Spice squeezing system with collaborative mechanism
By introducing a coordinated reciprocating and speed-up mechanism into the spice extraction system, the problems of slow collection of essential oils and high maintenance costs are solved, and more efficient spice extraction process and equipment operation efficiency are achieved.
Patent Information
- Application Number
- CN202411632136.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing spice extraction system has the problem of slow collection of essential oils and high maintenance costs, and each workflow is operated separately, making it difficult to improve overall production efficiency.
A spice extraction system with a collaborative mechanism is designed, including a collaborative reciprocating mechanism and a speed-enhancing and efficiency-enhancing mechanism. The collaborative reciprocating mechanism optimizes the extraction process through intermittent rotation of the limiting plate and the cushion block, and the speed-enhancing and efficiency-enhancing mechanism passes through the moving tube and the stirring rod. Prevent clogging and impurities from accumulation.
It improves the ooze rate of essential oils, reduces the time for essential oil collection, reduces equipment maintenance costs, and improves the overall operation efficiency of the spice extraction system.
Smart Images

Figure CN119193240A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spice extraction, and in particular to a spice extraction system with a cooperative mechanism. Background Art
[0002] Spice extraction is a method specifically used to extract spices from natural raw materials such as plants, flowers, and fruits. The specific workflow of the system usually includes several key steps such as raw material pretreatment, extraction, filtration, and collection. Through extraction, effective ingredients such as volatile oils, aromatic substances, and bioactive substances can be separated from spices for seasoning, flavoring, or making other related products.
[0003] In the prior art, cold pressing is a common method for extracting essential oils from plant fruits. The essential oils in the piled plant fruits or peels are directly squeezed out by mechanical supercharging. However, after supercharging, it takes a certain amount of time to wait for the plant cells to be completely broken and squeeze out the oil. Therefore, it is usually necessary to stand for a period of time after supercharging to make the extraction more complete. However, such operation will increase the collection time of the essential oils, thereby reducing the production rate.
[0004] In addition, blockages are prone to occur during the addition of raw materials and the filtering of essential oil impurities. Although faults can be detected through an intelligent control system, frequent blockages increase the maintenance cost of the equipment. Moreover, the various work processes of the spice extraction system are basically operated separately, making it difficult to improve the overall production efficiency.
[0005] In view of this, the present invention proposes a spice extraction system with a cooperative mechanism to make up for and improve the deficiencies of the prior art. Summary of the invention
[0006] In order to solve the above technical problems, the present invention proposes a spice extraction system with a cooperative mechanism to solve the problems of slow collection of essential oils and increased equipment maintenance costs in the prior art.
[0007] To achieve the above purpose, the technical solution adopted by the present invention is: a spice extraction system with a cooperative mechanism, comprising a mounting frame, an essential oil extraction module is fixedly connected to the outer wall edge of the mounting frame, a pretreatment module is installed on one side of the mounting frame, an impurity filtering module is installed on the other side of the mounting frame, and the bottom of the impurity filtering module is fixedly connected to the finished product collection module, and also includes:
[0008] A coordinated reciprocating mechanism is used to reciprocate the pressurized fragrance to collect the essential oil;
[0009] The speed-up and efficiency-enhancing mechanism is used to prevent clogging during the filtering and feeding process.
[0010] Preferably, the cooperative reciprocating mechanism includes a first support plate fixedly connected to the top edge of the mounting frame, a fixed rod fixedly connected to the top of the first support plate, an outer wall of the fixed rod rotatably connected to a swing slot rod, an inner wall of the swing slot rod slidably connected to a Z-shaped rod, a side of the Z-shaped rod away from the swing slot rod is rotatably connected to the inner wall of the first support plate, a servo motor is fixedly connected to the bottom of the first support plate, and an output end of the servo motor is fixedly connected to a side of the Z-shaped rod away from the swing slot rod.
[0011] Preferably, the cooperative reciprocating mechanism also includes a turntable, the bottom of the turntable rotates and passes through the bottom of the essential oil extraction module, the bottom of the turntable is fixedly connected to a first gear, the outer wall of the first gear is meshingly connected to a tooth plate, the outer wall of the tooth plate is slidably connected to the bottom of the essential oil extraction module, the tooth plate is rotatably connected to a pair of blocks on the side away from the first gear, a pair of blocks are fixedly connected to a return spring on the side close to each other, the outer walls of the blocks are slidably connected to a limit plate, the tops of a pair of limit plates are fixedly connected to the bottom of the mounting frame, and the outer walls of the blocks intermittently abut against the swing slot rod.
[0012] Preferably, the speed-up and efficiency-enhancing mechanism includes a connecting rod rotatably connected to the top of the swinging groove rod, the connecting rod is rotatably connected to a movable tube on the side away from the swinging groove rod, the top of the movable tube is slidably connected to a baffle, the top of the baffle is fixedly connected to a feeding hopper, the bottom of the movable tube is slidably connected to the top of the pretreatment module, the baffle and the pretreatment module are fixedly connected to a ring block on one side close to each other, and a feeding hole is opened on the other side of the baffle and the pretreatment module.
[0013] Preferably, the speed-up and efficiency-enhancing mechanism also includes a fan-shaped gear rotatably connected to the outer wall of the fixed rod, the top of the fan-shaped gear is fixedly connected to the top of the swinging groove rod, the bottom of the fan-shaped gear is meshingly connected to the second gear, the second gear is fixedly connected to a stirring rod on the side away from the fan-shaped gear, the outer wall of the stirring rod is rotatably penetrated by a second support plate, the side of the second support plate away from the stirring rod is fixedly connected to the top of the mounting frame, the outer wall of the stirring rod away from the second gear is equidistantly fixedly connected with a plurality of stirring blades, and the outer wall of the stirring rod is rotatably penetrated by the inner wall of the impurity filtering module.
[0014] Preferably, the stirring rod and the impurity filtering module are arranged perpendicular to each other.
[0015] Preferably, the plurality of stirring blades are symmetrically distributed on both sides of the stirring rod, the stirring blades are arranged at different lengths, and are arranged in a circular shape as a whole.
[0016] Preferably, the center points of the ring block and the feeding hole are the same, and the diameter of the feeding hole is smaller than the inner diameter of the moving tube.
[0017] Preferably, a groove is provided in the middle of each of the blocks, and the thickness of the groove is consistent with that of the swing slot rod.
[0018] A spice extraction system with a cooperative mechanism comprises the following steps:
[0019] Step 1: Raw material pretreatment module: First, the spice raw materials need to be input into the system, and the reciprocating dredging action of the speed-up and efficiency-enhancing mechanism can reduce the blockage of raw materials in the feeding process. The control system identifies the type, quantity and quality of the raw materials through sensors to provide data support for subsequent processing steps. Then, the cleaning equipment ensures that the impurities and pollutants on the surface of the spice raw materials are effectively removed according to the instructions of the control system. The drying equipment achieves rapid and uniform drying according to the moisture content and drying requirements of the raw materials. The spice raw materials are then crushed by the pulverizer. Finally, the screening equipment adjusts the aperture and screening speed of the screen through the control system to ensure that the spice particles that meet the requirements are obtained.
[0020] Step 2: Essential oil extraction module: The control system sets the extraction pressure, rotation speed and extraction time parameters of the extractor according to the type of spices and extraction requirements. These parameters are adjusted and optimized in real time through the touch screen or remote control system. If an abnormal situation occurs during the extraction process, the control system will automatically alarm and prompt the operator to handle it. In addition, the control system analyzes the data during the extraction process through algorithms, continuously optimizes the extraction parameters, improves the extraction efficiency and product quality, adjusts the parameters of the raw material pretreatment stage, and realizes closed-loop control of the entire extraction process. At the same time, the pressurized spice pile is reciprocated by a coordinated reciprocating mechanism to increase the exudation rate of the essential oil.
[0021] Step 3: Impurity filtration module: Before filtering, the preset parameters are adjusted and optimized in real time through the touch screen or remote control system. During the filtering process, the control system monitors the operating status and filtering effect of the filtering equipment in real time through sensors. At the same time, the extracted essential oil can be stirred in the filtering equipment through the speed-up and efficiency-enhancing mechanism to drive the impurities in front of the filter to move, so as to reduce the problem of filter blockage and reduce maintenance costs;
[0022] Step 4: Finished product collection module: The collection container has good sealing and corrosion resistance to ensure the quality and storage safety of the spice liquid. The control system monitors the liquid level and weight of the collection container in real time through sensors to ensure the safety and stability of the collection process. Finally, the control system will record the data of the entire extraction process, including raw material type, extraction parameters, filtration parameters, and collection container information. These data can be used for subsequent product quality traceability and optimization of the extraction process.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. Through the setting of the coordinated reciprocating mechanism, the opening and closing states of a pair of card blocks are limited and controlled by the limit plate, and the swinging slot rod is coordinated with the reciprocating motion, so that the swinging slot rod is used as a driving force, and is intermittently closed and sleeved by the card block, and drives the card block to move, and finally the turntable and the multi-layer spices on the top of the turntable are synchronously intermittently rotated forward and reversely, so that after the multi-layer spices are pressurized and squeezed, the squeezed essential oil is thrown out in coordination with the forward and reverse reciprocating rotation, the static squeezing process in the prior art is optimized, the collection time of the essential oil is reduced, and the oil extraction rate of the squeezing is improved;
[0025] 2. Through the setting of the speed-up and efficiency-enhancing mechanism, during the reciprocating swing of the swinging slot rod, the connecting rod pushes the moving tube to do back-and-forth reciprocating motion and rotational motion, so that after the raw materials enter the moving tube from the feeding hopper under the action of gravity, they are continuously pushed laterally on the outside by the reciprocating moving tube, causing the raw materials to fall vertically and collide laterally at the same time, which can assist in dredging the raw materials falling in the feeding hole, so that the raw materials can be smoothly fed into the pretreatment module, avoiding the occurrence of feeding blockage, thereby reducing the blockage failure during feeding and reducing the maintenance cost;
[0026] 3. The stirring rod and the impurity filtering module are arranged perpendicular to each other, so that the stirring blades on the stirring rod will continuously scrape away the impurities adhered to one side of the filter in the impurity filtering module, thereby reducing the accumulation of impurities on the surface of the filter, thereby extending the service life of the filter and avoiding frequent dredging and maintenance of the filter. At the same time, the stirring blades rotate and stir the spice mixture, which can also increase the liquid flow rate and improve the effect of separating solid impurities and liquid spices. In addition, with the cooperation of the two groups of mechanisms, the operating efficiency of the three modules, namely the pretreatment module, the essential oil extraction module and the impurity filtering module, in the spice extraction process are all improved to a certain extent, thereby improving the overall operating efficiency of the spice extraction system. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the present invention;
[0028] Figure 2 It is a rear-view stereoscopic structural schematic diagram of the present invention;
[0029] Figure 3 It is a top view of the three-dimensional structure of the present invention;
[0030] Figure 4 A partial cross-sectional view of the present invention;
[0031] Figure 5 The present invention shows Figure 4 The enlarged structural diagram at A in the middle;
[0032] Figure 6It is a structural schematic diagram of the sector gear connection shown in the present invention;
[0033] Figure 7 It is a structural schematic diagram of the Z-shaped rod connection shown in the present invention;
[0034] Figure 8 It is a structural schematic diagram of the card block connection shown in the present invention;
[0035] Fig. 9 The present invention shows Figure 8 Schematic diagram of the enlarged structure at point B.
[0036] The numbers in the figure are:
[0037] 1. Pretreatment module; 2. Essential oil extraction module; 3. Impurity filtering module; 4. Finished product collection module; 5. Mounting rack;
[0038] 6. Coordinated reciprocating mechanism; 61. First support plate; 62. Swinging slot rod; 63. Fixed rod; 64. Servo motor; 65. Turntable; 66. Z-shaped rod; 67. First gear; 68. Tooth plate; 69. Limit plate; 610. Block; 611. Return spring;
[0039] 7. Speed-up and efficiency-enhancing mechanism; 71. sector gear; 72. second gear; 73. feeding hopper; 74. baffle; 75. ring block; 76. second support plate; 77. stirring rod; 78. stirring blade; 79. connecting rod; 710. moving tube; 711. feeding hole. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] Embodiment 1 of the present invention
[0042] Please refer to Figures 1 to 9 As shown:
[0043] In order to solve the problems mentioned in the technical solution, the embodiment of the present application provides a spice extraction system with a cooperative mechanism, including a mounting frame 5, an essential oil extraction module 2 is fixedly connected to the outer wall edge of the mounting frame 5, a pretreatment module 1 is installed on one side of the mounting frame 5, and an impurity filtering module 3 is installed on the other side of the mounting frame 5. The bottom of the impurity filtering module 3 is fixedly connected to the finished product collection module 4, and also includes:
[0044] A coordinated reciprocating mechanism 6 is used to reciprocate the pressurized fragrance to collect the essential oil;
[0045] The speed-up and efficiency-enhancing mechanism 7 is used to prevent clogging during the filtering and feeding process;
[0046] The cooperative reciprocating mechanism 6 includes a first support plate 61 fixedly connected to the top edge of the mounting frame 5, a fixed rod 63 fixedly connected to the top of the first support plate 61, an outer wall of the fixed rod 63 is rotatably connected to a swinging slot rod 62, an inner wall of the swinging slot rod 62 is slidably connected to a Z-shaped rod 66, a side of the Z-shaped rod 66 away from the swinging slot rod 62 is rotatably connected to the inner wall of the first support plate 61, a servo motor 64 is fixedly connected to the bottom of the first support plate 61, and an output end of the servo motor 64 is fixedly connected to a side of the Z-shaped rod 66 away from the swinging slot rod 62;
[0047] The cooperative reciprocating mechanism 6 also includes a rotating disk 65, the bottom of which rotates and penetrates the bottom of the essential oil extraction module 2, the bottom of the rotating disk 65 is fixedly connected to a first gear 67, the outer wall of the first gear 67 is meshedly connected to a tooth plate 68, the outer wall of the tooth plate 68 is slidably connected to the bottom of the essential oil extraction module 2, the tooth plate 68 is rotatably connected to a pair of blocks 610 on the side away from the first gear 67, and the side of the pair of blocks 610 close to each other is fixedly connected to a return spring 611, the outer walls of the blocks 610 are slidably connected to the limit plates 69, the tops of the pair of limit plates 69 are fixedly connected to the bottom of the mounting frame 5, and the outer walls of the blocks 610 are intermittently abutted against the swinging groove rod 62;
[0048] A groove is formed in the middle of the block 610, and the thickness of the groove is consistent with that of the swing slot rod 62;
[0049] The clamping block 610 is used to clamp the swinging slot rod 62 and assist in reciprocating the tooth plate 68 .
[0050] The effects achieved by this embodiment are as follows: In the prior art, it is usually necessary to stand still for a period of time after pressurization to make the extraction more complete, but such operation will increase the collection time of the essential oil, thereby reducing the production rate. Compared with the prior art, through the implementation of this embodiment, a coordinated reciprocating mechanism 6 is set to be able to use a limit plate 69 to limit the opening and closing states of a pair of blocks 610, and cooperate with the reciprocating swing groove rod 62, so that the swing groove rod 62 serves as a driving force, is intermittently closed and sleeved by the block 610, and drives the block 610 to move, and finally makes the turntable 65 and the multi-layer spices on the top of the turntable 65 intermittently rotate forward and reverse synchronously, thereby optimizing the static pressing process in the prior art and reducing the collection time of the essential oil.
[0051] For further examples, please refer to Figures 1 to 6 As shown:
[0052] The speed-up and efficiency-enhancing mechanism 7 includes a connecting rod 79 rotatably connected to the top of the swinging slot rod 62, a side of the connecting rod 79 away from the swinging slot rod 62 is rotatably connected to a moving tube 710, a baffle 74 is slidably connected to the top of the moving tube 710, a feeding hopper 73 is fixedly connected to the top of the baffle 74, the bottom of the moving tube 710 is slidably connected to the top of the pretreatment module 1, a ring block 75 is fixedly connected to the side where the baffle 74 and the pretreatment module 1 are close to each other, and a feeding hole 711 is opened on the side where the baffle 74 and the pretreatment module 1 are close to each other;
[0053] The speed-up and efficiency-enhancing mechanism 7 also includes a sector gear 71 rotatably connected to the outer wall of the fixed rod 63, the top of the sector gear 71 is fixedly connected to the top of the swing slot rod 62, the bottom of the sector gear 71 is meshedly connected to a second gear 72, the side of the second gear 72 away from the sector gear 71 is fixedly connected to a stirring rod 77, the outer wall of the stirring rod 77 is rotatably penetrated by a second support plate 76, the side of the second support plate 76 away from the stirring rod 77 is fixedly connected to the top of the mounting frame 5, the outer wall of the stirring rod 77 away from the second gear 72 is equidistantly fixedly connected to a plurality of stirring blades 78, the outer wall of the stirring rod 77 is rotatably penetrated by the inner wall of the impurity filtering module 3;
[0054] The stirring rod 77 and the impurity filtering module 3 are arranged perpendicular to each other;
[0055] A plurality of stirring blades 78 are symmetrically distributed on both sides of the stirring rod 77. The stirring blades 78 are arranged in different lengths and are arranged in a circular shape as a whole.
[0056] The center points of the ring block 75 and the feeding hole 711 are the same, and the diameter of the feeding hole 711 is smaller than the inner diameter of the moving tube 710;
[0057] The ring block 75 is used to limit the position of the moving tube 710 , and the moving tube 710 is used to clear the feeding hole 711 .
[0058] The effects achieved by this embodiment are as follows: In the prior art, although faults can be detected by an intelligent control system, if blockages occur frequently, the maintenance cost of the equipment is increased, and the various work processes of the current spice extraction system are basically operated separately, and it is difficult to improve the overall production efficiency. Compared with the prior art, through the implementation of this embodiment, a speed-up and efficiency-enhancing mechanism 7 is set up to be able to use the connecting rod 79 to push the moving tube 710 to perform back and forth reciprocating motion and rotational motion during the reciprocating swing of the swing groove rod 62, so that after the raw material enters the moving tube 710 from the feeding hopper 73 under the action of gravity, it is continuously pushed laterally on the outside by the reciprocating moving tube 710, causing the raw material to fall vertically and collide laterally at the same time, thereby assisting in clearing the raw material falling in the feeding hole 711, thereby reducing blockage failures during feeding and reducing maintenance costs.
[0059] Embodiment 2 of the present invention
[0060] A spice extraction system with a cooperative mechanism comprises the following steps:
[0061] Step 1: Raw material pretreatment module 1: First, the spice raw materials need to be input into the system, and the reciprocating dredging action of the speed-up and efficiency-enhancing mechanism 7 can reduce the blockage of the raw materials in the feeding process. The control system identifies the type, quantity and quality of the raw materials through sensors to provide data support for subsequent processing steps. Then, the cleaning equipment ensures that the impurities and pollutants on the surface of the spice raw materials are effectively removed according to the instructions of the control system. The drying equipment achieves rapid and uniform drying according to the moisture content and drying requirements of the raw materials. The spice raw materials are then crushed by the pulverizer. Finally, the screening equipment adjusts the aperture and screening speed of the screen through the control system to ensure that the spice particles that meet the requirements are obtained;
[0062] Step 2: Essential oil extraction module 2: The control system sets the extraction pressure, rotation speed and extraction time parameters of the extractor according to the type of spices and extraction requirements. These parameters are adjusted and optimized in real time through the touch screen or remote control system. During the extraction process, if an abnormal situation occurs, the control system will automatically alarm and prompt the operator to handle it. In addition, the control system analyzes the data in the extraction process through algorithms, continuously optimizes the extraction parameters, improves the extraction efficiency and product quality, adjusts the parameters in the raw material pretreatment stage, and realizes closed-loop control of the entire extraction process. At the same time, the pressurized spice pile is reciprocated by the coordinated reciprocating mechanism 6 to increase the exudation rate of the essential oil.
[0063] Step 3: Impurity filtering module 3: Before filtering, the preset parameters are adjusted and optimized in real time through the touch screen or remote control system. During the filtering process, the control system monitors the operating status and filtering effect of the filtering equipment in real time through sensors. At the same time, the extracted essential oil can be stirred in the filtering equipment through the speed-up and efficiency-enhancing mechanism 7 to drive the impurities in front of the filter to move, so as to reduce the problem of filter blockage and reduce maintenance costs;
[0064] Step 4: Finished product collection module 4: The collection container has good sealing and corrosion resistance to ensure the quality and storage safety of the spice liquid. The control system monitors the liquid level and weight of the collection container in real time through sensors to ensure the safety and stability of the collection process. Finally, the control system will record the data of the entire extraction process, including raw material type, extraction parameters, filtration parameters, and collection container information. These data can be used for subsequent product quality traceability and optimization of the extraction process.
[0065] The complete usage steps and working principle of the above embodiment are as follows:
[0066] Initial state: the block 610 is at a side away from the first gear 67 , the two blocks 610 are in an open state away from each other, the return spring 611 is in a naturally relaxed state, and the swing slot rod 62 is in a position away from the block 610 .
[0067] When in use, the spice raw material is first put into the pretreatment module 1, and then enters the essential oil extraction module 2 for pressurization and extraction after pretreatment, and then the extracted essential oil mixture is filtered and impurities are removed by the impurity filtering module 3, and finally the essential oil and spices are collected and stored by the finished product collection module 4. During the extraction, the servo motor 64 needs to be started by the external control system, and the servo motor 64 drives the Z-shaped rod 66 to rotate. When the Z-shaped rod 66 rotates, it continuously slides on the inner wall of the swing groove rod 62, and one end of the swing groove rod 62 is rotatably connected to the fixed rod 63, so the Z-shaped rod 66 can drive the swing groove rod 62 to do reciprocating swinging motion, and each When the swing slot rod 62 swings close to the block 610, it first reaches the middle position of the two blocks 610, squeezing and pushing the block 610 toward the first gear 67, and then under the limiting action of a pair of limiting plates 69, the pair of blocks 610 change from the bumped open state to the closed state close to each other, and compress the reset spring 611. Since a groove is provided in the middle of the block 610, and the thickness of the groove is consistent with the swing slot rod 62, the closed block 610 can clamp half of the swing slot rod 62, so that the block 610 and the swing slot rod 62 form a state of active sleeve connection, and then the swing slot rod 62 continues to push the block 610. The first gear 67 is rotated until the swinging slot rod 62 reaches the maximum swing amplitude, and then the swinging slot rod 62 swings in the opposite direction away from the first gear 67. At this time, the block 610 is still within the range of the limit plate 69, so the block 610 always keeps the state of being sleeved with the swinging slot rod 62, so that the swinging slot rod 62 synchronously drives the block 610 and the toothed plate 68 to move in the opposite direction, and then the toothed plate 68 drives the first gear 67 to rotate in the opposite direction, until the block 610 leaves the range of the limit plate 69, then The clamping block 610 loses the limiting effect of the limiting plate 69, and under the elastic force of the reset spring 611, the two clamping blocks 610 are opened again to restore the initial state, and the limiting of the swinging slot rod 62 is released for the next use. In this reciprocating operation, while the swinging slot rod 62 is constantly swinging, the first gear 67 can be driven to intermittently rotate forward and reverse, and then the turntable 65 and the multi-layer spices on the top of the turntable 65 are driven by the first gear 67 to perform intermittent forward and reverse rotation synchronously, so that after the multi-layer spices are pressurized and squeezed, the squeezed essential oil is also thrown out in conjunction with the forward and reverse reciprocating rotation, optimizing the slow static squeezing process, thereby improving the oil extraction rate;
[0068] Please refer to the above working process Figures 1 to 3 , Figures 6 to 9 .
[0069] Furthermore, while the swinging groove rod 62 is swinging, the connecting rod 79 rotatably connected to its top will also be pulled back and forth. Since the other side of the connecting rod 79 is rotatably connected to the moving tube 710, and the baffle 74 and the pretreatment module 1 limit the upper and lower positions of the moving tube 710, the connecting rod 79 can drive the moving tube 710 to continuously move back and forth. At the same time, the position change of the connecting rod 79 will also cause the moving tube 710 to produce a reciprocating rotational motion for a distance. When the moving tube 710 moves, its maximum range is limited by the ring block 75 to prevent the moving tube 710 from accidentally slipping off, and since the diameter of the feeding hole 711 is smaller than the diameter of the moving tube 710 The inner diameter of the movable tube 710 is such that when the movable tube 710 reciprocates and rotates, the baffle plate 74 and the feeding hole 711 opened on the pretreatment module 1 are always connected to each other, so that the movement range of the movable tube 710 is limited, and the normal falling of the raw materials in the feeding hole 711 is not hindered. After the raw materials enter the movable tube 710 from the feeding hopper 73 through the baffle plate 74 under the action of gravity, they are continuously pushed laterally on the outside by the reciprocating movable tube 710, so that the raw materials fall vertically and collide laterally at the same time, which can assist in clearing the raw materials falling from the feeding hole 711, so that the raw materials can be smoothly fed into the pretreatment module 1, avoiding the occurrence of feeding blockage;
[0070] The second gear 72 is always meshed with the second gear 72 when the sector gear 71 swings back and forth, so the second gear 72 can make a reciprocating forward and reverse rotation motion, and then the second gear 72 drives the stirring rod 77 and the stirring blade 78 to rotate back and forth. Since the stirring rod 77 and the impurity filter module 3 are arranged perpendicular to each other, the stirring blade 78 on the stirring rod 77 will continuously scrape away the impurities adhered to one side of the filter screen in the impurity filter module 3, so that the accumulation of impurities on the surface of the filter screen is reduced, thereby extending the service life of the filter screen and avoiding frequent dredging and maintenance of the filter screen. The stirring blades 78 are arranged in different lengths and are arranged in a circular shape as a whole, so that they can better adapt to the internal space of the impurity filter module 3 and avoid causing movement obstruction.
[0071] Please refer to the above working process Figures 1 to 6 .
[0072] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0073] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spice extraction system with a cooperative mechanism, comprising a mounting frame (5), characterized in that: The outer wall edge of the mounting frame (5) is fixedly connected to an essential oil extraction module (2), a pretreatment module (1) is installed on one side of the mounting frame (5), an impurity filtering module (3) is installed on the other side of the mounting frame (5), and the bottom of the impurity filtering module (3) is fixedly connected to a finished product collection module (4), and further comprises: A coordinated reciprocating mechanism (6) is used to reciprocate the pressurized fragrance to collect essential oil; The speed-up and efficiency-enhancing mechanism (7) is used to prevent clogging during the filtering and feeding process.
2. A spice extraction system with a cooperative mechanism according to claim 1, characterized in that: The cooperative reciprocating mechanism (6) comprises a first support plate (61) fixedly connected to the top edge of the mounting frame (5); a fixed rod (63) is fixedly connected to the top of the first support plate (61); the outer wall of the fixed rod (63) is rotatably connected to a swinging groove rod (62); the inner wall of the swinging groove rod (62) is slidably connected to a Z-shaped rod (66); a side of the Z-shaped rod (66) away from the swinging groove rod (62) is rotatably connected to the inner wall of the first support plate (61); a servo motor (64) is fixedly connected to the bottom of the first support plate (61); an output end of the servo motor (64) is fixedly connected to a side of the Z-shaped rod (66) away from the swinging groove rod (62).
3. A spice extraction system with a cooperative mechanism according to claim 2, characterized in that: The cooperative reciprocating mechanism (6) further comprises a rotating disk (65), the bottom of which rotates and penetrates the bottom of the essential oil extraction module (2), the bottom of which is fixedly connected to a first gear (67), the outer wall of which is meshingly connected to a toothed plate (68), the outer wall of which is slidably connected to the bottom of the essential oil extraction module (2), a pair of clamping blocks (610) are rotatably connected to the side of the toothed plate (68) away from the first gear (67), a reset spring (611) is fixedly connected to the side of the pair of clamping blocks (610) close to each other, the outer walls of the clamping blocks (610) are slidably connected to a limiting plate (69), the tops of which are fixedly connected to the bottom of the mounting frame (5), and the outer walls of the clamping blocks (610) intermittently abut against the swinging groove rod (62).
4. A spice extraction system with a cooperative mechanism according to claim 2, characterized in that: The speed-up and efficiency-enhancing mechanism (7) comprises a connecting rod (79) rotatably connected to the top of the swinging groove rod (62); the connecting rod (79) is rotatably connected to a moving tube (710) on a side away from the swinging groove rod (62); the top of the moving tube (710) is slidably connected to a baffle (74); the top of the baffle (74) is fixedly connected to a feeding hopper (73); the bottom of the moving tube (710) is slidably connected to the top of the pretreatment module (1); the baffle (74) and the pretreatment module (1) are fixedly connected to a ring block (75) on one side where they are close to each other; and the baffle (74) and the pretreatment module (1) are provided with a feeding hole (711) on one side where they are close to each other.
5. A spice extraction system with a cooperative mechanism according to claim 2, characterized in that: The speed-up and efficiency-enhancing mechanism (7) also includes a fan-shaped gear (71) rotatably connected to the outer wall of the fixed rod (63); the top of the fan-shaped gear (71) is fixedly connected to the top of the swinging groove rod (62); the bottom of the fan-shaped gear (71) is meshingly connected to a second gear (72); the side of the second gear (72) away from the fan-shaped gear (71) is fixedly connected to a stirring rod (77); the outer wall of the stirring rod (77) is rotatably penetrated by a second support plate (76); the side of the second support plate (76) away from the stirring rod (77) is fixedly connected to the top of the mounting frame (5); the outer wall of the stirring rod (77) away from the second gear (72) is equidistantly fixedly connected to a plurality of stirring blades (78); the outer wall of the stirring rod (77) is rotatably penetrated by the inner wall of the impurity filtering module (3).
6. A spice extraction system with a cooperative mechanism according to claim 5, characterized in that: The stirring rod (77) and the impurity filtering module (3) are arranged perpendicular to each other.
7. A spice extraction system with a cooperative mechanism according to claim 5, characterized in that: The plurality of stirring blades (78) are symmetrically distributed on both sides of the stirring rod (77); the stirring blades (78) are arranged at different lengths and are arranged in a circular shape as a whole.
8. A spice extraction system with a cooperative mechanism according to claim 4, characterized in that: The center points of the ring block (75) and the feeding hole (711) are the same, and the diameter of the feeding hole (711) is smaller than the inner diameter of the moving tube (710).
9. A spice extraction system with a cooperative mechanism according to claim 3, characterized in that: A groove is provided in the middle of each of the clamping blocks (610), and the thickness of the groove is consistent with that of the swinging groove rod (62).
10. A spice extraction system with a cooperative mechanism according to claims 1-9, characterized in that: The following steps are involved: Step 1: Raw material pretreatment module (1): First, the spice raw materials need to be input into the system, and the reciprocating dredging action of the speed-up and efficiency-enhancing mechanism (7) can reduce the clogging of the raw materials during the feeding process. The control system identifies the type, quantity and quality of the raw materials through sensors to provide data support for subsequent processing steps. Then, the cleaning equipment ensures that the impurities and pollutants on the surface of the spice raw materials are effectively removed according to the instructions of the control system. The drying equipment achieves rapid and uniform drying according to the moisture content and drying requirements of the raw materials. The spice raw materials are then crushed by the pulverizer. Finally, the screening equipment adjusts the aperture and screening speed of the screen through the control system to ensure that the spice particles that meet the requirements are obtained. Step 2: Essential oil extraction module (2): The control system sets the extraction pressure, rotation speed and extraction time parameters of the extraction machine according to the type of spices and extraction requirements. These parameters are adjusted and optimized in real time through the touch screen or remote control system. If an abnormal situation occurs during the extraction process, the control system will automatically alarm and prompt the operator to handle it. In addition, the control system analyzes the data during the extraction process through an algorithm, continuously optimizes the extraction parameters, improves the extraction efficiency and product quality, adjusts the parameters of the raw material pretreatment stage, and realizes closed-loop control of the entire extraction process. At the same time, the spice pile for pressurized extraction is reciprocated by the coordinated reciprocating mechanism (6) to increase the exudation rate of the essential oil. Step 3: Impurity filtering module (3): Before filtering, the preset parameters are adjusted and optimized in real time through the touch screen or remote control system. During the filtering process, the control system monitors the operating status and filtering effect of the filtering device in real time through sensors. At the same time, the extracted essential oil can be stirred in the filtering device through the speed-up and efficiency-enhancing mechanism (7), driving the impurities in front of the filter to move, thereby reducing the problem of filter blockage and reducing maintenance costs. Step 4: Finished product collection module (4): The collection container has good sealing and corrosion resistance to ensure the quality and storage safety of the spice liquid. The control system monitors the liquid level and weight of the collection container in real time through sensors to ensure the safety and stability of the collection process. Finally, the control system will record the data of the entire extraction process, including the type of raw materials, extraction parameters, filtration parameters, and information of the collection container. These data can be used for subsequent product quality traceability and optimization of the extraction process.
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Vein separation vertical cutting machine for producing matcha
CN122034080A
