Saw cutting cooling water retaining device

By setting a water barrier and cooling mechanism in the sawing device, and adjusting the spray water pressure and the angle of the water barrier mechanism in real time, the problem of coolant splashing onto the steel is solved, and effective cooling of the saw blade and uniformity of the steel hardness are achieved.

CN119187708APending Publication Date: 2024-12-27CHANGSHU LONGTENG SPECIAL STEEL CO LTD
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Patent Information

Application Number
CN202411221358.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

In the prior art, sawing coolant splashes onto the surface of the steel, resulting in uneven hardness of the steel.

Method used

A saw cooling water barrier device is designed, including a support table, a sawing mechanism, a water barrier mechanism, a cooling mechanism and a recycling mechanism. The spray water pressure and the angle of the water barrier mechanism are adjusted in real time through the cooling control module and the water barrier control module. , blocks and guides coolant to prevent it from splashing onto the steel and recovers the coolant.

Benefits of technology

It effectively reduces the temperature of the saw blade, prevents coolant from splashing onto the steel, maintains the uniformity of the hardness of the steel, and realizes the recycling of coolant.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of steel sawing, and particularly discloses a sawing cooling water retaining device which comprises a supporting table. The saw cutting mechanism comprises a driving seat and a saw blade; the water retaining mechanism is arranged on the upper portion of the saw blade in a covering mode, and the water retaining mechanism is used for shielding the saw blade; the cooling mechanism is arranged on the inner wall of the water retaining mechanism, and the cooling mechanism is used for spraying and cooling the saw blade; the recycling mechanism is arranged in the supporting table, and the recycling mechanism is used for recycling the cooling liquid of the cooling mechanism; the cooling control module is used for acquiring the surface temperature of the saw blade and determining the spraying water pressure of the cooling mechanism according to the surface temperature of the saw blade; and the water retaining control module is used for acquiring the spraying water pressure of the cooling mechanism and controlling the angle of the water retaining mechanism according to the spraying water pressure of the cooling mechanism. And cooling liquid can be dredged and drained while the sawing structure is cooled, and the situation that the cooling liquid sprays black steel is prevented.
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Description

Technical Field

[0001] The present application relates to the technical field of steel sawing, and more specifically, to a sawing cooling water retaining device. Background Art

[0002] Metal sawing machines are widely used in steel rolling workshops to cut the heads and tails of rolled pieces, take samples, and cut them into products of required lengths online, so as to obtain products with neat cross-sections. The sawing machine that cuts rolled pieces at room temperature is called a cold sawing machine, and the sawing machine that cuts rolled pieces at high temperature is called a hot sawing machine. When sawing, the saw blade rotates at high speed, and the linear speed is greater than 100m / s. The saw blade generates a lot of heat due to the high-speed friction between the saw blade and the metal material being sawed. If the saw blade is not cooled in time, it will seriously affect the service life of the saw blade, and even cause the saw blade to melt at high temperature, especially for hot sawing machines, where the saw blade is also affected by the high temperature of the metal material itself.

[0003] In the prior art, a high-pressure nozzle is usually used to spray coolant on the saw blade to cool it down. However, during the spray cooling process of the high-pressure nozzle, a large amount of coolant will splash onto the surface of the steel, causing the steel to be blackened by the coolant, resulting in uneven hardness of the steel. Summary of the invention

[0004] The present invention provides a sawing cooling water retaining device, which is used to solve the technical problem in the prior art that during the sawing cooling process, coolant splashes onto the surface of steel, causing the steel to be blackened by the coolant and causing uneven hardness of the steel, including:

[0005] Support platform;

[0006] A sawing mechanism, comprising a driving seat and a saw blade, wherein the sawing mechanism is fixedly connected to the supporting platform via the driving seat;

[0007] A water retaining mechanism, which is covered on the upper part of the saw blade and is used to shield the saw blade;

[0008] A cooling mechanism, arranged on the inner wall of the water retaining mechanism, and used for spray cooling the saw blade;

[0009] A recovery mechanism, disposed inside the support platform, and used for recovering the coolant of the cooling mechanism;

[0010] A cooling control module, used for obtaining the surface temperature of the saw blade and determining the spraying water pressure of the cooling mechanism according to the surface temperature of the saw blade;

[0011] The water retaining control module is used to obtain the spraying water pressure of the cooling mechanism and control the angle of the water retaining mechanism according to the spraying water pressure of the cooling mechanism.

[0012] Furthermore, the water retaining mechanism comprises:

[0013] baffles, symmetrically arranged on both sides of the saw blade;

[0014] A water receiving trough is hinged to the lower end of the baffle, and the water receiving trough is tilted downward toward one side of the driving seat;

[0015] The telescopic mechanism comprises a connecting plate and a telescopic block, one end of the connecting plate is fixedly connected to the upper end of the baffle, and the other end is fixedly connected to the telescopic block.

[0016] Furthermore, the cooling mechanism comprises:

[0017] A high-pressure nozzle is arranged on the inner wall of the water retaining mechanism;

[0018] A water delivery pipe, one end of which is connected to the high-pressure nozzle;

[0019] A water pump is arranged at the bottom of the support platform, one end of which is connected to the other end of the water delivery pipe;

[0020] A water tank is arranged on one side of the water pump, and the water tank is connected to the other end of the water pump.

[0021] Furthermore, the cooling mechanism further comprises:

[0022] An atomizing nozzle, arranged on the high-pressure nozzle, and used to control the atomization of the high-pressure nozzle;

[0023] The nozzle opening and closing mechanism is connected to the atomizing nozzle, and the nozzle opening and closing mechanism is used to control the opening and closing of the atomizing nozzle.

[0024] Furthermore, the recycling mechanism comprises:

[0025] A recovery chassis is arranged on the top of the support platform, and the recovery chassis is located at a position corresponding to the inclined lower end of the water receiving trough;

[0026] A recovery connecting pipe, one end of which is connected to the recovery chassis;

[0027] A filtering mechanism has one end connected to the recovery connecting pipe and the other end connected to the water tank, and the filtering mechanism is used to filter the recovered coolant.

[0028] Furthermore, the cooling control module is used for:

[0029] Acquiring the surface temperature of the saw blade, and drawing a temperature change curve of the current saw blade according to the surface temperature change of the saw blade;

[0030] The temperature change curve of the saw blade is divided into several sub-change curves according to the preset sliding time window, the slope value of each sub-change curve is calculated, and the sub-change curve with a slope value greater than zero is screened out to obtain the temperature rise change curve;

[0031] The temperature rise speed weight is set according to the temperature average value of the temperature rise change curve, and the temperature rise speed weight is multiplied by the slope value of the corresponding temperature rise change curve to obtain the speed state coefficient of each temperature rise change curve;

[0032] Calculate the sum of various speed state coefficients in the temperature change curve of the saw blade to obtain the speed state coefficient of the temperature change curve of the saw blade;

[0033] The current saw blade state coefficient is obtained by multiplying the current saw blade surface temperature by the speed state coefficient.

[0034] Furthermore, the cooling control module is also used for:

[0035] Obtaining a preset state coefficient threshold, and calculating the difference between the current saw blade state coefficient and the preset state coefficient threshold;

[0036] Determine whether the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than a first preset threshold, and if the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the first preset threshold, set the first water pressure as the spray water pressure of the cooling mechanism;

[0037] If the difference between the current saw blade state coefficient and the preset state coefficient threshold is less than or equal to the first preset threshold, then determining whether the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the second preset threshold;

[0038] If the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the second preset threshold, the second water pressure is set as the spray water pressure of the cooling mechanism;

[0039] If the difference between the current saw blade state coefficient and the preset state coefficient threshold is less than or equal to the second preset threshold, the third water pressure is set as the spraying water pressure of the cooling mechanism.

[0040] Furthermore, the nozzle opening and closing mechanism is used for:

[0041] When the spray water pressure of the cooling mechanism is the third water pressure, controlling the atomizing nozzle to open;

[0042] When the spraying water pressure of the cooling mechanism is the first water pressure or the second water pressure, the atomizing nozzle is controlled to be closed.

[0043] Furthermore, the water retaining control module is used for:

[0044] Obtaining height data of the current workpiece to be cut, calculating the difference between the height of the current water retaining mechanism and the height of the workpiece to be cut, and determining whether the difference between the height of the current water retaining mechanism and the height of the workpiece to be cut is greater than a preset height threshold;

[0045] If the difference between the current height of the water retaining mechanism and the height of the workpiece to be cut is less than or equal to a preset height threshold, then determining the optimal height of the water retaining mechanism according to the height of the workpiece to be cut;

[0046] The height of the water retaining mechanism is adjusted according to the optimal height of the water retaining mechanism.

[0047] Furthermore, the water retaining control module is also used for:

[0048] The current spray water pressure of the cooling mechanism is obtained, and the optimal angle of the current water retaining mechanism is determined according to the spray water pressure of the cooling mechanism combined with the angle calculation formula. The angle calculation formula is specifically as follows:

[0049]

[0050] Among them, θ is the optimal angle of the current water retaining mechanism, θ α is the initial angle of the water retaining mechanism, P is the current spray water pressure of the cooling mechanism, P α is the initial water pressure of the cooling mechanism, R is the preset range coefficient, and exp is the natural exponential function.

[0051] The beneficial effects of the present invention are:

[0052] By applying the above technical scheme, the present invention sets a cooling mechanism on the sawing mechanism, which can spray coolant on the saw blade according to the real-time surface temperature of the saw blade, and has a good cooling effect. The splashing coolant is blocked by the water retaining mechanism and the coolant is guided to prevent the coolant from flowing to the surface of the steel. At the same time, the coolant that has been cooled is recovered by the recovery mechanism to realize the cooling cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0054] Figure 1 A front view of a sawing cooling water retaining device proposed in an embodiment of the present invention is shown;

[0055] Figure 2 A side view of a water retaining mechanism of a sawing cooling water retaining device provided by an embodiment of the present invention is shown;

[0056] Figure 3 A schematic diagram of a control module of a sawing cooling water retaining device proposed in an embodiment of the present invention is shown.

[0057] In the figure, 1, support platform; 21, driving seat; 211, driving shaft; 22, saw blade; 31, baffle; 32, water receiving trough; 33, connecting plate; 34, telescopic block; 41, high-pressure nozzle; 42, water pipe; 43, water pump; 44, water tank; 51, recovery chassis; 52, recovery connecting pipe; 53, filtering mechanism; 6, workpiece to be cut. DETAILED DESCRIPTION

[0058] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0059] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0060] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0061] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0062] The present application provides a sawing cooling water retaining device, such as Figure 1-3As shown, it includes: a supporting platform 1; a sawing mechanism, including a driving seat 21 and a saw blade 22, and the sawing mechanism is fixedly connected to the supporting platform 1 through the driving seat 21; a water retaining mechanism, which is covered on the upper part of the saw blade 22, and the water retaining mechanism is used to shield the saw blade 22; a cooling mechanism, which is arranged on the inner wall of the water retaining mechanism, and the cooling mechanism is used to spray cool the saw blade 22; a recovery mechanism, which is arranged inside the supporting platform 1, and the recovery mechanism is used to recover the coolant of the cooling mechanism; a cooling control module, which is used to obtain the surface temperature of the saw blade 22, and determine the spraying water pressure of the cooling mechanism according to the surface temperature of the saw blade 22; a water retaining control module, which is used to obtain the spraying water pressure of the cooling mechanism, and control the angle of the water retaining mechanism according to the spraying water pressure of the cooling mechanism.

[0063] In this embodiment, the drive seat 21 is fixedly connected to the support platform 1, and the drive seat 21 drives the saw blade 22 to saw the workpiece. The water pressure of the cooling mechanism is controlled by the cooling control module, and the angle of the water retaining mechanism is controlled by the water retaining control module to effectively block the splashing trajectory of the coolant.

[0064] In some embodiments of the present application, the water-blocking mechanism includes: a baffle 31, symmetrically arranged on both sides of the saw blade 22; a water receiving trough, hinged at the lower end of the baffle 31, and the water receiving trough is tilted downward toward one side of the driving seat 21; a telescopic mechanism, the telescopic mechanism includes a connecting plate 33 and a telescopic block 34, one end of the connecting plate 33 is fixedly connected to the upper end of the baffle 31, and the other end is fixedly connected to the telescopic block 34.

[0065] In this embodiment, two baffles 31 are provided, symmetrically arranged on both sides of the saw blade 22. The baffle 31 located on one side of the driving shaft 211 has a through hole at the corresponding position of the driving shaft 211. The driving shaft 211 passes through the through hole and is connected to the saw blade 22, thereby driving the saw blade 22 to rotate. A certain gap is left between the driving shaft 211 and the through hole of the baffle 31. The rear side of the baffle 31 is connected to the driving seat 21. The baffle 31 can be controlled to rotate around the driving shaft 211 through the driving seat 21, thereby adjusting the distance between the baffle 31 and the workpiece. The water receiving trough is a U-shaped trough with an upward opening. The splashing coolant can be directed to the side of the driving seat 21 behind the saw blade 22 through the water receiving trough to prevent the coolant from flowing onto the steel. The telescopic mechanism includes two connecting plates 33 respectively fixedly connected to the top of the baffle 31 and a telescopic block 34 located between the two connecting plates 33. The telescopic block 34 is controlled to telescope through the water retaining control module, thereby realizing the adjustment of the angle of the water retaining mechanism.

[0066] In some embodiments of the present application, the cooling mechanism includes: a high-pressure nozzle 41, which is arranged on the inner wall of the water retaining mechanism; a water pipe 42, one end of which is connected to the high-pressure nozzle 41; a water pump 43, which is arranged at the bottom of the support platform 1 and one end of which is connected to the other end of the water pipe 42; a water tank 44, which is arranged on one side of the water pump 43, and the water tank 44 is connected to the other end of the water pump 43.

[0067] In this embodiment, the water pipe 42, the water pump 43 and the water tank 44 are all arranged inside the support platform 1. The coolant in the water tank 44 is transferred to the water pipe 42 by the water pump 43 and sprayed out through the high-pressure nozzle 41. The high-pressure nozzle 41 is set toward the saw blade 22 to achieve cooling spray on the saw blade 22.

[0068] In some embodiments of the present application, the cooling mechanism also includes: an atomizing nozzle, which is arranged on the high-pressure nozzle 41, and the atomizing nozzle is used to control the atomization of the high-pressure nozzle 41; a nozzle opening and closing mechanism, which is connected to the atomizing nozzle, and the nozzle opening and closing mechanism is used to control the opening and closing of the atomizing nozzle.

[0069] In this embodiment, the opening and closing of the atomizing nozzle is controlled by the nozzle opening and closing mechanism. When the coolant needs to be atomized, the atomizing nozzle is controlled to open by the nozzle opening and closing mechanism to spray the saw blade 22 in an atomized manner.

[0070] In some embodiments of the present application, the recovery mechanism includes: a recovery chassis 51, which is arranged on the top of the support platform 1, and the recovery chassis 51 is located at a corresponding position of the inclined lower end of the water receiving trough; a recovery connecting pipe 52, one end of which is connected to the recovery chassis 51; a filtering mechanism 53, one end of which is connected to the recovery connecting pipe 52, and the other end is connected to the water tank 44, and the filtering mechanism 53 is used to filter the recovered coolant.

[0071] In this embodiment, the recovery chassis 51 is an inverted frustum that is wide at the top and narrow at the bottom. After the coolant is sprayed on the saw blade 22 to cool it, it flows to the recovery chassis 51 through the guide groove, enters the filter mechanism 53 through the recovery connecting pipe 52 to filter out impurities in the coolant, and the filtered coolant flows into the water tank 44 to realize the recycling of the coolant.

[0072] In some embodiments of the present application, the cooling control module is used to: obtain the surface temperature of the saw blade, and draw a temperature change curve of the current saw blade according to the surface temperature change of the saw blade; divide the temperature change curve of the saw blade into several sub-change curves according to a preset sliding time window, calculate the slope value of each sub-change curve, and screen out the sub-change curves with slope values ​​greater than zero to obtain a temperature rise change curve; set a temperature rise speed weight according to the temperature average value of the temperature rise change curve, multiply the temperature rise speed weight by the slope value of the corresponding temperature rise change curve to obtain a speed state coefficient of each temperature rise change curve; calculate the sum of each speed state coefficient in the temperature change curve of the saw blade to obtain the speed state coefficient of the temperature change curve of the saw blade; multiply the surface temperature of the current saw blade by the speed state coefficient to obtain the current saw blade state coefficient.

[0073] In this embodiment, the sub-change curve with rising temperature value is screened out by judging whether the slope value of the sub-change curve is greater than zero, and the average temperature value-temperature rise rate weight mapping table is pre-set. The temperature rise rate weight is set by obtaining the position of the average temperature value corresponding to the sub-change curve in the average temperature value-temperature rise rate weight mapping table. The temperature rise rate weight represents the allowable temperature change rate corresponding to each average temperature value. The higher the average temperature value, the greater the corresponding temperature rise rate weight. The speed state coefficient represents the temperature rise rate of the temperature rise change curve. The larger the value, the faster the temperature rise rate. The surface temperature of the current saw blade is multiplied by the speed state coefficient to obtain the current saw blade state coefficient. The surface temperature and temperature rise rate of the saw blade are combined to facilitate the subsequent setting of the water pressure of the cooling mechanism.

[0074] In some embodiments of the present application, the cooling control module is also used to: obtain a preset state coefficient threshold, calculate the difference between the current saw blade state coefficient and the preset state coefficient threshold; determine whether the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than a first preset threshold, if the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the first preset threshold, then set the first water pressure as the spray water pressure of the cooling mechanism; if the difference between the current saw blade state coefficient and the preset state coefficient threshold is less than or equal to the first preset threshold, then determine whether the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the second preset threshold; if the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the second preset threshold, then set the second water pressure as the spray water pressure of the cooling mechanism; if the difference between the current saw blade state coefficient and the preset state coefficient threshold is less than or equal to the second preset threshold, then set the third water pressure as the spray water pressure of the cooling mechanism.

[0075] In this embodiment, the first preset threshold is greater than the second preset threshold, the first water pressure, the second water pressure, and the third water pressure decrease successively, and the spray water pressure of the cooling mechanism is determined by the difference between the current saw blade state coefficient and the preset state coefficient threshold. The larger the difference, the higher the spray water pressure, and the better the cooling effect on the saw blade 22.

[0076] In some embodiments of the present application, the nozzle opening and closing mechanism is used to: when the spray water pressure of the cooling mechanism is the third water pressure, control the atomizing nozzle to open; when the spray water pressure of the cooling mechanism is the first water pressure or the second water pressure, control the atomizing nozzle to close.

[0077] In this embodiment, when the spraying water pressure of the cooling mechanism is the third water pressure, it indicates that the surface temperature and temperature rise rate of the saw blade are not high, and an atomizing nozzle is selected to perform atomizing spraying on the saw blade 22, which effectively prevents splashing of the coolant and achieves a better cooling effect.

[0078] In some embodiments of the present application, the water retaining control module is used to: obtain the height data of the current workpiece 6 to be cut, calculate the difference between the height of the current water retaining mechanism and the height of the workpiece 6 to be cut, and determine whether the difference between the height of the current water retaining mechanism and the height of the workpiece 6 to be cut is greater than a preset height threshold; if the difference between the height of the current water retaining mechanism and the height of the workpiece 6 to be cut is less than or equal to the preset height threshold, determine the optimal height of the water retaining mechanism according to the height of the workpiece 6 to be cut; and adjust the height of the water retaining mechanism according to the optimal height of the water retaining mechanism.

[0079] In this embodiment, the height of the water retaining mechanism is the distance between the front end of the baffle plate 31 and the support platform 1. The height of the water retaining mechanism is adjusted by controlling the driving seat 21 through the water retaining control module so that the water retaining mechanism reaches an optimal height.

[0080] In some embodiments of the present application, the water retaining control module is further used to: obtain the current spray water pressure of the cooling mechanism, and determine the optimal angle of the current water retaining mechanism according to the spray water pressure of the cooling mechanism combined with the angle calculation formula, wherein the angle calculation formula is specifically:

[0081]

[0082] Among them, θ is the optimal angle of the current water retaining mechanism, θ α is the initial angle of the water retaining mechanism, P is the current spray water pressure of the cooling mechanism, P α is the initial water pressure of the cooling mechanism, R is the preset range coefficient, and exp is the natural exponential function.

[0083] In this embodiment, the angle of the water retaining mechanism is the acute angle formed by the baffle plate 31 and the saw blade 22. The angle of the water retaining mechanism is controlled by the extension and retraction of the telescopic block 34, and the angle of the water retaining mechanism is set by the spraying water pressure of the cooling mechanism. The greater the water pressure, the greater the corresponding angle of the water retaining mechanism, which is conducive to the baffle plate 31 to capture the splashing coolant, and prevent the coolant from splashing again after splashing onto the baffle plate 31, causing the steel to be soaked black.

[0084] By applying the above technical scheme, the present invention includes a support platform 1; a sawing mechanism, including a drive seat 21 and a saw blade 22; a water retaining mechanism, which is covered on the upper part of the saw blade 22, and the water retaining mechanism is used to shield the saw blade 22; a cooling mechanism, which is arranged on the inner wall of the water retaining mechanism, and the cooling mechanism is used to spray and cool the saw blade 22; a recovery mechanism, which is arranged inside the support platform 1, and the recovery mechanism is used to recover the coolant of the cooling mechanism; a cooling control module, which is used to obtain the surface temperature of the saw blade 22, and determine the spraying water pressure of the cooling mechanism according to the surface temperature of the saw blade 22; a water retaining control module, which is used to obtain the spraying water pressure of the cooling mechanism, and control the angle of the water retaining mechanism according to the spraying water pressure of the cooling mechanism. It can cool the sawing structure while guiding the coolant to prevent the coolant from splashing on the black steel.

[0085] Through the description of the above implementation methods, those skilled in the art can clearly understand that the present invention can be implemented by hardware, or by software plus a necessary general hardware platform. Based on such an understanding, the technical solution of the present invention can be embodied in the form of a software product, which can be stored in a non-volatile storage medium (which can be a CD-ROM, a USB flash drive, a mobile hard disk, etc.), including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each implementation scenario of the present invention.

[0086] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A sawing cooling water retaining device, characterized in that: include: Support platform; A sawing mechanism, comprising a driving seat and a saw blade, wherein the sawing mechanism is fixedly connected to the supporting platform via the driving seat; A water retaining mechanism, which is covered on the upper part of the saw blade and is used to shield the saw blade; A cooling mechanism, arranged on the inner wall of the water retaining mechanism, and used for spray cooling the saw blade; A recovery mechanism, disposed inside the support platform, and used for recovering the coolant of the cooling mechanism; A cooling control module, used for obtaining the surface temperature of the saw blade and determining the spraying water pressure of the cooling mechanism according to the surface temperature of the saw blade; The water retaining control module is used to obtain the spraying water pressure of the cooling mechanism and control the angle of the water retaining mechanism according to the spraying water pressure of the cooling mechanism.

2. The sawing cooling water retaining device according to claim 1, characterized in that: The water retaining mechanism comprises: baffles, symmetrically arranged on both sides of the saw blade; A water receiving trough is hinged to the lower end of the baffle, and the water receiving trough is tilted downward toward one side of the driving seat; The telescopic mechanism comprises a connecting plate and a telescopic block, one end of the connecting plate is fixedly connected to the upper end of the baffle, and the other end is fixedly connected to the telescopic block.

3. The sawing cooling water retaining device according to claim 2, characterized in that: The cooling mechanism comprises: A high-pressure nozzle is arranged on the inner wall of the water retaining mechanism; A water delivery pipe, one end of which is connected to the high-pressure nozzle; A water pump is arranged at the bottom of the support platform, one end of which is connected to the other end of the water delivery pipe; A water tank is arranged on one side of the water pump, and the water tank is connected to the other end of the water pump.

4. The sawing cooling water retaining device according to claim 3, characterized in that: The cooling mechanism also includes: An atomizing nozzle, arranged on the high-pressure nozzle, and used to control the atomization of the high-pressure nozzle; The nozzle opening and closing mechanism is connected to the atomizing nozzle, and the nozzle opening and closing mechanism is used to control the opening and closing of the atomizing nozzle.

5. The sawing cooling water retaining device according to claim 3, characterized in that: The recycling mechanism comprises: A recovery chassis is arranged on the top of the support platform, and the recovery chassis is located at a position corresponding to the inclined lower end of the water receiving trough; A recovery connecting pipe, one end of which is connected to the recovery chassis; A filtering mechanism has one end connected to the recovery connecting pipe and the other end connected to the water tank, and the filtering mechanism is used to filter the recovered coolant.

6. The sawing cooling water retaining device according to claim 4, characterized in that: The cooling control module is used for: Acquiring the surface temperature of the saw blade, and drawing a temperature change curve of the current saw blade according to the surface temperature change of the saw blade; The temperature change curve of the saw blade is divided into several sub-change curves according to the preset sliding time window, the slope value of each sub-change curve is calculated, and the sub-change curve with a slope value greater than zero is screened out to obtain the temperature rise change curve; The temperature rise speed weight is set according to the temperature average value of the temperature rise change curve, and the temperature rise speed weight is multiplied by the slope value of the corresponding temperature rise change curve to obtain the speed state coefficient of each temperature rise change curve; Calculate the sum of various speed state coefficients in the temperature change curve of the saw blade to obtain the speed state coefficient of the temperature change curve of the saw blade; The current saw blade state coefficient is obtained by multiplying the current saw blade surface temperature by the speed state coefficient.

7. The sawing cooling water retaining device according to claim 6, characterized in that: The cooling control module is also used for: Obtaining a preset state coefficient threshold, and calculating the difference between the current saw blade state coefficient and the preset state coefficient threshold; Determine whether the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than a first preset threshold, and if the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the first preset threshold, set the first water pressure as the spray water pressure of the cooling mechanism; If the difference between the current saw blade state coefficient and the preset state coefficient threshold is less than or equal to the first preset threshold, then determining whether the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the second preset threshold; If the difference between the current saw blade state coefficient and the preset state coefficient threshold is greater than the second preset threshold, the second water pressure is set as the spray water pressure of the cooling mechanism; If the difference between the current saw blade state coefficient and the preset state coefficient threshold is less than or equal to the second preset threshold, the third water pressure is set as the spraying water pressure of the cooling mechanism.

8. The sawing cooling water retaining device according to claim 7, characterized in that: The nozzle opening and closing mechanism is used for: When the spray water pressure of the cooling mechanism is the third water pressure, controlling the atomizing nozzle to open; When the spraying water pressure of the cooling mechanism is the first water pressure or the second water pressure, the atomizing nozzle is controlled to be closed.

9. The sawing cooling water retaining device according to claim 1, characterized in that: The water retaining control module is used for: Obtaining height data of the current workpiece to be cut, calculating the difference between the height of the current water retaining mechanism and the height of the workpiece to be cut, and determining whether the difference between the height of the current water retaining mechanism and the height of the workpiece to be cut is greater than a preset height threshold; If the difference between the current height of the water retaining mechanism and the height of the workpiece to be cut is less than or equal to a preset height threshold, then determining the optimal height of the water retaining mechanism according to the height of the workpiece to be cut; The height of the water retaining mechanism is adjusted according to the optimal height of the water retaining mechanism.

10. The sawing cooling water retaining device according to claim 9, characterized in that: The water retaining control module is also used for: The current spray water pressure of the cooling mechanism is obtained, and the optimal angle of the current water retaining mechanism is determined according to the spray water pressure of the cooling mechanism combined with the angle calculation formula. The angle calculation formula is specifically as follows: Among them, θ is the optimal angle of the current water retaining mechanism, Q α is the initial angle of the water retaining mechanism, P is the current spray water pressure of the cooling mechanism, P α is the initial water pressure of the cooling mechanism, R is the preset range coefficient, and exp is the natural exponential function.