Concrete structural member manufacturing mold with cleaning function

Abstract

The invention relates to the field of building material production, in particular to a concrete structural member manufacturing mold with a cleaning function, which comprises a mounting base, first baffles are rotatably connected to the upper sides of the front and rear parts of the mounting base, second baffles are rotatably connected to the upper sides of the left and right parts of the mounting base, and a cleaning mechanism is arranged on the mounting base. And the unfolding mechanism is arranged on the mounting base. The mold is rapidly installed through the bottom plate, concrete structural component forming and manufacturing are normally conducted after installation is completed, the bottom plate is pushed to move upwards through the telescopic end of the electric push rod after manufacturing is completed, and in the process, the unfolding mechanism can unfold the first baffle and the second baffle, so that an operator can take out the concrete structural component more conveniently and rapidly; and after the materials are taken out, the electric push rod controls the bottom plate to move downwards to reset, so that the inner side walls of the first baffle and the second baffle are cleaned, the scraped materials are gathered and cleaned into the fixing frame, and the automatic cleaning effect is achieved.

Description

Technical Field

[0001] The invention relates to the field of building material production, in particular to a concrete structural component manufacturing mold with a cleaning function. Background Art

[0002] Concrete structural component manufacturing molds are tools used to produce precast concrete components. These molds can be used to produce concrete products of different shapes, sizes and functions according to design drawings, such as beams, columns, slabs, wall panels, stairs and other building components. The use of molds can improve the quality consistency of precast parts and enable large-scale production and rapid construction. After the existing molds are used, a large amount of material residue will adhere to the inside. If these material residues are not processed, it is easy to affect the next reproduction. However, it is very inconvenient to clean up after each production, and it will also take a lot of time, affecting the overall production efficiency and production cost.

[0003] Therefore for the problems referred to above, a kind of concrete structural member manufacturing mould with cleaning function is now developed. Summary of the invention

[0004] In order to overcome the disadvantages that a large amount of material residues will adhere to the inner side of the existing device after use, and these material residues will easily affect the next production if they are not processed, but it is very inconvenient to clean them after each production, and it will also consume a lot of time, affecting the overall production efficiency and production cost. The present invention provides a concrete structural component manufacturing mold with a cleaning function.

[0005] The technical solution of the present invention is: a concrete structural component manufacturing mold with a cleaning function, including a mounting base, the upper sides of the front and rear parts of the mounting base are both rotatably connected to the first baffle, the upper sides of the left and right parts of the mounting base are both rotatably connected to the second baffle, and also includes: a cleaning mechanism, the cleaning mechanism is arranged on the mounting base, the cleaning mechanism is used to scrape and clean the inner sides of the first baffle and the second baffle to avoid material residue on the inner sides of the first baffle and the second baffle; an unfolding mechanism, the unfolding mechanism is arranged on the mounting base, the unfolding mechanism is used to unfold the first baffle and the second baffle when the cleaning mechanism moves upward.

[0006] More preferably, the cleaning mechanism includes an electric push rod, two electric push rods are symmetrically installed on the upper side of the mounting base, the telescopic ends of the electric push rods are both facing upward, a base plate is connected between the telescopic ends of the electric push rods, the base plate is used to place the manufacturing mold, mounting holes are opened on the four corners of the base plate, the mounting holes are used to assist in the rapid fixing and installation of the manufacturing mold, a fixing frame is installed on the mounting base, the fixing frame is used to block the aggregation of cleaned materials, and the electric push rod is located inside the fixing frame.

[0007] The transmission gear of the present invention is connected with the gear of said sliding panel and the gear of said sliding panel is connected with the gear of said sliding panel, and the gear of said sliding panel is connected with the gear of said sliding panel to the rotation of said swing plate.

[0008] More preferably, it also includes a mounting mechanism, which includes a bottom template, the bottom template is slidably connected to the bottom plate, the bottom template is inserted into the mounting hole, the lower part of the bottom plate is rotatably connected to a bidirectional screw rod, and two clamping blocks are threadedly connected to the bidirectional screw rod, the tops of the clamping blocks are both in contact with the lower side of the bottom plate, and the clamping blocks are used to clamp and limit the bottom template.

[0009] More preferably, an oscillation mechanism is included, the oscillation mechanism includes a fixed seat, the fixed seat is installed on the first baffle plate and the second baffle plate, an oscillation plate is slidably arranged on the fixed seat, the oscillation plate is used to knock the adjacent first baffle plate and the second baffle plate, and two second springs are connected between the oscillation plate and the adjacent fixed seat.

[0010] More preferably, a clamping mechanism is further included, the clamping mechanism includes a fixing column, two of the fixing columns are connected to the first baffle plate, and two clamps are rotatably connected to the second baffle plate, and the clamps can be clamped with adjacent fixing columns.

[0011] More preferably, a blocking mechanism is also included, which includes a blocking frame. The blocking frame is slidably arranged on the four corners on the upper side of the mounting base. The blocking frame is used to prevent the cleaning and scraping materials from splashing. A handle is installed on the outside of the blocking frame to improve the convenience of operation.

[0012] More preferably, symmetrical heat sinks are disposed on the outer sides of the first baffle and the second baffle.

[0013] More preferably, the four sides of the bottom plate are all inclined structures, which is convenient for scraping the first baffle and the second baffle.

[0014] By adopting the above technical solution, compared with the prior art, the present invention has the following advantages:

[0015] 1. The present invention relies on the bottom plate to quickly install the mold. After the installation is completed, the concrete structural component is formed and manufactured normally. After the manufacturing is completed, the bottom plate is pushed upward by the telescopic end of the electric push rod, so that the operator can quickly take it out. In this process, the unfolding mechanism will unfold the first baffle and the second baffle, so that the operator can more conveniently take out the concrete structural component. After the removal is completed, the bottom plate is controlled by the electric push rod to move downward and reset, so as to clean the inner side walls of the first baffle and the second baffle, and the scraped materials are gathered and cleaned in the fixed frame, so as to achieve the effect of automatic cleaning.

[0016] 2. The bottom formwork can be replaced according to different concrete structural components. When replacing, the installation position on the lower side of the bottom formwork needs to be aligned with the installation hole, and then inserted for installation. After the installation is completed, the bidirectional screw rod is rotated to control the clamping block to move in opposite directions, thereby completing the clamping limit of the bottom formwork and improving the stability of the bottom formwork installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0018] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention.

[0019] Figure 3 It is a partial cross-sectional three-dimensional structural schematic diagram of the cleaning mechanism of the present invention.

[0020] Figure 4 It is a partial cross-sectional three-dimensional structural schematic diagram of the unfolding mechanism of the present invention.

[0021] Figure 5 It is a partial cross-sectional three-dimensional structural schematic diagram of the unfolding mechanism of the present invention.

[0022] Figure 6It is a partial cross-sectional three-dimensional structural schematic diagram of the mounting mechanism of the present invention.

[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the oscillation mechanism of the present invention.

[0024] Figure 8 It is a three-dimensional structural schematic diagram of the clamping mechanism of the present invention.

[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the blocking mechanism of the present invention.

[0026] Among them, the above-mentioned drawings include the following figure marks: 1. mounting base, 2. first baffle, 3. second baffle, 4. heat sink, 5. cleaning mechanism, 51. electric push rod, 52. fixed frame, 53. bottom plate, 54. mounting hole, 6. unfolding mechanism, 61. rack, 62. one-way gear, 63. rotating shaft, 64. bevel gear, 65. mounting seat, 66. turntable, 67. sliding frame, 68. first spring, 69. rotating crank, 7. mounting mechanism, 71. bottom template, 72. pressing block, 73. bidirectional screw rod, 8. oscillation mechanism, 81. fixed seat, 82. second spring, 83. oscillation plate, 9. clamping mechanism, 91. fixed column, 92. clamping part, 10. blocking mechanism, 101. blocking frame, 102. handle. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Example 1

[0029] A concrete structural component manufacturing mold with a cleaning function, such as Figure 1 and Figure 2 As shown, it includes a mounting base 1, the upper sides of the front and rear parts of the mounting base 1 are rotatably connected to the first baffle 2, the upper sides of the left and right parts of the mounting base 1 are rotatably connected to the second baffle 3, and the outer sides of the first baffle 2 and the second baffle 3 are provided with symmetrical heat sinks 4, and also includes: a cleaning mechanism 5, the cleaning mechanism 5 is arranged on the mounting base 1, and the cleaning mechanism 5 is used to scrape and clean the inner sides of the first baffle 2 and the second baffle 3 to avoid material residue on the inner sides of the first baffle 2 and the second baffle 3; an unfolding mechanism 6, the unfolding mechanism 6 is arranged on the mounting base 1, and the unfolding mechanism 6 is used to unfold the first baffle 2 and the second baffle 3 when the cleaning mechanism 5 moves upward.

[0030] It should be noted that the device can be used for operation when manufacturing concrete structural components. First, the mold is installed on the cleaning mechanism 5 as required, and then the shaping process is carried out normally. After the process is completed, the cleaning mechanism 5 is controlled to move. The movement of the cleaning mechanism 5 will push and lift the formed concrete structural component upward, so as to facilitate the operator to pick up the formed concrete structural component. When the cleaning mechanism 5 pushes the concrete structural component upward, the unfolding mechanism 6 will operate synchronously and make the first baffle 2 and the second baffle 3 flip open to the outside, further assisting the operator to quickly pick up the concrete structural component. After the cleaning mechanism 5 is lifted to a certain height, the unfolding mechanism 6 will automatically reset, thereby completing automatic cleaning during the resetting process of the cleaning mechanism 5.

[0031] like Figure 1 and Figure 3 As shown, the cleaning mechanism 5 includes an electric push rod 51, and two electric push rods 51 are symmetrically installed on the upper side of the mounting base 1. The telescopic ends of the electric push rods 51 are both set to face upward. A bottom plate 53 is connected between the telescopic ends of the electric push rods 51. The bottom plate 53 is used to place the manufacturing mold. The four sides of the bottom plate 53 are inclined structures, which are convenient for scraping the first baffle 2 and the second baffle 3. Mounting holes 54 are opened on the four corners of the bottom plate 53. The mounting holes 54 are used to assist in the rapid fixing and installation of the manufacturing mold. A fixing frame 52 is installed on the mounting base 1. The fixing frame 52 is used to block and aggregate the cleaned materials. The electric push rod 51 is located on the inner side of the fixing frame 52.

[0032] It should be noted that when manufacturing concrete structural components, the mold is first installed on the base plate 53 through the installation hole 54. After the installation is completed, the material is injected into the mold for molding. After standing for a period of time, the concrete structural component is formed and solidified. At this time, the telescopic end of the electric push rod 51 is controlled to extend upward, so that the base plate 53 moves upward. The upward movement of the base plate 53 will push the formed concrete structural component to move upward, so that it is convenient for the operator to take the concrete structural component. After the concrete structural component is taken out, the telescopic end of the electric push rod 51 is controlled to move downward, so that the base plate 53 moves downward, and the first baffle 2 and the second baffle 3 are scraped and cleaned by relying on the inclined surface mechanism on the base plate 53, so as to achieve a quick cleaning effect.

[0033] like Figure 1 , Figure 4 and Figure 5As shown, the unfolding mechanism 6 includes a rack 61, a rack 61 is connected to the lower side of the middle part of the bottom plate 53, a mounting seat 65 is installed on the upper side of the middle part of the mounting base 1, a rotating shaft 63 is rotatably connected to the mounting base 1, a one-way gear 62 is connected to the rotating shaft 63, the one-way gear 62 and the rack 61 are meshed with each other, the upward movement of the rack 61 drives the one-way gear 62 to rotate, and the downward movement of the rack 61 will not drive the one-way gear 62 to rotate, a turntable 66 is rotatably connected to the lower side of the mounting base 1, a bevel gear 64 is connected to the top of the turntable 66 and the right part of the rotating shaft 63, the bevel gears 64 are meshed with each other, four sliding frames 67 are slidably connected to the bottom of the mounting base 1, the sliding frames 67 are all slidably connected to the turntable 66, a first spring 68 is connected between the sliding frame 67 and the mounting base 1, and a rotating crank 69 is rotatably connected between the sliding frame 67 and the corresponding first baffle 2 and second baffle 3.

[0034] It should be noted that as the bottom plate 53 moves upward, the bottom plate 53 will drive the rack 61 to move upward, thereby causing the one-way gear 62 to rotate. As the one-way gear 62 rotates, the rotating shaft 63 will drive the upper bevel gear 64 to rotate, thereby causing the lower bevel gear 64 to drive the turntable 66 to rotate. When the turntable 66 starts to rotate, the turntable 66 will guide the sliding frame 67 to shrink and slide inward, thereby causing the first spring 68 to be compressed. At this time, the sliding frame 67 will pull the rotating crank 69 to rotate, thereby pulling the first baffle 2 and the second baffle 3 apart, so that the operator can more conveniently take out the formed concrete structural components until the one-way gear 62 and the rack 61 are disengaged. At this time, under the action of the first spring 68, the sliding frame 67 will slide outward and reset, thereby causing the rotating crank 69 to rotate and reset, and then push the first baffle 2 and the second baffle 3 inward to reset, so that the first baffle 2 and the second baffle 3 are closed again, which is convenient for subsequent rapid cleaning.

[0035] Example 2

[0036] On the basis of Example 1, Figure 1 and Figure 6 As shown, it also includes a mounting mechanism 7, which includes a bottom template 71. The bottom template 71 is slidably connected to the bottom plate 53, and the bottom template 71 is inserted into the mounting hole 54. The lower part of the bottom plate 53 is rotatably connected to a bidirectional screw rod 73, and the bidirectional screw rod 73 is threadedly connected to two clamping blocks 72. The tops of the clamping blocks 72 are both in contact with the lower side of the bottom plate 53, and the clamping blocks 72 are used to clamp and limit the bottom template 71.

[0037] It should be noted that the bottom template 71 can be replaced according to different concrete structural components. When replacing, the installation position on the lower side of the bottom template 71 needs to be aligned with the installation hole 54, and then inserted for installation. After the installation is completed, the bidirectional screw rod 73 is rotated, and the clamping block 72 is controlled by the bidirectional screw rod 73 to move in opposite directions, thereby completing the clamping and limiting of the bottom template 71 and improving the stability of the installation of the bottom template 71.

[0038] like Figure 1 and Figure 7 As shown, it also includes an oscillation mechanism 8, which includes a fixed seat 81. The fixed seat 81 is installed on the first baffle plate 2 and the second baffle plate 3. An oscillation plate 83 is slidably arranged on the fixed seat 81. The oscillation plate 83 is used to knock the adjacent first baffle plate 2 and the second baffle plate 3. Two second springs 82 are connected between the oscillation plate 83 and the adjacent fixed seat 81.

[0039] It should be noted that after the concrete structural components are formed, adhesion may occur due to the viscosity of the material. At this time, the vibration plates 83 can be pulled outward so that the second springs 82 are stretched, and then the vibration plates 83 are released. At this time, under the action of the second springs 82, the vibration plates 83 will slide inward and reset, thereby knocking and vibrating the adjacent first baffle plates 2 or second baffle plates 3, so that the formed concrete structural components can quickly break away from the adhesion with the first baffle plates 2 and the second baffle plates 3.

[0040] like Figure 1 and Figure 8 As shown, a clamping mechanism 9 is also included, which includes a fixing column 91 . Two fixing columns 91 are connected to the first baffle 2 , and two clamping members 92 are rotatably connected to the second baffle 3 . The clamping members 92 can be clamped with adjacent fixing columns 91 .

[0041] It should be noted that during the forming process of the concrete structural member, in order to prevent the first baffle 2 and the second baffle 3 from accidentally flipping open due to material expansion, the first baffle 2 and the second baffle 3 can be locked and fixed by relying on the snap-fit ​​cooperation between the clamp 92 and the fixing column 91, thereby improving the stability of the first baffle 2 and the second baffle 3.

[0042] like Figure 1 and Fig. 9 As shown, a blocking mechanism 10 is also included, and the blocking mechanism 10 includes a blocking frame 101. The blocking frames 101 are slidably arranged on the four corners on the upper side of the mounting base 1. The blocking frames 101 are used to prevent the cleaning and scraping materials from splashing. A handle 102 is installed on the outside of the blocking frames 101 to improve the convenience of operation.

[0043] It should be understood that the above description is only for exemplary purposes and is not meant to limit the present invention. Those skilled in the art will appreciate that variations of the present invention will be included within the scope of the claims herein.

Claims

1. A concrete structural member manufacturing mold with a cleaning function, comprising a mounting base (1), wherein the upper sides of the front and rear parts of the mounting base (1) are both rotatably connected to a first baffle (2), and the upper sides of the left and right parts of the mounting base (1) are both rotatably connected to a second baffle (3), wherein: Also included are: a cleaning mechanism (5), the cleaning mechanism (5) being arranged on the mounting base (1), and being used for scraping and cleaning the inner sides of the first baffle plate (2) and the second baffle plate (3) to avoid the presence of material residues on the inner sides of the first baffle plate (2) and the second baffle plate (3); An unfolding mechanism (6), the unfolding mechanism (6) being arranged on the mounting base (1), the unfolding mechanism (6) being used to unfold the first baffle (2) and the second baffle (3) when the cleaning mechanism (5) moves upward.

2. The concrete structural component manufacturing mold with cleaning function according to claim 1 is characterized by: The cleaning mechanism (5) comprises an electric push rod (51), two electric push rods (51) are symmetrically mounted on the upper side of the mounting base (1), the telescopic ends of the electric push rods (51) are both arranged to face upward, a bottom plate (53) is connected between the telescopic ends of the electric push rods (51), the bottom plate (53) is used to place the manufacturing mold, four corners of the bottom plate (53) are provided with mounting holes (54), the mounting holes (54) are used to assist in the rapid fixing and mounting of the manufacturing mold, a fixing frame (52) is mounted on the mounting base (1), the fixing frame (52) is used to block and aggregate the cleaned material, and the electric push rod (51) is located inside the fixing frame (52).

3. The concrete structural component manufacturing mold with cleaning function according to claim 2 is characterized by: The unfolding mechanism (6) comprises a rack (61), the rack (61) is connected to the lower middle side of the bottom plate (53), a mounting seat (65) is mounted on the upper middle side of the mounting base (1), a rotating shaft (63) is rotatably connected to the mounting base (1), a one-way gear (62) is connected to the rotating shaft (63), the one-way gear (62) and the rack (61) are meshed with each other, the rack (61) moves upward to drive the one-way gear (62) to rotate, the rack (61) moves downward to not drive the one-way gear (62) to rotate, and the mounting base (1) A turntable (66) is rotatably connected to the lower side, and a bevel gear (64) is connected to the top of the turntable (66) and the right part of the rotating shaft (63), and the bevel gears (64) are meshed with each other. Four sliding frames (67) are slidably connected to the bottom of the mounting base (1), and the sliding frames (67) are slidably connected to the turntable (66). A first spring (68) is connected between the sliding frames (67) and the mounting base (1), and a rotating crank (69) is rotatably connected between the sliding frames (67) and the corresponding first baffle plate (2) and the second baffle plate (3).

4. The concrete structural member manufacturing mold with cleaning function according to claim 3 is characterized by: The invention also comprises a mounting mechanism (7), wherein the mounting mechanism (7) comprises a bottom template (71), the bottom template (71) is slidably connected to the bottom plate (53), the bottom template (71) is inserted into the mounting hole (54), the bottom of the bottom plate (53) is rotatably connected to a bidirectional screw rod (73), the bidirectional screw rod (73) is threadedly connected to two clamping blocks (72), the tops of the clamping blocks (72) are both in contact with the lower side of the bottom plate (53), and the clamping blocks (72) are used to clamp and limit the bottom template (71).

5. The concrete structural member manufacturing mold with cleaning function according to claim 4 is characterized in that: The invention also comprises an oscillating mechanism (8), wherein the oscillating mechanism (8) comprises a fixing seat (81), the fixing seat (81) being mounted on the first baffle plate (2) and the second baffle plate (3), an oscillating plate (83) being slidably arranged on the fixing seat (81), the oscillating plate (83) being used for knocking the adjacent first baffle plate (2) and the adjacent second baffle plate (3), and two second springs (82) being connected between the oscillating plate (83) and the adjacent fixing seat (81).

6. The concrete structural member manufacturing mold with cleaning function according to claim 5 is characterized by: It also includes a clamping mechanism (9), the clamping mechanism (9) includes a fixing column (91), the first baffle (2) is connected to two of the fixing columns (91), the second baffle (3) is rotatably connected to two clamping members (92), and the clamping members (92) are capable of clamping with adjacent fixing columns (91).

7. The concrete structural member manufacturing mold with cleaning function according to claim 6 is characterized by: It also comprises a blocking mechanism (10), the blocking mechanism (10) comprising a blocking frame (101), the blocking frames (101) being slidably arranged on the four corners on the upper side of the mounting base (1), the blocking frames (101) being used to prevent the splashing of the material scraped during cleaning, and handles (102) being installed on the outer sides of the blocking frames (101) for improving the convenience of operation.

8. The concrete structural member manufacturing mold with cleaning function according to claim 1 is characterized by: Symmetrical heat sinks (4) are provided on the outer sides of the first baffle (2) and the second baffle (3).

9. The concrete structural member manufacturing mold with cleaning function according to claim 2 is characterized by: The four sides of the bottom plate (53) are all inclined structures, which facilitates scraping the first baffle plate (2) and the second baffle plate (3).

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