Green fertilizer processing and screening equipment

By using components such as pull rods, air-heating components and cleaning boards in green fertilizer processing and screening equipment, the problem of screen mesh blockage caused by fibrous substances and viscous fertilizers is solved, and a more efficient fertilizer screening and cleaning effect is achieved.

CN119186986APending Publication Date: 2024-12-27SHANDONG ACADEMY OF AGRICULTURAL SCIENCES
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Patent Information

Application Number
CN202411325683.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Existing fertilizer screening equipment can easily cause screen mesh holes to be blocked when dealing with fibrous substances and viscous fertilizers, affecting screening efficiency.

Method used

A green fertilizer processing and screening equipment is designed, using a movable ring in the enclosed cover to connect the screening roller, equipped with a pretreatment component to lift the fibrous substance, and heat and wind-powered to remove the viscous substances, combined with intermittent feeding The components and cleaning plates are pretreated and removed from fibrous substances to reduce the risk of clogging.

Benefits of technology

It effectively reduces the accumulation of fibrous substances and viscous substances in the screening drum, improves screening efficiency, reduces the risk of blockage, ensures the effective area of ​​the screening holes, and improves the screening effect of fertilizers.

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Abstract

The invention relates to the technical field of fertilizer screening, in particular to green fertilizer processing and screening equipment which comprises a sealing cover, a feeding part and an air heating assembly, the inner wall of the sealing cover is rotationally connected with a screening roller with openings in the two ends through a movable ring, and a driving assembly used for driving the screening roller to rotate is arranged in the sealing cover; a feeding part is arranged in the screening roller, the output end of the feeding part extends into the screening roller and is used for conveying fertilizer into the screening roller, and a pretreatment assembly used for conducting primary treatment on fibrous matter in the fertilizer is arranged in the feeding part. And in cooperation with drying and softening of the hot air assembly and the knocking vibration effect of the knocking piece on the screening roller, blocking of the screening roller caused by fibrous substances and bonded and clustered waste is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of fertilizer screening, in particular to green fertilizer processing and screening equipment. Background Art

[0002] Green fertilizer refers to fertilizer that is environmentally friendly and has little pollution, mainly including organic fertilizer and biological fertilizer. Organic fertilizer is made from animal and plant residues through fermentation and decomposition. It can provide various nutrients needed for plant growth, and can also improve soil structure, increase soil water retention and air permeability. These raw materials may contain plant fibers, such as straw, leaves and other fibrous substances that are not completely broken down during the decomposition process. At the same time, some organic substances may produce sticky secretions or incompletely decomposed colloidal substances during the fermentation process. In addition, in the production process of green fertilizer, some auxiliary materials may be added or specific treatment processes may be carried out, which may also introduce fibrous substances or sticky components. For example, some natural polymer substances that may be added to increase the water retention of fertilizers may bring a certain degree of stickiness.

[0003] At present, the most common screening equipment for fertilizer screening is the drum screening machine. However, fibrous materials often have a certain length and flexibility, and are easily intertwined and entangled on the screen, or stuck in the screen holes, blocking the passage of other particles. At the same time, they may move with the vibration during the screening process, further aggravating the blockage. In addition, the sticky components may cause the fertilizer particles to stick to each other and form clumps. These clumps are easy to block the screen holes and may also adhere to the screen, gradually accumulate, reduce the effective area of ​​the screen holes, and cause the screen holes to be blocked.

[0004] Based on the above situation, we propose a green fertilizer processing and screening equipment to solve the above problems. Summary of the invention

[0005] The invention provides a green fertilizer processing and screening device to solve the problem in the prior art that fibrous substances and sticky fertilizers in fertilizers easily lead to clogging of screening meshes.

[0006] The technical problem solved by the present invention is achieved by adopting the following technical solutions: A green fertilizer processing and screening equipment, comprising a closed cover, a feeding piece and a wind-heating component, wherein a screening drum with openings at both ends is rotatably connected to the inner wall of the closed cover through a movable ring, a driving component for driving the screening drum to rotate is arranged inside the closed cover, an output end of the feeding piece extends to the interior of the screening drum for conveying fertilizer to the interior of the screening drum, a pretreatment component for preliminarily treating fibrous substances in the fertilizer is arranged inside the feeding piece, the pretreatment component comprises a first rotating shaft rotatably connected to the feeding piece, a plurality of lifting rods equidistantly arranged along the axial direction of the first rotating shaft are connected to the first rotating shaft, a first driving piece with an output end connected to one end of the first rotating shaft is arranged outside the feeding piece, the wind-heating component is used to blow hot air into the interior of the screening drum, the wind-heating component comprises a blowing pipe and a heating element arranged at the output port of the blowing pipe, a plurality of air inlet pipes are connected to the blowing pipe, and the input ends of the plurality of air inlet pipes are commonly connected to an air supply pipeline connected to an external air supply device.

[0007] Preferably, it also includes an intermittent feeding component arranged on the feeding piece, the intermittent feeding component includes a dividing column and a dividing trough opened on the dividing column, the feeding piece includes an annular bin, a storage bin connected to the input end of the annular bin, and a discharge bin connected to the output end of the annular bin, the circumferential outer wall of the dividing column is in contact with the circumferential inner wall of the annular bin, and the dividing column is rotatably connected to the interior of the annular bin.

[0008] Preferably, the interior of the material distributing column is coaxially connected with a second rotating shaft extending to the outside of the annular bin, and the second rotating shaft is connected to the first rotating shaft through a belt drive.

[0009] Preferably, a movable cleaning plate for cleaning the fibrous material on the picking rod is also provided on the inside of the feed member, and the movable cleaning plate is inclined upward in the direction close to the first rotating shaft, and the movable cleaning plate includes a fixed mounting plate provided on the inner wall of one side of the discharge bin and a cleaning scraper slidably installed inside the fixed mounting plate, the cleaning scraper is connected to the inner wall of the fixed mounting plate by a spring, and the end of the cleaning scraper located on the outside of the fixed mounting plate is provided with a cleaning scraping groove corresponding to the picking rod.

[0010] Preferably, a storage bin is provided on the outer side of the feed piece, and an input end of the storage bin is located between the upper end of the movable cleaning plate and the inner wall of the feed piece, and a sealing cover is threadedly connected to one end of the storage bin.

[0011] Preferably, a knocking piece is hinged on the inner wall of the closing cover through a hinge seat, and the knocking piece includes a resistance plate and a knocking plate connected to the resistance plate, a reed is connected between the knocking plate and the inner wall of the closing cover, and a toggle plate is provided on the outer wall of the screening drum.

[0012] Preferably, an air suction mechanism is provided outside the closed cover, and an input end of the air suction mechanism extends to the inside of the closed cover.

[0013] Preferably, the driving assembly includes a second driving member arranged on the inner wall of the closing cover and a gear ring arranged on the circumferential outer wall of the screening drum, the output end of the second driving member is connected to a rotating rod, and the rotating rod is connected to a gear meshing with the gear ring.

[0014] Preferably, an inclined material guide plate is provided on the inner wall of the discharge bin, and the material guide plate is located above the movable cleaning plate.

[0015] The present invention has the following beneficial effects: The fibrous material in the fertilizer before entering the screening drum is picked up by the lifting rod, so as to reduce the amount of fibrous material in the subsequent screening drum. While the screening drum is rotating for screening, the wind heating component acts on the screening drum to heat the fibrous material attached to the sieve holes of the screening drum or the fertilizer stuck near the sieve holes, so as to soften or decompose it, and make it easier to fall from the sieve holes under the action of wind, so as to achieve better cleaning effect.

[0016] The intermittent feeding assembly allows the fertilizer to intermittently pass through the picking rod to improve the pretreatment effect of the fibrous material. At the same time, when the picking rod rotates with the first rotating shaft, the fibrous material on the picking rod is removed through the contact with the movable cleaning plate, and slides along the movable cleaning plate to the storage bin for centralized collection, which is more convenient.

[0017] While the screening drum is rotating and screening, it drives the toggle plate to move and continuously conflicts with the resistance plate, so that the resistance plate drives the knocking plate to move. Under the action of the reed, the screening drum is continuously knocked and vibrated, and the material attached to the inner wall of the screening drum is shaken off, reducing the risk of clogging of the screen holes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 The isometric structure provided by the present invention is shown in FIG. Figure 1 ; Figure 2 The isometric structure provided by the present invention is shown in FIG. Figure 2 ; Figure 3 The cross-sectional structure provided by the present invention is schematically shown Figure 1 ; Figure 4 The cross-sectional structure provided by the present invention is schematically shown Figure 2 ; Figure 5 A schematic cross-sectional structure diagram of the feed member of the present invention; Figure 6 For the present invention Figure 5 A schematic diagram of the structure enlargement; Figure 7 A schematic diagram of the external structure of the screening drum of the present invention; Figure 8 A schematic diagram of the structure of the striking member of the present invention; Fig. 9 It is a schematic diagram of the partial structure of the wind heat component in the present invention.

[0020] In the figure, 1, closing cover; 11, movable ring; 12, discharge plate; 13, supporting leg; 2, screening drum; 21, toggle plate; 3, feed member; 31, first rotating shaft; 301, annular bin; 302, storage bin; 303, discharge bin; 304, guide plate; 32, lifting rod; 33, first driving member; 4, blowing pipe; 41, heating element; 42, air inlet pipe; 43, air supply pipe; 5, material distribution Column; 51, material distribution trough; 52, second rotating shaft; 53, belt; 6, movable cleaning plate; 61, fixed mounting plate; 62, cleaning scraper; 63, cleaning scraper trough; 64, storage bin; 65, blocking cover; 7, hinged seat; 71, knocking member; 701, resistance plate; 702, knocking plate; 703, reed; 8, air suction mechanism; 9, second driving member; 91, gear ring; 92, rotating rod; 93, gear. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below with reference to specific diagrams.

[0022] Reference Figure 1-Figure 9As shown, a green fertilizer processing and screening equipment comprises a closed cover 1, a screening drum 2 with openings at both ends is rotatably connected to the inner wall of the closed cover 1 through a movable ring 11, a driving assembly for driving the screening drum 2 to rotate is arranged inside the closed cover 1, wherein the screening drum 2 can be divided into multiple levels of screening holes such as large, medium and small, for screening fertilizers of different particle sizes, and under the screening holes of different levels, a discharge plate 12 extending to the outside of the closed cover 1 is arranged, so that the granular fertilizers of different sizes screened can be respectively discharged, wherein the driving assembly comprises a second driving member 9 arranged on the inner wall of the closed cover 1 and a And a gear ring 91 is arranged on the circumferential outer wall of the screening drum 2, and the output end of the second driving member 9 is connected to a rotating rod 92, and the rotating rod 92 is connected to a gear 93 meshing with the gear ring 91. The second driving member 9 drives the rotating rod 92 to rotate, and the screening drum 2 is driven to rotate synchronously under the meshing action of the gear ring 91 and the gear 93, so that the rotation of the screening drum 2 drives the internal fertilizer to move, and the screening work is performed. The lower end of the closing cover 1 can also be provided with a supporting leg 13, and in order to make it easier for the fertilizer in the screening drum 2 to move toward the output end, the screening drum 2 can be tilted downward in the direction of the output end.

[0023] A feeding member 3 for conveying fertilizer to the inside of the screening drum 2 is provided at the input end of the screening drum 2. A pretreatment component for preliminarily treating fibrous materials in the fertilizer is provided inside the feeding member 3. The pretreatment component includes a first rotating shaft 31 rotatably connected to the feeding member 3. The first rotating shaft 31 is connected to a plurality of lifting rods 32 equidistantly arranged along the axial direction of the first rotating shaft 31. A first driving member 33 having an output end connected to one end of the first rotating shaft 31 is provided outside the feeding member 3. The first driving member 33 and the second driving member 9 can both be By using devices such as a servo motor, when the first driving member 33 drives the first rotating shaft 31 to move in a circular motion, the lifting rod 32 is driven to move in a synchronous circular motion in the feeding member 3, thereby lifting the fibrous material mixed in the fertilizer passing through the feeding member 3, reducing the possibility of the fibrous material entering the screening drum 2 and causing it to be intertwined on the screen or stuck in the screen holes. At the same time, some fertilizers that are clumped together can also be broken up by the action of the lifting rod 32, reducing the possibility of the clumped fertilizers clogging the screen holes and improving the subsequent screening effect.

[0024] Reference Figure 7 as well as Fig. 9As shown, further, in order to clean the fibrous substances mixed in the fertilizer entering the screening drum 2 and some of the materials that are adhered to each other, a wind heating component is also provided. The wind heating component is used to blow hot air into the interior of the screening drum 2. The wind heating component includes a blowing pipe 4 and a heating element 41 arranged at the output port of the blowing pipe 4. The blowing pipe 4 is connected with a plurality of air inlet pipes 42, and the input ends of the plurality of air inlet pipes 42 are commonly connected with an air supply pipe 43 connected to an external air supply device. Wind is input into the air inlet pipe 42 through the air supply pipe 43, and is discharged through an air outlet that is provided on the blowing pipe 4 and is compatible with the axial length of the screening drum 2. Blow out to disperse the fibrous material attached to or stuck on the sieve holes. At the same time, the heating element 41 can adopt an electric heating wire, etc., so that the wind blown out of the blowing pipe 4 is heated by the heating element 41 and then blown to the fibrous material, which can soften or decompose the fibrous material, thereby making it easier to clean the fibrous material. At the same time, through the blowing of hot air, the materials that are stuck together can be heated to make them as dry as possible, thereby making it easier to fall from the screening drum 2, reducing the possibility of clogging the sieve holes, and as the screening drum 2 rotates, the screening drum 2 is evenly blown with hot air, thereby improving the cleaning effect of the screening drum 2.

[0025] Reference Figure 2 As shown, further, a suction mechanism 8 is provided on the outside of the closed cover 1. The suction mechanism 8 can be a device capable of exhausting air, such as a vacuum cleaner or an induced draft fan. The input end of the suction mechanism 8 extends to the inside of the closed cover 1 to exhaust air from the inside of the closed cover 1. On the one hand, the hot air inside the closed cover 1 can be discharged to avoid excessive heat inside the closed cover 1, which affects the production quality of the fertilizer. On the other hand, the dust generated during fertilizer screening can be adsorbed and collected to reduce the dust flowing out from the output end of the screening drum 2, thereby reducing the generation of dust and improving the air quality of the surrounding environment.

[0026] Reference Figure 5 As shown, further, an intermittent feeding component is also provided in the feeding member 3, the intermittent feeding component includes a material distribution column 5 and a material distribution groove 51 opened on the material distribution column 5, the feeding member 3 includes an annular bin 301, a storage bin 302 connected to the input end of the annular bin 301, and a discharge bin 303 connected to the output end of the annular bin 301, the first rotating shaft 31 is rotatably connected to the inside of the discharge bin 303, that is, below the output end of the annular bin 301, and the circumferential outer wall of the material distribution column 5 is connected to the annular bin 301. The inner walls of the circles are fitted together, and the dividing column 5 is rotatably connected to the inside of the annular bin 301. When the dividing column 5 rotates to drive the dividing trough 51 to move to be connected with the storage bin 302, the fertilizer in the storage bin 302 will fall into the dividing trough 51. As the dividing column 5 drives the dividing trough 51 filled with fertilizer to rotate to be connected with the discharge bin 303, the fertilizer in the dividing trough 51 falls into the discharge bin 303, thereby realizing intermittent material discharge and avoiding a large amount of material discharge at one time that affects the pretreatment effect.

[0027] Among them, a second rotating shaft 52 extending to the outside of the annular bin 301 is coaxially connected to the inside of the dividing column 5, and a belt 53 is provided at one end of the first rotating shaft 31 and the second rotating shaft 52. The second rotating shaft 52 is connected to the first rotating shaft 31 through a belt 53 transmission. While the lifting rod 32 rotates to lift the fibrous material, gap feeding is carried out to avoid excessive fertilizer falling and affecting the lifting rod 32's dispersing and picking out effect on the fibrous material and clumped fertilizer.

[0028] Reference Figure 5 As shown in the figure, further, in order to clean the fibrous material on the lifting rod 32, a movable cleaning plate 6 for cleaning the fibrous material on the lifting rod 32 is also provided on the inside of the feed member 3, and the movable cleaning plate 6 is inclined upward in the direction close to the first rotating shaft 31, and the movable cleaning plate 6 includes a fixed mounting plate 61 provided on the inner wall of one side of the discharge bin 303 and a cleaning scraper 62 slidably installed inside the fixed mounting plate 61, the cleaning scraper 62 is connected to the inner wall of the fixed mounting plate 61 by a spring, and the cleaning scraper 62 is provided at one end of the outer side of the fixed mounting plate 61 The cleaning scraper groove 63 corresponding to the lifting rod 32, when the lifting rod 32 rotates following the first rotating shaft 31, when the lifting rod 32 moves into the cleaning scraper groove 63, it will contact the inner wall at the bottom of the cleaning scraper groove 63, and generate a downward force on the cleaning scraper 62, so that the compression spring of the cleaning scraper 62 moves downward in the fixed mounting plate 61, so that the lifting rod 32 rotating with the first rotating shaft 31 as the center can continue to move downward through the cleaning scraper 62, and at the same time, the fibrous material on the lifting rod 32 can also be scraped off by the cleaning scraper 62, so that it falls between the top of the movable cleaning plate 6 and the inner wall of the discharge bin 303.

[0029] Among them, an inclined guide plate 304 is provided on the inner wall of the discharge bin 303, and the guide plate 304 is located above the movable cleaning plate 6, and the output end of the guide plate 304 extends to the top side of the movable cleaning plate 6, which can guide the fertilizer dropped in the distribution trough 51 to prevent the fertilizer from falling between the movable cleaning plate 6 and the inner wall of the discharge bin 303.

[0030] Furthermore, in order to centrally collect and clean the fibrous materials under cleaning, a storage bin 64 is provided on the outer side of the feed piece 3, and the input end of the storage bin 64 is located between the upper end of the movable cleaning plate 6 and the inner wall of the feed piece 3. The fibrous materials scraped off by the cleaning scraper 62 will move downward along the movable cleaning plate 6 and enter the storage bin 64 for temporary storage. A sealing cover 65 is threadedly connected to one end of the storage bin 64, and a certain amount of liquid, such as water, can be injected into the storage bin 64 in advance. After the fibrous materials enter the storage bin 64 filled with liquid, the sealing cover 65 is opened, and the water can drive the fibrous materials to be discharged, thereby preventing the fibrous materials from flying during cleaning.

[0031] Reference Figure 4 as well as Figure 8 As shown, further, a knocking member 71 is hinged on the inner wall of the closed cover 1 through a hinge seat 7, and the knocking member 71 includes a contact plate 701 and a knocking plate 702 connected to the contact plate 701. A reed 703 is connected between the knocking plate 702 and the inner wall of the closed cover 1, and there is a certain angle between the contact plate 701 and the knocking plate 702. A toggle plate 21 is provided on the outer wall of the screening drum 2. When the screening drum 2 rotates and drives the contact plate 701 to rotate, the toggle plate 21 can be engaged with the contact plate 701. The knocking piece 701 is swung around the hinge seat 7, and the knocking plate 702 compresses the spring 703. The spring 703 accumulates force, and as the screening drum 2 drives the toggle plate 21 to move continuously, when the toggle plate 21 is separated from the contact plate 701, the knocking plate 702 is pushed downward by the action of the spring 703, and a knocking force is generated on the screening drum 2, and the fertilizer and the like attached to the screening drum 2 are shaken off, thereby further reducing the blockage of the sieve holes of the screening drum 2.

Claims

1. A green fertilizer processing and screening equipment, characterized in that: include; A closed cover (1), wherein a screening drum (2) with openings at both ends is rotatably connected to the inner wall of the closed cover (1) via a movable ring (11), and a driving component for driving the screening drum (2) to rotate is provided inside the closed cover (1); A feeding member (3), the output end of the feeding member (3) extending to the interior of the screening drum (2) for conveying fertilizer to the interior of the screening drum (2), the interior of the feeding member (3) being provided with a pretreatment component for preliminarily treating fibrous matter in the fertilizer, the pretreatment component comprising a first rotating shaft (31) rotatably connected to the feeding member (3), the first rotating shaft (31) being connected to a plurality of lifting rods (32) equidistantly arranged along the axial direction of the first rotating shaft (31), and the exterior of the feeding member (3) being provided with a first driving member (33) having an output end connected to one end of the first rotating shaft (31); A wind heating component, the wind heating component is used to blow hot air into the interior of the screening drum (2), the wind heating component comprises a blowing pipe (4) and a heating element (41) arranged at the output port of the blowing pipe (4), the blowing pipe (4) is connected to a plurality of air inlet pipes (42), and the input ends of the plurality of air inlet pipes (42) are commonly connected to an air supply pipeline (43) connected to an external air supply device.

2. A green fertilizer processing and screening equipment according to claim 1, characterized in that: The invention also comprises an intermittent feeding component arranged on the feeding member (3), the intermittent feeding component comprising a material distribution column (5) and a material distribution trough (51) provided on the material distribution column (5), the feeding member (3) comprising an annular bin (301), a material storage bin (302) connected to the input end of the annular bin (301), and a material discharge bin (303) connected to the output end of the annular bin (301), the circumferential outer wall of the material distribution column (5) is in contact with the circumferential inner wall of the annular bin (301), and the material distribution column (5) is rotatably connected to the interior of the annular bin (301).

3. A green fertilizer processing and screening equipment according to claim 2, characterized in that: A second rotating shaft (52) extending to the outside of the annular bin (301) is coaxially connected to the interior of the material distribution column (5), and the second rotating shaft (52) is connected to the first rotating shaft (31) via a belt (53).

4. A green fertilizer processing and screening equipment according to claim 2, characterized in that: The inside of the feed member (3) is also provided with a movable cleaning plate (6) for cleaning the fibrous material on the lifting rod (32), and the movable cleaning plate (6) is arranged to be inclined upward in a direction close to the first rotating shaft (31); The movable cleaning plate (6) comprises a fixed mounting plate (61) arranged on the inner wall of one side of the discharge bin (303) and a cleaning scraper (62) slidably mounted inside the fixed mounting plate (61); the cleaning scraper (62) is connected to the inner wall of the fixed mounting plate (61) via a spring, and a cleaning scraper groove (63) corresponding to the lifting rod (32) is provided at one end of the cleaning scraper (62) located outside the fixed mounting plate (61).

5. The green fertilizer processing and screening equipment according to claim 1, characterized in that: The outer side of the feed piece (3) is connected to a storage bin (64), and the input end of the storage bin (64) is located between the upper end of the movable cleaning plate (6) and the inner wall of the feed piece (3). One end of the storage bin (64) is threadedly connected to a sealing cover (65).

6. The green fertilizer processing and screening equipment according to claim 1, characterized in that: A knocking member (71) is hingedly connected to the inner wall of the closing cover (1) via a hinge seat (7); the knocking member (71) comprises a contact plate (701) and a knocking plate (702) connected to the contact plate (701); a reed (703) is connected between the knocking plate (702) and the inner wall of the closing cover (1); and a toggle plate (21) is provided on the outer wall of the screening drum (2).

7. The green fertilizer processing and screening equipment according to claim 1, characterized in that: An air suction mechanism (8) is provided outside the closed cover (1), and an input end of the air suction mechanism (8) extends to the inside of the closed cover (1).

8. The green fertilizer processing and screening equipment according to claim 1, characterized in that: The driving assembly comprises a second driving member (9) arranged on the inner wall of the sealing cover (1) and a gear ring (91) arranged on the circumferential outer wall of the screening drum (2); the output end of the second driving member (9) is connected to a rotating rod (92); and the rotating rod (92) is connected to a gear (93) meshing with the gear ring (91).

9. The green fertilizer processing and screening equipment according to claim 4, characterized in that: An inclined material guide plate (304) is provided on the inner wall of the material discharge bin (303), and the material guide plate (304) is located above the movable cleaning plate (6).

Citation Information

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