to achieve flipping of the transparent protective cover; the output end of the motor is connected to one end of the crankshaft to achieve reciprocating motion of the plunger, thereby achieving high-pressure material conveying by the booster valve body; a movable frame is connected to one end of the rotating shaft to achieve rotation of the movable frame; one end of the clamping block is connected to the clamping hole The inner side is snap-fitted and connected, so that the transparent protective cover can be snapped and fixed after being flipped up, which makes it convenient to flip up and suspend the transparent protective cover. One end of the reset spring is connected to the other side of the limit block to realize the spring reset function, thereby realizing automatic reset after the block is moved. A shock-absorbing spring is provided on the outer side of the damper to realize the spring damping and shock-absorbing function, thereby reducing the vibration generated by the operation of the product. Support seats are installed at the four corners of the bottom end of the bottom plate to improve the placement stability of the product. A control panel is installed on the top of the chassis to realize the controllability of the equipment and increase the convenience of product use. The present invention can effectively realize the protection function and avoid accidental touch of the equipment during use, and has high practical value.

[0022] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional schematic diagram of a nanocomposite material high-pressure homogenization device disclosed in an embodiment of the present invention;

[0024] Figure 2 This is one of the disassembled stereoscopic schematic diagrams of a nanocomposite material high-pressure homogenization device disclosed in an embodiment of the present invention;

[0025] Figure 3 This is the second disassembled stereoscopic schematic diagram of a nano-composite material high-pressure homogenization device disclosed in an embodiment of the present invention;

[0026] Figure 4 This is the third disassembled stereoscopic schematic diagram of a nanocomposite material high pressure homogenization device disclosed in an embodiment of the present invention;

[0027] Figure 5 A cross-sectional view of a cylinder of a nanocomposite material high-pressure homogenization device disclosed in an embodiment of the present invention;

[0028] Figure 6 A nanocomposite material high pressure homogenization device disclosed in an embodiment of the present invention Figure 2 A schematic diagram of the enlarged structure in the middle;

[0029] Figure 7 The present invention is a method block diagram of a nanocomposite material high pressure homogenization device disclosed in an embodiment of the present invention.

[0030] Reference numerals: 100, chassis; 101, booster valve body; 102, input pipe; 103, feed hopper; 104, homogenizing valve; 105, transparent protective cover; 10501, handle; 106, flip mechanism; 10601, retaining frame; 10602, rotating shaft; 10603, clamping hole; 10604, movable frame; 10605, cylinder; 10606, clamping block; 10607, limit block ; 10608, return spring; 107, reciprocating drive mechanism; 10701, motor; 10702, crankshaft; 10703, retaining seat; 10704, plunger; 108, shock absorbing mechanism; 10801, damper; 10802, shock absorbing spring; 10803, first limiting plate; 10804, second limiting plate; 109, bottom plate; 110, support seat; 111, control panel. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] Embodiment 1

[0033] Reference Figure 1-Figure 6As shown, a nanocomposite material high-pressure homogenizing device comprises a chassis 100, a boosting valve body 101 is provided on one side of the chassis 100, a homogenizing valve 104 is connected to the output end of the boosting valve body 101, an input pipe 102 is connected to the input end of the boosting valve body 101, a feed hopper 103 is connected to one end of the input pipe 102, a shock absorbing mechanism 108 is installed at the four corners of the bottom end of the chassis 100, a bottom plate 109 is connected to the bottom end of the shock absorbing mechanism 108, a flip mechanism 106 is installed on both sides of the top end of the chassis 100, a transparent protective cover 105 is provided on one side of the chassis 100, and a handle 105 is installed on one side of the transparent protective cover 105 01, the flipping end of the flipping mechanism 106 is connected to one side of the top of the transparent protective cover 105, and a reciprocating drive mechanism 107 is provided inside the chassis 100. A transparent protective cover 105 is provided on one side of the chassis 100 to achieve a protective function to avoid accidental touching of the device during use. At the same time, the setting of the transparent protective cover 105 is convenient for users to observe the operation of the device. A handle 10501 is installed on one side of the transparent protective cover 105 to facilitate users to flip the transparent protective cover 105. The flipping end of the flipping mechanism 106 is connected to one side of the top of the transparent protective cover 105 to achieve the flipability of the transparent protective cover 105.

[0034] An embodiment of the present invention further comprises a reciprocating drive mechanism 107 including a motor 10701, a crankshaft 10702 and a plunger 10704, both ends of the crankshaft 10702 are rotatably connected to a retaining seat 10703, the bottom end of the retaining seat 10703 is fixedly connected to the inner bottom end of the chassis 100, the output end of the crankshaft 10702 is connected to one end of the plunger 10704, and the other end of the plunger 10704 is connected to one side of the boost valve body 101.

[0035] In one embodiment of the present invention, further, one side of the motor 10701 is fixedly connected to one side of one of the retaining seats 10703, and the output end of the motor 10701 is connected to one end of the crankshaft 10702. The reciprocating motion of the plunger 10704 is achieved through the connection between the output end of the motor 10701 and one end of the crankshaft 10702, thereby achieving high-pressure material conveying by the boosting valve body 101.

[0036] In one embodiment of the present invention, further, the flip mechanism 106 includes a holder 10601, a rotating shaft 10602 is rotatably connected to the middle of one side of the holder 10601, one end of the rotating shaft 10602 is connected to a movable frame 10604, the bottom end of the movable frame 10604 is connected to one side of the top of the transparent protective cover 105, a cylinder 10605 is installed on one side of the movable frame 10604, one end of the cylinder 10605 is slidably connected to a block 10606, and the holder 1060 A plurality of locking holes 10603 are provided on one side of 1, one end of the locking block 10606 is in an arc shape, one end of the locking block 10606 is engaged with the inner side of the locking hole 10603, and a movable frame 10604 is connected through one end of the rotating shaft 10602 to realize that the movable frame 10604 can rotate, and one end of the locking block 10606 is engaged with the inner side of the locking hole 10603 to realize that the transparent protective cover 105 can be locked and fixed after being flipped up, so that the transparent protective cover 105 can be flipped up and suspended.

[0037] In one embodiment of the present invention, further, the inner side of the cylinder 10605 is slidably connected to a limit block 10607, one side of the limit block 10607 is connected to the other end of the blocking block 10606, a return spring 10608 is installed on the inner side of the cylinder 10605, one end of the return spring 10608 is connected to the other side of the limit block 10607, and the spring return function is realized by connecting one end of the return spring 10608 to the other side of the limit block 10607, thereby realizing automatic return of the blocking block 10606 after movement.

[0038] According to an embodiment of the present invention, further, the shock absorbing mechanism 108 includes a damper 10801, the top end of the damper 10801 is provided with a first limiting plate 10803, the bottom end of the damper 10801 is provided with a second limiting plate 10804, the outer side of the damper 10801 is provided with a shock absorbing spring 10802, the top end of the shock absorbing spring 10802 is connected to the bottom end of the first limiting plate 10803, the bottom end of the shock absorbing spring 10802 is connected to the top end of the second limiting plate 10804, and the shock absorbing spring 10802 is provided on the outer side of the damper 10801 to realize the spring damping and shock absorbing function, thereby reducing the vibration generated by the operation of the product.

[0039] In one embodiment of the present invention, further, support seats 110 are installed at the four corners of the bottom end of the base plate 109, and the bottom end of the support seat 110 is provided with an anti-slip texture. By installing the support seats 110 at the four corners of the bottom end of the base plate 109, the placement stability of the product is improved.

[0040] In one embodiment of the present invention, a control panel 111 is further installed on the top of the chassis 100. By installing the control panel 111 on the top of the chassis 100, the device can be controlled and the convenience of product use is increased.

[0041] Embodiment 2

[0042] Reference Figure 7 As shown, another embodiment of the present invention provides a method for using a nanocomposite material high pressure homogenization device, comprising the following steps:

[0043] S1, equipment inspection: first ensure that the equipment and its accessories are intact, all connection parts are securely fastened and leak-free, connect a water cooling device to the boost valve body 101, start the water cooling device to cool the boost valve body 101, and connect a liquid outlet pipe to the outlet of the homogenizing valve 104;

[0044] S2, cleaning and disinfection: thoroughly clean the inside and outside of the equipment, pour cleaning liquid into the feed hopper 103, run the equipment, collect the cleaning waste liquid at the liquid outlet pipe, add pure water into the feed hopper 103, and use the pure water to clean the inside of the equipment again;

[0045] S3, material feeding: when the liquid in the feed hopper 103 is about to be emptied, pour the nanocomposite material to be processed into it, and control the motor 10701 to run through the control panel 111, so that the material is slowly pumped into the booster valve body 101 through the feed hopper 103;

[0046] S4, homogenization discharge: adjust the homogenization valve 104 according to the material properties and process requirements to ensure the best homogenization effect, close the transparent protective cover 105 to avoid accidental touch, which may cause the pressure of the homogenization valve 104 to change, and collect the material discharged from the homogenization valve 104;

[0047] S5, shutdown for cleaning: shut down the equipment and thoroughly clean and disinfect it.

[0048] It should be noted that the specific model and specifications of motor 10701 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0049] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A nanocomposite material high pressure homogenization device, characterized in that: The invention comprises a chassis (100), wherein a pressure-boosting valve body (101) is provided on one side of the chassis (100), wherein the output end of the pressure-boosting valve body (101) is connected to a homogenizing valve (104), wherein the input end of the pressure-boosting valve body (101) is connected to an input pipe (102), wherein one end of the input pipe (102) is connected to a feed hopper (103), and wherein shock-absorbing mechanisms (108) are installed at four corners of the bottom end of the chassis (100), wherein the shock-absorbing mechanisms (108) are arranged on the bottom end of the chassis (100). The bottom end is connected to a bottom plate (109), both sides of the top of the case (100) are equipped with flipping mechanisms (106), one side of the case (100) is provided with a transparent protective cover (105), one side of the transparent protective cover (105) is equipped with a handle (10501), the flipping end of the flipping mechanism (106) is connected to one side of the top of the transparent protective cover (105), and a reciprocating drive mechanism (107) is provided inside the case (100).

2. A nanocomposite material high pressure homogenization device according to claim 1, characterized in that: The reciprocating drive mechanism (107) comprises a motor (10701), a crankshaft (10702) and a plunger (10704); both ends of the crankshaft (10702) are rotatably connected to a retaining seat (10703); the bottom end of the retaining seat (10703) is fixedly connected to the inner bottom end of the chassis (100); the output end of the crankshaft (10702) is connected to one end of the plunger (10704); and the other end of the plunger (10704) is connected to one side of the boost valve body (101).

3. A nanocomposite material high pressure homogenization device according to claim 2, characterized in that: One side of the motor (10701) is fixedly connected to one side of one of the retaining seats (10703), and the output end of the motor (10701) is connected to one end of the crankshaft (10702).

4. A nanocomposite material high pressure homogenization device according to claim 3, characterized in that: The flip mechanism (106) comprises a retaining frame (10601), a rotating shaft (10602) is rotatably connected to the middle of one side of the retaining frame (10601), one end of the rotating shaft (10602) is connected to a movable frame (10604), the bottom end of the movable frame (10604) is connected to one side of the top end of the transparent protective cover (105), a cylinder (10605) is installed on one side of the movable frame (10604), one end of the cylinder (10605) is slidably connected to a clamping block (10606), a plurality of clamping holes (10603) are opened on one side of the retaining frame (10601), one end of the clamping block (10606) is in an arc shape, and one end of the clamping block (10606) is clamped and connected to the inner side of the clamping hole (10603).

5. A nanocomposite material high pressure homogenization device according to claim 4, characterized in that: The inner side of the cylinder (10605) is slidably connected to a limit block (10607), one side of the limit block (10607) is connected to the other end of the clamping block (10606), and a return spring (10608) is installed on the inner side of the cylinder (10605), one end of the return spring (10608) is connected to the other side of the limit block (10607).

6. A nanocomposite material high pressure homogenization device according to claim 5, characterized in that: The shock absorbing mechanism (108) comprises a damper (10801), the top end of the damper (10801) is provided with a first limiting plate (10803), the bottom end of the damper (10801) is provided with a second limiting plate (10804), the outer side of the damper (10801) is provided with a shock absorbing spring (10802), the top end of the shock absorbing spring (10802) is connected to the bottom end of the first limiting plate (10803), and the bottom end of the shock absorbing spring (10802) is connected to the top end of the second limiting plate (10804).

7. A nanocomposite material high pressure homogenization device according to claim 6, characterized in that: Support seats (110) are installed at the four corners of the bottom end of the bottom plate (109), and the bottom end of the support seat (110) is provided with an anti-slip texture.

8. A nanocomposite material high pressure homogenization device according to claim 7, characterized in that: A control panel (111) is installed on the top of the chassis (100).

9. A method for using a nanocomposite material high pressure homogenization device, characterized in that: A nanocomposite material high pressure homogenization device as claimed in claim 8, comprising the following steps: S1, equipment inspection: first ensure that the equipment and its accessories are intact, all connection parts are securely fastened and leak-free, connect a water cooling device to the booster valve body (101), start the water cooling device to cool the booster valve body (101), and connect a liquid outlet pipe to the outlet of the homogenizing valve (104); S2, cleaning and disinfection: thoroughly clean the inside and outside of the equipment, pour cleaning liquid into the feed hopper (103), run the equipment, collect the cleaning waste liquid at the liquid outlet pipe, add pure water into the feed hopper (103), and use the pure water to clean the inside of the equipment again; S3, material feeding: when the liquid in the feed hopper (103) is about to be emptied, the nanocomposite material to be processed is poured in, and the motor (10701) is controlled to run through the control panel (111), so that the material is slowly pumped into the booster valve body (101) through the feed hopper (103); S4, homogenization discharge: adjust the homogenization valve (104) according to the material properties and process requirements to ensure the best homogenization effect, close the transparent protective cover (105) to avoid accidental touch, which may cause the pressure of the homogenization valve (104) to change, and collect the material discharged from the homogenization valve (104); S5, shutdown for cleaning: shut down the equipment and thoroughly clean and disinfect it.

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