A steel pipe tower auxiliary welding device
By designing a steel pipe tower auxiliary welding device including support seats, semicircular rollers, motors, gears and flange fixtures, the problems of low efficiency and poor accuracy of traditional welding methods are solved, and efficient and accurate welding of steel pipe towers is achieved.
Patent Information
- Application Number
- CN202411678392.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-22
AI Technical Summary
During the welding process of steel pipe towers, traditional methods are inefficient, high construction costs, and welding accuracy is affected by the operation of lifting tools and vibration of polygonal pipe structure, which can easily lead to flange deformation.
A steel pipe tower auxiliary welding device is designed, including support seats, semicircular rollers, motors, gears and flange fixtures. The stable rotation welding of polygonal pipes is achieved through semicircular rollers and motors, reducing manpower operations and improving welding accuracy.
It improves the efficiency and accuracy of steel pipe tower welding, reduces the labor intensity of workers, and avoids the problems of flange deformation and low welding efficiency.
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Figure CN119188156B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of welding tools, and in particular relates to an auxiliary welding device for a steel pipe tower. Background Art
[0002] As an important supporting structure for modern overhead transmission lines, steel pipe towers play an indispensable role in the construction of power facilities. This type of tower is mainly composed of steel pipes as the main load-bearing components, supplemented by a lattice structure composed of other materials such as steel sections. It not only ensures the stability and safety of the transmission line, but also effectively meets the distance requirements between the conductor and the ground and objects, and can withstand the weight and external forces from the conductor, lightning rod and the tower itself.
[0003] However, welding has always been a critical and complex link in the manufacturing process of steel pipe towers. Especially when welding reinforcing plates and flanges at both ends of the steel pipes, the welding quality of these components is not only directly related to the overall structural strength of the steel pipe tower, but also has an important impact on its subsequent installation, operation and maintenance. Due to the large size of the steel pipe tower, the traditional welding method usually relies on large lifting equipment such as cranes or cranes to lift the steel pipes, and then workers manually align the flanges for welding. This operation method is not only inefficient, but also has high construction costs.
[0004] What is even more difficult is that in order to ensure the quality of the weld between the flange and the steel pipe, the steel pipe tower needs to be constantly rotated during the welding process to achieve uniform welding of the annular weld. When the steel pipe is lifted for welding by hoisting equipment, each rotation of the steel pipe requires the steel pipe to be dropped first, adjusted and lifted again. This is not only cumbersome, time-consuming and laborious, but also the frequent lifting and dropping can easily cause the flange to deform, especially in the early stage of welding, when the weld has not yet been fully solidified and the connection between the flange and the steel pipe is not yet firm. At this time, if the steel pipe tower falls, the lower end of the flange will be under great pressure, which is very likely to cause deformation, thus affecting the welding quality and the stability of the overall structure.
[0005] In order to solve the above problems, the operators have tried to introduce roller racks as auxiliary tools. The roller rack can greatly simplify the welding process of the annular weld and improve the welding efficiency by driving the weldment to rotate. However, since most steel pipe towers are multi-faceted pipe structures, such as Figure 1 As shown, the outer surface of the steel pipe tower has multiple side edges. When the side edges rotate on the roller frame, vibration is very likely to occur, which not only affects the welding accuracy, but also may cause potential damage to the structure of the steel pipe tower. In addition, the lower end of the prismatic steel pipe tower is large and the upper end is small. When the roller frame is used for welding, it is not easy to determine the position of the flange, which further increases the difficulty of rotating the steel pipe tower. Summary of the invention
[0006] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a steel pipe tower auxiliary welding device to solve the above technical problems existing in the welding of the steel pipe tower.
[0007] In order to achieve the above object, the technical solution adopted by the present invention is:
[0008] A steel pipe tower auxiliary welding device comprises at least two support seats, wherein the multiple support seats are supported at multiple positions of a polygonal tube, support rollers are rotatably installed on both sides of the support seats, a rotating roller is arranged between the support rollers on both sides, the rotating roller is formed by connecting two semicircular rollers, a plurality of tightening bolts are threadedly connected to the semicircular rollers, a ball joint is arranged at the lower end of the tightening bolt, a tightening plate is connected to one end of the ball joint, and one side of the tightening plate tightens the outer wall of the polygonal tube; a movable seat is arranged at the lower part of the support seat, the movable seat comprises a U-shaped base, and a movable wheel is arranged at the lower part of the U-shaped base.
[0009] Furthermore, a motor is provided on one side of at least one support seat, and the motor is connected to one of the support rollers in the support seat.
[0010] Furthermore, gears are provided on both sides of the support roller, and semicircular gear rings are provided on both sides of the semicircular roller, and the gears are meshed with the semicircular gear rings.
[0011] Furthermore, a positioning hole is provided on one end face of the semicircular roller, and a positioning pin is provided on the other end face of the semicircular roller. The positioning holes and positioning pins of the two semicircular rollers are arranged alternately. When the two semicircular rollers are connected, the positioning pin is inserted into the positioning hole.
[0012] Furthermore, a lifting mechanism is provided on the upper portion of the U-shaped base, and the lifting mechanism includes a scissors frame, and a U-shaped top plate is provided on the upper portion of the scissors frame, and a first guide rod is fixedly connected to the U-shaped base and the U-shaped top plate, wherein an upper slide seat is slidably installed on the first guide rod installed on the U-shaped top plate, and a lower slide seat is slidably installed on the first guide rod installed on the U-shaped base, one side of the scissors frame is respectively pivotally connected to the U-shaped top plate and the U-shaped base, and the other side of the scissors frame is respectively connected to the upper slide seat and the lower slide seat; a first screw is rotatably connected to one side of the U-shaped top plate, and the first screw is threadedly connected to the upper slide seat.
[0013] Furthermore, an extension plate is connected to one side of the semicircular roller, and a U-shaped support is provided on the extension plate, and a stud is provided on the U-shaped support. A flange clamp is connected inside the U-shaped support, and the flange clamp includes a U-shaped bracket, and the upper end of the U-shaped bracket is detachably mounted inside the U-shaped support. An inner clamp and an outer clamp are provided on one side of the U-shaped bracket, and a third screw is rotatably connected to one side of the inner clamp, and the outer clamp is threadedly connected to the third screw. Second guide rods fixedly connected to the inner clamp are provided on both sides of the third screw, and the outer clamp is slidably connected to the third guide rod, and a clamping groove is formed between the inner clamp and the outer clamp, and the flange is clamped inside the clamping groove.
[0014] Furthermore, an adjustment groove is provided on the upper portion of the U-shaped bracket, and the stud is slidably installed inside the adjustment groove; a first sliding groove is provided on the side of the U-shaped bracket, and a first slider is slidably connected in the first sliding groove, and the inner clamping plate is fixedly installed on one side of the first slider, and a second screw is threadedly connected to the middle portion of the first slider, and both ends of the second screw are rotatably connected to the U-shaped bracket.
[0015] Furthermore, a hanging rod is fixedly connected to the lower end of the inner clamping plate, and the hanging rod is inserted into the through hole of the flange.
[0016] Furthermore, it also includes a rib plate clamp, which includes a fixed plate, a plurality of support plates are provided on the fixed plate, the number of support plates corresponds to the number of rib plates, the support plates are fixedly connected to the fixed plate, or are detachably connected to the fixed plate through a clamp, a second slide groove is provided on the support plate, a third slider is slidably connected in the second slide groove, and a fourth screw is threadedly connected to the third slider; a plurality of swing arms are rotatably connected to one side of the fixed plate, a swing pin is rotatably connected to the middle part of the swing arm, and the lower end of the fourth screw is rotatably connected to the swing pin; a third guide rod is connected to one end of the swing arm, and side clamps are symmetrically connected on both sides of the third guide rod, studs are threadedly connected to the middle parts of the two side clamps, and the rib plate is clamped between the two side clamps.
[0017] Furthermore, a plurality of insertion rods are provided on one side of the fixed plate, and the insertion rods are inserted into the through holes of the flange plate; a plurality of straight grooves are provided on the fixed plate, a turntable is rotatably connected to one side of the fixed plate, a plurality of arc grooves are provided on the turntable, a second slider is slidably connected in the arc groove, and one end of the insertion rod is fixedly connected to the second slider.
[0018] The beneficial effects of the present invention are:
[0019] 1) The present invention places a steel pipe tower with a polygonal pipe structure inside a semicircular roller with a cylindrical structure on the outside, and uses a tightening bolt to tighten the polygonal pipe, thereby realizing rotational welding of the polygonal pipe and the flange, avoiding the problem of low welding efficiency and easy deformation of the flange caused by repeated lifting of the lifting tool, as well as the problem of the bumpy vibration of the polygonal pipe caused by the rotation of the traditional roller frame affecting the welding accuracy of the flange.
[0020] 2) By arranging a motor on one side of the support seat to drive the support roller and the semicircular roller to rotate automatically, manual rotation of the semicircular roller is avoided, and the labor intensity of the operators is reduced; in addition, by arranging gears on both sides of the support roller and arranging gear rings meshing with the gears on both sides of the semicircular roller, slipping is avoided when the semicircular roller rotates.
[0021] 3) A lifting mechanism is set on the U-shaped base to realize the lifting of the support seat, which is not only convenient for adjusting the horizontality of the two ends of the polygonal tube, but also convenient for operators with different heights and working habits. In addition, by setting up the lifting mechanism, it is also beneficial to adjust the height of each section of the polygonal tube when splicing and welding multiple sections of the polygonal tube, so that each section of the polygonal tube can be accurately aligned, thereby improving the accuracy and efficiency of splicing and welding multiple sections of the polygonal tube.
[0022] 4) An extension plate is set on one side of the semicircular roller, and a flange clamp is set on the extension plate. When the polygonal tube is welded with the flange, the flange is clamped by the flange clamp and fixed to one end of the polygonal tube, which avoids the operator holding the flange for welding. It not only reduces the labor intensity of the operators, but also avoids displacement caused by manual shaking or external force interference, thereby improving the welding accuracy and efficiency.
[0023] 5) By setting an adjustment groove on the upper part of the U-shaped bracket, the horizontal position of the flange clamp is adjusted. By setting a first slide groove and a first slider on the side of the U-shaped bracket, and using a second screw to drive the first slider to move up and down in the first slide groove, it is convenient to adjust the height of the inner clamp and the outer clamp according to the diameter of the flange. This not only improves the adaptability and flexibility of the flange clamp, but also improves the stability and reliability of the flange clamp in clamping flanges of different diameters.
[0024] 6) A hanging rod is set at the lower end of the inner clamp of the flange clamp to provide stable support and radial positioning for the flange, thereby improving the stability of the flange during welding.
[0025] 7) By setting up a rib plate clamp and using it to clamp the rib plate during rib plate welding, the risk of burns to workers caused by high temperature during hand-held rib plate welding is avoided, while ensuring the stability of the rib plate during welding.
[0026] 8) A plug rod inserted into the through hole of the flange is provided on one side of the fixed plate, and the position of the plug rod can be adjusted according to the position of the through hole of the flange, which not only ensures the stability of the connection between the rib plate clamp and the flange, but also effectively prevents welding slag from splashing into the through hole of the flange during rib plate welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of a multi-faceted steel tube tower.
[0028] Figure 2 The present invention is a diagram showing the use status of a steel pipe tower auxiliary welding device.
[0029] Figure 3 It is a schematic diagram of the support seat.
[0030] Figure 4 This is a schematic diagram of the tightening bolt.
[0031] Figure 5 yes Figure 3 Enlarged view of point A in the middle.
[0032] Figure 6 It is a schematic diagram of the flange fixture structure.
[0033] Figure 7 It is a schematic diagram of the mobile seat.
[0034] Figure 8 This is a schematic diagram of one side of the rib clamp.
[0035] Fig. 9 This is a schematic diagram of the other side of the rib clamp.
[0036] Fig.10 It is a partial schematic diagram of the rib plate fixture.
[0037] In the figure, 1, polygonal tube; 11, flange; 12, rib plate; 2, support seat; 21, support roller; 22, gear; 23, motor; 24, semicircular roller; 241, positioning hole; 242, positioning pin; 25, tightening bolt; 251, ball joint; 252, tightening plate; 26, extension plate; 27, U-shaped support; 28, stud; 29, semicircular gear ring; 3, moving seat; 31, U-shaped base; 32, moving wheel; 33, scissor frame; 34, U-shaped top plate; 35, upper slide seat; 36, lower slide seat; 37, first guide rod; 38, first screw rod; 4, flange clamp; 41. U-shaped bracket; 411. Adjustment slot; 412. First slide slot; 42. First slider; 43. Second screw; 44. Inner clamp; 45. Outer clamp; 46. Second guide rod; 47. Third screw; 48. Hanging rod; 5. Rib plate clamp; 51. Fixed plate; 511. Straight slot; 52. Turntable; 521. Arc slot; 53. Second slider; 531. Insert rod; 54. Support plate; 541. Second slide slot; 542. Third slider; 543. Fourth screw; 544. Turn pin; 55. Swing arm; 56. Side clamp; 57. Third guide rod; 58. Double-headed stud. DETAILED DESCRIPTION
[0038] The following will be combined with the attached Figure 1-Figure 10 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0040] like Figure 2 As shown, a steel pipe tower auxiliary welding device includes at least two support seats 2, and multiple support seats 2 are supported at multiple positions of the polygonal tube 1 to ensure the stability of the support seats 2 supporting the polygonal tube 1. Figure 3 As shown, support rollers 21 are rotatably mounted on both sides of the support seat 2, and a rotating roller is arranged between the support rollers 21 on both sides. The rotating roller is formed by connecting two semicircular rollers 24, and a plurality of tightening bolts 25 are threadedly connected to the semicircular rollers 24. Figure 4As shown, a ball joint 251 is provided at the lower end of the tightening bolt 25, and a tightening plate 252 is connected to one end of the ball joint 251. One side of the tightening plate 252 presses the outer wall of the polygonal tube 1. The ball joint 251 can adapt to the taper of the polygonal tube 1 to ensure the tightness of the tightening plate 252 and the polygonal tube 1, thereby ensuring the stability of the support seat 2 clamping the polygonal tube 1; a movable seat 3 is provided at the lower part of the support seat 2, and the movable seat 3 includes a U-shaped base 31. A movable wheel 32 is provided at the lower part of the U-shaped base 31 to facilitate the movement of the support seat 2.
[0041] In the present technical solution, the polygonal tube 1 is placed in a semicircular roller 24, two semicircular rollers 24 are connected to form a cylindrical roller, and the tightening bolts 25 are used to tighten the polygonal tube 1, so that the polygonal tube 1 is stably clamped inside the semicircular roller 24; when welding the flange 11, it is only necessary to rotate the semicircular roller 24 to realize the rotation of the polygonal tube 1, thereby satisfying the rotational welding of the polygonal tube 1 and the flange 11, avoiding the problem of low welding efficiency caused by repeated lifting of lifting tools, and the problem of deformation of the flange 11, as well as the problem of the bumpy vibration of the polygonal tube 1 caused by the rotation of the traditional roller frame affecting the welding accuracy of the flange 11.
[0042] like Figure 3 As shown, a motor 23 is provided on one side of at least one support seat 2. In the present embodiment, in order to ensure the smooth rotation of the polygonal tube 1, motors 23 are provided on one side of the support seats 2 at both ends of the polygonal tube 1. The motor 23 is connected to one of the support rollers 21 in the support seat 2. When the flange 11 is welded, the motor 23 drives the support roller 21 to rotate, thereby driving the semicircular roller 24 to rotate, avoiding manual rotation of the semicircular roller 24 and reducing the labor intensity of the operators.
[0043] like Figure 3 As shown, gears 22 are provided on both sides of the support roller 21, and semicircular gear rings 29 are provided on both sides of the semicircular roller 24, and the gears 22 are meshed with the semicircular gear rings 29; due to the heavy weight of the steel pipe tower, by arranging gears 22 on both sides of the support roller 21 and arranging gears meshed with them on both sides of the semicircular roller 24, the phenomenon of slipping when the support roller 21 drives the semicircular roller 24 to rotate, especially in the initial stage of rotation, is avoided, thereby ensuring the consistency and stability of the rotation welding of the polygonal tube 1 and the flange 11.
[0044] like Figure 3 As shown, a positioning hole 241 is provided on one end face of the semicircular roller 24, and a positioning pin 242 is provided on the other end face of the semicircular roller 24. The positioning holes 241 and the positioning pins 242 of the two semicircular rollers 24 are arranged alternately. When the two semicircular rollers 24 are connected, the positioning pins 242 are inserted into the positioning holes 241, thereby realizing rapid positioning of the semicircular rollers 24 and avoiding axial displacement after the two semicircular rollers 24 are connected, thereby enhancing the stability of the connection of the semicircular rollers 24.
[0045] The upper part of the U-shaped base 31 is provided with a lifting mechanism. Figure 7 As shown, the lifting mechanism includes a scissor frame 33, a U-shaped top plate 34 is provided on the upper part of the scissor frame 33, and the U-shaped base 31 and the U-shaped top plate 34 are fixedly connected with a first guide rod 37, wherein an upper slide 35 is slidably installed on the first guide rod 37 installed on the U-shaped top plate 34, and a lower slide seat 36 is slidably installed on the first guide rod 37 installed on the U-shaped base 31, one side of the scissor frame 33 is pivotally connected to the U-shaped top plate 34 and the U-shaped base 31, and the other side of the scissor frame 33 is connected to the upper slide seat 35 and the lower slide seat 36 respectively; one side of the U-shaped top plate 34 is rotatably connected to a first screw rod 38, and the first screw rod 38 is threadedly connected to the upper slide seat 35.
[0046] By rotating the first screw rod 38, the upper slide seat 35 is driven to slide left and right on the first guide rod 37 of the U-shaped top plate 34, and the lifting and lowering of the support seat 2 is realized by utilizing the extension and retraction of the scissor frame 33. This is not only convenient for adjusting the horizontality of the two ends of the polygonal tube 1, but also convenient for operators with different heights and working habits. In addition, by setting up a lifting mechanism, it is also beneficial to adjust the height of each section of the polygonal tube 1 when the multiple sections of the polygonal tube 1 are spliced and welded, so that each section of the polygonal tube 1 is accurately aligned, thereby improving the accuracy and efficiency of the splicing and welding of the multiple sections of the polygonal tube 1.
[0047] like Figure 3 As shown, one side of the semicircular roller 24 is connected to an extension plate 26, and a U-shaped support 27 is provided on the extension plate 26. A stud 28 is provided on the U-shaped support 27, and a flange fixture 4 is connected inside the U-shaped support 27. Figure 6 As shown, the flange clamp 4 includes a U-shaped bracket 41, the upper end of which is detachably mounted inside the U-shaped support 27, an inner clamp plate 44 and an outer clamp plate 45 are provided on one side of the U-shaped bracket 41, a third screw 47 is rotatably connected to one side of the inner clamp plate 44, the outer clamp plate 45 is threadedly connected to the third screw 47, second guide rods 46 fixedly connected to the inner clamp plate 44 are provided on both sides of the third screw 47, the outer clamp plate 45 is slidably connected to the third guide rod 57, a clamping groove is formed between the inner clamp plate 44 and the outer clamp plate 45, and the flange 11 is clamped inside the clamping groove.
[0048] When the polygonal tube 1 is welded with the flange 11, the flange 11 is clamped by the flange clamp 4, and the U-shaped bracket 41 of the flange clamp 4 is installed in the U-shaped support 27. The nut is screwed into the stud 28 to tighten the U-shaped bracket 41 and fix the flange 11 to one end of the polygonal tube 1. This avoids the operator holding the flange 11 for welding, which not only reduces the labor intensity of the operator, but also avoids displacement due to manual shaking or external force interference, thereby improving the welding accuracy and efficiency.
[0049] like Figure 6As shown, an adjustment groove 411 is provided on the upper part of the U-shaped bracket 41, and the stud 28 is slidably installed inside the adjustment groove 411, so as to adjust the telescopic length of the U-shaped bracket 41 according to the distance between the support seat 2 and the end of the polygonal tube 1, which not only improves the adaptability and flexibility of the flange clamp 4, but also ensures that the flange clamp 4 can be accurately positioned at the required position, and ensures the accuracy of welding the flange 11 and the polygonal tube 1; a first slide groove 412 is provided on the side of the U-shaped bracket 41, and a first slider 42 is slidably connected in the first slide groove 412, and the inner clamping plate 44 is fixedly installed on one side of the first slider 42, and a second screw rod 43 is threadedly connected in the middle part of the first slider 42, and the two ends of the second screw rod 43 are rotatably connected to the U-shaped bracket 41; by rotating the second screw rod 43, the first slider 42 is driven to move up and down in the first slide groove 412, so as to adjust the height of the inner clamping plate 44 and the outer clamping plate 45 according to the diameter of the flange 11, and improve the stability and reliability of the flange clamp 4 for clamping flanges 11 of different diameters.
[0050] like Figure 6 As shown, a hanging rod 48 is fixedly connected to the lower end of the inner clamping plate 44, and the hanging rod 48 is inserted into the through hole of the flange 11 to provide stable support and radial positioning for the flange 11, thereby improving the stability of the flange 11 during welding.
[0051] like Fig. 9 , Fig.10 As shown, it also includes a rib plate clamp 5, which includes a fixed plate 51, on which a plurality of support plates 54 are provided, the number of support plates 54 corresponds to the number of rib plates 12, the support plates 54 are fixedly connected to the fixed plate 51, or are detachably connected to the fixed plate 51 through a clamp, a second slide groove 541 is provided on the support plate 54, a third slider 542 is slidably connected in the second slide groove 541, and a fourth screw rod 543 is threadedly connected to the third slider 542; a plurality of swing arms 55 are rotatably connected to one side of the fixed plate 51, a swing pin 544 is rotatably connected to the middle part of the swing arm 55, and the lower end of the fourth screw rod 543 is rotatably connected to the swing pin 544; a third guide rod 57 is connected to one end of the swing arm 55, and side clamps 56 are symmetrically connected on both sides of the third guide rod 57, studs 58 are threadedly connected to the middle parts of the two side clamps 56, and the rib plate 12 is clamped between the two side clamps 56.
[0052] After the welding of the flange 11 is completed, the welding of the rib plate 12 is required. After the flange clamp 4 is removed, the rib plate 12 is clamped between the two side clamps 56, and then the fixing plate 51 is placed on one side of the flange 11, and the stud 58 is rotated to make the side clamp 56 clamp the rib plate 12, and the fourth screw 543 is rotated to drive the lower end of the swing arm 55 to move closer to one side of the flange 11, so that the rib plate 12 is close to the welding position, and the rib plate 12 is fine-tuned so that one side of the rib plate 12 is close to the flange 11, and the other side is close to the polygonal tube 1, and then the rib plate 12 is welded, avoiding the risk of burns to the operator caused by high temperature during the hand-held rib plate 12 welding operation, while ensuring the stability of the rib plate 12 during welding.
[0053] like Figure 8 , Fig. 9 As shown, one side of the fixed plate 51 is provided with a plurality of plug rods 531, and the plug rods 531 are inserted into the through holes of the flange 11. The plug rods 531 not only ensure the stability of the connection between the rib plate clamp 5 and the flange 11, but also effectively prevent the welding slag from splashing into the through holes of the flange 11 when the rib plate 12 is welded; the fixed plate 51 is provided with a plurality of straight grooves 511, and one side of the fixed plate 51 is rotatably connected to a turntable 52, and the turntable 52 is provided with a plurality of arc grooves 521, and a second slider 53 is slidably connected in the arc groove 521, and the second slider 53 is slidably connected in the arc groove 521. One end of the insertion rod 531 is fixedly connected to the second slider 53; by rotating the turntable 52, the second slider 53 in the arc groove 521 is driven to move along the arc path. Since the second slider 53 is fixedly connected to the insertion rod 531, the insertion rod 531 will also move accordingly; at the same time, since the other end of the insertion rod 531 is restricted by the straight groove 511, the insertion rod 531 will move up and down along the straight groove 511 under the dual drive of the arc groove 521 and the straight groove 511, so as to facilitate the adjustment of the position of the insertion rod 531 according to the position of the through hole of the flange 11.
[0054] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the scope defined by the structure of the invention, they should all fall within the protection scope of the present invention.
Claims
1. A steel pipe tower auxiliary welding device, comprising at least two support bases (2), wherein the plurality of support bases (2) are supported at a plurality of positions of a polygonal pipe (1), characterized in that: The support seat (2) is rotatably mounted with support rollers (21) on both sides, and a rotating roller is arranged between the support rollers (21) on both sides, and the rotating roller is formed by connecting two semicircular rollers (24), and a plurality of tightening bolts (25) are threadedly connected to the semicircular rollers (24), and a ball joint (251) is arranged at the lower end of the tightening bolt (25), and a tightening plate (252) is connected to one end of the ball joint (251), and one side of the tightening plate (252) presses against the outer wall of the polygonal tube (1); the support seat (2) is provided with a movable seat (3) at the lower part, and the movable seat (3) includes a U-shaped base (31), and a movable wheel (32) is arranged at the lower part of the U-shaped base (31); and the support seat (2) also includes a rib plate clamp (5), and the rib plate clamp (5) includes a fixed plate (51), and a plurality of support plates (54) are arranged on the fixed plate (51), and the number of the support plates (54) is equal to the number of the rib plates (12). Correspondingly, the support plate (54) is fixedly connected to the fixed disk (51), or is detachably connected to the fixed disk (51) through a clamp, and a second sliding groove (541) is provided on the support plate (54), and a third sliding block (542) is slidably connected in the second sliding groove (541), and a fourth screw rod (543) is threadedly connected to the third sliding block (542); a plurality of swing arms (55) are rotatably connected to one side of the fixed disk (51), and a rotating pin (544) is rotatably connected to the middle of the swing arm (55), and the lower end of the fourth screw rod (543) is rotatably connected to the rotating pin (544); a third guide rod (57) is connected to one end of the swing arm (55), and side clamps (56) are symmetrically connected to both sides of the third guide rod (57), and studs (58) are threadedly connected to the middle of the two side clamps (56), and the rib plate (12) is clamped between the two side clamps (56).
2. The steel pipe tower auxiliary welding device according to claim 1 is characterized in that: A motor (23) is provided on one side of at least one support seat (2), and the motor (23) is connected to one of the support rollers (21) in the support seat (2).
3. The steel pipe tower auxiliary welding device according to claim 2 is characterized in that: Gears (22) are provided on both sides of the support roller (21), and semicircular gear rings (29) are provided on both sides of the semicircular roller (24), and the gears (22) are meshed with the semicircular gear rings (29).
4. The steel pipe tower auxiliary welding device according to claim 1, characterized in that: A positioning hole (241) is provided on one end surface of the semicircular roller (24), and a positioning pin (242) is provided on the other end surface of the semicircular roller (24). The positioning holes (241) and the positioning pins (242) of the two semicircular rollers (24) are arranged alternately. When the two semicircular rollers (24) are connected, the positioning pins (242) are inserted into the positioning holes (241).
5. The steel pipe tower auxiliary welding device according to claim 1, characterized in that: A lifting mechanism is provided on the upper part of the U-shaped base (31), and the lifting mechanism comprises a scissor frame (33). A U-shaped top plate (34) is provided on the upper part of the scissor frame (33). The U-shaped base (31) and the U-shaped top plate (34) are both fixedly connected with a first guide rod (37), wherein an upper slide seat (35) is slidably installed on the first guide rod (37) installed on the U-shaped top plate (34), and a lower slide seat (36) is slidably installed on the first guide rod (37) installed on the U-shaped base (31). One side of the scissor frame (33) is pivotally connected to the U-shaped top plate (34) and the U-shaped base (31), and the other side of the scissor frame (33) is connected to the upper slide seat (35) and the lower slide seat (36) respectively; one side of the U-shaped top plate (34) is rotatably connected with a first screw rod (38), and the first screw rod (38) is threadedly connected to the upper slide seat (35).
6. The steel pipe tower auxiliary welding device according to claim 1, characterized in that: One side of the semicircular roller (24) is connected to an extension plate (26), the extension plate (26) is provided with a U-shaped support (27), the U-shaped support (27) is provided with a stud (28), the U-shaped support (27) is internally connected to a flange fixture (4), the flange fixture (4) comprises a U-shaped bracket (41), the upper end of the U-shaped bracket (41) is detachably mounted inside the U-shaped bracket (27), and one side of the U-shaped bracket (41) is provided with an inner clamping plate (44 ) and an outer clamping plate (45), one side of the inner clamping plate (44) is rotatably connected to a third screw rod (47), the outer clamping plate (45) is threadedly connected to the third screw rod (47), both sides of the third screw rod (47) are provided with a second guide rod (46) fixedly connected to the inner clamping plate (44), the outer clamping plate (45) is slidably connected to the third guide rod (57), a clamping groove is formed between the inner clamping plate (44) and the outer clamping plate (45), and the flange (11) is clamped inside the clamping groove.
7. The steel pipe tower auxiliary welding device according to claim 6, characterized in that: The upper part of the U-shaped bracket (41) is provided with an adjustment groove (411), and the stud (28) is slidably installed inside the adjustment groove (411); the side of the U-shaped bracket (41) is provided with a first sliding groove (412), and a first sliding block (42) is slidably connected inside the first sliding groove (412), and the inner clamping plate (44) is fixedly installed on one side of the first sliding block (42); a second screw rod (43) is threadedly connected to the middle part of the first sliding block (42), and both ends of the second screw rod (43) are rotatably connected to the U-shaped bracket (41).
8. The steel pipe tower auxiliary welding device according to claim 6, characterized in that: The lower end of the inner clamping plate (44) is fixedly connected with a hanging rod (48), and the hanging rod (48) is inserted into the through hole of the flange (11).
9. The steel pipe tower auxiliary welding device according to claim 1, characterized in that: A plurality of insertion rods (531) are provided on one side of the fixed disk (51), and the insertion rods (531) are inserted into the through holes of the flange (11); a plurality of straight grooves (511) are provided on the fixed disk (51), a rotating disk (52) is rotatably connected to one side of the fixed disk (51), a plurality of arc grooves (521) are provided on the rotating disk (52), a second sliding block (53) is slidably connected in the arc groove (521), and one end of the insertion rod (531) is fixedly connected to the second sliding block (53).
Citation Information
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