Automatic assembling equipment and method for insulating pull rod core mold
By designing the automatic assembly equipment of the insulated pull rod core mold, using the hoisting, pushing and cloth pulling mechanism, the problem of fabric folds during the core mold loading process is solved, automatic assembly is realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202410091279.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production process of insulated pull rod core molds that wind polyester fabrics and fiber cloths in the power industry, manual operation causes wrinkles of the outer fabric of the core mold, affecting product quality, and lack of automated assembly equipment, resulting in low production efficiency and unstable product quality.
An automatic assembly equipment for insulated pull rod core die is designed, including a hoisting mechanism, a pushing mechanism and a core die fabric pulling mechanism. The V-shaped groove tooling, a pushing rod mechanism and a rotary pressing mechanism are used to realize the automatic pushing of the core die and The outer layer fabric is stretched to ensure that the core mold has no wrinkles during the loading of the outer mold.
The automatic assembly of insulated pull rod core die is realized, which reduces the dependence on manual operation, improves product quality and production efficiency, and reduces the intensity of human work.
Smart Images

Figure CN119189142A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an insulating pull rod core mold rolled with polyester cloth and fiber cloth in the electric power industry, and in particular to an insulating pull rod core mold automatic assembly device and method. Background Art
[0002] At present, the production method of insulating rod core molds wound with polyester cloth and fiber cloth in the power industry is to manually wind the core mold blanks, and then manually push the core mold into the outer mold cavity. During the manual pushing of the core mold, the wrinkled cloth needs to be continuously stretched by hand little by little, and the cloth is smoothly attached to the core mold. Every time a section of the core mold is pushed into the outer mold cavity, the cloth needs to be manually stretched once until the entire core mold is completely entered into the outer mold cavity. During the assembly process, the skill level of each person is uneven, the quality of the product cannot be stable during the mass production process, and the production quality of the product requires high personal operating skills of the producer.
[0003] During manual operation, when the core mold is pushed into the outer mold, wrinkles will form on the outer layer of the core mold. When the wrinkles accumulate to a certain extent, the core mold cannot be loaded into the outer mold. At the same time, the wrinkles will cause product quality to be unqualified. Therefore, during the process of loading the core mold, the outer layer of the fabric must be continuously smoothed to facilitate the core mold to enter the outer mold cavity. This operation process requires high personal skills. The skill level of the operator directly affects the product quality. In addition, manual operation consumes a lot of physical energy and cannot quickly increase production. Currently, there is no relevant automated equipment in the industry that can assemble core molds.
[0004] Using "insulated pull rod and pull" as the abstract keyword and the search time point as 2023-11, a search was conducted in the Chinese Patent Publication Database, and no literature was found. Summary of the invention
[0005] Purpose of the invention: To provide a better automatic assembly device and method for insulating pull rod core molds. The specific purpose can be seen in the multiple substantial technical effects of the specific implementation part.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] Solution 1:
[0008] An automatic assembly device for an insulating pull rod core mold, characterized in that the device comprises a frame, the frame comprises a device support frame 5, and a lifting mechanism 1 is arranged between the device support frames 5;
[0009] The lifting mechanism 1 is provided with a lifting cylinder 15 arranged upward, and a V-shaped groove tooling 14 is arranged at the cylinder shaft end of the lifting cylinder 15 facing upward, and the core mold 4 with the rolled polyester cloth and the fiber cloth can be placed in the V-shaped groove tooling 14;
[0010] It also includes a core pushing mechanism capable of pushing the core mold 4 with the rolled polyester cloth and fiber cloth outward along the V-groove tooling 14;
[0011] A core mold cloth-pulling mechanism 3 is arranged outside the equipment support frame 5;
[0012] The structure of the core mold cloth-smoothing mechanism 3 is as follows: the core mold cloth-smoothing mechanism 3 comprises a module fixing plate 23, a linear module 25 is fixed on the module fixing plate 23, and a module driving servo motor 24 is installed on the side of the linear module 25;
[0013] A vertical plate is arranged on the slider on the track of the linear module 25, and three sets of gears are arranged on the numerical plate, which are a mechanism driving gear 32, an idler gear 28 and a rotating large gear 37; the mechanism driving gear 32 meshes with the idler gear 28, and the idler gear 28 meshes with the rotating large gear 37;
[0014] A concentric guide hole 39 is arranged in the middle of the rotating gear 37; two sets of arc-shaped inner walls 13 capable of concentric clamping are arranged on the disk surface of the rotating gear 37;
[0015] The centers of the two groups of concentrically clamped arc-shaped inner walls 13 are concentric with the concentric guide holes 39 .
[0016] A further technical solution of the present invention is that an optical axis guide rod 16 is arranged below the V-groove tooling 14 , and the optical axis guide rod 16 passes through a light hole on a supporting beam 18 , and the supporting beam 18 is located below the V-groove tooling 14 .
[0017] A further technical solution of the present invention is that the mechanism driving gear 32 can be driven by the module driving servo motor 24 , and the module driving servo motor 24 is mounted on the motor fixing plate 27 .
[0018] A further technical solution of the present invention is that an idler wheel fixed bearing 33 and an idler wheel rotating shaft 34 are arranged on a vertical plate arranged on a slider on the track of the linear module 25 .
[0019] A further technical solution of the present invention is that a block where one of the two groups of concentrically clamped arcuate inner walls 13 is located can be driven by the cloth-pulling and clamping cylinder 30 to allow the two cloth-pulling and clamping cylinders to clamp or move away.
[0020] A further technical solution of the present invention is that the core pushing mechanism structure is as follows: a horizontally arranged rack 9 is arranged on the pushing frame 40, the rack 9 can mesh with the gear driven by the worm gear reducer 11, the worm gear reducer 11 and the motor are installed on a board, and when the motor is started, the board can move left and right along the rack 9, and a core mold push rod bracket 12 is fixedly connected to the board, and when the core mold push rod bracket 12 moves, it can push the core mold 4 with the polyester cloth and the fiber cloth rolled up from the V-groove tooling 14.
[0021] A further technical solution of the present invention is that it also includes a core mold rotating clamping mechanism 20, the core mold rotating clamping mechanism 20 is arranged with a cylinder fixing plate 22, a rotating clamping cylinder 21 is arranged on the cylinder fixing plate 22, a pressure head fixing plate 20 is arranged at the end of the cylinder shaft of the rotating clamping cylinder 21, and a pressure head 19 is arranged at the end of the pressure head fixing plate 20.
[0022] A method for automatically assembling an insulating pull rod core mold, characterized in that the method comprises the following steps using the automatic assembly device for the insulating pull rod core mold as described in any one of the above:
[0023] When the equipment is working, the core mold 4 with the rolled polyester cloth and fiber cloth is placed in the V-groove tooling 14 in the lifting mechanism 1, and the lifting cylinder 15 lifts the V-shaped tooling support plate 17, and the core mold 4 with the rolled polyester cloth and fiber cloth is placed in the V-groove tooling 14, and the lifting cylinder 15 retracts to the original position, and the core mold 4 with the rolled polyester cloth and fiber cloth and the inner hole of the insulating pull rod outer mold 7 are on the same axis, ready for assembly;
[0024] Then the three-phase asynchronous motor 10 in the assembled core mold push rod mechanism 6 rotates, the motor drives the worm gear reducer 11 to rotate and drives the gear at the same time, the gear rotates on the rack 9, the driving mechanism moves, the core mold push rod bracket 12 drives the core mold push rod 8 to move forward, and the core mold 4 rolled with polyester cloth and fiber cloth is pushed forward and loaded into the insulating pull rod outer mold 7.
[0025] When the core mold 4 with the rolled polyester cloth and fiber cloth is loaded into the insulating rod outer mold 7, the head of the core mold first enters the hole of the insulating rod outer mold 7, and then the rotary pressing cylinder 21 in the core mold rotary pressing mechanism 2 is actuated to drive the pressing head fixing plate 20 and the pressing head 19 to press on the nylon cloth on the outer layer of the core mold;
[0026] After being fixed, the cloth-pulling mechanism 3 of the core mold is activated, and the cloth-pulling clamping cylinder 30 drives the cloth-pulling tooling 31 to clamp the core mold. After clamping, the power wheel drives the servo motor 26 to rotate and drives the mechanism driving gear 32 to rotate. The mechanism driving gear 32 transmits power to the rotating large gear 37 through the idler wheel 28. The rotating large gear 37 rotates to drive the cloth-pulling clamping cylinder 15 to rotate, and then drives the cloth-pulling tooling 31 to rotate to pull the nylon cloth on the core mold through spiral rotation. At this time, the nylon cloth on the core mold is located between the two arc-shaped inner walls 13. While the rotating large gear 37 rotates, the module drives the servo motor 24 to rotate, driving the straight Linear module 25, linear module 25 drives the entire mechanism to move backward, achieving rotation and axial movement at the same time, divided into two actions, the first filter cloth is clamped by a 0.3Mpa cylinder, and after completion, the rear end is pressed by a clamping head. At this time, after a delay of 1 second, the clamping cylinder is switched to 0.6Mpa air pressure to reverse the filter cloth action just now, and the clamping head is released at the beginning of the action. The purpose of switching the atmospheric pressure is to push the first filtered cloth segment into the outer mold hole through the reverse direction filter cloth rotation + rear end propulsion force. After completion, repeat the above actions until the entire core mold is pushed into the outer mold hole, and the nylon cloth outside the core mold is stretched;
[0027] After completing the above actions, the rotary clamping cylinder 15 in the core mold rotary clamping mechanism 2 is activated, and the core mold is no longer pressed down. Then the core mold pushing rod mechanism 6 is assembled to push the core mold partly into the hole of the insulating pull rod outer mold 7 again, and the above actions are repeated, while the polyester cloth outside the core mold is stretched, the core mold is pushed until the entire core mold is pushed into the insulating pull rod outer mold 7; according to the above-mentioned action equipment, the core mold 4 with rolled polyester cloth and fiber cloth in the industry can be automatically loaded into the mold and the cloth can be continuously stretched during the loading process.
[0028] The present invention adopting the above technical solution has the following beneficial effects compared with the prior art: the equipment can realize the automatic installation of the insulating pull rod core mold into the inner hole of the outer mold, solve the problem of wrinkles on the outer surface of the core mold during the process of pushing the core mold into the inner hole of the outer mold, combine the automatic push rod mechanism and the automatic cloth smoothing mechanism together, realize full-automatic assembly, and the assembled product has no wrinkles and meets the qualified standards. The present invention changes the traditional purely manual operation mode, improves work efficiency and product yield, reduces the dependence of product quality on personal skills, and reduces the intensity of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to further illustrate the present invention, the following is further described in conjunction with the accompanying drawings:
[0030] Figure 1 This is one of the schematic diagrams of the automatic assembly equipment for the insulating pull rod core mold;
[0031] The markings include: 1. Lifting mechanism, 2. Core mold rotating and pressing mechanism, 3. Core mold cloth pulling mechanism, 4. Core mold for rolling polyester cloth and fiber cloth, 5. Equipment support frame;
[0032] Figure 2 This is the second schematic diagram of the automatic assembly equipment for the insulating pull rod core mold;
[0033] 6. Assemble the core mold push rod mechanism; 7. Insulate the outer mold of the pull rod;
[0034] Figure 3 It is a schematic diagram of the core pushing mechanism;
[0035] 8. core mold push rod, 9. rack, 10. three-phase asynchronous motor, 11. worm gear reducer, 12. core mold push rod bracket; 40. propulsion frame.
[0036] Figure 4 It is a schematic diagram of the mechanism for lifting and placing the core mold;
[0037] 14 V-type slot tooling, 15 lifting cylinder, 16 optical axis guide rod, 17 V-type tooling support plate, 18 supporting beam;
[0038] Figure 5 It is a schematic diagram of the core mold fixing mechanism;
[0039] 19 pressure head, 20 pressure head fixing plate, 21 rotary pressing cylinder, 22 cylinder fixing plate;
[0040] Figure 6 This is one of the schematic diagrams of the cloth-pulling mechanism;
[0041] 13. Arc-shaped inner wall; 23 module fixing plate, 24 module driving servo motor, 25 linear module, 26 power wheel driving servo motor, 27 motor fixing plate, 28 idler wheel, 29 rotating gear fixing flange, 30 cloth stroking clamping cylinder, 31 cloth stroking tooling;
[0042] Figure 7 This is the second schematic diagram of the cloth-pulling mechanism;
[0043] 33 mechanism driving gear, 33 idler wheel fixed bearing, 34 idler wheel rotating shaft, 35 bearing, 29 rotating gear fixed flange, 37 rotating large gear, 38 fixed plate; 39 concentric guide hole.
[0044] Among them: 1. Lifting mechanism, 2. Core mold rotating and clamping mechanism, 3. Core mold cloth stroking mechanism, 4. Core mold with polyester cloth and fiber cloth rolled up, 5. Equipment support frame; 6 Assembly core mold push rod mechanism; 7 Insulated pull rod outer mold; 8 Core mold push rod, 9 rack, 10 three-phase asynchronous motor, 11 worm gear reducer, 12 Core mold push rod bracket; 40 Propulsion frame; 14 V-groove tooling, 15 lifting cylinder, 16 optical axis guide rod, 17 V-type tooling support plate, 18 support beam; 19 pressure head, 20 pressure head fixing plate, 2 1. Rotating clamping cylinder, 22. Cylinder fixing plate; 13. Arc inner wall; 23. Module fixing plate, 24. Module driving servo motor, 25. Linear module, 26. Power wheel driving servo motor, 27. Motor fixing plate, 28. Idle wheel, 29. Rotating gear fixing flange, 30. Cloth stroking clamping cylinder, 31. Cloth stroking tooling; 32. Mechanism driving gear, 33. Idle wheel fixing bearing, 34. Idle wheel rotating shaft, 35. Bearing, 29. Rotating gear fixing flange, 37. Rotating large gear, 38. Fixing plate; 39. Concentric guide hole; 40. Pushing frame. DETAILED DESCRIPTION
[0045] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In the description of the present invention, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific circumstances.
[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0047] This patent provides a variety of parallel solutions. The different expressions are improved solutions or parallel solutions based on the basic solution. Each solution has its own unique characteristics. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. The fixing method not described in the text can be any fixing method such as thread fixing, bolt fixing or glue bonding.
[0048] Embodiment 1: In combination with all the drawings; an automatic assembly device for an insulating pull rod core mold, characterized in that the device comprises a frame, the frame comprises a device support frame 5, and a lifting mechanism 1 is arranged between the device support frames 5;
[0049] The lifting mechanism 1 is provided with a lifting cylinder 15 arranged upward, and a V-shaped groove tooling 14 is arranged at the cylinder shaft end of the lifting cylinder 15 facing upward, and the core mold 4 with the rolled polyester cloth and the fiber cloth can be placed in the V-shaped groove tooling 14;
[0050] It also includes a core pushing mechanism capable of pushing the core mold 4 with the rolled polyester cloth and fiber cloth outward along the V-groove tooling 14;
[0051] A core mold cloth-pulling mechanism 3 is arranged outside the equipment support frame 5;
[0052] The structure of the core mold cloth-smoothing mechanism 3 is as follows: the core mold cloth-smoothing mechanism 3 comprises a module fixing plate 23, a linear module 25 is fixed on the module fixing plate 23, and a module driving servo motor 24 is installed on the side of the linear module 25;
[0053] A vertical plate is arranged on the slider on the track of the linear module 25, and three sets of gears are arranged on the numerical plate, which are a mechanism driving gear 32, an idler gear 28 and a rotating large gear 37; the mechanism driving gear 32 meshes with the idler gear 28, and the idler gear 28 meshes with the rotating large gear 37;
[0054] A concentric guide hole 39 is arranged in the middle of the rotating gear 37; two sets of arc-shaped inner walls 13 capable of concentric clamping are arranged on the disk surface of the rotating gear 37;
[0055] The centers of the two groups of concentrically clamped arc-shaped inner walls 13 are concentric with the concentric guide holes 39 .
[0056] The substantial technical effect and implementation process of the technical solution herein, i.e., the basic function thereof, are as follows: a method for automatically assembling an insulating rod core mold, characterized in that the method comprises the following steps using the automatic assembly device for the insulating rod core mold as described in any one of the above items:
[0057] When the equipment is working, the core mold 4 with the rolled polyester cloth and fiber cloth is placed in the V-groove tooling 14 in the lifting mechanism 1, and the lifting cylinder 15 lifts the V-shaped tooling support plate 17, and the core mold 4 with the rolled polyester cloth and fiber cloth is placed in the V-groove tooling 14, and the lifting cylinder 15 retracts to the original position, and the core mold 4 with the rolled polyester cloth and fiber cloth and the inner hole of the insulating pull rod outer mold 7 are on the same axis, ready for assembly;
[0058] Then the three-phase asynchronous motor 10 in the assembled core mold push rod mechanism 6 rotates, the motor drives the worm gear reducer 11 to rotate and drives the gear at the same time, the gear rotates on the rack 9, the driving mechanism moves, the core mold push rod bracket 12 drives the core mold push rod 8 to move forward, and the core mold 4 rolled with polyester cloth and fiber cloth is pushed forward and loaded into the insulating pull rod outer mold 7.
[0059] When the core mold 4 with the rolled polyester cloth and fiber cloth is loaded into the insulating rod outer mold 7, the head of the core mold first enters the hole of the insulating rod outer mold 7, and then the rotary pressing cylinder 21 in the core mold rotary pressing mechanism 2 is actuated to drive the pressing head fixing plate 20 and the pressing head 19 to press on the nylon cloth on the outer layer of the core mold;
[0060] After being fixed, the core mold cloth-smoothing mechanism 3 is activated, and the cloth-smoothing clamping cylinder 30 drives the cloth-smoothing tooling 31 to clamp the core mold. After clamping, the power wheel drives the servo motor 26 to rotate and drives the mechanism driving gear 32 to rotate. The mechanism driving gear 32 transmits power to the rotating large gear 37 through the idler wheel 28. The rotating large gear 37 rotates to drive the cloth-smoothing clamping cylinder 15 to rotate, and then drives the cloth-smoothing tooling 31 to rotate to stretch the nylon cloth on the core mold through spiral rotation. At this time, the nylon cloth on the core mold is located between the two arc-shaped inner walls 13. While the rotating large gear 37 rotates, the module drives the servo motor 24 to rotate, driving the linear module 25. The linear module 25 drives the entire mechanism to move backward, achieving rotation and axial movement at the same time, so as to stretch the nylon cloth outside the core mold.
[0061] After completing the above actions, the rotary clamping cylinder 15 in the core mold rotary clamping mechanism 2 is activated, and the core mold is no longer pressed down. Then the core mold pushing rod mechanism 6 is assembled to push the core mold partly into the hole of the insulating pull rod outer mold 7 again, and the above actions are repeated, while the polyester cloth outside the core mold is stretched, the core mold is pushed until the entire core mold is pushed into the insulating pull rod outer mold 7; according to the above-mentioned action equipment, the core mold 4 with rolled polyester cloth and fiber cloth in the industry can be automatically loaded into the mold and the cloth can be continuously stretched during the loading process.
[0062] In general, the present invention solves the problem of automatic assembly of insulating pull rod core molds in the electric power industry, and solves the problem of automatically stretching the outer layer of fabric of the core mold during the assembly process. According to the present invention, a device for automatically loading the insulating pull rod core mold into the outer mold is provided, which places the wound core mold on a V-shaped support mechanism, and the push rod mechanism automatically pushes the core mold forward. After the head enters the outer mold cavity, the automatic stretching mechanism is activated to stretch the outer layer of fabric of the core mold. Each time it stretches a certain distance, it pushes a certain distance into the outer mold cavity until the entire core mold is loaded into the inner hole of the outer mold. This patent solves the industry problem for many years. Improve work efficiency and product yield, reduce the dependence of product quality on personal skills, and reduce the intensity of manual work.
[0063] Embodiment 2: As a further improved solution or parallel solution or optional independent solution, an optical axis guide rod 16 is arranged below the V-groove tooling 14, and the optical axis guide rod 16 passes through the optical hole on the supporting beam 18, and the supporting beam 18 is located below the V-groove tooling 14. The substantial technical effect and its implementation process, i.e., the basic function of the technical solution here are as follows: The specific structure of the specific lifting structure is provided here, and substantially similar lifting and lifting structures are within the protection scope of this patent.
[0064] Embodiment 3: As a further improved solution or a parallel solution or an optional independent solution, the mechanism driving gear 32 can be driven by the module driving servo motor 24, and the module driving servo motor 24 is mounted on the motor fixing plate 27. An idler fixed bearing 33 and an idler rotating shaft 34 are arranged on the vertical plate arranged on the slider on the track of the linear module 25. The block where one of the two groups of arc-shaped inner walls 13 that can be concentrically clamped is located can be driven by the cloth-smoothing clamping cylinder 30 to allow the two cloth-smoothing clamping cylinders to clamp or move away. The substantial technical effect of the technical solution here and its implementation process, that is, the basic function, are as follows: This embodiment provides a detailed explanation of the structure of the cloth-smoothing part. Spiral smoothing is achieved by rotation and linear movement.
[0065] Embodiment 4: As a further improved solution or parallel solution or optional independent solution, the core pushing mechanism structure is as follows: a horizontally arranged rack 9 is arranged on the pushing frame 40, the rack 9 can mesh with the gear driven by the worm gear reducer 11, the worm gear reducer 11 and the motor are installed on the board, when the motor is started, the board can move left and right along the rack 9, the board is fixedly connected with a core mold push rod bracket 12, and when the core mold push rod bracket 12 moves, it can push the core mold 4 with the polyester cloth and fiber cloth rolled up from the V-groove tooling 14. The substantial technical effect and its implementation process, i.e. the basic function, of the technical solution here are as follows: Similar pushing structures are within the protection scope of this patent.
[0066] Embodiment 5: As a further improved solution or parallel solution or optional independent solution, it also includes a core mold rotating clamping mechanism 20, the core mold rotating clamping mechanism 20 is arranged with a cylinder fixing plate 22, a rotating clamping cylinder 21 is arranged on the cylinder fixing plate 22, a pressure head fixing plate 20 is arranged at the cylinder shaft end of the rotating clamping cylinder 21, and a pressure head 19 is arranged at the end of the pressure head fixing plate 20. The substantial technical effect of the technical solution here and its implementation process, i.e., the basic function, are as follows: This embodiment provides a specific pressing structure that can achieve pressing.
[0067] Innovatively, each of the above effects exists independently, and a set of structures can be used to combine the above results.
[0068] It should be noted that the multiple solutions provided by this patent include the basic solution itself, which are independent of each other and do not restrict each other, but they can also be combined with each other without conflict to achieve multiple effects together.
[0069] The basic principle, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the protection required.
Claims
1. An automatic assembly device for insulating pull rod core mold, characterized in that: The device comprises a rack, the rack comprises a device support frame (5), and a lifting mechanism (1) is arranged between the device support frames (5); The lifting mechanism (1) is provided with a lifting cylinder (15) arranged upward, and a V-groove tooling (14) is arranged at the cylinder shaft end of the lifting cylinder (15) facing upward, and a core mold (4) on which the polyester cloth and the fiber cloth are rolled can be placed in the V-groove tooling (14); It also comprises a core pushing mechanism capable of pushing the core mold (4) with the rolled polyester cloth and the fiber cloth outward along the V-groove tooling (14); A core mold cloth-pulling mechanism (3) is arranged outside the equipment support frame (5); The structure of the core mold cloth-smoothing mechanism (3) is as follows: the core mold cloth-smoothing mechanism (3) comprises a mold fixing plate (23), a linear mold (25) is fixed on the mold fixing plate (23), and a mold driving servo motor (24) is installed on the side of the linear mold (25); A vertical plate is arranged on the slider on the track of the linear module (25), and three sets of gears are arranged on the numerical plate, and the three sets of gears are respectively a mechanism driving gear (32), an idler gear (28) and a rotating large gear (37); the mechanism driving gear (32) meshes with the idler gear (28), and the idler gear (28) meshes with the rotating large gear (37); A concentric guide hole (39) is arranged in the middle of the rotating large gear (37); two groups of arc-shaped inner walls (13) capable of concentric clamping are arranged on the disk surface of the rotating large gear (37); The centers of the two groups of concentrically clamped arc-shaped inner walls (13) are concentric with the concentric guide holes (39).
2. The automatic assembly equipment for insulating pull rod core mold according to claim 1, characterized in that: An optical axis guide rod (16) is arranged below the V-groove tooling (14), and the optical axis guide rod (16) passes through a light hole on a supporting crossbeam (18), and the supporting crossbeam (18) is located below the V-groove tooling (14).
3. The automatic assembly equipment for insulating pull rod core mold according to claim 1, characterized in that: The mechanism driving gear (32) can be driven by a module driving servo motor (24), and the module driving servo motor (24) is mounted on a motor fixing plate (27).
4. The automatic assembly equipment for insulating pull rod core mold according to claim 1, characterized in that: An idler wheel fixed bearing (33) and an idler wheel rotating shaft (34) are arranged on a vertical plate arranged on a slider on the track of the linear module (25).
5. The automatic assembly equipment for insulating pull rod core mold according to claim 1, characterized in that: The block where one of the two groups of concentrically clamped arcuate inner walls (13) is located can be driven by the cloth-pulling clamping cylinder (30) to allow the two cloth-pulling clamping cylinders to clamp or move away.
6. The automatic assembly equipment for insulating pull rod core mold according to claim 1, characterized in that: The core pushing mechanism has the following structure: a horizontally arranged rack (9) is arranged on the pushing frame (40), the rack (9) can mesh with the gear driven by the worm gear reducer (11), the worm gear reducer (11) and the motor are installed on a board, when the motor is started, the board can move left and right along the rack (9), the board is fixedly connected with a core mold push rod bracket (12), when the core mold push rod bracket (12) moves, it can push the core mold (4) rolled with polyester cloth and fiber cloth from the V-groove tooling (14).
7. The automatic assembly equipment for insulating pull rod core mold according to claim 1, characterized in that: The invention also comprises a core mold rotating clamping mechanism (20), wherein the core mold rotating clamping mechanism (20) is provided with a cylinder fixing plate (22), a rotating clamping cylinder (21) is arranged on the cylinder fixing plate (22), a pressure head fixing plate (20) is arranged at the end of the cylinder shaft of the rotating clamping cylinder (21), and a pressure head (19) is arranged at the end of the pressure head fixing plate (20).
8. A method for automatically assembling an insulating pull rod core mold, characterized in that: The automatic assembly device for insulating pull rod core mold according to any one of claims 1 to 7 comprises the following steps: When the equipment is in operation, the core mold (4) with the polyester cloth and the fiber cloth rolled up is placed in the V-groove tooling (14) in the lifting mechanism (1), the lifting cylinder (15) lifts up the V-groove tooling support plate (17), the core mold (4) with the polyester cloth and the fiber cloth rolled up is placed in the V-groove tooling (14), the lifting cylinder (15) retracts to its original position, and the core mold (4) with the polyester cloth and the fiber cloth rolled up and the inner hole of the insulating pull rod outer mold (7) are on the same axis, ready for assembly; Then, the three-phase asynchronous motor (10) in the core mold push rod mechanism (6) is rotated, and the motor drives the worm gear reducer (11) to rotate and drive the gear at the same time. The gear rotates on the rack (9), the driving mechanism moves, and the core mold push rod bracket (12) drives the core mold push rod (8) to move forward, pushing the core mold (4) rolled with polyester cloth and fiber cloth forward and loading it into the insulating pull rod outer mold (7). When the core mold (4) rolled with polyester cloth and fiber cloth is installed into the insulating pull rod outer mold (7), the head of the core mold first enters the hole of the insulating pull rod outer mold (7), and then the rotary pressing cylinder (21) in the core mold rotary pressing mechanism (2) is activated, driving the pressure head fixing plate (20) and the pressure head (19) to press on the nylon cloth on the outer layer of the core mold; After being fixed, the core mold cloth-smoothing mechanism (3) is activated, and the cloth-smoothing clamping cylinder (30) drives the cloth-smoothing tooling (31) to clamp the core mold. After clamping, the power wheel drives the servo motor (26) to rotate and drives the mechanism driving gear (32) to rotate. The mechanism driving gear (32) transmits power to the rotating large gear (37) through the idler wheel (28). The rotating large gear (37) rotates to drive the cloth-smoothing clamping cylinder (15) to rotate, and then drives the cloth-smoothing tooling (31) to rotate to spread the nylon cloth on the core mold through spiral rotation. At this time, the nylon cloth on the core mold is located between the two arc-shaped inner walls (13). While the rotating large gear (37) rotates, the module drives the servo motor (26) to rotate and drives the mechanism driving gear (32) to rotate. The motor (24) rotates, driving the linear module (25), and the linear module (25) drives the entire mechanism to move backward, achieving rotation and axial movement at the same time, which is divided into two actions. The first filter cloth is clamped by a 0.3Mpa cylinder, and after completion, the rear end is pressed by a clamping head. At this time, after a delay of 1 second, the clamping cylinder is switched to 0.6Mpa air pressure to reverse the previous filter cloth movement, and the clamping head is released at the beginning of the movement. The purpose of switching the atmospheric pressure is to push the cloth section that has been filtered in the first pass into the outer mold hole through the reverse direction filter cloth rotation + rear end propulsion force. After completion, the above actions are repeated until the entire core mold is pushed into the outer mold hole, and the nylon cloth outside the core mold is stretched; After completing the above actions, the rotary clamping cylinder (15) in the core mold rotary clamping mechanism (2) is activated, and the core mold is no longer pressed down. Then the core mold push rod mechanism (6) is assembled to push the core mold partly into the hole of the insulating pull rod outer mold (7) again, and the above actions are repeated, while the polyester cloth outside the core mold is stretched, the core mold is pushed until the entire core mold is pushed into the insulating pull rod outer mold (7); according to the above action equipment, the core mold (4) with rolled polyester cloth and fiber cloth in the industry can be automatically loaded into the mold and the cloth can be continuously stretched during the loading process.