Welding device for splicing of various steel structures

By designing a welding device for splicing of multiple steel structures, the combination of clamping components and adjustment components is used to solve the problem of unstable positioning of the lining rod, the precise splicing and welding of the steel structure is achieved, and the welding effect is improved.

CN119188057AInactive Publication Date: 2024-12-27NANTONG JINGTOU METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411612748.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the welding process of various steel structures, the lining rod positioning mechanism is difficult to clamp stably, resulting in inaccurate splicing of the lining rod and the main beam, reducing the welding effect.

Method used

A welding device for splicing of various steel structures is designed, including a workbench, a drive mechanism, a splicing mechanism and a limiting mechanism. Through the combination of clamping components and adjustment components, the guide blocks, arc blocks, cylinders and motors are used. , realize accurate clamping and angle adjustment of I-shaped steel, increase the contact area, and ensure accurate splicing.

Benefits of technology

It improves the accuracy of steel structure splicing, enhances the welding effect, reduces blade wear, and ensures accurate alignment and stable clamping of I-shaped steel.

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Abstract

The invention relates to a welding device for splicing various steel structures, and belongs to the technical field of steel structure splicing and welding. The welding device for splicing of the multiple steel structures comprises a workbench, the surface of the workbench is provided with a driving mechanism, and the top of the workbench is provided with a welding robot; according to the device, through a guide block and an arc-shaped block, an abutting block is longitudinally extruded, I-shaped steel cannot be extruded to a scraper knife, abrasion of the scraper knife is reduced, a first clamping frame and a second clamping frame smoothly enter an I-shaped steel groove, impurities on the inner wall of the I-shaped steel groove are shoveled away through the scraper knife, and the shoveled impurities fall into a collecting groove; a second spring pushes the abutting blocks to abut against the interior of the I-shaped steel more comprehensively, the contact area of the clamping assembly and the interior of the I-shaped steel groove is increased, a moving block abuts against the interior of the I-shaped steel groove, a locking block abuts against the opposite ends of the two abutting blocks, then the two abutting blocks are locked, and therefore the two abutting blocks stably abut against the interior of the I-shaped steel groove, and the clamping efficiency is improved. And the clamping assembly is more suitable for clamping the I-shaped steel.
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Description

Technical Field

[0001] The invention relates to the technical field of steel structure splicing and welding, in particular to a welding device for splicing multiple steel structures. Background Art

[0002] Welding of multiple steel structures usually refers to connecting different types of steel structures such as main beams, lining rods, support columns, trusses, etc. by welding to form an integral load-bearing structure. The welding device for multiple steel structures is an integrated equipment system, usually including a variety of clamps, positioning devices and welding equipment, which are used to fix and weld steel structures of different shapes and sizes to ensure the accuracy and consistency of the welding process.

[0003] After searching, the Chinese patent "A welding method for prefabricated steel structure bridge construction" authorization announcement number "CN117324870B" clamps the lining rod through the clamping rod on the lining rod positioning mechanism, and then adjusts the placement position and placement angle of the lining rod through the lining rod positioning mechanism, and presses it down on the main beam for welding. It can automatically adjust the position and angle according to the placement of the lining rod, and has strong applicability.

[0004] In the above application, since the steel structure lining rod has a certain weight and the contact area between the clamp rod and the lining rod is limited, it is easy for the lining rod positioning mechanism to find it difficult to stably clamp the lining rod. The lining rod positioning mechanism hoists the lining rod to move the position and adjust the angle, which easily causes the clamped lining rod to be placed on the main beam and cause displacement, thereby reducing the accuracy of the splicing of the lining rod and the main beam, thereby reducing the welding effect of various steel structures. Summary of the invention

[0005] Based on this, it is necessary to provide a welding device for splicing various steel structures to address the problem of easy displacement of the clamping lining rod placed on the main beam, thereby reducing the precision of splicing the lining rod and the main beam.

[0006] A welding device for splicing multiple steel structures, comprising: a workbench, a driving mechanism is provided on the surface of the workbench, a welding robot is provided on the top of the workbench, and a movable frame is provided on the surface of the driving mechanism; a splicing mechanism, the splicing mechanism comprises a clamping assembly and an adjusting assembly, the clamping assembly is provided on the surface of the movable frame and is used for clamping the steel structure, and the adjusting assembly is provided on the surface of the movable frame; a limiting mechanism, the limiting mechanism for limiting the placement position of the steel structure is provided on the surface of the driving mechanism; wherein the clamping assembly comprises a mounting frame rotatably connected to the top of the movable frame, first clamping frames are provided on both sides of the top of the mounting frame, two slides are slidably connected to the inner wall of the movable frame, a second clamping frame is fixedly connected to the upper end of the surface of the slide, a moving block is slidably connected to the surfaces of the first clamping frame and the second clamping frame, a locking block is fixedly connected to one side of the moving block, a stop block is slidably connected to the top and bottom of the first clamping frame and the second clamping frame, and a guide block is slidably connected to one side of the stop block. By pressing the shift block against the I-beam groove, the locking block presses against the opposite ends of the two push blocks, thereby locking the two push blocks, so that the two push blocks are stably pressed against the I-beam groove, making the clamping assembly more suitable for clamping the I-beam.

[0007] In one embodiment, the clamping assembly further comprises a scraper fixedly connected to one side of the guide block, a collecting groove is provided on one side of the guide block, and two arc blocks are fixedly connected to one side of the guide block; the inner walls of the first clamping frame and the second clamping frame are both fixedly connected to a first spring and a second spring, the other end of the first spring is fixedly connected to one side of the locking block, the other end of the second spring is fixedly connected to the end of the stop block, the inner wall of the stop block is fixedly connected to a third spring, and the other end of the third spring is fixedly connected to one side of the guide block. Through the guide block and the arc block, the stop block is longitudinally squeezed and the I-beam is not squeezed onto the scraper, the wear of the scraper is reduced, and the first clamping frame and the second clamping frame are smoothly entered into the I-beam groove, and the scraper is used to remove impurities on the inner wall of the I-beam groove, so that the removed impurities fall into the collecting groove, and then the second spring pushes the stop block to more fully contact the I-beam, increasing the contact area between the clamping assembly and the I-beam groove.

[0008] In one embodiment, the adjustment assembly includes a cylinder fixedly connected to the upper end of the inner wall of the installation frame, the top of the cylinder is fixedly connected to an I-frame, the inner wall of the installation frame is provided with four active frames, the inner wall of the active frame is slidably connected to an active block, the surface of the first clamping frame is rotatably connected to the upper surface of the active block, the inner wall of the active block is slidably connected to the surface of the I-frame, the upper surface of the active block is provided with an annularly distributed thread groove, the surface of the first clamping frame is threadedly connected to a first bolt, and the surface of the first bolt is threadedly connected to the inner wall of one of the thread grooves. Through the cylinder and the I-frame, the heights of the two first clamping frames are adjusted synchronously, and the angle of the first clamping frames is conveniently adjusted, so that one of the first clamping frames is flipped 90 degrees, and the flipped first clamping frame is locked by rotating the first bolt threadedly connected in one of the thread grooves, so that the guide block is stably pressed against the end of the angle steel, so that the two first clamping frames clamp the two sides of the angle steel, ensuring that the clamping assembly is more suitable for clamping the angle steel and the practicality of the clamping assembly is ensured.

[0009] In one embodiment, a first electric push rod is fixedly connected to the inner wall of the installation frame, a telescopic end of the first electric push rod is fixedly connected to a driving frame, and a lower end of the surface of the active frame is slidably connected to the surface of the driving frame.

[0010] In one embodiment, a first motor is fixedly connected to the inner wall of the movable frame, an output shaft of the first motor is fixedly connected to a driving disk, and a lower end of the surface of the slide is slidably connected to the inner wall of the driving disk.

[0011] In one embodiment, the inner wall of the movable frame is fixedly connected with a second motor, the output shaft of the second motor is fixedly connected to the bottom end of the mounting frame, the lower end of the surface of the mounting frame is fixedly connected with a finger block, the upper end of the surface of the movable frame is fixedly connected with a scale ring, the top of the movable frame is fixedly connected with a stopper, the top of the movable frame is slidably connected with a limit block, and the inner wall of the limit block is threadedly connected with a second bolt. Through the scale ring, the degree of circular movement of the limit block is accurately displayed, and through the second bolt, the limit block after position adjustment is locked. Through the limit block and the stopper, the rotation angle of the finger block is accurately limited, ensuring that the splicing mechanism accurately drives the steel structure to rotate to a suitable angle and accurately reset.

[0012] In one embodiment, a guide frame is fixedly connected to the upper surface of the installation frame, and a ball bearing is rollingly connected to the lower surface of the guide frame. The guide frame is used to limit the position of the I-beam placed in the top of the installation frame, ensuring that the I-beam is accurately located in the middle of the opposite sides of the two clamping frames.

[0013] In one embodiment, the driving mechanism includes a placing table slidably connected to both sides of the top of the workbench, two second electric push rods are fixedly connected to the upper end of the surface of the placing table, the telescopic end of the second electric push rod is fixedly connected to the placing frame, the inner wall of the workbench is rotatably connected to a bidirectional lead screw, the lower end of the surface of the placing table is threadedly connected to the surface of the bidirectional lead screw, a third motor is fixedly connected to one side of the workbench, and the output shaft of the third motor is fixedly connected to one end of the bidirectional lead screw.

[0014] In one embodiment, two hydraulic cylinders are fixedly connected to the lower end of the surface of the workbench, the bottom ends of the hydraulic cylinders are fixedly connected to a fixed frame, the lower end of the surface of the movable frame is slidably connected to the inner wall of the fixed frame, the inner wall of the fixed frame is rotatably connected to one end of a screw rod, the lower end of the inner wall of the movable frame is threadedly connected to the surface of the screw rod, a fourth motor is fixedly connected to one side of the fixed frame, and the output shaft of the fourth motor is fixedly connected to one end of the screw rod.

[0015] In one embodiment, the limiting mechanism includes a slider slidably connected to one side of one of the placement racks, a third electric push rod is fixedly connected to the upper surface of one of the placement racks, a telescopic end of the third electric push rod is fixedly connected to the surface of one of the sliders, a long plate is slidably connected to the upper inner wall of the slider, and a support frame is slidably connected to the inner wall of the placement rack. The support frame is used to support the middle part of the I-beam on the placement rack to avoid the middle part of the I-beam being suspended, and the long plate is used to limit the position of the I-beam stacked on the top of the other two I-beams, ensuring that the I-beam is accurately aligned with the other two I-beams in the horizontal direction.

[0016] The welding device for splicing various steel structures described above realizes longitudinal extrusion of the stop block through the guide block and the arc block, so that the I-beam will not be squeezed onto the scraper, reducing the wear of the scraper, and allowing the first clamp frame and the second clamp frame to smoothly enter the I-beam groove. The scraper is used to remove impurities on the inner wall of the I-beam groove, so that the removed impurities fall into the collection groove, thereby allowing the second spring to push the stop block to more fully contact the I-beam, increasing the contact area between the clamping assembly and the I-beam groove. By pressing the shift block against the I-beam groove, the locking block is pressed against the opposite ends of the two stop blocks, and then the two stop blocks are locked, so that the two stop blocks are stably pressed against the I-beam groove, making the clamping assembly more suitable for clamping the I-beam. Compared with the existing inaccurate splicing of various steel structures, this method improves the accuracy of splicing various steel structures, thereby improving the welding effect of various steel structures.

[0017] Through the cylinder and the I-beam, the heights of the two first clamping frames can be adjusted synchronously, thereby facilitating the adjustment of the angles of the first clamping frames, so that one of the first clamping frames can be flipped 90 degrees. By rotating the first bolt threadedly connected in one of the thread grooves, the flipped first clamping frame can be locked, so that the guide block can be stably pressed against the end of the angle steel, so that the two first clamping frames can clamp the two sides of the angle steel, thereby ensuring that the clamping assembly is more suitable for clamping the angle steel and ensuring the practicability of the clamping assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 is a cross-sectional view of a workbench of the present invention;

[0021] Figure 3 It is a schematic diagram of the structure of the splicing mechanism of the present invention;

[0022] Figure 4 It is a cross-sectional view of the installation frame and the guide frame of the present invention;

[0023] Figure 5 It is a schematic diagram of the structure of the clamping assembly and the adjusting assembly of the present invention;

[0024] Figure 6 for Figure 5 A magnified view of middle;

[0025] Figure 7 for Figure 5 Enlarged view of middle B;

[0026] Figure 8 It is a schematic diagram of the structure of the clamping assembly of the present invention;

[0027] Fig. 9 It is a schematic diagram of the structure of the limiting mechanism of the present invention.

[0028] Reference numerals:

[0029] 1. Workbench; 2. Driving mechanism; 21. Bidirectional lead screw; 22. Placement table; 23. Placement rack; 24. Third motor; 25. Second electric push rod; 26. Hydraulic cylinder; 27. Fixed frame; 28. Lead screw; 29. ​​Fourth motor; 3. Welding robot; 4. Movable rack; 5. Splicing mechanism; 51. Clamping assembly; 511. Mounting frame; 512. Slide; 513. First clamping frame; 514. Second clamping frame; 515. Moving block; 516. Abutment block; 517. Guide block; 518. Shovel; 519. Collecting trough; 5120. Locking block; 5121. Second spring; 5122. First spring; 5123. The third spring; 5124, arc block; 52, adjustment assembly; 521, drive frame; 522, first electric push rod; 523, active frame; 524, active block; 525, I-beam frame; 526, cylinder; 527, second motor; 528, drive plate; 529, first motor; 5210, guide frame; 5211, ball bearing; 5212, finger block; 5213, stop block; 5214, limit block; 5215, second bolt; 5216, scale ring; 5217, threaded groove; 5218, first bolt; 6, limit mechanism; 61, slider; 62, long board; 63, third electric push rod; 64, support frame. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may be a central component at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the specification of the present invention are for illustrative purposes only and do not represent the only implementation method.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0033] In the present invention, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first feature is directly in contact with the second feature, or the first feature and the second feature are indirectly in contact through an intermediate medium. Moreover, a first feature being “above”, “above” or “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below” or “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0034] Unless otherwise defined, all technical and scientific terms used in the specification of the present invention have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in the specification of the present invention includes any and all combinations of one or more related listed items.

[0035] Combine the following Figure 1-Figure 9 The welding device for splicing various steel structures of the present invention comprises: a workbench 1, a driving mechanism 2 is arranged on the surface of the workbench 1, a welding robot 3 is arranged on the top of the workbench 1, and a movable frame 4 is arranged on the surface of the driving mechanism 2; a splicing mechanism 5, the splicing mechanism 5 comprises a clamping assembly 51 and an adjusting assembly 52, the clamping assembly 51 is arranged on the surface of the movable frame 4 and is used for clamping the steel structure, and the adjusting assembly 52 is arranged on the surface of the movable frame 4; a limiting mechanism 6, the limiting mechanism 6 for limiting the placement position of the steel structure is arranged on the surface of the driving mechanism 2; wherein the clamping assembly 51 comprises a rotating assembly 52; An installation frame 511 is movably connected to the top of the movable frame 4, and first clamping frames 513 are provided on both sides of the top of the installation frame 511. Two slides 512 are slidably connected to the inner wall of the movable frame 4, and a second clamping frame 514 is fixedly connected to the upper end of the surface of the slide 512. A shift block 515 is slidably connected to the surface of the first clamping frame 513 and the second clamping frame 514, and a locking block 5120 is fixedly connected to one side of the shifting block 515. The top and bottom of the first clamping frame 513 and the second clamping frame 514 are slidably connected to a stop block 516, and a guide block 517 is slidably connected to one side of the stop block 516.

[0036] like Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7As shown, the clamping assembly 51 also includes a scraper 518 fixedly connected to one side of the guide block 517, a collecting groove 519 is opened on one side of the guide block 517, and two arc blocks 5124 are fixedly connected to one side of the guide block 517; the inner walls of the first clamping frame 513 and the second clamping frame 514 are fixedly connected to the first spring 5122 and the second spring 5121, the other end of the first spring 5122 is fixedly connected to one side of the locking block 5120, and the other end of the second spring 5121 is fixedly connected to the end of the stop block 516, and the inner wall of the stop block 516 is fixedly connected to the third spring 5123, and the other end of the third spring 5123 is fixedly connected to the One end is fixedly connected to one side of the guide block 517, the inner wall of the mounting frame 511 is fixedly connected with a first electric push rod 522, the telescopic end of the first electric push rod 522 is fixedly connected with a driving frame 521, the lower end of the surface of the active frame 523 is slidably connected to the surface of the driving frame 521, the inner wall of the movable frame 4 is fixedly connected with a first motor 529, the output shaft of the first motor 529 is fixedly connected with a driving disk 528, the lower end of the surface of the slide 512 is slidably connected to the inner wall of the driving disk 528, the upper end of the surface of the mounting frame 511 is fixedly connected with a guide frame 5210, and the lower end of the surface of the guide frame 5210 is rollingly connected with a ball 5211.

[0037] The driving frame 521 includes a driving frame and a fixed block, which are fixedly connected to each other. The telescopic end of the first electric push rod 522 is fixedly connected to the bottom of the fixed block. The surfaces of the driving frame and the locking block 5120 are both isosceles trapezoidal. The lower end of the surface of the active frame 523 is slidably connected to the surface of the driving frame. Two driving holes are provided at the top of the driving disk 528. The lower end of the surface of the slide 512 is slidably connected to the inner wall of the driving hole. The surface of the guide block 517 is in the shape of a right-angled trapezoid.

[0038] In the initial state, the two first clamping frames 513 are away from each other.

[0039] When multiple steel structures need to be spliced, the longer I-beam is placed on the driving mechanism 2, and the shorter I-beam is pushed to the inner side of the guide frame 5210, so that the I-beam will not have a large offset during the pushing process, and then the I-beam is pushed to the top of the installation frame 511, and the first electric push rod 522 is manually opened, and the telescopic end of the first electric push rod 522 moves downward to drive the driving frame 521 to move downward, and the driving frame 521 moves downward to pull the two sets of active frames 523 closer to each other, and the active frame 523 moves to drive the active block 524 and the first clamping frame 513 to move, so that the two first clamping frames 513 are closer to each other, and the first clamping frame 513 moves to drive the guide block 517 with a right-angled trapezoidal surface to move toward the direction of the shorter I-beam;

[0040] Because the inclined surface of the guide block 517 faces the shorter I-beam surface, the guide block 517 contacts the shorter I-beam surface during movement, so that the guide block 517 is longitudinally squeezed, and then the guide block 517 and the stopper 516 move longitudinally and squeeze the second spring 5121, and the surface of the I-beam contacts the surface of the arc block 5124, so that the guide block 517 and the stopper 516 smoothly enter the I-beam groove, and avoid the scraper 518 from directly contacting the I-beam surface. At this time, the second spring 5121 pushes the stopper 516, the guide block 517, and the scraper 518 to move longitudinally, so that the stopper 516 and the scraper 518 contact the inner wall of the I-beam groove. At this time, the first clamping frame 513 drives the stopper 516, the guide block 517, and the scraper 518 to continue to move, and the moving scraper 518 scrapes impurities on the inner wall of the I-beam groove, so that the scraped impurities fall into the collecting tank 519;

[0041] The first clamping frame 513 drives the moving block 515 to contact the I-beam groove, and the first clamping frame 513 continues to move toward the moving block 515 and contacts the side of the moving block 515, so that the moving block 515 drives the locking block 5120 to move in the first clamping frame 513, so that the inclined surface of the locking block 5120 pushes the two blocking blocks 516 away from each other, so that the two blocking blocks 516 stably contact the inner wall of the I-beam groove, and the first electric push rod 522 is automatically closed, so that the first clamping frame 513 locks the shorter I-beam;

[0042] The first motor 529 is manually turned on, and the output shaft of the first motor 529 rotates to drive the driving disk 528 to rotate. The second driving disk 528 rotates to drive the two slides 512 to move away from each other. The movement of the slide 512 drives the second clamping frame 514 to move into the longer I-beam groove. The stop block 516 and the shift block 515 on the second clamping frame 514 lock the longer I-beam according to the above process, so that the shorter I-beam can be stably spliced ​​at the longer I-beam. At this time, the welding robot 3 is manually turned on. After the welding process of the welding robot 3 is set by the CNC machine, the welding robot 3 performs welding operations on various I-beams.

[0043] like Figure 7 , Figure 8 As shown, the adjustment component 52 includes a cylinder 526 fixedly connected to the upper end of the inner wall of the installation frame 511, the top of the cylinder 526 is fixedly connected to the I-frame 525, the inner wall of the installation frame 511 is provided with four active frames 523, the inner wall of the active frame 523 is slidably connected with an active block 524, the surface of the first clamping frame 513 is rotatably connected to the upper end of the surface of the active block 524, the inner wall of the active block 524 is slidably connected to the surface of the I-frame 525, the upper end of the surface of the active block 524 is provided with annularly distributed thread grooves 5217, the surface of the first clamping frame 513 is threadedly connected to a first bolt 5218, and the surface of the first bolt 5218 is threadedly connected to the inner wall of one of the thread grooves 5217.

[0044] When the angle steel is clamped, the cylinder 526 is manually opened, and the top of the cylinder 526 moves upward to drive the I-shaped frame 525 to move upward. The I-shaped frame 525 moves upward to drive the four active blocks 524 to move upward in their respective active frames 523. After the active blocks 524 move upward to drive the first clamping frame 513 to move up to a suitable angle, the cylinder 526 is automatically closed. At this time, one of the first bolts 5218 is rotated to make the first bolt 5218 away from the corresponding thread groove 5217, and the lock of one of the first clamping frames 513 is released. The first clamping frame 513 is pushed to flip 90 degrees on the active block 524, and the first bolt 5218 is aligned with the appropriate thread groove 5217 and rotated to make the first bolt 5218 threaded in the appropriate thread groove 5217. The clamping frame 513 is locked on the active block 524. At this time, the first electric push rod 522 is manually opened. The telescopic end of the first electric push rod 522 moves downward through the driving frame 521, the active frame 523 and the active block 524 to drive the two first clamping frames 513 to approach each other, and clamp the two sides of the angle steel. The first clamping frame 513 flipped 90 degrees drives the guide block 517 to move toward the end of the angle steel, so that one of the moving guide blocks 517 contacts the side of the angle steel, pushes one of the guide blocks 517 to move upward and squeezes the third spring 5123, so that one of the guide blocks 517 moves smoothly to the end of the angle steel. At this time, the elastic force of the third spring 5123 pushes one of the guide blocks 517 to move downward and press against the end of the angle steel, and automatically closes the first electric push rod 522.

[0045] like Figure 3 , Figure 4 As shown, the inner wall of the movable frame 4 is fixedly connected with the second motor 527, the output shaft of the second motor 527 is fixedly connected to the bottom end of the mounting frame 511, the lower end of the surface of the mounting frame 511 is fixedly connected with a finger block 5212, the upper end of the surface of the movable frame 4 is fixedly connected with a scale ring 5216, the top of the movable frame 4 is fixedly connected with a stopper 5213, the top of the movable frame 4 is slidably connected with a limit block 5214, and the inner wall of the limit block 5214 is threadedly connected with a second bolt 5215.

[0046] Before splicing various steel structures, push the limit block 5214 to move in a circle on the top of the movable frame 4. By observing the scale lines on the scale ring 5216, it can be known that the limit block 5214 has moved in a circle to an appropriate degree, and rotate the second bolt 5215 so that the second bolt 5215 rotates in the limit block 5214 and presses down on the top of the movable frame 4.

[0047] like Figure 2As shown, the driving mechanism 2 includes a placing table 22 slidably connected to both sides of the top of the workbench 1, two second electric push rods 25 are fixedly connected to the upper surface of the placing table 22, and the telescopic end of the second electric push rod 25 is fixedly connected to the placing frame 23, the inner wall of the workbench 1 is rotatably connected to the bidirectional lead screw 21, the lower surface end of the placing table 22 is threadedly connected to the surface of the bidirectional lead screw 21, one side of the workbench 1 is fixedly connected to a third motor 24, and the output shaft of the third motor 24 is fixedly connected to one end of the bidirectional lead screw 21, and the limiting mechanism 6 includes a slider 61 slidably connected to one side of the placing frame 23 on one side, the upper surface end of one of the placing frames 23 is fixedly connected to the third electric push rod 63, and the telescopic end of the third electric push rod 63 is fixedly connected to the surface of one of the sliders 61, the upper inner wall end of the slider 61 is slidably connected to a long plate 62, and the inner wall of the placing frame 23 is slidably connected to a support frame 64.

[0048] Manually open the second electric push rod 25, the telescopic end of the second electric push rod 25 moves to drive the placement rack 23 to move to a suitable position in the placement table 22, manually close the second electric push rod 25, manually open the third motor 24, the output shaft of the third motor 24 rotates to drive the bidirectional screw 21 to rotate, the rotation of the bidirectional screw 21 drives the two placement tables 22 to move to suitable positions, and the long I-beam is placed on the placement rack 23, so that the end and side of the long I-beam are in contact with the placement rack 23.

[0049] When the placement angle of the shorter I-beam is adjusted, the third electric push rod 63 is manually turned on, and the telescopic end of the third electric push rod 63 moves to drive the slider 61 and the long plate 62 to move, so that the long plate 62 is away from the rear end of the shorter I-beam. The third electric push rod 63 is manually closed and the second motor 527 is turned on. The output shaft of the second motor 527 rotates to drive the installation frame 511 to rotate. The rotation of the installation frame 511 drives the finger block 5212 and the clamped I-beam to move in a ring. The finger block 5212 moves to contact the side of the limit block 5214, and the second motor 527 is automatically closed, so that the I-beam moves in a ring to a suitable angle.

[0050] like Figure 2 As shown, two hydraulic cylinders 26 are fixedly connected to the lower end of the surface of the workbench 1, and the bottom ends of the hydraulic cylinders 26 are fixedly connected to a fixed frame 27. The lower end of the surface of the movable frame 4 is slidably connected to the inner wall of the fixed frame 27, and the inner wall of the fixed frame 27 is rotatably connected to one end of a screw rod 28. The lower end of the inner wall of the movable frame 4 is threadedly connected to the surface of the screw rod 28, and a fourth motor 29 is fixedly connected to one side of the fixed frame 27, and the output shaft of the fourth motor 29 is fixedly connected to one end of the screw rod 28.

[0051] The first motor 529 , the second motor 527 , the third motor 24 and the fourth motor 29 are all servo motors.

[0052] After welding is completed, the clamping state of the I-beam is released by the splicing mechanism 5, and the hydraulic cylinder 26 is manually opened. The bottom end of the hydraulic cylinder 26 moves downward to drive the fixed frame 27 and the movable frame 4, so that the splicing mechanism 5 is away from the I-beam. At this time, the hydraulic cylinder 26 is manually closed and the fourth motor 29 is turned on. The output shaft of the fourth motor 29 rotates to drive the screw rod 28 to rotate. The rotation of the screw rod 28 drives the movable frame 4 to move to a suitable position in the fixed frame 27. The fourth motor 29 is manually closed and the splicing mechanism 5 is driven by the hydraulic cylinder 26 to move up to a suitable height to clamp and weld the I-beam.

[0053] When in use, the longer I-beam is placed on the placement rack 23 with the adjusted position, and the driving disk 528 is rotated to move the slide 512 and the second clamping frame 514, so that the second clamping frame 514, the stop block 516 and the shifting block 515 are in contact with the longer I-beam groove, and the longer I-beam is locked, and the shorter I-beam is guided by the guide frame 5210 and pushed to the top of the installation frame 511, so that the rear end of the shorter I-beam is in contact with the long plate 62, and the pushing of the shorter I-beam is stopped, and the first electric push rod 522 is manually opened. The telescopic end of the first electric push rod 522 moves downward through the driving frame 521, the active frame 523, and the active block 524 to drive the two first clamping frames 513 to approach each other, so that the guide block 517 contacts the surface of the shorter I-beam during movement, and the surface of the I-beam contacts the surface of the arc block 5124, so that the guide block 517 and the stop block 515 are in contact with each other. The block 516 moves longitudinally and squeezes the second spring 5121 and smoothly enters the I-beam groove. The second spring 5121 pushes the block 516, the guide block 517, and the scraper 518 to move longitudinally, so that the block 516 and the scraper 518 contact the inner wall of the I-beam groove. The moving scraper 518 scrapes off the impurities on the inner wall of the I-beam groove. The first clamping frame 513 continues to move toward the direction close to the moving block 515 and contacts the side of the moving block 515, so that the other side of the moving block 515 contacts the I-beam groove, so that the moving block 515 drives the locking block 5120 to move and push the two blocks 516 away from each other, so that the two blocks 516 stably contact the inner wall of the I-beam groove, and the first electric push rod 522 is automatically closed, so that the first clamping frame 513 locks the shorter I-beam, and the welding robot 3 performs welding operations on the contact between the shorter I-beam and the longer I-beam.

[0054] It should be noted that the workbench 1, the bidirectional screw 21, the screw 28, the first electric push rod 522, the second electric push rod 25, the third electric push rod 63, the hydraulic cylinder 26, the pneumatic cylinder 526, the welding robot 3, the first motor 529, the second motor 527, the third motor 24 and the fourth motor 29 in the above description are all devices with relatively mature applications in the prior art, and the specific models can be selected according to actual needs. At the same time, the first electric push rod 522, the second electric push rod 25, the third electric push rod 63, the hydraulic cylinder 26, the pneumatic cylinder 526, the welding robot 3, the first motor 529, the second motor 527, the third motor 24 and the fourth motor 29 can be powered by a built-in power supply or by AC power. The specific power supply method is selected according to the situation and will not be elaborated here.

[0055] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0056] The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. A welding device for splicing multiple steel structures, characterized in that: include: A workbench (1), wherein a driving mechanism (2) is provided on the surface of the workbench (1), a welding robot (3) is provided on the top of the workbench (1), and a movable frame (4) is provided on the surface of the driving mechanism (2); A splicing mechanism (5), the splicing mechanism (5) comprising a clamping assembly (51) and an adjusting assembly (52), the clamping assembly (51) being arranged on the surface of the movable frame (4) and used for clamping the steel structure, and the adjusting assembly (52) being arranged on the surface of the movable frame (4); A limiting mechanism (6), used for limiting the placement position of the steel structure, the limiting mechanism (6) being arranged on the surface of the driving mechanism (2); The clamping assembly (51) comprises an installation frame (511) rotatably connected to the top of the movable frame (4), first clamping frames (513) are provided on both sides of the top of the installation frame (511), two slides (512) are slidably connected to the inner wall of the movable frame (4), a second clamping frame (514) is fixedly connected to the upper end of the surface of the slide (512), a moving block (515) is slidably connected to the surface of the first clamping frame (513) and the second clamping frame (514), a locking block (5120) is fixedly connected to one side of the moving block (515), a stop block (516) is slidably connected to the top and bottom of the first clamping frame (513) and the second clamping frame (514), and a guide block (517) is slidably connected to one side of the stop block (516).

2. The welding device for splicing multiple steel structures according to claim 1 is characterized in that: The clamping assembly (51) further comprises a scraper (518) fixedly connected to one side of a guide block (517); a collecting groove (519) is provided on one side of the guide block (517); and two arc blocks (5124) are fixedly connected to one side of the guide block (517); The inner walls of the first clamping frame (513) and the second clamping frame (514) are fixedly connected with a first spring (5122) and a second spring (5121); the other end of the first spring (5122) is fixedly connected to one side of the locking block (5120); the other end of the second spring (5121) is fixedly connected to the end of the stop block (516); the inner wall of the stop block (516) is fixedly connected with a third spring (5123); the other end of the third spring (5123) is fixedly connected to one side of the guide block (517).

3. The welding device for splicing multiple steel structures according to claim 1 is characterized in that: The adjustment assembly (52) comprises a cylinder (526) fixedly connected to the upper end of the inner wall of the installation frame (511); the top end of the cylinder (526) is fixedly connected to an I-shaped frame (525); the inner wall of the installation frame (511) is provided with four active frames (523); the inner wall of the active frame (523) is slidably connected to an active block (524); the surface of the first clamping frame (513) is rotatably connected to the upper end of the surface of the active block (524); the inner wall of the active block (524) is slidably connected to the surface of the I-shaped frame (525); the upper end of the surface of the active block (524) is provided with annularly distributed thread grooves (5217); the surface of the first clamping frame (513) is threadedly connected to a first bolt (5218); the surface of the first bolt (5218) is threadedly connected to the inner wall of one of the thread grooves (5217).

4. The welding device for splicing multiple steel structures according to claim 3 is characterized in that: The inner wall of the installation frame (511) is fixedly connected to a first electric push rod (522), the telescopic end of the first electric push rod (522) is fixedly connected to a driving frame (521), and the lower end of the surface of the active frame (523) is slidably connected to the surface of the driving frame (521).

5. The welding device for splicing multiple steel structures according to claim 1, characterized in that: A first motor (529) is fixedly connected to the inner wall of the movable frame (4); an output shaft of the first motor (529) is fixedly connected to a driving disk (528); and a lower end of the surface of the sliding frame (512) is slidably connected to the inner wall of the driving disk (528).

6. The welding device for splicing multiple steel structures according to claim 1, characterized in that: A second motor (527) is fixedly connected to the inner wall of the movable frame (4); an output shaft of the second motor (527) is fixedly connected to the bottom end of the mounting frame (511); a finger block (5212) is fixedly connected to the lower end of the surface of the mounting frame (511); a scale ring (5216) is fixedly connected to the upper end of the surface of the movable frame (4); a stopper (5213) is fixedly connected to the top of the movable frame (4); a limit block (5214) is slidably connected to the top of the movable frame (4); and a second bolt (5215) is threadedly connected to the inner wall of the limit block (5214).

7. The welding device for splicing multiple steel structures according to claim 1, characterized in that: The upper end of the surface of the installation frame (511) is fixedly connected to a guide frame (5210), and the lower end of the surface of the guide frame (5210) is rollingly connected to a ball bearing (5211).

8. The welding device for splicing multiple steel structures according to claim 1, characterized in that: The driving mechanism (2) comprises a placing table (22) slidably connected to both sides of the top of the workbench (1); the upper surface of the placing table (22) is fixedly connected with two second electric push rods (25); the telescopic end of the second electric push rod (25) is fixedly connected with a placing frame (23); the inner wall of the workbench (1) is rotatably connected with a bidirectional lead screw (21); the lower surface end of the placing table (22) is threadedly connected to the surface of the bidirectional lead screw (21); one side of the workbench (1) is fixedly connected with a third motor (24); the output shaft of the third motor (24) is fixedly connected to one end of the bidirectional lead screw (21).

9. The welding device for splicing multiple steel structures according to claim 1, characterized in that: The lower end of the surface of the workbench (1) is fixedly connected to two hydraulic cylinders (26), the bottom end of the hydraulic cylinder (26) is fixedly connected to a fixed frame (27), the lower end of the surface of the movable frame (4) is slidably connected to the inner wall of the fixed frame (27), the inner wall of the fixed frame (27) is rotatably connected to one end of a screw rod (28), the lower end of the inner wall of the movable frame (4) is threadedly connected to the surface of the screw rod (28), one side of the fixed frame (27) is fixedly connected to a fourth motor (29), and the output shaft of the fourth motor (29) is fixedly connected to one end of the screw rod (28).

10. The welding device for splicing multiple steel structures according to claim 8, characterized in that: The limiting mechanism (6) comprises a slider (61) slidably connected to one side of a placement rack (23); a third electric push rod (63) is fixedly connected to the upper end of the surface of one of the placement racks (23); a telescopic end of the third electric push rod (63) is fixedly connected to the surface of one of the sliders (61); a long plate (62) is slidably connected to the upper end of the inner wall of the slider (61); and a support frame (64) is slidably connected to the inner wall of the placement rack (23).

Citation Information

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