Clamping type welding equipment and method for sapphire and sapphire
By designing a sapphire clamping welding equipment including a welding table, a welding arm and a locking part, the problem of inconvenience in operation of existing equipment is solved, and the automatic installation and replacement of special-shaped fixtures is realized, and the welding efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411732268.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing clamping welding equipment for sapphire and sapphire requires tools when replacing different types of molds, which is inconvenient to operate, resulting in inefficient welding efficiency.
A clamping welding equipment including a welding table, a welding arm, an execution locking member and a thrust cleaning mechanism is designed. The special-shaped clamping equipment is realized through components such as special-shaped clamping, locking block, telescopic cylinder, guide slide rail and rotating gear. Automatic installation and replacement enhances the flexibility and accuracy of the equipment.
Different shapes of fixtures can be replaced without the help of tools, which improves welding efficiency and accuracy, reduces the limitations of the equipment, and improves welding effect and safety.
Smart Images

Figure CN119187878A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding, and in particular relates to a clamping welding device and method for sapphire and sapphire. Background Art
[0002] Sapphire windows are optical components made of sapphire. Sapphire is a material with high hardness, high temperature resistance, corrosion resistance and good optical properties, so it can be used in optical, industrial and electronic fields. When used in various fields, sapphire windows are usually fixed to the workpiece by welding to make finished products for use in different fields. In special cases in different fields, two sapphire sheets need to be butt-welded to form specific optical components, such as large optical windows or prisms. Precise butt welding can ensure the continuity and stability of the optical path, reduce light scattering and loss, and improve optical performance.
[0003] When using existing sapphire-to-sapphire clamping welding equipment, due to the different shapes of sapphire windows required for welding, the equipment needs to use different clamps to clamp the sapphire sheets according to the different shapes of sapphire sheets, so as to avoid shaking caused by the inability of the clamp to fit the sapphire sheet during welding. However, existing equipment usually requires the use of tools to complete the replacement of different types of molds. If there are no suitable tools, it is difficult to operate and the operation is not convenient, which makes the equipment very limited when used, thereby reducing the welding efficiency of the equipment. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a sapphire-to-sapphire clamping welding device and method, which effectively solves the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sapphire and sapphire clamping welding equipment, comprising a welding table, a welding arm is installed on the side of the welding table; a welding laser is installed on the end point of the welding arm, and the welding laser is used to weld the clamped sapphire window piece; an execution locking piece is arranged on the welding table, and the execution locking piece is used to butt-connect two sapphire window pieces; the execution locking piece includes two locking blocks, and the two locking blocks are symmetrical to the two sides of the top surface of the welding table; special-shaped clamps are arranged on the facing surfaces of the two locking blocks; a shifting clamping assembly for loading and unloading the special-shaped clamp is arranged on the locking blocks; a thrust cleaning mechanism is also arranged on the welding table, and the thrust cleaning mechanism includes a through groove, and the through groove is arranged at the center position of the welding table, and a material collection box is also arranged on the bottom surface of the welding table, and the material collection box is connected to the through groove.
[0006] Preferably, the execution locking component also includes two L-shaped square plates, and the two L-shaped square plates are symmetrical on both sides of the welding table; telescopic cylinders are arranged on the facing surfaces of the two L-shaped square plates through bolts, and two U-shaped square frames are symmetrically arranged on the output ends of the telescopic cylinders, and the U-shaped square frames are provided with guide rails, and guide sliders are slid on the guide rails; sliding L plates are installed on the opposite surfaces of the two U-shaped square frames on one side of the welding table, and guide square columns are slid on the sliding L plates, and guide base plates are arranged at both ends of the guide square columns, and the guide base plates are arranged on the welding table; a guide spring is sleeved on the guide square column, one end of the guide spring is connected to the guide base plate, and the other end is connected to the sliding L plate.
[0007] Preferably, the facing surfaces of the two guide sliders are commonly connected with a guide square plate, the guide square plate is symmetrically provided with locking slide columns, and the ends of the two locking slide columns away from the L-shaped square plate are commonly connected with a rotating disk; rotating circular grooves are provided on the opposite surfaces of the two locking blocks, and the rotating disk is rotatably connected to the rotating circular grooves; a locking spring is sleeved on the locking slide column, one end of the locking spring is connected to the guide square plate, and the other end is connected to the rotating disk.
[0008] Preferably, the thrust cleaning mechanism also includes a displacement square seat arranged on the U-shaped square frame; a fixed pulley is also provided on the side of the welding table; a cable is provided on the displacement square seat, the cable is passed around the fixed pulley and is connected to a winding disk, a rotating shaft is installed on the winding disk, a first substrate is installed on the rotating shaft, and the first substrate is fixed to the bottom surface of the welding table; a clockwork spring is installed on the rotating shaft, and the end point of the clockwork spring is connected to the first substrate; the end of the rotating shaft away from the winding disk is connected to a rotating bevel gear, and the rotating bevel gear is meshed with a driving bevel gear.
[0009] Preferably, a driving shaft is installed on the driving bevel gear, and a second base plate is also provided on the driving shaft, and the second base plate is arranged on the welding table; a driving disc is installed on the end of the driving shaft away from the driving bevel gear, and a driving column is installed on the driving disc, a driving cross block slides on the driving column, and driving slide rods are symmetrically arranged on the sides of the driving cross block, a driving base block slides on the driving slide rod, and the driving base block is arranged on the welding table; an extended square rod is installed on the driving cross block.
[0010] Preferably, a rotational positioning unit is also provided on the guide square plate; the rotational positioning unit includes a fixing bracket arranged on the guide square plate, a rotational motor is fixed on the fixing bracket, a rotating gear is provided on the output end of the rotating motor, the rotating gear is meshed with a driving gear ring, and the driving gear ring is fixed on the locking block.
[0011] Preferably, the forward shifting positioning assembly includes a plurality of positioning circular grooves arranged on the side of the special-shaped clamp close to the L-shaped square plate, a positioning cylinder is provided on the moving path of the positioning circular groove, and the plurality of positioning cylinders are fixed to the side of the locking block away from the L-shaped square plate; a positioning spring is sleeved on the positioning cylinder, and the end point of the positioning spring is connected to the locking block; a limiting substrate is symmetrically provided on the side of the locking block, and a limiting square column is slidably provided on the limiting substrate, and the two limiting square columns are commonly connected to the I-shaped square plate; a limiting spring is sleeved on the limiting square column, and one end of the limiting spring is connected to the I-shaped square plate, and the other end is connected to the limiting substrate.
[0012] Preferably, an auxiliary U-rod is installed on the end point of the extended square rod, and the two ends of the auxiliary U-rod are commonly connected to an auxiliary U-seat, an auxiliary sliding column is installed on the auxiliary U-seat, an auxiliary square plate is slid on the auxiliary sliding column, and the two auxiliary square plates are commonly connected to a long scraping block, and the long scraping block is in contact with the top surface of the welding table; an extrusion spring is sleeved on the auxiliary sliding column, one end of the extrusion spring is connected to the auxiliary U-seat, and the other end is connected to the auxiliary square plate, a driving wheel is provided on the auxiliary square plate, a driving inclined block is provided on the moving path of the driving wheel, and the driving inclined block is fixed on the welding table.
[0013] Preferably, a positioning slide rod is slidably provided on the I-shaped square plate, one end of the positioning slide rod is connected to the positioning limit plate, and the other end is connected to the U-shaped locking block, and the side of the special-shaped clamp is located on the moving path of the U-shaped locking block; an auxiliary spring is sleeved on the positioning slide rod, one end of the auxiliary spring is connected to the positioning limit plate, and the other end is connected to the I-shaped square plate.
[0014] The present invention also provides a sapphire-to-sapphire clamping welding method, comprising the following steps: Step 1: Fix the sapphire window piece required for welding on the special-shaped fixture by moving the clamping assembly forward; Step 2: Use the execution locking parts to connect the two sapphire window pieces to form a specified shape; Step 3: Use a welding laser to weld the spliced sapphire window sheets; Step 4: Under the action of the welding arm, the welding laser is made to weld at different angles.
[0015] Compared with the prior art, the present invention has the following beneficial effects: (1) Loosen the square plate to reset the limit spring in the buffer state, so that the U-shaped lock block moves toward the special-shaped fixture under the action of the positioning slide bar and the auxiliary spring, and the side of the special-shaped fixture enters into the opening of the U-shaped lock block, thereby fixing the special-shaped fixture at the current position and completing the installation operation of the special-shaped fixture. Since the strength of the limit spring is greater than that of the auxiliary spring, the contact strength and friction between the U-shaped lock block and the special-shaped fixture are enhanced, so that the equipment can replace special-shaped fixtures of different shapes without the help of tools. The operation is convenient and quick, which reduces the limitations of the equipment during use and improves the welding efficiency of the equipment; (2) When the two scraper blocks move relative to each other, when they move to the end, the driving wheel on them will contact the inclined surface of the driving inclined block, thereby providing an upward force to the driving wheel. Since the driving wheel is set on the auxiliary square plate, the auxiliary square plate will move at the upper limit of the auxiliary sliding column, so that the extrusion spring is in a buffering state, thereby driving the scraper block to move upward, preventing the residues dropped by the welding operation above the two scraper blocks from falling on the relative movement path of the two scraper blocks, causing the residues to be pushed to both sides and requiring the operator to actively clean them, thereby reducing the operator's work intensity. When the two scraper blocks reset and move, that is, move towards each other, the driving wheel moves down along the slope, causing the extrusion spring to reset and move, thereby driving the scraper block to reset and move to the surface of the welding table, and then cleaning a new round of residues, thereby reducing the limitations of the equipment during use, thereby improving the use effect of the equipment; (3) The two U-shaped square frames move toward each other and drive the guide square plate to move. Under the action of the locking slide column and the locking spring, the rotating disk is driven to move, so that the locking block on it moves. Since the sapphire window piece is fixed on the special-shaped fixture, and the special-shaped fixture is set on the locking block, the two sapphire window pieces can be docked together according to different placement forms through the movement of the two locking blocks. Then, the two docked sapphire window pieces are welded together by a welding laser to make a finished product. Through the continued movement of the U-shaped square frame, the guide square plate moves to the upper limit of the locking slide column, so that the locking spring is in a buffer state, thereby increasing the connection strength of the two sapphire window pieces, avoiding the displacement or dislocation of the two sapphire window pieces due to shaking during welding, and improving the welding accuracy and effect of the equipment; (4) The rotating gear rotates and meshes with the driving gear ring to rotate, so that the locking block on it rotates on the rotating disc through the rotating circular groove, and then the sapphire window piece on the locking block rotates, so that the two sapphire window pieces can be docked at different angles, reducing the limitations during use. At the same time, the docked sapphire window pieces can rotate together, which is convenient for the equipment to weld them, improves the welding effect and efficiency of the equipment, avoids dead angles in the welding process, reduces the limitations of the equipment during use, and further improves the use effect of the equipment; (5) The symmetrical scraping blocks on the top surface of the welding table continuously move toward and relative to each other. When the two scraping blocks move toward each other, the residues and debris generated during the welding process and dropped on the surface of the welding table can be cleaned up, and these impurities can be pushed into the through groove and dropped into the aggregate box, so as to avoid the residues generated by welding remaining on the welding table and affecting the subsequent welding operation of the equipment, thereby improving the welding effect of the equipment; (6) When the two sapphire window pieces are welded together and the locking block needs to be reset and moved and wait for the next welding operation, the telescopic cylinder is closed to reset the guide spring in the buffer state, thereby driving the special-shaped clamp on the locking block to reset and move, reducing energy consumption and improving the use effect of the equipment; it is worth mentioning that the two sides of the guide square plate are set on the guide slider, and the guide slider can move on the upper limit of the guide slide rail, so that the sapphire window pieces can be welded at different heights, reducing the limitations of the equipment during use and further improving the welding effect of the equipment; (7) When the sapphire window piece is moving, the two sides of the U-shaped square frame are moved within the upper limit of the guide square column through the sliding L plate, thereby limiting the movement of the sapphire window piece to prevent it from shaking or dislocation during movement. At the same time, the docking accuracy of the two sapphire window pieces is improved, the welding effect of the equipment is improved, and the stability of the sapphire window piece during movement is improved; at the same time, the sliding L plate will put the guide spring in a buffer state when moving, thereby causing damping to the movement of the sapphire window piece, preventing the telescopic cylinder from exerting too much force on the sapphire window piece, causing the two sapphire window pieces to collide with each other and be damaged, thereby improving the safety of the equipment during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0017] In the attached picture: Figure 1 This is one of the overall structural schematic diagrams of the present invention; Figure 2 This is a schematic diagram of the structure of the telescopic cylinder of the present invention; Figure 3 It is a schematic diagram of the structure of the special-shaped clamp of the present invention; Figure 4 This is the second schematic diagram of the overall structure of the present invention; Figure 5 This is an exploded view of the rotating disk of the present invention; Figure 6 This is a schematic diagram of the structure of the driving inclined block of the present invention; Figure 7 It is a schematic diagram of the structure of the rotary motor of the present invention; Figure 8 This is a schematic diagram of the structure of the driving disc of the present invention; Fig. 9 This is a schematic diagram of the rotating circular groove structure of the present invention; In the figure: 1. welding table; 2. welding arm; 3. welding laser; 4. locking block; 5. special-shaped fixture; 6. through groove; 7. aggregate box; 8. L-shaped square plate; 9. telescopic cylinder; 10. U-shaped square frame; 11. guide rail; 12. guide slider; 13. sliding L plate; 14. guide column; 15. guide base plate; 16. guide spring; 17. guide plate; 18. locking column; 19. rotating disk; 20. rotating circular groove; 21. locking spring; 22. displacement seat; 23. fixed pulley; 24. cable; 25. winding drum; 26. rotating shaft; 27. first base plate; 28. spring; 29. rotating bevel gear; 30. driving bevel gear; 31. driving Rotating shaft; 32. Second base plate; 33. Driving disc; 34. Driving cylinder; 35. Driving cross block; 36. Driving slide rod; 37. Driving base block; 38. Extended square rod; 39. Retaining bracket; 40. Rotating motor; 41. Rotating gear; 42. Driving gear ring; 43. Positioning circular groove; 44. Positioning cylinder; 45. Positioning spring; 46. Limiting base plate; 47. Limiting square column; 48. I-shaped square plate; 49. Limiting spring; 50. Auxiliary U rod; 51. Auxiliary U seat; 52. Auxiliary slide column; 53. Auxiliary square plate; 54. Scrape off long block; 55. Extrusion spring; 56. Driving wheel; 57. Driving inclined block; 58. Positioning slide rod; 59. U-shaped locking block; 60. Auxiliary spring. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] Example, by Figures 1 to 9The present invention comprises a welding platform 1, on the side of which a welding arm 2 is installed; a welding laser 3 is installed on the end point of the welding arm 2, and the welding laser 3 is used to weld the clamped sapphire window piece; an execution locking part is arranged on the welding platform 1, and the execution locking part is used to butt-jointly arrange two sapphire window pieces; the execution locking part comprises two locking blocks 4, and the two locking blocks 4 are symmetrical to the two sides of the top surface of the welding platform 1; special-shaped clamps 5 are arranged on the facing surfaces of the two locking blocks 4; the locking The block 4 is provided with a shifting clamping assembly for loading and unloading the special-shaped clamp 5; the welding table 1 is also provided with a thrust cleaning mechanism, which includes a through groove 6, which is arranged at the center of the welding table 1, and a material collecting box 7 is also provided on the bottom surface of the welding table 1, and the material collecting box 7 is connected to the through groove 6; the execution locking member also includes two L-shaped square plates 8, and the two L-shaped square plates 8 are symmetrical on both sides of the welding table 1; the two L-shaped square plates 8 are provided with telescopic cylinders 9 on the facing surfaces through bolts, and the output of the telescopic cylinder 9 There are two U-shaped square frames 10 symmetrically arranged on the ends, and the U-shaped square frames 10 are provided with guide rails 11, and guide slide blocks 12 slide on the guide rails 11; sliding L plates 13 are installed on the opposite surfaces of the two U-shaped square frames 10 on one side of the welding table 1, and guide square columns 14 slide on the sliding L plates 13, and guide base plates 15 are arranged at both ends of the guide square columns 14, and the guide base plates 15 are arranged on the welding table 1; a guide spring 16 is sleeved on the guide square column 14, one end of the guide spring 16 is connected to the guide base plate 15, and the other end is connected to the slide The two guide blocks 12 are connected to the movable L-shaped plate 13; the facing surfaces of the two guide sliders 12 are commonly connected with a guide square plate 17, and the guide square plate 17 is symmetrically provided with a locking slide post 18, and the ends of the two locking slide posts 18 away from the L-shaped square plate 8 are commonly connected with a rotating disk 19; the opposite surfaces of the two locking blocks 4 are provided with a rotating circular groove 20, and the rotating disk 19 is rotatably connected with the rotating circular groove 20; the locking slide post 18 is sleeved with a locking spring 21, one end of the locking spring 21 is connected to the guide square plate 17, and the other end is connected to the rotating disk 19; The sapphire window piece is fixed on the special-shaped fixture 5, and then the two telescopic cylinders 9 are started to drive the U-shaped square frame 10 to move at their output ends. At this time, the two U-shaped square frames 10 move toward each other and drive the guide square plate 17 to move. Under the action of the locking slide column 18 and the locking spring 21, the rotating disk 19 is driven to move, so that the locking block 4 on it moves. Since the sapphire window piece is fixed on the special-shaped fixture 5, and the special-shaped fixture 5 is set on the locking block 4, the two sapphire window pieces can be connected together according to different placement forms through the movement of the two locking blocks 4 toward each other, and then welded together. The laser 3 welds the two butted sapphire window pieces together to form a finished product. The U-shaped frame 10 continues to move, so that the guide square plate 17 moves to the upper limit position on the locking slide column 18, so that the locking spring 21 is in a buffer state, thereby increasing the connection strength of the two sapphire window pieces, avoiding the displacement or dislocation of the two sapphire window pieces due to shaking during welding, and improving the welding accuracy and effect of the equipment; it is worth mentioning that when the sapphire window piece is moving, the two sides of the U-shaped frame 10 move to the upper limit position on the guide square column 14 through the sliding L plate 13, The movement of the sapphire window piece is limited to avoid shaking or dislocation when moving, and at the same time, the accuracy of the docking of the two sapphire window pieces is improved, so that the welding effect of the equipment is improved, and the stability of the sapphire window piece when moving is improved; at the same time, the sliding L plate 13 will put the guide spring 16 in a buffer state when moving, thereby causing damping to the movement of the sapphire window piece, avoiding excessive force exerted by the telescopic cylinder 9 on the sapphire window piece, causing the two sapphire window pieces to collide with each other and cause damage, thereby improving the safety of the equipment when in use, and at the same time when the two After the sapphire window pieces are welded together, the locking block 4 needs to be reset and moved and wait for the next welding operation. By closing the telescopic cylinder 9, the guide spring 16 in the buffer state is reset, thereby driving the special-shaped clamp 5 on the locking block 4 to reset and move, reducing energy consumption and improving the use effect of the equipment; it is worth mentioning that the two sides of the guide square plate 17 are arranged on the guide slider 12, and the guide slider 12 can be moved on the guide slide rail 11, so that the sapphire window pieces can be welded at different heights, reducing the limitations of the equipment during use and further improving the welding effect of the equipment.
[0020] The thrust cleaning mechanism of this embodiment also includes a displacement seat 22 arranged on the U-shaped frame 10; a fixed pulley 23 is also provided on the side of the welding table 1; a cable 24 is provided on the displacement seat 22, and the cable 24 is connected to a winding disk 25 by passing around the fixed pulley 23, and a rotating shaft 26 is installed on the winding disk 25, and a first substrate 27 is installed on the rotating shaft 26, and the first substrate 27 is fixed to the bottom surface of the welding table 1; a spring 28 is installed on the rotating shaft 26, and the end point of the spring 28 is connected to the first substrate 27; the end of the rotating shaft 26 away from the winding disk 25 is connected to a rotating bevel gear 29, and the rotating bevel gear 29 is meshed and connected with a driving bevel gear 30; a driving shaft 31 is installed on the driving bevel gear 30, and a second substrate 32 is also provided on the driving shaft 31, and the second substrate 32 is arranged on the welding table 1; a driving disc 33 is installed on the end of the driving shaft 31 away from the driving bevel gear 30, and a driving disc 33 is installed on the driving disc 33 A driving column 34 is provided, a driving cross block 35 is slidably provided on the driving column 34, a driving slide bar 36 is symmetrically provided on the side of the driving cross block 35, a driving base block 37 is slidably provided on the driving slide bar 36, and the driving base block 37 is arranged on the welding table 1; an extended square rod 38 is provided on the driving cross block 35; an auxiliary U rod 50 is provided on the end point of the extended square rod 38, and both ends of the auxiliary U rod 50 are commonly connected to an auxiliary U seat 51, and an auxiliary slide column 52 is provided on the auxiliary U seat 51 An auxiliary square plate 53 slides on the auxiliary sliding column 52, and the two auxiliary square plates 53 are commonly connected to a scraping long block 54, and the scraping long block 54 contacts the top surface of the welding table 1; the auxiliary sliding column 52 is sleeved with an extrusion spring 55, one end of the extrusion spring 55 is connected to the auxiliary U seat 51, and the other end is connected to the auxiliary square plate 53, and the auxiliary square plate 53 is provided with a driving wheel 56, and a driving inclined block 57 is provided on the moving path of the driving wheel 56, and the driving inclined block 57 is fixed on the welding table 1; When the U-shaped square frame 10 moves back and forth, it will also drive the displacement square seat 22 to move. Under the action of the cable 24 and the fixed pulley 23, the winding drum 25 rotates, so that the spring spring 28 is in a buffering or resetting state. At the same time, the rotating bevel gear 29 is continuously rotated through the rotating shaft 26, so that it meshes with the driving bevel gear 30 to rotate, and then the driving disc 33 is rotated, so that the driving column 34 on it moves in the driving cross block 35, so that it reciprocates on the driving base block 37 through the driving slide rod 36, thereby driving the scraping long block 54 to reciprocate under the action of the extended square rod 38, so that the symmetrical scraping long blocks 54 on the top surface of the welding table 1 continuously move toward and relative to each other. When the two scraping long blocks 54 move toward each other, the residues and debris generated during the welding process and falling on the surface of the welding table 1 can be cleaned, and these impurities can be pushed into the through groove 6 and fall into the aggregate box 7, so as to avoid the residues generated by welding remaining on the welding table 1 and affecting the subsequent welding operation of the equipment, thereby improving the welding effect of the equipment; it is worth mentioning When the two scraper blocks 54 move relative to each other, the driving wheel 56 on them will contact the inclined surface of the driving inclined block 57 when they move to the end, thereby providing an upward force to the driving wheel 56. Since the driving wheel 56 is arranged on the auxiliary square plate 53, the auxiliary square plate 53 is moved at the upper limit position of the auxiliary sliding column 52, so that the squeezing spring 55 is in a buffering state, thereby driving the scraper block 54 to move upward, and preventing the residues dropped by the welding operation above the two scraper blocks 54 from falling on the relative moving path of the two scraper blocks 54 during the relative movement, causing the residues to be pushed to both sides and requiring the operator to actively clean them, thereby reducing the work intensity of the operator. When the two scraper blocks 54 are reset and moved, that is, moving towards each other, the driving wheel 56 moves down along the slope, causing the squeezing spring 55 to reset and move, thereby driving the scraper block 54 to reset and move to the surface of the welding table 1, and then cleaning a new round of residues, reducing the limitations of the equipment during use, thereby improving the use effect of the equipment.
[0021] The guide square plate 17 of this embodiment is further provided with a rotation adjustment unit; the rotation adjustment unit comprises a retaining bracket 39 provided on the guide square plate 17, a rotation motor 40 is fixed on the retaining bracket 39, a rotation gear 41 is provided on the output end of the rotation motor 40, the rotation gear 41 is meshed with a driving gear ring 42, and the driving gear ring 42 is fixed on the locking block 4; After the sapphire window piece is fixed on the special-shaped clamp 5, the rotating motor 40 can be started to rotate the rotating gear 41 on the output end, and the meshing driving gear ring 42 can be rotated, so that the locking block 4 on it can rotate on the rotating disk 19 through the rotating circular groove 20 provided, and then the sapphire window piece on the locking block 4 can be rotated, so that the two sapphire window pieces can be docked at different angles, reducing the limitations during use. At the same time, the docked sapphire window pieces can be rotated together, which is convenient for the equipment to weld them, improves the welding effect and efficiency of the equipment, avoids dead angles in the welding process, reduces the limitations of the equipment during use, and further improves the use effect of the equipment.
[0022] The shifting positioning assembly of this embodiment includes a plurality of positioning circular grooves 43 arranged on the side of the special-shaped clamp 5 close to the L-shaped square plate 8, and a positioning cylinder 44 is arranged on the moving path of the positioning circular groove 43. The plurality of positioning cylinders 44 are fixed on the side of the locking block 4 away from the L-shaped square plate 8; the positioning cylinders 44 are sleeved with positioning springs 45, and the end points of the positioning springs 45 are connected to the locking block 4; the side of the locking block 4 is symmetrically provided with a limiting substrate 46, and a limiting square column 47 is slidably provided on the limiting substrate 46, and the two limiting square columns 47 are connected together with a work-shaped Square plate 48; a limit spring 49 is sleeved on the limit square column 47, one end of the limit spring 49 is connected to the I-shaped square plate 48, and the other end is connected to the limit base plate 46; a positioning slide bar 58 is slidably arranged on the I-shaped square plate 48, one end of the positioning slide bar 58 is connected to the positioning limit plate, and the other end is connected to the U-shaped locking block 59, and the side of the special-shaped clamp 5 is located on the moving path of the U-shaped locking block 59; an auxiliary spring 60 is sleeved on the positioning slide bar 58, one end of the auxiliary spring 60 is connected to the positioning limit plate, and the other end is connected to the I-shaped square plate 48; Since the equipment will encounter sapphire window pieces of different shapes during welding, referred to as special shapes, in order to better fit, a matching special-shaped clamp 5 is required for sapphire window pieces of different shapes to avoid the sapphire window piece shaking during welding due to the mismatch between the two. At this time, the special-shaped clamp 5 needs to be replaced; by pulling the I-shaped square plate 48 outward, it is moved on the limiting substrate 46 through the limiting square column 47, so that the limiting spring 49 is in a buffering state, and then the U-shaped lock block 5 is driven by the positioning slide bar 58 and the auxiliary spring 60. 9 is moved, so that the U-shaped locking blocks 59 are no longer connected to the special-shaped clamp 5, and the limit setting of the special-shaped clamp 5 is released. At this time, since the positioning springs 45 are no longer limited, the special-shaped clamp 5 is ejected by resetting the positioning springs 45, and the disassembly operation of the special-shaped clamp 5 is completed; when the matching sapphire window piece is installed after the selection is completed, the positioning circular grooves 43 on the special-shaped clamp 5 are aligned with the positioning cylinder 44 and moved to limit the movement of the special-shaped clamp 5 to avoid deviation in the installation position. By continuing to move the special-shaped clamp 5 The special-shaped clamp 5 is provided with a plurality of positioning springs 45 in a buffering state, and the damping brought by the special-shaped clamp 5 limits the moving speed of the special-shaped clamp 5, thereby avoiding the phenomenon that the special-shaped clamp 5 is damaged by colliding with the locking block 4 due to excessive force applied to the special-shaped clamp 5, and the service life of the equipment is improved, and the deviation of the installation position of the special-shaped clamp 5 is avoided, thereby improving the use effect of the equipment; when the special-shaped clamp 5 is moved into place, the limit spring 49 in the buffering state is reset and moved by loosening the I-shaped square plate 48, so that under the action of the positioning slide bar 58 and the auxiliary spring 60, the special-shaped clamp 5 is moved into place. The U-shaped locking block 59 moves toward the special-shaped clamp 5, and allows the side of the special-shaped clamp 5 to enter the opening of the U-shaped locking block 59, thereby fixing the special-shaped clamp 5 at the current position and completing the installation operation of the special-shaped clamp 5. Since the strength of the limit spring 49 is greater than the auxiliary spring 60, the contact strength and friction between the U-shaped locking block 59 and the special-shaped clamp 5 are enhanced, so that the equipment can replace special-shaped clamps 5 of different shapes without the aid of tools. The operation is convenient and quick, which reduces the limitations of the equipment during use and improves the welding efficiency of the equipment.
[0023] The present invention also provides a sapphire-to-sapphire clamping welding method, comprising the following steps: Step 1: fix the sapphire window piece required for welding on the special-shaped fixture 5 by moving the clamping assembly; Step 2: Use the execution locking parts to connect the two sapphire window pieces to form a specified shape; Step 3: Using the welding laser 3 to weld the spliced sapphire window sheets; Step 4: Under the action of the welding arm 2, the welding laser 3 is made to weld at different angles.
[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sapphire-to-sapphire clamping welding device, comprising a welding table (1), a welding arm (2) being mounted on a side of the welding table (1); characterized in that: A welding laser (3) is installed at the end point of the welding arm (2), and the welding laser (3) is used to weld the clamped sapphire window piece; an execution locking piece is arranged on the welding table (1), and the execution locking piece is used to butt-jointly arrange two sapphire window pieces; the execution locking piece comprises two locking blocks (4), and the two locking blocks (4) are symmetrical to the two sides of the top surface of the welding table (1); special-shaped clamps (5) are arranged on the facing surfaces of the two locking blocks (4); a shifting clamping assembly for loading and unloading the special-shaped clamps (5) is arranged on the locking blocks (4); a thrust cleaning mechanism is also arranged on the welding table (1), and the thrust cleaning mechanism comprises a through groove (6), and the through groove (6) is arranged at the center position of the welding table (1), and a material collecting box (7) is also arranged on the bottom surface of the welding table (1), and the material collecting box (7) is connected to the through groove (6).
2. The sapphire-to-sapphire clamping welding device according to claim 1, characterized in that: The execution locking component also includes two L-shaped square plates (8), and the two L-shaped square plates (8) are symmetrically arranged on both sides of the welding platform (1); telescopic cylinders (9) are arranged on the facing surfaces of the two L-shaped square plates (8) by bolts, and two U-shaped square frames (10) are symmetrically arranged on the output end of the telescopic cylinder (9), and the U-shaped square frames (10) are provided with guide rails (11), and guide slide blocks (12) slide on the guide rails (11); sliding L plates (13) are installed on the facing surfaces of the two U-shaped square frames (10) on one side of the welding platform (1), and guide square columns (14) slide on the sliding L plates (13), and guide base plates (15) are arranged at both ends of the guide square columns (14), and the guide base plates (15) are arranged on the welding platform (1); a guide spring (16) is sleeved on the guide square column (14), and one end of the guide spring (16) is connected to the guide base plate (15), and the other end is connected to the sliding L plate (13).
3. The sapphire-to-sapphire clamping welding device according to claim 2, characterized in that: The facing surfaces of the two guide slide blocks (12) are commonly connected to a guide square plate (17), and the guide square plate (17) is symmetrically provided with locking slide columns (18), and the ends of the two locking slide columns (18) away from the L-shaped square plate (8) are commonly connected to a rotating disk (19); the facing surfaces of the two locking blocks (4) are provided with a rotating circular groove (20), and the rotating disk (19) is rotatably connected to the rotating circular groove (20); the locking slide column (18) is sleeved with a locking spring (21), and one end of the locking spring (21) is connected to the guide square plate (17), and the other end is connected to the rotating disk (19).
4. The sapphire-to-sapphire clamping welding device according to claim 1, characterized in that: The thrust cleaning mechanism further comprises a displacement square seat (22) arranged on the U-shaped square frame (10); a fixed pulley (23) is further arranged on the side of the welding platform (1); a cable (24) is arranged on the displacement square seat (22), the cable (24) passes around the fixed pulley (23) and is connected to a winding disk (25), a rotating shaft (26) is mounted on the winding disk (25), a first substrate (27) is mounted on the rotating shaft (26), and the first substrate (27) is fixed to the bottom surface of the welding platform (1); a spring (28) is mounted on the rotating shaft (26), and an end point of the spring (28) is connected to the first substrate (27); an end of the rotating shaft (26) away from the winding disk (25) is connected to a rotating bevel gear (29), and the rotating bevel gear (29) is meshingly connected to a driving bevel gear (30).
5. The sapphire-to-sapphire clamping welding device according to claim 4, characterized in that: The driving bevel gear (30) is mounted with a driving shaft (31), and a second base plate (32) is also mounted on the driving shaft (31), and the second base plate (32) is arranged on the welding table (1); a driving disc (33) is mounted on one end of the driving shaft (31) away from the driving bevel gear (30), a driving column (34) is mounted on the driving disc (33), a driving cross block (35) is slidably mounted on the driving column (34), a driving slide bar (36) is symmetrically mounted on the side surface of the driving cross block (35), a driving base block (37) is slidably mounted on the driving slide bar (36), and the driving base block (37) is arranged on the welding table (1); an extended square rod (38) is mounted on the driving cross block (35).
6. The sapphire-to-sapphire clamping welding device according to claim 3, characterized in that: The guide square plate (17) is also provided with a rotation adjustment unit; the rotation adjustment unit comprises a retaining bracket (39) arranged on the guide square plate (17), a rotation motor (40) is fixed on the retaining bracket (39), a rotation gear (41) is provided on the output end of the rotation motor (40), the rotation gear (41) is meshed with a driving gear ring (42), and the driving gear ring (42) is fixed on the locking block (4).
7. The sapphire-to-sapphire clamping welding device according to claim 1, characterized in that: The shifting clamping assembly comprises a plurality of positioning circular grooves (43) arranged on a side of the special-shaped clamp (5) close to the L-shaped square plate (8); a positioning cylinder (44) is arranged on the moving path of the positioning circular groove (43); and the plurality of positioning cylinders (44) are fixed to a side of the locking block (4) away from the L-shaped square plate (8); a positioning spring (45) is sleeved on the positioning cylinder (44); and an end point of the positioning spring (45) is connected to the locking block (4); a symmetrical limiting substrate (46) is arranged on the side of the locking block (4); a limiting square column (47) is slidably arranged on the limiting substrate (46); and the two limiting square columns (47) are connected to the I-shaped square plate (48); and a limiting spring (49) is sleeved on the limiting square column (47); one end of the limiting spring (49) is connected to the I-shaped square plate (48), and the other end is connected to the limiting substrate (46).
8. The sapphire-to-sapphire clamping welding device according to claim 5, characterized in that: An auxiliary U-rod (50) is installed on the end point of the extended square rod (38), and both ends of the auxiliary U-rod (50) are commonly connected to an auxiliary U-seat (51), and an auxiliary sliding column (52) is installed on the auxiliary U-seat (51), and an auxiliary square plate (53) slides on the auxiliary sliding column (52), and the two auxiliary square plates (53) are commonly connected to a scraping long block (54), and the scraping long block (54) contacts the top surface of the welding table (1); an extrusion spring (55) is sleeved on the auxiliary sliding column (52), one end of the extrusion spring (55) is connected to the auxiliary U-seat (51), and the other end is connected to the auxiliary square plate (53), and a driving wheel (56) is provided on the auxiliary square plate (53), and a driving inclined block (57) is provided on the moving path of the driving wheel (56), and the driving inclined block (57) is fixed on the welding table (1).
9. The sapphire-to-sapphire clamping welding device according to claim 7, characterized in that: A positioning slide bar (58) is slidably arranged on the I-shaped square plate (48), one end of the positioning slide bar (58) is connected to the positioning limit plate, and the other end is connected to the U-shaped locking block (59), and the side surface of the special-shaped clamp (5) is located on the moving path of the U-shaped locking block (59); an auxiliary spring (60) is sleeved on the positioning slide bar (58), one end of the auxiliary spring (60) is connected to the positioning limit plate, and the other end is connected to the I-shaped square plate (48).
10. A sapphire-to-sapphire clamping welding method, using the sapphire-to-sapphire clamping welding device as claimed in claim 1, characterized in that: Includes steps: Step 1: fix the sapphire window piece required for welding on the special-shaped fixture (5) by means of a shifting clamping assembly; Step 2: Use the execution locking parts to connect the two sapphire window pieces to form a specified shape; Step 3: Using a welding laser (3) to weld the spliced sapphire window sheets; Step 4: Under the action of the welding arm (2), the welding laser (3) is made to weld at different angles.
Citation Information
Cited By
Clamping type multi-angle welding robot and welding method
CN119525863A
