Reel tapping device for garage door
By designing a rotary table, clamping mechanism and detection components in the garage door, the problems of traditional tapping efficiency and inaccurate positioning are solved, efficient and accurate tapping is achieved, and the garage door is ensured. normal operation.
Patent Information
- Application Number
- CN202411744977.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional winding wheels have low tapping efficiency, inaccurate positioning, high cost and burr problems, which affects the normal opening of the garage door.
A garage door winding lug tapping device is designed, including a rotating table, four assembly clamping mechanisms, driving mechanisms and detection components. The winding lug is stably fixed through the clamping mechanism, and the driving component automatically adjusts the tapping angle and speed to detect The components detect tapping quality and temperature and adjust parameters to improve tapping quality and efficiency.
提高了绕线轮攻丝的准确性和效率,确保钢丝绳的正常收放,延长了车库门的使用寿命。
Smart Images

Figure CN119187731A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire winding wheel tapping, in particular to a wire winding wheel tapping device for a garage door. Background Art
[0002] Garage doors are commonly used facilities in enterprises and are suitable for commercial storefronts. Common garage doors are mainly remote-controlled, electric, and manual. Among them, remote-controlled, inductive, and electric can be collectively referred to as automatic garage doors. Automatic garage doors are now mainly classified into: flap garage doors and rolling shutter garage doors. When the door opening is large and it is inconvenient to install the ground door body, the rolling shutter garage door plays a role in convenient and quick opening.
[0003] The maximum manufacturing height of existing rolling shutter garage doors can reach 9 meters to 14 meters, the maximum manufacturing width can reach 4 meters to 12 meters, and the maximum wind resistance can reach level 11. Therefore, the accessories of rolling shutter garage doors need to have high strength and toughness. As one of the key accessories, the structural strength and stability of the winding wheel directly affect the normal operation and service life of the garage door. Traditional winding wheels are mostly made of iron, heavy, short service life, high cost, and dirty manufacturing environment, which has certain pollution to the environment. In addition, in the processing of winding wheels, tapping at an inclined angle is often required. The existing tapping is generally performed manually, which is inefficient and costly, and there are problems such as inaccurate positioning and burrs on the tapping part. As a result, in actual use, the wire rope fixed on the winding wheel is easy to slip, and the wire rope cannot be freely retracted and released, affecting the normal opening of the garage door.
[0004] Therefore, it is necessary to provide a garage door wire winding wheel tapping device to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a wire wheel tapping device for a garage door, which can improve the quality and efficiency of wire wheel tapping to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a wire winding wheel tapping device for a garage door, comprising a rotating table, four sets of clamping mechanisms, a driving mechanism and a detection assembly, wherein the four sets of clamping mechanisms are fixed on the top of the rotating table in a circular shape, the driving mechanism is arranged on the periphery of the rotating table, the rotating table is used to synchronously drive the clamping mechanism to rotate at equal angles, the clamping mechanism is used to clamp the wire winding wheel to be tapped, the driving mechanism is used to drive the processing and detection of the wire winding wheel, and the detection assembly is used to detect the quality and temperature of the tapping of the threaded hole of the wire winding wheel; The driving mechanism includes a driving component 1, a driving component 2 and a driving component 3. The driving component 1 includes a column, a driving part 1, a driving part 2 and a tapping tool. The driving part 1 is arranged on the top of the column, and a slider is slidably connected to the side of the column. The driving part 2 is arranged on the side of the slider, and the tapping tool is arranged at the output end of the driving part 2. The detection component includes a detection rod, a camera and a temperature sensor; The wire winding wheel tapping device for garage doors also includes a tapping system, which includes a parameter setting module, a collection module, an identification and analysis module, a control module, a counting module and an alarm module. The parameter setting module is used to set the operating parameters of the driving mechanism, the collection module is used to collect the tapping quality, temperature and speed of the threaded hole, the identification and analysis module is used to compare and analyze the images, temperatures and processing speeds collected by the collection module to determine the main reasons affecting the tapping quality, the control module is used to control the tapping, detection and chamfering speeds of the driving mechanism, the counting module is used for continuous counting, and the alarm module is used to give an alarm prompt when the tapping continues to be abnormal.
[0007] The winding wheel tapping device can tap the winding wheel and check the smoothness of the tapping part of the winding wheel, and then adjust the tapping parameters according to the inspection results, which is beneficial to improving the tapping quality and efficiency.
[0008] According to the above technical scheme, the clamping mechanism includes a base, a driving unit three and a sleeve, a support plate is hinged on the side of the base, an electric clamp is connected to the bearing on the support plate, a limited position block is connected to the electric clamp, the driving unit three is fixed to the back of the support plate, the output end of the driving unit three is fixedly connected to the electric clamp, a screw rod is hinged on the back of the support plate, an articulated seat and a dial are fixedly connected to the top of the base, the position of the articulated seat corresponds to the position of the screw rod, the articulated seat sleeve is arranged on the screw rod, and fastening nuts are threadedly connected on both sides of the connection between the screw rod and the articulated seat, and the dial is arranged on one side of the support plate, which can stably fix the winding wheel so that the part of the winding wheel that needs to be tapped is located at the top.
[0009] According to the above technical scheme, a lifting seat is screwed on the side of the base, a movable seat one is screwed on the top of the lifting seat, a movable seat two is slidably connected to the top of the movable seat one, a fixed block is fixedly connected to the left side of the movable seat two, a push rod and a limit plate are fixedly connected to the top of the movable seat one, the position of the push rod corresponds to the position of the fixed block, a fastening bolt is arranged on the right side of the movable seat two, a limit groove is arranged on the limit plate, the fastening bolt is located in the limit groove of the limit plate, and a sleeve is arranged on the movable seat one, so that the sleeve can correspond to the part of the winding wheel that needs to be tapped, which is convenient for the tapping tool to pass through, thereby improving the accuracy of the tapping position.
[0010] According to the above technical solution, drive component one, drive component two and drive component three are arranged counterclockwise around the rotating table and correspond to three of the clamping mechanisms respectively. The structures of drive component one, drive component two and drive component three are consistent. The difference is that the detection component is connected to the output end of the drive part two on the drive component two, and the output end of the drive part two on the drive component three is connected to a chamfering tool.
[0011] According to the above technical solution, the detection rod is connected to the output end of the driving part 2 on the driving assembly 2, the camera is arranged at the bottom of the detection rod, a groove is opened on the side of the detection rod, the temperature sensor is arranged in the groove on the side of the detection rod and fixedly connected to the detection rod, the diameter of the detection rod is smaller than the diameter of the tapping tool, and the internal condition of the tapping part of the winding wheel can be detected.
[0012] According to the above technical solution, a cooling pipeline is fixedly connected to the second side of the driving part on the driving component one, and the outlet of the cooling pipeline corresponds to the tapping tool, which can cool and lubricate the tapping tool and the processing part, which is beneficial to improving the processing quality.
[0013] According to the above technical solution, the acquisition module is electrically connected to the camera, the temperature sensor and the driving mechanism, and the control module is electrically connected to the driving mechanism and the pump body.
[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a clamping mechanism, can stably tilt, fix and rotate the winding wheel, and by using a sleeve to correspond to the winding wheel to be processed position, it is convenient for the driving component to tap a pair of winding wheels, thereby improving the accuracy of the processing position, and at the same time, by providing a detection component, the tapped part can be detected, and the optimal tapping parameters can be adjusted and determined according to the detection results, thereby improving the tapping quality and tapping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the clamping mechanism of the present invention; Figure 3 is a schematic side view of the clamping mechanism of the present invention; Figure 4 The present invention Figure 1 A schematic diagram of the enlarged structure of the middle A area; Figure 5 It is a main structural schematic diagram of the present invention; Figure 6 The present invention Figure 5 Schematic diagram of the enlarged structure of the middle B area; In the figure: 1. Rotating table; 2. Clamping mechanism; 21. Base; 22. Support plate; 23. Electric clamp; 24. Limit block; 25. Driving unit three; 26. Screw rod; 27. Fastening nut; 28. Lifting seat; 29. Moving seat one; 210. Moving seat two; 211. Push rod; 212. Bushing; 213. Scale plate; 3. Driving mechanism; 31. Driving assembly 1; 311. Column; 312. Driving unit 1; 313. Driving unit 2; 314. Tapping tool; 315. Sliding block; 32. Driving assembly 2; 33. Driving assembly 3; 331. Chamfering tool; 4. Detection component; 41. Detection rod; 42. Camera; 43. Temperature sensor; 5. Cooling pipeline. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1-6 The present invention provides a technical solution: a wire winding wheel tapping device for a garage door, comprising a rotating table 1, four sets of clamping mechanisms 2, a driving mechanism 3 and a detection component 4, the four sets of clamping mechanisms 2 are fixed on the top of the rotating table 1 in a circular shape, the driving mechanism 3 is arranged on the periphery of the rotating table 1, the rotating table 1 is used to synchronously drive the clamping mechanism 2 to rotate at equal angles, the clamping mechanism 2 is used to clamp the wire winding wheel to be tapped, the driving mechanism 3 is used to drive the processing and detection of the wire winding wheel, and the detection component 4 is used to detect the quality and temperature of the tapping of the threaded hole of the wire winding wheel.
[0018] See also Figure 1-Figure 4 The clamping mechanism 2 includes a base 21, a driving part 25 and a sleeve 212. The side of the base 21 is hinged with a support plate 22. The support plate 22 is connected to an electric clamp 23 with a bearing. The electric clamp 23 is used to automatically fix the winding wheel to be tapped. The electric clamp 23 is connected to a limit block 24. The limit block 24 is used to further fix the winding wheel to be tapped to prevent the winding wheel from rotating during tapping and affecting the tapping quality. The driving part 25 is fixed to the back of the support plate 22. The output end of the driving part 25 is fixedly connected to the electric clamp 23. The driving part 25 is used to drive the electric clamp 23 to rotate, which is convenient for tapping at different positions of the same winding wheel. Tapping is performed, a screw rod 26 is hinged on the back of the support plate 22, and a hinge seat and a dial 213 are fixedly connected to the top of the base 21. The position of the hinge seat corresponds to the position of the screw rod 26. The hinge seat sleeve is arranged on the screw rod 26. Fastening nuts 27 are threadedly connected on both sides of the connection between the screw rod 26 and the hinge seat. By adjusting the position of the two sets of fastening nuts 27 on the screw rod 26, the supporting angle of the support plate 22 can be adjusted. At the same time, the fastening nuts 27 play a role in fixing and limiting the activity of the screw rod 26, thereby improving the supporting effect of the support plate 22. The dial 213 is arranged on one side of the support plate 22, which is convenient for the staff to observe and adjust the angle of the support plate 22.
[0019] A lifting seat 28 is screwed on the side of the base 21, and a moving seat 1 29 is screwed on the top of the lifting seat 28. A moving seat 210 is slidably connected to the top of the moving seat 1 29. A fixed block is fixedly connected to the left side of the moving seat 210, and a push rod 211 and a limiting plate are fixedly connected to the top of the moving seat 1 29. The position of the push rod 211 corresponds to the position of the fixed block. The push rod 211 is used to limit the position of the moving seat 210. A fastening bolt is arranged on the right side of the moving seat 210, and a limiting groove is arranged on the limiting plate. The fastening bolt is located in the limiting groove of the limiting plate. The fastening bolt is used to limit and fix the position of the moving seat 210. A sleeve 212 is arranged on the moving seat 1 29. The sleeve 212 is used to align with the part to be processed to facilitate the passage of the processing tool and the detection component 4. The moving seat 1 29 is used to coarsely adjust the position of the sleeve 212, and the moving seat 210 is used to fine-tune the position of the sleeve 212.
[0020] In actual operation, before tapping, the staff uses tools to adjust the positions of the two sets of fastening nuts 27 on the screw rod 26, thereby adjusting the support angle of the support plate 22, until the support plate 22 corresponds to the angle on the dial 213 to the required position, and then uses tools to manually adjust the height of the lifting seat 28, the extended length of the moving seat 1 29 and the extended length of the moving seat 210, and then fix them, so that the sleeve 212 is aligned with the part to be processed. See also Figure 1 and Figure 5 The driving mechanism 3 includes a driving component 1 31, a driving component 2 32 and a driving component 3 33. The driving component 1 31, the driving component 2 32 and the driving component 3 33 are arranged counterclockwise around the rotating table 1 and correspond to three groups of clamping mechanisms 2 respectively. The driving component 1 31 includes a column 311, a driving part 1 312, a driving part 2 313 and a tapping tool 314. The driving part 1 312 is arranged on the top of the column 311, and a slider 315 is slidably connected to the side of the column 311. The driving part 1 312 is used to drive the slider 315 to slide up and down. The driving part 2 313 is arranged on the side of the slider 315. The tapping tool 314 is arranged at the output end of the driving part 2 313. The driving part 2 313 is used to drive the tapping tool 314 to rotate to tap the winding wheel.
[0021] It should be noted that the driving part 1 312 is preferably driven by a screw motor, and the driving part 2 313 is preferably driven by a gear motor. Both the driving part 1 312 and the driving part 2 313 are existing structures and will not be described in detail here.
[0022] The structures of driving component 1 31, driving component 2 32 and driving component 3 33 are consistent. The difference is that the detection component 4 is connected to the output end of the driving part 2 313 on the driving component 2 32, and the output end of the driving part 2 313 on the driving component 33 is connected to a chamfering tool 331, which is used to chamfer the top of the tapped part of the winding wheel.
[0023] In actual operation, the winding wheel is installed on the clamping mechanism 2, and the driving part 2 313 on the driving component 1 31 starts to drive the tapping tool 314 to rotate, and then the driving part 1 312 starts to rotate in the forward uniform speed, driving the slider 315 to descend at a uniform speed, thereby driving the tapping tool 314 to descend at a uniform speed, and tapping the winding wheel. After the tapping is completed, the driving part 1 312 starts to rotate in the reverse uniform speed, driving the slider 315 to rise at a uniform speed, so that the tapping tool 314 is separated from the winding wheel, and then the driving part 3 25 starts to drive the electric clamp 23 to rotate a certain angle, and then repeats the tapping process, so that different parts of the same winding wheel can be tapped. Similarly, the driving component 2 32 and the driving component 3 33 adopt the same driving method to complete the detection of the tapping part of the winding wheel and the top chamfering.
[0024] See also Figure 6 The detection component 4 includes a detection rod 41, a camera 42 and a temperature sensor 43. The detection rod 41 is connected to the output end of the driving part 313 on the driving component 32. The camera 42 is arranged at the bottom of the detection rod 41. A groove is opened on the side of the detection rod 41. The temperature sensor 43 is arranged in the groove on the side of the detection rod 41 and is fixedly connected to the detection rod 41. The diameter of the detection rod 41 is smaller than the diameter of the tapping tool 314. The camera 42 is preferably a miniature camera. The camera 42 is used to shoot the tapping quality inside the threaded hole. The temperature sensor 43 is used to detect the temperature of the tapping part inside the threaded hole.
[0025] See also Figure 1 The side of the driving part 2 313 on the driving component 1 31 is fixedly connected with a cooling pipeline 5, the outlet of the cooling pipeline 5 corresponds to the tapping tool 314, and the cooling pipeline 5 is connected with a pump body and a lubricating liquid tank.
[0026] In actual operation, the pump body is started and the lubricating oil in the lubricating tank is pumped into the cooling pipeline 5 to cool and lubricate the tapping tool 314 to prevent the tapping tool 314 from overheating. At the same time, the winding wheel is cooled and lubricated, which is beneficial to improve the tapping quality and avoid the scattering of debris generated during tapping.
[0027] The wire reel tapping device for a garage door also includes a tapping system, which includes a parameter setting module, a collection module, an identification and analysis module, a control module, a counting module and an alarm module. The parameter setting module is used to set the operating parameters of the drive mechanism 3. The collection module is electrically connected to the camera 42, the temperature sensor 43 and the drive mechanism 3. The collection module is used to collect the tapping quality, temperature and speed of the threaded hole. The identification and analysis module is used to compare and analyze the images, temperatures and processing speeds collected by the collection module to determine the main reasons affecting the tapping quality. The control module is electrically connected to the drive mechanism 3 and the pump body. The control module is used to control the tapping, detection and chamfering speeds of the drive mechanism 3. The counting module is used for continuous counting. The alarm module is used to give an alarm prompt when the tapping continues to be abnormal.
[0028] Working method of the wire reel tapping device for garage doors: Step 1: After adjusting the angle of the support plate 22 on the clamping mechanism 2 and the corresponding position of the sleeve 212 , install the winding wheel to be tapped onto the clamping mechanism 2 .
[0029] Step 2: The control module controls the driving component 1 31 to tap the winding wheel.
[0030] Step 3: The control module controls the driving component 2 32 to detect the winding wheel after tapping.
[0031] Specifically, the acquisition module acquires the rotation speeds of the drive unit 1 312 and the drive unit 2 313 when the drive component 1 31 taps the winding wheel in step 2. The rotation speed of the drive unit 1 312 is recorded as , the speed of the driving unit 2 313 is recorded as , collect the tapping part picture taken by the camera 42 in this step, and feed it back to the recognition and analysis module, collect the tapping part temperature detected by the temperature sensor 43 in this step, and then obtain the highest temperature. The highest temperature of the tapping part is And feed back to the analysis and recognition module.
[0032] The identification and analysis module is provided with a speed adjustment value of the drive unit 1 312 and a speed adjustment value of the drive unit 2 313, the speed adjustment value of the drive unit 2 313 is v, and the speed adjustment value of the drive unit 1 312 is v'; the identification and analysis module is provided with a temperature limit value of the tapping part, and the temperature limit value is recorded as ; The recognition and analysis module is provided with a normal limit value X and an abnormal limit value Y; the recognition and analysis module can also recognize the smoothness of the tapping part image and determine whether there are burrs.
[0033] It should be noted that, in order to ensure the quality of tapping, the rotational speed of the driving unit 1 312 of the driving component 1 31 when driving the slider 315 to rise and fall matches the tapping speed driven by the driving unit 2 313. Therefore, when the rotational speed of the driving unit 2 313 is adjusted, the rotational speed of the driving unit 1 312 also needs to be adjusted accordingly. The rotational speed adjustment value of the driving unit 1 312 corresponds to the rotational speed adjustment value of the driving unit 2 313, and both are set by the staff. In order to improve the quality of tapping inspection, the abnormal situation limit value Y needs to be at least greater than the total number of parts that need to be tapped on two consecutive winding wheels.
[0034] The tapping part is smooth and When , the tapping quality is good and the cooling and lubrication are good, which is an ideal state. At this time, the counting module performs continuous counting, and the counting value is x. Only in this case can the subsequent step four be performed.
[0035] The tapping part is smooth but When the tapping quality is good but the cooling and lubrication are poor, the tapping part becomes hot due to untimely cooling and lubrication. At this time, the counting module performs continuous counting, and the counting value is a; There are burrs on the tapping part, but When , the tapping quality is poor but the cooling and lubrication are good, which is caused by the fast tapping speed. At this time, the counting module performs continuous counting, and the counting value is b; Burrs appear on the tapping part and When , it is caused by poor tapping quality and poor cooling and lubrication, which is caused by fast tapping speed and untimely cooling and lubrication. At this time, the counting module performs continuous counting, and the counting value is c.
[0036] Step 4: The control module controls the driving component 33 to chamfer the winding wheel that has passed the tapping.
[0037] Step 5: The control module controls and adjusts the tapping parameters.
[0038] Specifically, repeat step 2-step 3.
[0039] Case 1: When the continuous count x=X in step 3, the control module controls to increase the rotation speed of the driving part 1 312 and the driving part 2 313 of the driving component 1 31. After adjustment, the rotation speed of the driving part 1 312 is , the speed of the driving unit 2 313 is , appropriately increase the tapping speed to improve the tapping efficiency; Case 2: When the continuous counts a and c in step 3 are Y, the control module controls the pump body to increase the pumping amount, cools and lubricates the tapping tool 314, and indirectly cools and lubricates the tapping part; Case 3: When the continuity counts b and c in step 3 are Y, the control module controls to reduce the rotation speeds of the drive unit 1 312 and the drive unit 2 313 of the drive unit 2 313. After adjustment, the rotation speed of the drive unit 1 312 is , the speed of the driving unit 2 313 is , by reducing the tapping speed to obtain better tapping quality; After the first and third situations occur alternately twice, the rotation speed is no longer adjusted, which proves that the rotation speeds of the driving part 1 312 and the driving part 2 313 of the driving assembly 1 31 are the optimal rotation speeds for tapping at the beginning; When the pump body is adjusted to increase the pumping volume, if the second situation still occurs, feedback is sent to the alarm module for an alarm prompt, and the staff will check the cause of the abnormality to eliminate the situation where the tapping tool 314 is abnormal or the outlet of the cooling pipeline 5 is blocked and the lubricating liquid cannot flow out.
[0040] It should be noted that situation two and situation three do not affect each other and can be carried out simultaneously. In situation one and situation three, due to the adjustment of tapping speed, the production rhythm also changes. At this time, the speeds of drive part one 312 and drive part two 313 on drive component two 32 and drive component three 33 are also adjusted at the same time. The adjusted speeds are consistent with the speeds of drive part one 312 and drive part two 313 on drive component one 31.
[0041] Through the above steps, the inclined part of the winding wheel can be tapped with higher positioning accuracy. The tapped part can also be inspected after the tapping is completed, and the processing parameters can be adjusted according to the inspection results to ensure efficient and high-precision processing of the winding wheel.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wire winding wheel tapping device for a garage door, comprising a rotating table (1), a four-group clamping mechanism (2), a driving mechanism (3) and a detection component (4), characterized in that: The four groups of clamping mechanisms (2) are fixed on the top of the rotating table (1) in a circular shape, the driving mechanism (3) is arranged on the periphery of the rotating table (1), the rotating table (1) is used to synchronously drive the clamping mechanisms (2) to rotate at equal angles, the clamping mechanisms (2) are used to clamp the winding wheel to be tapped, the driving mechanism (3) is used to drive the processing and detection of the winding wheel, and the detection component (4) is used to detect the quality and temperature of the tapping of the threaded hole of the winding wheel; The driving mechanism (3) comprises a driving component 1 (31), a driving component 2 (32) and a driving component 3 (33); the driving component 1 (31) comprises a column (311), a driving part 1 (312), a driving part 2 (313) and a tapping tool (314); the driving part 1 (312) is arranged on the top of the column (311); a sliding block (315) is slidably connected to the side of the column (311); the driving part 2 (313) is arranged on the side of the sliding block (315); and the tapping tool (314) is arranged at the output end of the driving part 2 (313); The detection assembly (4) comprises a detection rod (41), a camera (42) and a temperature sensor (43); The garage door winding wheel tapping device also includes a tapping system, the tapping system including a parameter setting module, a collection module, an identification and analysis module, a control module, a counting module and an alarm module, the parameter setting module is used to set the operating parameters of the drive mechanism (3), the collection module is used to collect the tapping quality, temperature and speed of the threaded hole, the identification and analysis module is used to compare and analyze the images, temperature and processing speed collected by the collection module to determine the main reasons affecting the tapping quality, the control module is used to control the tapping, detection and chamfering speeds of the drive mechanism (3), the counting module is used to count continuously, and the alarm module is used to issue an alarm prompt when the tapping continues to be abnormal.
2. A garage door wire reel tapping device according to claim 1, characterized in that: The clamping mechanism (2) comprises a base (21), a driving unit three (25) and a shaft sleeve (212); a support plate (22) is hingedly connected to the side of the base (21); an electric clamp (23) is connected to a bearing on the support plate (22); a limit block (24) is connected to the electric clamp (23); the driving unit three (25) is fixed to the back of the support plate (22); an output end of the driving unit three (25) is fixedly connected to the electric clamp (23); a screw rod (26) is hingedly connected to the back of the support plate (22); a hinge seat and a scale plate (213) are fixedly connected to the top of the base (21); the position of the hinge seat corresponds to the position of the screw rod (26); the hinge seat is sleeved on the screw rod (26); fastening nuts (27) are threadedly connected to both sides of the connection between the screw rod (26) and the hinge seat; and the scale plate (213) is arranged on one side of the support plate (22).
3. A garage door wire reel tapping device according to claim 2, characterized in that: A lifting seat (28) is screwed to the side of the base (21), a movable seat 1 (29) is screwed to the top of the lifting seat (28), a movable seat 2 (210) is slidably connected to the top of the movable seat 1 (29), a fixed block is fixedly connected to the left side of the movable seat 2 (210), a push rod (211) and a limit plate are fixedly connected to the top of the movable seat 1 (29), the position of the push rod (211) corresponds to the position of the fixed block, a fastening bolt is arranged on the right side of the movable seat 2 (210), a limit slot is arranged on the limit plate, the fastening bolt is located in the limit slot of the limit plate, and the shaft sleeve (212) is arranged on the movable seat 1 (29).
4. A garage door wire reel tapping device according to claim 1, characterized in that: The drive component one (31), the drive component two (32) and the drive component three (33) are arranged in sequence counterclockwise around the rotating table (1) and respectively correspond to three groups of clamping mechanisms (2) therein; the drive component one (31), the drive component two (32) and the drive component three (33) have the same structure, except that the detection component (4) is connected to the output end of the drive part two (313) on the drive component two (32), and the output end of the drive part two (313) on the drive component three (33) is connected to a chamfering tool (331).
5. A garage door wire reel tapping device according to claim 4, characterized in that: The detection rod (41) is connected to the output end of the second driving part (313) on the second driving assembly (32); the camera (42) is arranged at the bottom of the detection rod (41); a groove is provided on the side of the detection rod (41); the temperature sensor (43) is arranged in the groove on the side of the detection rod (41) and is fixedly connected to the detection rod (41); and the diameter of the detection rod (41) is smaller than the diameter of the tapping tool (314).
6. A garage door wire reel tapping device according to claim 1, characterized in that: A cooling pipeline (5) is fixedly connected to the side of the second driving part (313) on the first driving component (31), and the outlet of the cooling pipeline (5) corresponds to the tapping tool (314).
7. A garage door wire reel tapping device according to claim 1, characterized in that: The acquisition module is electrically connected to the camera (42), the temperature sensor (43) and the drive mechanism (3), and the control module is electrically connected to the drive mechanism (3) and the pump body.
8. A garage door wire reel tapping device according to claim 7, characterized in that: Working method of the garage door wire winding wheel tapping device: Step 1: After adjusting the angle of the upper support plate (22) of the clamping mechanism (2) and the corresponding position of the shaft sleeve (212), the winding wheel to be tapped is installed on the clamping mechanism (2); Step 2: The control module controls the driving component 1 (31) to tap the winding wheel; Step 3: The control module controls the driving component 2 (32) to detect the winding wheel after tapping; Step 4: The control module controls the driving component 3 (33) to chamfer the winding wheel that has passed the tapping process; Step 5: The control module controls and adjusts the tapping parameters.
9. A garage door wire reel tapping device according to claim 8, characterized in that: The specific operation steps of step three are as follows: the acquisition module acquires the rotation speeds of the drive part 1 (312) and the drive part 2 (313) when the drive component 1 (31) taps the winding wheel in step two, and the rotation speed of the drive part 1 (312) is recorded as , the speed of the driving unit 2 (313) is recorded as , collect the tapping part image captured by the camera (42) in this step, and feed it back to the recognition and analysis module, collect the tapping part temperature detected by the temperature sensor (43) in this step, and then obtain the highest temperature. The highest temperature of the tapping part is And feed back to the analysis and identification module; The identification and analysis module is provided with a speed adjustment value of the drive unit 1 (312) and a speed adjustment value of the drive unit 2 (313), the speed adjustment value of the drive unit 2 (313) is v, and the speed adjustment value of the drive unit 1 (312) is v'; the identification and analysis module is provided with a temperature limit value of the tapping part, and the temperature limit value is recorded as ; The recognition and analysis module is set with a normal limit value X and an abnormal limit value Y; the recognition and analysis module can also identify the smoothness of the tapping part and judge the burr situation; The tapping part is smooth and When , the tapping quality is good and the cooling and lubrication are good, which is an ideal state. At this time, the counting module performs continuous counting, and the count value is x; The tapping part is smooth but When the tapping quality is good but the cooling and lubrication are poor, the tapping part becomes hot due to untimely cooling and lubrication. At this time, the counting module performs continuous counting, and the counting value is a; There are burrs on the tapping part, but When , the tapping quality is poor but the cooling and lubrication are good, which is caused by the fast tapping speed. At this time, the counting module performs continuous counting, and the counting value is b; Burrs appear on the tapping part and When , it is caused by poor tapping quality and poor cooling and lubrication, which is caused by fast tapping speed and untimely cooling and lubrication. At this time, the counting module performs continuous counting, and the counting value is c.
Citation Information
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