Sorting device for carrier plate glass
By embedding the transfer wheel in the carrier glass sorting device and using multiple transfer wheels and driving rods, the problems of vibration damage and low production rhythm in the prior art are solved, and the smooth transportation of carrier glass is achieved. and efficient sorting ensures the safety and classification efficiency of bad products.
Patent Information
- Application Number
- CN202411605576.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2024-12-27
AI Technical Summary
The existing carrier glass sorting device is prone to damage to glass vibration during the lifting process, and the production rhythm is low, resulting in accumulation of defective products.
A plate-carrying glass sorting device is designed, by embedding a transfer wheel in the conveying mechanism, and using a chain and a motor-driven sorting roller to achieve smooth conveying and sorting of the plate-carrying glass. The transfer wheel is embedded in the sorting roller to reduce vibration. , and ensure stability and reliability through multiple transfer wheels and drive rods.
It avoids vibration damage of the carrier glass during the sorting process, improves classification efficiency and the safety of defective products, facilitates recycling and reduces friction and interference in the production process.
Smart Images

Figure CN119190857A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of carrier glass production, and in particular to a sorting device for carrier glass. Background Art
[0002] During the production process of carrier glass, it needs to go through a series of processing operations such as trimming, grinding, and dust removal, and finally become qualified carrier glass after testing. During this process, the carrier glass that fails the test needs to be discarded.
[0003] In the prior art, most of the sorting devices for carrier glass are equipped with a push cylinder next to the transmission mechanism to push the defective products directly into the waste box for recycling. However, most of the defective products are products with unqualified dimensions and unqualified side polishing, which can be reused as carrier glass of other specifications after correction;
[0004] Some sorting devices have a vertical transfer wheel at the bottom. When sorting needs to be reversed, the transfer wheel rises to lift the carrier glass and then transport it to the placement area on one side. If the speed is too fast during the lifting process, the carrier glass will vibrate and be damaged; if the speed is too slow, the production cycle will be reduced, resulting in product accumulation.
[0005] Therefore, a sorting device for carrier glass is needed to solve the above problems. Summary of the invention
[0006] In order to address the deficiencies of the prior art, the present application provides a sorting device for carrier glass, in which a transfer wheel is directly embedded in a conveying mechanism, thereby improving connection efficiency and avoiding damage such as bumps caused by the lifting process.
[0007] The technical effects to be achieved by this application are achieved through the following solutions:
[0008] According to a first aspect of the present application, a sorting device for plate glass is provided, comprising a conveying mechanism, a matching sorting workbench is provided on one side of the conveying mechanism, a plurality of sorting rollers are provided on the conveying mechanism, one side of the sorting rollers is connected by a chain and driven by a conveying motor, the conveying motor is located on a side where the sorting workbench is not provided, a plurality of transfer wheels are provided on the circumference of the sorting rollers, the rotation direction of the transfer wheels is perpendicular to the sorting rollers, and the transfer wheels are driven by the transfer motor to rotate toward the sorting workbench.
[0009] Through this solution, under normal conveying conditions, the sorting roller rotates to realize the forward conveyance of the carrier glass; when sorting is required, the sorting roller is fixed, and the transfer motor drives the transfer wheel to rotate, so that the carrier glass on the sorting roller is moved horizontally to the classification workbench to complete the sorting.
[0010] Preferably, a plurality of accommodating grooves are provided on the circumferential surface of the sorting roller, and the transfer wheel is installed in the accommodating grooves and exposes the sorting roller.
[0011] Through this solution, the transfer wheel is embedded in the sorting roller, the protrusions on the surface of the sorting roller are reduced, and a certain smoothness is ensured, so that the carrier glass can remain stable when passing through the sorting roller, reducing vibration during transportation.
[0012] Preferably, the sorting roller is provided with a plurality of transfer zones along its axial direction, and the circumference of each transfer zone is provided with at least 5 transfer wheels.
[0013] Through this solution, multiple transfer wheels can ensure that the sorting roller has a transfer wheel to support the bottom of the carrier glass at any angle, thereby improving the reliability of the transfer and avoiding the deflection of the carrier glass caused by uneven force due to fewer transfer wheel drives.
[0014] Preferably, the transfer areas of adjacent sorting rollers are arranged in a staggered manner.
[0015] This solution avoids interference between adjacent sorting rollers, helps reduce the gap between the sorting rollers, improves transfer reliability, and avoids bumping of the carrier glass caused by excessive gaps.
[0016] Preferably, the sorting roller is a hollow structure, a driving rod is rotatably connected to the sorting roller, a threaded protrusion is arranged on the circumference of the driving rod, a threaded groove matching the threaded protrusion is arranged on the circumference of the transfer wheel, and the transfer motor drives the driving rod to rotate.
[0017] Through this solution, the driving rod is located inside the sorting roller for driving, ensuring that all transfer wheels are driven at one time, greatly improving the driving reliability, and will not occupy external space, thereby improving the compactness of the device and avoiding interference with the operation of other equipment.
[0018] Preferably, the transfer motor is arranged at the end of the sorting roller where the conveying motor is not arranged, and the transfer motor drives all the driving rods to rotate through a connecting mechanism.
[0019] Through this solution, the connection mechanisms are arranged on both sides to avoid mutual interference.
[0020] Preferably, the connecting mechanism includes an installation box and several chain disk groups, the chain disk groups correspond to the driving rods one by one, the chain disk groups are rotatably connected to the installation box, the chain disk groups are connected and driven to each other, the chain disk groups are connected to the driving rods through chains, and the transfer motor is connected to one of the chain disk groups.
[0021] Through this solution, the same transfer motor drives all the transfer wheels to rotate, thereby improving synchronization, ensuring stability during the transfer process, and avoiding deviation.
[0022] Preferably, the chain disc group includes at least one connecting wheel and a driving wheel, the connecting wheel is coaxially fixed with the driving wheel, the connecting wheel is used to connect adjacent chain disc groups, and the driving wheel is used to connect with the driving rod.
[0023] Through this solution, the synchronous connection between adjacent chain disc groups is achieved, and it is ensured that each chain disc group can drive the corresponding driving rod.
[0024] Preferably, the classification workbench comprises a table top and a plurality of bearing rods rotatably mounted on the table top, and the thickness of the classification workbench is not greater than the wall thickness of the sorting roller.
[0025] Through this solution, the friction on the surface of the classification workbench is reduced, ensuring that the carrier glass can be smoothly moved to the classification workbench, and avoiding the inability to successfully complete the transfer between the transfer wheel and the carrier glass due to too little friction.
[0026] According to one embodiment of the present application, the beneficial effect of using the sorting device for carrier glass is that after the carrier glass is inspected, it can be directly transferred to the sorting workbench during the transportation process without the need for lifting and transfer, thereby avoiding vibration damage to the glass caused by impact, helping to ensure sorting efficiency, and ensuring the safety of defective carrier glass, making it convenient for recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present application or the existing technical solutions, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0028] Figure 1 This is a schematic diagram of a top view of a sorting device for carrier glass in one embodiment of the present application;
[0029] Figure 2 for Figure 1 A schematic diagram of the top view of the middle sorting roller;
[0030] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure of the middle sorting roller;
[0031] Figure 4 for Figure 3 Schematic diagram of the connection structure between the transfer wheel and the driving rod;
[0032] Figure 5 for Figure 1 A schematic diagram of the main structure of the medium-loaded plate glass sorting device;
[0033] Figure 6 for Figure 5 Schematic diagram of the structure of the connecting mechanism. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0035] like Figures 1 to 4 As shown, a sorting device for carrier glass in an embodiment of the present application includes a conveying mechanism, a matching sorting workbench 300 is arranged on one side of the conveying mechanism, a plurality of sorting rollers 110 are arranged on the conveying mechanism, one side of the sorting rollers 110 is connected by a chain and driven by a conveying motor, the conveying motor is located on the side where the sorting workbench 300 is not arranged, a plurality of transfer wheels 200 are arranged on the circumference of the sorting rollers 110, the rotation direction of the transfer wheels 200 is perpendicular to that of the sorting rollers 110, and the transfer wheels 200 are driven by the transfer motor 230 to rotate toward the sorting workbench 300.
[0036] Through the scheme of this embodiment, under normal conveying conditions, the sorting roller 110 rotates to realize the forward conveyance of the carrier glass; when sorting is required, the sorting roller 110 is fixed, and the transfer motor 230 drives the transfer wheel 200 to rotate, so that the carrier glass located on the sorting roller 110 is moved horizontally to the classification workbench 300 to complete the sorting.
[0037] In one embodiment of the present application, a plurality of receiving grooves 111 are provided on the circumference of the sorting roller 110, and the transfer wheel 200 is installed in the receiving grooves 111 and exposed from the sorting roller 110. The transfer wheel 200 is embedded in the sorting roller 110, and the convexity on the surface of the sorting roller 110 is reduced to ensure a certain smoothness, so that the carrier glass can remain stable when passing through the sorting roller 110, and the vibration during transportation is reduced.
[0038] The transfer wheel 200 is made of rubber material, or the portion of the transfer wheel 200 exposed from the sorting roller 110 is covered with rubber material, so as to ensure that the contact part with the carrier glass is soft and avoid damage to the carrier glass caused by rigid collision.
[0039] When the transfer wheel 200 is installed in the receiving groove 111, grooves can be set on both sides of the receiving groove 111 to facilitate the installation of the rotating shaft of the transfer wheel 200, and then the grooves are sealed by a cover plate or other device to ensure that the transfer wheel 200 can be firmly installed.
[0040] In one embodiment of the present application, the sorting roller 110 is provided with a plurality of transfer zones along its axial direction, and the circumference of each transfer zone is provided with at least five transfer wheels 200. The plurality of transfer wheels 200 can ensure that the sorting roller 110 has a transfer wheel 200 supporting the bottom of the carrier glass at any angle, thereby improving the reliability of the transfer and avoiding the deflection of the carrier glass due to uneven force caused by the driving of a small number of transfer wheels 200.
[0041] In one embodiment of the present application, the transfer areas of adjacent sorting rollers 110 are arranged in a staggered manner to avoid contact and interference between adjacent sorting rollers 110, which helps to reduce the gap between the sorting rollers 110, improve transfer reliability, and avoid bumping the carrier glass due to excessive gaps.
[0042] In one embodiment of the present application, the sorting roller 110 is a hollow structure, a driving rod 210 is rotatably connected to the sorting roller 110, a threaded protrusion is arranged on the circumference of the driving rod 210, a threaded groove matching the threaded protrusion is arranged on the circumference of the transfer wheel 200, and a transfer motor 230 drives the driving rod 210 to rotate. The driving rod 210 is located inside the sorting roller 110 for driving, ensuring that all transfer wheels 200 are driven at one time, greatly improving the reliability of the driving, and does not occupy external space, improving the compactness of the device, and avoiding interference with the operation of other equipment.
[0043] A worm gear structure is formed between the driving rod 210 and the transfer wheel 200 , and the rotation of the worm gear can drive the rotation of the turbine, thereby realizing the transmission of torque.
[0044] In one embodiment of the present application, the transfer motor 230 is arranged at the end of the sorting roller 110 where the conveying motor is not arranged. The transfer motor 230 drives all the driving rods 210 to rotate through the connecting mechanism 220. The connecting mechanism 220 is arranged on both sides to avoid mutual interference.
[0045] In one embodiment of the present application, the connection mechanism 220 includes a mounting box 221 and a plurality of chain disk groups 240, the chain disk groups 240 correspond to the driving rods 210 one by one, the chain disk groups 240 are rotatably connected to the mounting box 221, the chain disk groups 240 are connected and driven to each other, the chain disk groups 240 are connected to the driving rods 210 through chains, and the transfer motor 230 is connected to one of the chain disk groups 240. The same transfer motor 230 drives all the transfer wheels 200 to rotate, improves synchronization, ensures stability during the transfer process, and avoids deviation.
[0046] In one embodiment of the present application, the chain disk group 240 includes at least one connecting wheel 241 and a driving wheel 242, the connecting wheel 241 and the driving wheel 242 are coaxially fixed, the connecting wheel 241 is used to connect adjacent chain disk groups 240, and the driving wheel 242 is used to connect with the driving rod 210. Synchronous connection between adjacent chain disk groups 240 is achieved, and each chain disk group 240 is ensured to be able to drive the corresponding driving rod 210.
[0047] In one embodiment of the present application, the classification workbench 300 includes a table and a plurality of bearing rods rotatably mounted on the table, and the thickness of the classification workbench 300 is not greater than the wall thickness of the sorting roller 110. The friction force on the surface of the classification workbench 300 is reduced to ensure that the carrier glass can be smoothly moved onto the classification workbench 300, and to avoid the transfer wheel 200 and the carrier glass being unable to complete the transfer smoothly due to too little friction force.
[0048] According to one embodiment of the present application, the beneficial effect of using the sorting device for carrier glass is that after the carrier glass is inspected, it can be directly transferred to the sorting workbench during the transportation process without the need for lifting and transfer, thereby avoiding vibration damage to the glass caused by impact, helping to ensure sorting efficiency, and ensuring the safety of defective carrier glass, making it convenient for recycling.
[0049] It should be noted that the above detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present application belongs.
[0050] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0051] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0052] In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products, or apparatuses.
[0053] For ease of description, spatially relative terms, such as "above", "above", "on the upper surface of", "above", etc., may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.
[0054] In the above detailed description, reference is made to the accompanying drawings, which form a part of this document. In the accompanying drawings, similar symbols typically identify similar components unless the context indicates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.
[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sorting device for carrier glass, comprising a conveying mechanism, wherein a matching sorting workbench is provided on one side of the conveying mechanism, characterized in that: The conveying mechanism is provided with a plurality of sorting rollers, one side of the sorting rollers is connected by a chain and driven by a conveying motor, the conveying motor is located on the side where the sorting workbench is not provided, a plurality of transfer wheels are provided on the circumference of the sorting rollers, the rotation direction of the transfer wheels is perpendicular to the sorting rollers, and the transfer wheels are driven by the transfer motor to rotate toward the sorting workbench.
2. The sorting device for carrier glass according to claim 1, characterized in that: The circumferential surface of the sorting roller is provided with a plurality of accommodating grooves, and the transfer wheel is installed in the accommodating grooves and exposes the sorting roller.
3. The sorting device for carrier glass according to claim 3, characterized in that: The sorting roller is provided with a plurality of transfer zones along its axial direction, and the peripheral surface of each transfer zone is provided with at least 5 transfer wheels.
4. The sorting device for carrier glass according to claim 3, characterized in that: The transfer areas of adjacent sorting rollers are arranged in a staggered manner.
5. The sorting device for carrier glass according to claim 4, characterized in that: The sorting roller is a hollow structure, a driving rod is rotatably connected to the sorting roller, a threaded protrusion is arranged on the circumference of the driving rod, a threaded groove matching the threaded protrusion is arranged on the circumference of the transfer wheel, and the transfer motor drives the driving rod to rotate.
6. The sorting device for carrier glass according to claim 5, characterized in that: The transfer motor is arranged at the end of the sorting roller where the conveying motor is not arranged, and the transfer motor drives all the driving rods to rotate through a connecting mechanism.
7. The sorting device for carrier glass according to claim 6, characterized in that: The connecting mechanism includes an installation box and a plurality of chain disk groups, wherein the chain disk groups correspond to the driving rods one by one, the chain disk groups are rotatably connected to the installation box, the chain disk groups are connected and driven to each other, the chain disk groups are connected to the driving rods through chains, and the transfer motor is connected to one of the chain disk groups.
8. The sorting device for carrier glass according to claim 7, characterized in that: The chain disc group includes at least one connecting wheel and a driving wheel. The connecting wheel is coaxially fixed with the driving wheel. The connecting wheel is used to connect adjacent chain disc groups, and the driving wheel is used to connect with the driving rod.
9. The sorting device for carrier glass according to claim 1, characterized in that: The classification workbench comprises a table top and a plurality of bearing rods rotatably mounted on the table top. The thickness of the classification workbench is not greater than the wall thickness of the sorting roller.
Citation Information
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