Sapphire and metal positioning welding equipment and method
By designing sapphire lens and barrel welding equipment that are automatically clamped and positioned, the problems of lens barrel offset and safety hazards during the welding process are solved, and high-precision and safe welding effects are achieved.
Patent Information
- Application Number
- CN202411732404.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2024-12-27
AI Technical Summary
The existing sapphire lenses and lens barrels need to be placed manually during welding, which can easily lead to the lens barrel offset and welding error. At the same time, the design of the welding table has safety risks and may cause harm to the operators.
A positioning and welding equipment including tool base, tool frame, welding workbench and adjustment module was designed. Automatic clamping and positioning of sapphire lenses and lens barrels are achieved through components such as servo motors, screw motors and limit blocks to avoid offset and process flue gas during welding through purification module.
It effectively avoids the offset of the lens barrel during welding, reduces welding errors, and improves the safety of the equipment, prevents the damage of the welding head to the operator, while ensuring the clean and healthy welding process.
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Figure CN119187879A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sapphire welding, and in particular to a sapphire and metal positioning welding device and method. Background Art
[0002] Sapphire (high-purity single-crystal aluminum oxide) is a precious material that is widely used in various fields, especially in the optoelectronics and semiconductor industries, due to its extremely high hardness, excellent optical properties and chemical stability. First of all, as a transparent material, high-purity single-crystal aluminum oxide sapphire can be used as a window or lens in optical instruments, lasers, infrared science and other fields. In lasers, it can be used as a laser medium to achieve laser enhancement and precision control. This is mainly because high-purity single-crystal aluminum oxide sapphire has very high optical transparency and refractive index, which can help the laser beam to propagate and adjust quickly, thereby obtaining a more accurate and clear laser output. High-purity single-crystal aluminum oxide sapphire has a wide range of applications, covering many fields, and the many functions and characteristics included in it make it an ideal choice in many high-performance and high-precision applications.
[0003] When welding the sapphire lens and lens barrel of an optical instrument, they need to be fixed first. However, during the use of existing welding, the staff needs to manually place the pre-assembled sapphire lens and lens barrel on the welding table. If they are not limited, the lens barrel will be offset during the welding operation, causing errors in the welding. When the sapphire lens and lens barrel are placed on the welding table, since the welding table is below the welding head, the welding head may easily damage the staff's hands due to incorrect operation of the welding machine, thereby reducing the safety of the device. Summary of the invention
[0004] The invention discloses a sapphire and metal positioning welding device and method, aiming to solve the problem in the background technology that a sapphire lens and a lens barrel of an optical instrument need to be fixed first when they are welded, but in the process of using the existing welding, a worker needs to manually place the pre-assembled sapphire lens and lens barrel on a welding table, if they are not limited, the lens barrel will be offset during the welding operation, causing errors in the welding, and when the sapphire lens and the lens barrel are placed on the welding table, because the welding table is below the welding head, the welding head is prone to damage the worker's hands due to incorrect operation of the welding machine, thereby reducing the technical problem of the safety of the device.
[0005] A sapphire and metal positioning welding device proposed in the present invention comprises a tooling base, a tooling frame is fixedly connected to the upper side of the tooling base, a welding workbench is fixedly connected to the side of the tooling frame, and an adjustment module is arranged above the welding workbench, the adjustment module comprises a guide rail, a slide groove is provided on the welding workbench, and adjustment slide seats are slidably connected inside the two slide grooves, and the upper sides of the two adjustment slide seats are connected to the same tooling moving plate by bolts, and the opposite sides of the two adjustment slide seats are fixedly connected to the same nut fixing rod.
[0006] In a preferred solution, a protective frame is fixedly connected to the upper side of the welding workbench, and a circular hole 1 is opened on the side of the protective frame, a screw is connected to the inside of the circular hole 1 through a bearing, a screw motor is fixedly connected to the side of the protective frame, a driving end of the screw motor and one end of the screw are fixedly connected to pulleys, the outsides of the two pulleys are slidingly connected to the same belt, a driving adjustment frame is fixedly connected to the upper side of the tooling moving plate, a limit block 1 and a limit block 2 are fixedly connected to the inner side of the driving adjustment frame, a circular hole 2 is opened on the side of the limit block 1 and the driving adjustment frame, the insides of the two circular holes 2 are connected to the same angle rotating rod through bearings, and the outside of the angle rotating rod is fixedly connected to a linkage gear 1.
[0007] In a preferred solution, a servo motor 2 is fixedly connected to the side of the drive adjustment frame, and the driving end of the servo motor 2 is fixedly connected to an adjusting gear 1, which meshes with the linkage gear 1. A circular hole 3 is provided on the side of the limit block 2 and the drive adjustment frame. The interiors of the two circular holes 3 are connected to the same linkage round rod through bearings, the exterior of the linkage round rod is fixedly connected to a worm 1, and the exterior of the angle rotation rod is slidingly connected to a worm 2. The side of the drive adjustment frame is fixedly connected to a servo motor 1, and the driving end of the servo motor 1 is connected to one end of the linkage round rod through a coupling. Two limit blocks 3 are fixedly connected to the inner side of the drive adjustment frame, and circular holes 4 are provided on the sides of the two limit blocks 3. The interiors of the two circular holes 4 are connected to the same rotating shaft through bearings, and the exteriors of the rotating shaft are respectively fixedly connected to a bevel gear 1 and a bevel gear 2, which mesh with the worm 1, and the bevel gear 2 meshes with the worm 2.
[0008] In a preferred scheme, a rotating opening is provided on the side of the driving and adjusting frame, and the side of the rotating opening is fixedly connected to a limited position circular frame, the outside of the limited position circular frame is movably connected to a rotating fixed plate, the side of the rotating fixed plate is fixedly connected to two positioning clamping frames, the opposite sides of the two positioning clamping frames are fixedly connected to the same supporting plate, two slideways are provided on both sides of the two positioning clamping frames, the insides of the two slideways are slidably connected with U-shaped clamping slide plates, the sides of the two U-shaped clamping slide plates are respectively provided with screw holes and smooth holes, the sides of the two slideways are respectively provided with circular holes five and circular holes six, the insides of the two circular holes five are connected to the same bidirectional screw rod through bearings, the outside of the bidirectional screw rod is fixedly connected with bevel gear three, the bevel gear three is meshed with worm gear two, the insides of the two circular holes six are fixedly connected with the same limiting circular rod, a taking and placing opening is provided on the side of the protective frame, the side of the taking and placing opening is connected to a placement opening and closing panel through a hinge, and a control console is provided on the side of the protective frame.
[0009] In a preferred scheme, the sides of the two U-clamping slides are provided with smooth openings, and the insides of the two smooth openings are slidably connected with clamping limit rods, one end of the two clamping limit rods is fixedly connected with a clamping plate, the clamping limit rod and the opposite side of the U-clamping slide are fixedly connected with the same telescopic spring, an opening and closing plate is connected to the driving adjustment frame by bolts, an installation opening is provided on the tooling movable plate, a hollow arc-shaped air inflation frame is fixedly connected to the inside of the installation opening, and air inflation holes are equidistantly provided on the arc-shaped surface end of the hollow arc-shaped air inflation frame, a pump body and a heating box are respectively provided inside the tooling frame, the air inflation end of the pump body is connected to the inside of the hollow arc-shaped air inflation frame through an air inflation hose, an adjusting slider is slidably connected to the inside of the guide rail, a laser welder body is provided at the bottom of the adjusting slider, an electric drive rod 1 is fixedly connected to the side of the protective frame, and the driving end of the electric drive rod 1 is connected to one side of the adjusting slider, and a positioning camera is provided on the laser welder body.
[0010] By providing an adjustment module, when welding the pre-assembled sapphire lens and the lens barrel, first open the opening and closing panel, place the lens barrel inside the two clamping plates, and then start the servo motor 1, drive the linkage round rod through the servo motor 1 to rotate the worm 1, drive the bevel gear 1 to rotate through the worm 1, and drive the rotating shaft to rotate through the bevel gear 1, so that the rotating shaft drives the bevel gear 2 to move the worm 2 outside the angle rotating rod, so that the worm 2 drives the bevel gear 3 to rotate, and the bevel gear 3 drives the two-way lead screw to rotate so that the U-shaped clamping slide plate moves relatively, so that the clamping plate clamps and fixes the lens barrel, and then start the lead screw motor, drive the belt through the lead screw motor to rotate the lead screw, so that the lead screw drives the tooling moving plate to move in the slide groove of the welding workbench to Below the laser welder body, before welding, start the heating box, and transfer heat to the hollow arc-shaped air inflation frame through the pump body to preheat the lens barrel. During the preheating process, start servo motor 2, and drive linkage gear 1 through the adjustment gear 1 on servo motor 2 so that the angle rotation rod drives the lens barrel clamped on the positioning clamping frame on one side of the rotating fixed plate to rotate, so that the heating is uniform. Through the adjustment module, when the pre-assembled sapphire lens and the lens barrel are welded, the clamping limit is set, and lens barrels of different diameters can be clamped to avoid offset of the lens barrel during welding and reduce welding errors. At the same time, the lens barrel is positioned and loaded and unloaded to avoid damage to the hands of the staff due to incorrect operation of the laser welder body, thereby improving the safety of the equipment.
[0011] In a preferred solution, the protective frame is connected to a sealing cover plate 1 by bolts, and a purification module is arranged on the sealing cover plate 1, the purification module comprises an air guide frame, the sealing cover plate 1 is symmetrically provided with air outlets, the air guide frame is connected to a sealing cover plate 2 by bolts, the sealing cover plate 2 is provided with a circular hole 7, the interior of the circular hole 7 is connected with a rotating circular tube through a bearing, the exterior of the rotating circular tube is respectively fixedly connected with a mounting seat and an adjusting gear 2, a smoking pump is fixedly connected to the mounting seat, the air outlet end of the smoking pump is fixedly connected with a filter head, the exterior of the rotating circular tube is fixedly connected with a rotating support rod, the rotating support rod is symmetrically provided with two limiting grooves, the interiors of the two limiting grooves are both slidably connected with a hollow sliding frame, the bottoms of the two hollow sliding frames are both provided with suction ports, the interiors of the suction ports are fixedly connected with a hollow arc-shaped suction plate, the side surfaces of the hollow sliding frame and the exterior of the rotating circular tube are provided with connecting holes, and the interiors of the two connecting holes are fixedly connected with the same hose.
[0012] In a preferred solution, two circular holes eight are symmetrically provided on the rotating support rod, and the interiors of the two circular holes eight are connected to the rotating shaft one through bearings, the exteriors of the two rotating shafts one are respectively fixedly connected to a pushing circular plate and a linkage gear two, two hollow sliding frames are provided with circular holes nine on the upper sides, the interiors of the two circular holes nine are connected to the rotating shaft two through bearings, two pushing circular plates are provided with circular holes ten at positions away from their center points, the interiors of the two circular holes ten are connected to an eccentric shaft through bearings, and the eccentric shaft and the exterior of the rotating shaft two are movably connected by the same push-pull rod.
[0013] In a preferred solution, the sealing cover plate 2 is fixedly connected with a limiting track, and the limiting track is internally slidably connected with a linkage gear rod, which meshes with the adjusting gear 2. The sealing cover plate 2 is provided with an electric drive rod 2, and the driving end of the electric drive rod 2 is fixedly connected with one side of the linkage gear rod. Two arc-shaped limiting gear plates are symmetrically fixedly connected to the upper side of the sealing cover plate 1, and the tooth block end of the arc-shaped limiting gear plate meshes with the linkage gear 2.
[0014] By providing a purification module, during the welding operation, the laser welder body ventilates the smoke through the air outlet on the sealing cover plate 1, and at the same time starts the smoking pump to absorb the smoke through the hollow arc-shaped suction plate at the bottom of the hollow sliding frame, and then filters and discharges the smoke through the filter head, and at the same time starts the electric driving rod 2 to drive the linkage gear rod to move back and forth horizontally in the limiting track, so that the linkage gear rod drives the adjusting gear 2 to drive the rotating circular tube to rotate in both directions, so that the linkage gear 2 at one end of the rotating support rod rotates under the limitation of the arc-shaped limiting gear plate, so that the pushing circular plate drives the push-pull rod to make the hollow arc-shaped suction plate at the bottom of the hollow sliding frame slide in both directions in the limiting groove on the rotating support rod, so as to evenly absorb and discharge the smoke generated inside the protective frame, and prevent the generated smoke from affecting the welding operation.
[0015] In a preferred solution, nut columns are provided at equal distances on the tooling base, and screws are screwed into multiple nut columns, the bottom ends of multiple screws are fixedly connected to leveling seats, ventilation holes are opened on both sides of the tooling frame, and heat dissipation filter plates are fixedly connected to the inside of the two ventilation holes.
[0016] By providing a nut column, a screw rod and a leveling seat, when the welding device is used, the screw rod is rotated to drive the leveling seat to rise and fall in the nut column, thereby performing a leveling operation on the welding device.
[0017] A method for using a sapphire and metal positioning welding device, using the sapphire and metal positioning welding device as described above, comprises the following steps: Step 1: When welding the pre-assembled sapphire lens and the lens barrel, first open the opening and closing panel and place the lens barrel inside the two clamping plates; Step 2, then start the servo motor 1, drive the linkage round rod through the servo motor 1 to make the worm 1 rotate, drive the bevel gear 1 to rotate through the worm 1, drive the rotating shaft to rotate through the bevel gear 1, so that the rotating shaft drives the bevel gear 2 to make the worm 2 move outside the angle rotating rod, so that the worm 2 drives the bevel gear 3 to rotate, and the bevel gear 3 drives the two-way lead screw to rotate so that the U-shaped clamping slide plate moves relatively, so that the clamping plate clamps and fixes the lens barrel; Step 3, then start the screw motor, and drive the belt through the screw motor to rotate the screw, so that the screw drives the tooling moving plate to move in the slide groove on the welding workbench to the bottom of the laser welder body; Step 4. Before welding, start the heating box and transfer heat to the hollow arc-shaped air blowing frame through the pump body to preheat the lens barrel. During the preheating process, start servo motor 2, and use the adjustment gear 1 on servo motor 2 to drive linkage gear 1 so that the angle rotation rod drives the lens barrel clamped on the positioning clamping frame on one side of the rotating fixed plate to rotate, so that the heating is uniform.
[0018] From the above, it can be seen that the sapphire and metal positioning welding equipment provided by the present invention has the function of clamping and limiting the pre-assembled sapphire lens and lens barrel when welding them, and can clamp lens barrels of different diameters to avoid displacement of the lens barrel during welding and reduce welding errors. At the same time, the lens barrel can be positioned and loaded and unloaded to avoid injuries to the hands of the staff due to incorrect operation of the laser welder body, thereby improving the safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of a sapphire and metal positioning welding device proposed by the present invention; Figure 2 A schematic diagram of the side view structure of a sapphire and metal positioning welding device proposed by the present invention; Figure 3 This is a schematic diagram of the structure of an adjustment module of a sapphire and metal positioning welding device proposed by the present invention; Figure 4 This is a partial structural schematic diagram of an adjustment module of a sapphire and metal positioning welding device proposed by the present invention; Figure 5 A schematic diagram of the structure of a driving and adjusting frame of a sapphire and metal positioning welding device proposed by the present invention; Figure 6 A schematic diagram of the structure of a clamping plate of a sapphire and metal positioning welding device proposed by the present invention; Figure 7 for Figure 3 A schematic diagram of the enlarged structure of part A; Figure 8This is a schematic diagram of the structure of a purification module of a sapphire and metal positioning welding device proposed by the present invention; Fig. 9 This is a partial structural schematic diagram of a purification module of a sapphire and metal positioning welding device proposed by the present invention; Fig.10 This is a schematic diagram of the structure of an arc-shaped limiting tooth plate of a sapphire and metal positioning welding device proposed by the present invention.
[0020] In the figure: 1, tooling base; 2, tooling frame; 3, welding workbench; 4, protection frame; 5, sealing cover plate 1; 6, adjustment module; 601, adjustment slide; 602, tooling moving plate; 603, nut fixing rod; 604, screw rod; 605, belt; 606, screw motor; 607, guide rail; 608, adjustment slider; 609, electric drive rod 1; 610, laser welder body; 611, positioning camera; 612, drive adjustment frame; 613, opening and closing plate; 614, Inflating hose; 615, pump body; 616, heating box; 617, hollow arc-shaped inflating frame; 618, inflating hole; 619, servo motor 1; 620, servo motor 2; 621, adjusting gear 1; 622, limit block 1; 623, linkage gear 1; 624, angle rotating rod; 625, limit block 2; 626, linkage round rod; 627, limit block 3; 628, rotating shaft; 629, bevel gear 1; 630, bevel gear 2; 631, worm gear 1; 632, worm gear 2; 63 3. Limiting circular frame; 634. Rotating fixed plate; 635. Positioning clamping frame; 636. Support plate; 637. U-shaped clamping slide plate; 638. Bidirectional screw rod; 639. Bevel gear three; 640. Limiting circular rod; 641. Clamping limiting rod; 642. Telescopic spring; 643. Clamping plate; 7. Place opening and closing panel; 8. Control console; 9. Purification module; 901. Air guide frame; 902. Sealing cover plate two; 903. Rotating circular tube; 904. Adjusting gear two; 905. Limiting track; 90 6. Linkage gear rod; 907. Electric drive rod 2; 908. Mounting seat; 909. Smoking pump; 910. Filter head; 911. Rotating support rod; 912. Hollow sliding frame; 913. Arc-shaped limit gear plate; 914. Rotating shaft 1; 915. Rotating shaft 2; 916. Eccentric shaft; 917. Pushing circular plate; 918. Push-pull rod; 919. Linkage gear 2; 920. Hollow arc-shaped suction plate; 921. Hose; 10. Heat dissipation filter plate; 11. Screw; 12. Nut column; 13. Leveling seat. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] The sapphire and metal positioning welding equipment disclosed in the present invention is mainly used for welding the sapphire lens and the lens barrel of the optical instrument, which need to be fixed first. However, during the use of the existing welding, the staff needs to manually place the pre-assembled sapphire lens and the lens barrel on the welding table. If they are not limited, the lens barrel will be offset during the welding operation, causing errors in the welding. When the sapphire lens and the lens barrel are placed on the welding table, because the welding table is below the welding head, the welding head may easily cause damage to the staff's hands due to incorrect operation of the welding machine, thereby reducing the safety of the equipment.
[0023] Reference Figure 1-Figure 7 A positioning welding device for sapphire and metal includes a tooling base 1, a tooling frame 2 is fixedly connected to the upper side of the tooling base 1, and a welding workbench 3 is fixedly connected to the side of the tooling frame 2, and an adjustment module 6 is arranged above the welding workbench 3, the adjustment module 6 includes a guide rail 607, a slide groove is opened on the welding workbench 3, and the insides of the two slide grooves are slidably connected with adjustment slides 601, and the upper sides of the two adjustment slides 601 are connected to the same tooling moving plate 602 by bolts, and the opposite sides of the two adjustment slides 601 are fixedly connected to the same nut fixing rod 603.
[0024] Reference Figure 1-Figure 7 A protective frame 4 is fixedly connected to the upper side of the welding workbench 3, and a circular hole 1 is opened on the side of the protective frame 4, and a screw 604 is connected to the inside of the circular hole 1 through a bearing, and a screw motor 606 is fixedly connected to the side of the protective frame 4, and the driving end of the screw motor 606 and one end of the screw 604 are fixedly connected to pulleys, and the outsides of the two pulleys are slidably connected to the same belt 605, and a driving adjustment frame 612 is fixedly connected to the upper side of the tooling moving plate 602, and the inner sides of the driving adjustment frame 612 are respectively fixedly connected to a limit block 1 622 and a limit block 2 625, and a circular hole 2 is opened on the side of the limit block 1 622 and the driving adjustment frame 612, and the insides of the two circular holes 2 are connected to the same angle rotation rod 624 through bearings, and the outside of the angle rotation rod 624 is fixedly connected to a linkage gear 1 623.
[0025] Reference Figure 1-Figure 7The side of the driving adjustment frame 612 is fixedly connected with a servo motor 2 620, and the driving end of the servo motor 2 620 is fixedly connected with an adjusting gear 1 621, and the adjusting gear 1 621 is meshed with a linkage gear 1 623. The limit block 2 625 and the side of the driving adjustment frame 612 are both provided with round holes 3, and the insides of the two round holes 3 are connected with the same linkage round rod 626 through bearings, and the outside of the linkage round rod 626 is fixedly connected with a worm 1 631, and the outside of the angle rotation rod 624 is slidably connected with a worm 2 632, and the side of the driving adjustment frame 612 is provided with a worm 1 631. A servo motor 619 is fixedly connected, and the driving end of the servo motor 619 is connected to one end of the linkage round rod 626 through a coupling. Two limit blocks 3 627 are fixedly connected to the inner side of the drive adjustment frame 612. Circular holes 4 are provided on the sides of the two limit blocks 3 627. The interiors of the two circular holes 4 are connected to the same rotating shaft 628 through bearings. The outside of the rotating shaft 628 is fixedly connected to a bevel gear 1 629 and a bevel gear 2 630 respectively. The bevel gear 1 629 is meshed with a worm 1 631, and the bevel gear 2 630 is meshed with a worm 2 632.
[0026] Reference Figure 1-Figure 7 A rotating opening is provided on the side of the driving adjustment frame 612, and a limited position circular frame 633 is fixedly connected to the side of the rotating opening. A rotating fixed plate 634 is movably connected to the outside of the limited position circular frame 633. Two positioning clamping frames 635 are fixedly connected to the side of the rotating fixed plate 634. The opposite sides of the two positioning clamping frames 635 are fixedly connected to the same supporting plate 636. Two slideways are provided on both sides of the two positioning clamping frames 635. U-shaped clamping slide plates 637 are slidably connected to the inside of the two slideways. The two U-shaped clamping slide plates 637 The sides are respectively provided with screw holes and smooth holes, the sides of the two slideways are respectively provided with round holes five and round holes six, the interiors of the two round holes five are connected with the same bidirectional screw rod 638 through bearings, the exteriors of the two-way screw rod 638 are fixedly connected with bevel gear three 639, the bevel gear three 639 is meshed with worm gear two 632, the interiors of the two round holes six are fixedly connected with the same limiting round rod 640, a take-in and put-out opening is provided on the side of the protective frame 4, the side of the take-in and put-out opening is connected with an opening and closing panel 7 through a hinge, and a control console 8 is arranged on the side of the protective frame 4.
[0027] Reference Figure 1-Figure 7The sides of the two U-shaped clamping slides 637 are provided with smooth openings, and the insides of the two smooth openings are slidably connected with clamping limit rods 641, one end of the two clamping limit rods 641 is fixedly connected with a clamping plate 643, and the clamping limit rods 641 and the opposite side of the U-shaped clamping slide 637 are fixedly connected with the same telescopic spring 642, the driving adjustment frame 612 is connected with an opening and closing plate 613 by bolts, and the tooling moving plate 602 is provided with an installation opening, and the inside of the installation opening is fixedly connected with a hollow arc-shaped air-inflating frame 617, and the arc surface ends of the hollow arc-shaped air-inflating frame 617 are equidistant An air inflation hole 618 is provided, and a pump body 615 and a heating box 616 are respectively provided inside the tooling frame 2. The air inflation end of the pump body 615 is connected to the inside of the hollow arc-shaped air inflation frame 617 through an air inflation hose 614. An adjusting slider 608 is slidably connected to the inside of the guide track 607. A laser welder body 610 is provided at the bottom of the adjusting slider 608. An electric drive rod 609 is fixedly connected to the side of the protective frame 4. The driving end of the electric drive rod 609 is connected to one side of the adjusting slider 608. A positioning camera 611 is provided on the laser welder body 610.
[0028] In a specific application scenario, when the pre-assembled sapphire lens and the lens barrel are welded, first, the opening and closing panel 7 is opened, the lens barrel is placed inside the two clamping plates 643, and then the servo motor 1 619 is started, and the linkage round rod 626 is driven by the servo motor 1 619 to rotate the worm 1 631, and the bevel gear 1 629 is driven to rotate by the worm 1 631, and the rotating shaft 628 is driven to rotate by the bevel gear 1 629, so that the rotating shaft 628 drives the bevel gear 2 630 to make the worm 2 632 move outside the angle rotating rod 624, so that the worm 2 632 drives the bevel gear 3 639 to rotate, and the bidirectional screw 638 is driven by the bevel gear 3 639 to rotate so that the U-shaped clamping slide plate 637 moves relatively, so that the clamping plate 643 is 3. The lens barrel is clamped and fixed, and then the screw motor 606 is started. The belt 605 is driven by the screw motor 606 to rotate the screw 604, so that the screw 604 drives the tooling moving plate 602 to move in the slide groove on the welding workbench 3 to the bottom of the laser welder body 610. At the same time, before welding, the heating box 616 is started, and the heat is transferred to the hollow arc-shaped inflation frame 617 through the pump body 615, so as to preheat the lens barrel. During the preheating process, the servo motor 2 620 is started, and the adjusting gear 1 621 on the servo motor 2 620 drives the linkage gear 1 623 so that the angle rotating rod 624 drives the lens barrel clamped on the positioning clamping frame 635 on one side of the rotating fixed plate 634 to rotate, so that the heating is uniform.
[0029] Reference Figure 1 , Figure 8 , Fig. 9 and Fig.10The protection frame 4 is connected with a sealing cover plate 1 5 by bolts, and a purification module 9 is arranged on the sealing cover plate 1 5. The purification module 9 includes an air guide frame 901, and air outlets are symmetrically provided on the sealing cover plate 1 5. The air guide frame 901 is connected with a sealing cover plate 2 902 by bolts. The sealing cover plate 2 902 is provided with a circular hole 7. The interior of the circular hole 7 is connected with a rotating circular tube 903 through a bearing. The exterior of the rotating circular tube 903 is respectively fixedly connected with a mounting seat 908 and an adjusting gear 2 904. The mounting seat 908 is fixedly connected with a smoking pump 909 The air outlet end of the smoking pump 909 is fixedly connected to a filter head 910, the outside of the rotating circular tube 903 is fixedly connected to a rotating support rod 911, and two limit grooves are symmetrically provided on the rotating support rod 911. The insides of the two limit grooves are slidably connected to hollow sliding frames 912, and the bottoms of the two hollow sliding frames 912 are provided with suction ports, and the insides of the suction ports are fixedly connected to a hollow arc-shaped suction plate 920. The sides of the hollow sliding frames 912 and the outside of the rotating circular tube 903 are provided with connecting holes, and the insides of the two connecting holes are fixedly connected to the same hose 921.
[0030] Reference Figure 1 , Figure 8 , Fig. 9 and Fig.10 Two circular holes eight are symmetrically provided on the rotating support rod 911, and the interiors of the two circular holes eight are connected to the rotating shaft one 914 through bearings, and the exteriors of the two rotating shafts one 914 are respectively fixedly connected to a pushing circular plate 917 and a linkage gear two 919, and circular holes nine are provided on the upper sides of the two hollow sliding frames 912, and the interiors of the two circular holes nine are connected to the rotating shaft two 915 through bearings, and circular holes ten are provided on the two pushing circular plates 917 away from the center of the circle, and the interiors of the two circular holes ten are connected to an eccentric shaft 916 through bearings, and the eccentric shaft 916 and the exterior of the rotating shaft two 915 are movably connected by the same push-pull rod 918.
[0031] Reference Figure 1 , Figure 8 , Fig. 9 and Fig.10 The sealing cover plate 902 is fixedly connected with a limiting track 905, and the limiting track 905 is internally slidably connected with a linkage gear rod 906, which meshes with the adjusting gear 904. The sealing cover plate 902 is provided with an electric drive rod 907, and the driving end of the electric drive rod 907 is fixedly connected with one side of the linkage gear rod 906. Two arc-shaped limiting gear plates 913 are symmetrically fixedly connected to the upper side of the sealing cover plate 1 5, and the tooth block end of the arc-shaped limiting gear plate 913 meshes with the linkage gear 2 919.
[0032] In a specific application scenario, during the welding operation, the laser welder body 610 ventilates the smoke through the air outlet on the sealing cover plate 5, and at the same time starts the smoking pump 909 to absorb the smoke through the hollow arc suction plate 920 at the bottom of the hollow sliding frame 912, and then filters and discharges the smoke through the filter head 910, and at the same time starts the electric drive rod 2 907 to drive the linkage gear rod 906 to move horizontally back and forth in the limiting track 905, so that the linkage gear rod 906 drives the adjusting gear 2 904 to drive the rotating circular tube 903 to rotate in both directions, so that the linkage gear 2 919 at one end of the rotating support rod 911 rotates under the limitation of the arc-shaped limiting tooth plate 913, so that the pushing circular plate 917 drives the push-pull rod 918 to make the hollow arc suction plate 920 at the bottom of the hollow sliding frame 912 slide in both directions in the limiting groove on the rotating support rod 911, thereby evenly sucking and discharging the smoke generated inside the protective frame 4.
[0033] Reference Figure 1 and Figure 2 Nut columns 12 are arranged at equal distances on the tooling base 1, and screws 11 are screwed into multiple nut columns 12, and the bottom ends of multiple screws 11 are fixedly connected to leveling seats 13, and ventilation holes are opened on both sides of the tooling frame 2, and heat dissipation filter plates 10 are fixedly connected inside the two ventilation holes.
[0034] In a specific application scenario, when the welding device is used, the screw rod 11 is rotated to drive the leveling seat 13 to rise and fall in the nut column 12, thereby performing a leveling operation on the welding device.
[0035] A method for using a sapphire and metal positioning welding device, using the sapphire and metal positioning welding device as described above, comprises the following steps: Step 1: When welding the pre-assembled sapphire lens and the lens barrel, first open the opening and closing panel 7 and place the lens barrel inside the two clamping plates 643; Step 2, then start the servo motor 1 619, and drive the linkage round rod 626 through the servo motor 1 619 to rotate the worm 1 631, and drive the bevel gear 1 629 to rotate through the worm 1 631, and drive the rotating shaft 628 to rotate through the bevel gear 1 629, so that the rotating shaft 628 drives the bevel gear 2 630 to make the worm 2 632 move outside the angle rotating rod 624, so that the worm 2 632 drives the bevel gear 3 639 to rotate, and the bevel gear 3 639 drives the two-way screw 638 to rotate so that the U-shaped clamping slide plate 637 moves relatively, so that the clamping plate 643 clamps and fixes the lens barrel; Step 3: Then start the screw motor 606, and drive the belt 605 through the screw motor 606 to rotate the screw 604, so that the screw 604 drives the tooling moving plate 602 to move in the slide groove on the welding workbench 3 to the bottom of the laser welder body 610; Step 4. Before welding, start the heating box 616, and transfer heat to the hollow arc-shaped air blowing frame 617 through the pump body 615 to preheat the lens barrel. During the preheating process, start the servo motor 2 620, and the adjusting gear 1 621 on the servo motor 2 620 drives the linkage gear 1 623 so that the angle rotating rod 624 drives the lens barrel clamped on the positioning clamping frame 635 on one side of the rotating fixed plate 634 to rotate, so that the heating is uniform.
[0036] Working principle: When using the welding device, the screw 11 is rotated to drive the leveling seat 13 to rise and fall in the nut column 12, so as to perform a leveling operation on the welding device. When welding the pre-assembled sapphire lens and the lens barrel, first open the opening and closing panel 7, place the lens barrel inside the two clamping plates 643, and then start the servo motor 1 619, and drive the linkage round rod 626 through the servo motor 1 619 to make the worm 1 631 rotate, and drive the bevel gear 1 629 to rotate through the worm 1 631, and drive the rotating shaft 628 to rotate through the bevel gear 1 629, so that the rotating shaft 628 drives the bevel gear 2 630 to make The worm 2 632 moves outside the angle rotating rod 624, so that the worm 2 632 drives the bevel gear 3 639 to rotate, and the bevel gear 3 639 drives the bidirectional screw 638 to rotate so that the U-shaped clamping slide plate 637 moves relatively, so that the clamping plate 643 clamps and fixes the lens barrel, and then the screw motor 606 is started, and the belt 605 is driven by the screw motor 606 to rotate the screw 604, so that the screw 604 drives the tooling moving plate 602 to move in the slide groove on the welding workbench 3 to the bottom of the laser welder body 610. At the same time, before welding, the heating box 616 is started, and the pump body 615 is used to heat the workpiece 602. The heat is transferred to the hollow arc-shaped air-blowing frame 617, thereby preheating the lens barrel. During the preheating process, by starting the servo motor 2 620, the adjusting gear 1 621 on the servo motor 2 620 drives the linkage gear 1 623 so that the angle rotating rod 624 drives the lens barrel clamped on the positioning clamping frame 635 on one side of the rotating fixed plate 634 to rotate, so that the heating is uniform. During the welding operation, the laser welder body 610 ventilates the smoke through the air outlet on the sealing cover plate 15, and at the same time starts the smoking pump 909 to absorb the smoke through the hollow arc-shaped suction plate 920 at the bottom of the hollow sliding frame 912, and then passes through The filter head 910 filters and discharges the smoke, and at the same time starts the electric drive rod 907 to drive the linkage gear rod 906 to move back and forth horizontally in the limiting track 905, so that the linkage gear rod 906 drives the adjusting gear 904 to drive the rotating tube 903 to rotate in both directions, so that the linkage gear 919 at one end of the rotating support rod 911 rotates under the limitation of the arc-shaped limiting gear plate 913, so that the pushing circular plate 917 drives the push-pull rod 918 to make the hollow arc-shaped suction plate 920 at the bottom of the hollow sliding frame 912 slide in both directions in the limiting groove on the rotating support rod 911, so as to evenly absorb and discharge the smoke generated inside the protective frame 4.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sapphire and metal positioning welding device, comprising a tooling base (1), characterized in that: The tooling base (1) is fixedly connected to a tooling frame (2) on its upper side, and a welding workbench (3) is fixedly connected to the side of the tooling frame (2), and an adjustment module (6) is arranged above the welding workbench (3), the adjustment module (6) comprising a guide rail (607), a slide groove is provided on the welding workbench (3), and adjustment slide seats (601) are slidably connected to the inside of the two slide grooves, and the upper sides of the two adjustment slide seats (601) are connected to the same tooling moving plate (602) by bolts, and the opposite sides of the two adjustment slide seats (601) are fixedly connected to the same nut fixing rod (603).
2. The sapphire and metal positioning welding equipment according to claim 1, characterized in that: The upper side of the welding workbench (3) is fixedly connected to a protection frame (4), and a circular hole 1 is provided on the side of the protection frame (4), a screw rod (604) is connected to the inside of the circular hole 1 via a bearing, a screw motor (606) is fixedly connected to the side of the protection frame (4), a drive end of the screw motor (606) and one end of the screw rod (604) are both fixedly connected to pulleys, and the outsides of the two pulleys are slidably connected to the same belt (605), a driving adjustment frame (612) is fixedly connected to the upper side of the tooling moving plate (602), a limiting block 1 (622) and a limiting block 2 (625) are fixedly connected to the inside of the driving adjustment frame (612), and a circular hole 2 is provided on the side of the limiting block 1 (622) and the driving adjustment frame (612), the insides of the two circular holes 2 are connected to the same angle rotation rod (624) via bearings, and the outside of the angle rotation rod (624) is fixedly connected to a linkage gear 1 (623).
3. The sapphire and metal positioning welding equipment according to claim 2, characterized in that: The side of the driving adjustment frame (612) is fixedly connected to a servo motor 2 (620), and the driving end of the servo motor 2 (620) is fixedly connected to an adjusting gear 1 (621), the adjusting gear 1 (621) is meshed with a linkage gear 1 (623), the side of the limit block 2 (625) and the driving adjustment frame (612) are both provided with a circular hole 3, the insides of the two circular holes 3 are connected to the same linkage round rod (626) through bearings, the outside of the linkage round rod (626) is fixedly connected to a worm gear 1 (631), the outside of the angle rotation rod (624) is slidably connected to a worm gear 2 (632), and the side of the driving adjustment frame (612) is provided with a worm gear 1 (631). A servo motor 1 (619) is fixedly connected, and the driving end of the servo motor 1 (619) is connected to one end of the linkage round rod (626) through a coupling. Two limit blocks 3 (627) are fixedly connected to the inner side of the drive adjustment frame (612). The sides of the two limit blocks 3 (627) are each provided with a circular hole 4. The insides of the two circular holes 4 are connected to the same rotating shaft (628) through bearings. The outside of the rotating shaft (628) is respectively fixedly connected to a bevel gear 1 (629) and a bevel gear 2 (630). The bevel gear 1 (629) is meshed with a worm gear 1 (631), and the bevel gear 2 (630) is meshed with a worm gear 2 (632).
4. The sapphire and metal positioning welding equipment according to claim 3, characterized in that: The side of the driving adjustment frame (612) is provided with a rotating opening, and the side of the rotating opening is fixedly connected to a limited position circular frame (633), the outside of the limited position circular frame (633) is movably connected to a rotating fixed plate (634), the side of the rotating fixed plate (634) is fixedly connected to two positioning clamping frames (635), the opposite sides of the two positioning clamping frames (635) are fixedly connected to the same supporting plate (636), two slideways are provided on both sides of the two positioning clamping frames (635), the insides of the two slideways are slidably connected to a U-shaped clamping slide plate (637), and the two U-shaped clamping slide plates (63 The sides of the two slideways are provided with screw holes and smooth holes, respectively. The sides of the two slideways are provided with round holes five and round holes six, respectively. The insides of the two round holes five are connected to the same bidirectional screw rod (638) through bearings. The outside of the bidirectional screw rod (638) is fixedly connected to a bevel gear three (639), which meshes with the worm gear two (632). The insides of the two round holes six are fixedly connected to the same limiting round rod (640). The side of the protective frame (4) is provided with a take-in and put-out opening, and the side of the take-in and put-out opening is connected to a placement opening and closing panel (7) through a hinge. The side of the protective frame (4) is provided with a control console (8).
5. The sapphire and metal positioning welding equipment according to claim 4, characterized in that: The sides of the two U-shaped clamping slides (637) are provided with smooth openings, and the insides of the two smooth openings are slidably connected with clamping limit rods (641), one end of the two clamping limit rods (641) is fixedly connected with a clamping plate (643), the clamping limit rods (641) and the opposite side of the U-shaped clamping slide (637) are fixedly connected with the same telescopic spring (642), the driving adjustment frame (612) is connected with an opening and closing plate (613) by bolts, the tooling moving plate (602) is provided with an installation opening, the inside of the installation opening is fixedly connected with a hollow arc-shaped air-inflating frame (617), and the arc-shaped surface ends of the hollow arc-shaped air-inflating frame (617) are equidistantly provided with An air blowing hole (618), a pump body (615) and a heating box (616) are respectively arranged inside the tooling frame (2), the air blowing end of the pump body (615) is connected to the inside of the hollow arc-shaped air blowing frame (617) through an air blowing hose (614), an adjusting slider (608) is slidably connected to the inside of the guide track (607), a laser welder body (610) is arranged at the bottom of the adjusting slider (608), an electric drive rod 1 (609) is fixedly connected to the side of the protective frame (4), a driving end of the electric drive rod 1 (609) is connected to one side of the adjusting slider (608), and a positioning camera (611) is arranged on the laser welder body (610).
6. The sapphire and metal positioning welding equipment according to claim 2, characterized in that: The protection frame (4) is connected to a sealing cover plate 1 (5) by bolts, and a purification module (9) is arranged on the sealing cover plate 1 (5), the purification module (9) comprises an air guide frame (901), the sealing cover plate 1 (5) is symmetrically provided with air outlets, the air guide frame (901) is connected to a sealing cover plate 2 (902) by bolts, the sealing cover plate 2 (902) is provided with a circular hole 7, the interior of the circular hole 7 is connected to a rotating circular tube (903) by a bearing, the exterior of the rotating circular tube (903) is respectively fixedly connected to a mounting seat (908) and an adjusting gear 2 (904), and the mounting seat (908) is fixedly connected to a smoking pump (909), the air outlet end of the smoking pump (909) is fixedly connected to a filter head (910), the outside of the rotating circular tube (903) is fixedly connected to a rotating support rod (911), two limit grooves are symmetrically provided on the rotating support rod (911), the insides of the two limit grooves are slidably connected to a hollow sliding frame (912), the bottoms of the two hollow sliding frames (912) are provided with suction ports, the insides of the suction ports are fixedly connected to a hollow arc-shaped suction plate (920), the side surfaces of the hollow sliding frames (912) and the outside of the rotating circular tube (903) are provided with connecting holes, and the insides of the two connecting holes are fixedly connected to the same hose (921).
7. The sapphire and metal positioning welding equipment according to claim 6, characterized in that: The rotating support rod (911) is symmetrically provided with two circular holes eight, and the interiors of the two circular holes eight are connected to the rotating shaft one (914) via bearings, and the exteriors of the two rotating shafts one (914) are respectively fixedly connected to a pushing circular plate (917) and a linkage gear two (919), and the upper sides of the two hollow sliding frames (912) are provided with circular holes nine, and the interiors of the two circular holes nine are connected to the rotating shaft two (915) via bearings, and the two pushing circular plates (917) are provided with circular holes ten away from the center of the circles, and the interiors of the two circular holes ten are connected to an eccentric shaft (916) via bearings, and the eccentric shaft (916) and the exterior of the rotating shaft two (915) are movably connected by a same push-pull rod (918).
8. The sapphire and metal positioning welding equipment according to claim 7, characterized in that: The sealing cover plate 2 (902) is fixedly connected to a limiting track (905), and the limiting track (905) is internally slidably connected to a linkage gear rod (906), the linkage gear rod (906) is meshed with the adjusting gear 2 (904), the sealing cover plate 2 (902) is provided with an electric drive rod 2 (907), the driving end of the electric drive rod 2 (907) is fixedly connected to one side of the linkage gear rod (906), and the upper side of the sealing cover plate 1 (5) is symmetrically fixedly connected to two arc-shaped limiting gear plates (913), and the tooth block end of the arc-shaped limiting gear plate (913) is meshed with the linkage gear 2 (919).
9. The sapphire and metal positioning welding equipment according to claim 1, characterized in that: The tooling base (1) is provided with nut columns (12) at equal intervals, and a plurality of nut columns (12) are screwed with screw rods (11), and the bottom ends of the plurality of screw rods (11) are fixedly connected to a leveling seat (13), and ventilation holes are provided on both sides of the tooling frame (2), and heat dissipation filter plates (10) are fixedly connected to the interiors of the two ventilation holes.
10. A method for using a sapphire and metal positioning welding device, using the sapphire and metal positioning welding device according to claim 5, characterized in that: The steps include: Step 1: When welding the pre-assembled sapphire lens and the lens barrel, first open the opening and closing panel (7) and place the lens barrel inside the two clamping plates (643); Step 2, then start the servo motor 1 (619), drive the linkage rod (626) through the servo motor 1 (619) to rotate the worm 1 (631), drive the bevel gear 1 (629) to rotate through the worm 1 (631), drive the rotating shaft (628) to rotate through the bevel gear 1 (629), so that the rotating shaft (628) drives the bevel gear 2 (630) to make the worm 2 (632) move outside the angle rotating rod (624), so that the worm 2 (632) drives the bevel gear 3 (639) to rotate, and drive the bidirectional screw rod (638) to rotate through the bevel gear 3 (639) to make the U-shaped clamping slide plate (637) move relatively, so that the clamping plate (643) clamps and fixes the lens barrel; Step 3: Then start the screw motor (606), and drive the belt (605) through the screw motor (606) to rotate the screw (604), so that the screw (604) drives the tooling moving plate (602) to move in the slide groove on the welding workbench (3) to the bottom of the laser welding device body (610); Step 4: Before welding, start the heating box (616) to transfer heat to the hollow arc-shaped air-inflating frame (617) through the pump body (615), so as to preheat the lens barrel. During the preheating process, start the servo motor 2 (620), and the adjustment gear 1 (621) on the servo motor 2 (620) drives the linkage gear 1 (623) so that the angle rotating rod (624) drives the lens barrel clamped on the positioning clamping frame (635) on one side of the rotating fixed plate (634) to rotate, so as to ensure uniform heating.
Citation Information
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