Silkworm cocoon screening and cooking device and use method thereof
By designing a cocoon screening and cooking device, using a motor-driven lead screw and pulley for efficient screening, and achieving uniform steaming and cooking through vacuum pump and steam generator, the problems of traditional low screening efficiency and uneven cooking are solved, and the screening accuracy of cocoons is improved and Wire reel quality.
Patent Information
- Application Number
- CN202411279438.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the screening and cooking of traditional silkworm cocoons, there is low screening efficiency and poor accuracy, and uneven cooking, resulting in different degrees of cooking of silkworm cocoons, affecting the quality of silk reels.
A cocoon screening and cooking device is designed, including screening, cooking assembly and push assembly, and the motor drive screw and pulley are used to achieve efficient screening and cooking of cocoons, and uniform heating is achieved through a vacuum pump and a steam generator.
It improves the accuracy and efficiency of cocoon screening, ensures that the cocoon is uniformly heated and cooked, and improves the quality of the silk reel.
Smart Images

Figure CN119194623A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silkworm cocoon screening and boiling devices, in particular to a silkworm cocoon screening and boiling device and a use method thereof. Background Art
[0002] Silkworm cocoons refer to the cocoons of mulberry silkworms. The sac-shaped protective layer of the pupa stage of mulberry silkworms contains the pupa body. The cocoon layer can be reeled into silk, and the cocoon skin and the waste silk after reeling can be used as raw materials for silk cotton and silk spinning. The cocoons are in different shapes such as oblong, waisted oval, spherical or spindle, or slightly constricted in the middle. The cocoons are white, yellow, light green, flesh-red, etc., with irregular wrinkles and attached silk, which is fluffy.
[0003] In the existing silk production process, screening and cooking of silk cocoons are key pretreatment steps. Traditional screening methods often use manual or simple mechanical devices, which have the problems of low screening efficiency and poor accuracy. It is also difficult to effectively separate silk cocoons that meet different size requirements. In addition, the cooking process of silk cocoons often leads to different degrees of cooking of silk cocoons due to uneven heating, which affects the subsequent reeling quality. Therefore, a silk cocoon screening and cooking device and a use method thereof are proposed. Summary of the invention
[0004] The object of the present invention is to provide a cocoon screening and cooking device and a method of using the same to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a cocoon screening and steaming device, comprising a box, a screen for screening cocoons is fixed on the inner wall of the box, and a storage cavity is provided inside the box under the screen;
[0006] A steaming assembly for steaming silkworm cocoons is provided on one side of the box;
[0007] Collection boxes are provided at the discharge ends on both sides of the box body, and a feeding rack is connected to the top of the box body;
[0008] A pushing assembly is provided on one side of the screen, and a feeding assembly is provided on one side of the feeding rack;
[0009] The cooking assembly includes a tank body, a partition is fixed at the bottom of the inner wall of the tank body, a plurality of drainage holes are opened on the surface of the partition, a first air inlet pipe is connected to the top of the outer side of the tank body, a second air inlet pipe is connected to the bottom of the outer side of the tank body, and a liquid drainage pipe located under the partition is connected to one side of the bottom of the tank body.
[0010] Preferably, valves are installed on the first air inlet pipe, the liquid discharge pipe and the second air inlet pipe, a second cover plate is hinged on one side of the top of the tank body, a first cover plate is hinged on one side of the bottom of the tank body, a third cover plate located on one side of the storage cavity is hinged on one side of the box body, and the first cover plate and the second cover plate are connected to the tank body by buckles.
[0011] Preferably, the cooking assembly further comprises a steam generator and a vacuum pump, wherein the air inlet end of the vacuum pump is respectively connected to the upper and lower sides of the tank body through pipelines, and the air inlet ends of the first air inlet pipe and the second air inlet pipe are both connected to the air outlet end of the steam generator.
[0012] Preferably, the pushing assembly comprises a motor, a first reciprocating screw is fixed to the output shaft end of the motor, a connecting frame is threadedly connected to the outer side of the first reciprocating screw, and a push plate slidably connected to one side of the top of the screen is fixed to one side of the connecting frame.
[0013] Preferably, two baffles are fixed on the top of the screen, a first sliding column that moves through one side of the push plate is fixed on the inner wall of the box, and a material guide frame located on one side of the screen is fixed at the discharge ends on both sides of the box.
[0014] Preferably, the above-mentioned feeding assembly includes a first limit frame and a second limit frame, one side of the first limit frame and the second limit frame is rotatably connected to a second reciprocating screw through a bearing, one end of the second reciprocating screw is fixed with a second pulley, and the second pulley is connected to the first pulley through a belt.
[0015] Preferably, the outer side of the first pulley is fixedly sleeved on the outer side of the first reciprocating screw, a second sliding column is fixed between the first limit frame and the second limit frame, and a fixed plate threadedly connected to the outer side of the second reciprocating screw is movably penetrated through the outer side of the second sliding column.
[0016] Preferably, a transverse plate is fixed on one side of the fixed plate, a second through hole is provided on one side of the transverse plate, a slide groove slidably connected to the outer side of the transverse plate is provided on one side of the bottom plate of the feeding rack, and a first through hole is provided on the inner wall of the slide groove.
[0017] Preferably, one side of the motor is fixed to one side of the box, and the bottoms of the first limiting frame and the second limiting frame are fixed to one side of the top of the box;
[0018] When the first through hole and the second through hole are in a connected state, the cocoons enter the top of the screen for screening, and when the first through hole and the second through hole are in a disconnected state, the cocoons are stored inside the feeding rack.
[0019] The present invention also provides a method for using a cocoon screening and steaming device, comprising the following steps:
[0020] S1, adding silkworm cocoons to the feeding rack, then placing the collecting boxes on the bottom side of the two guide racks, and finally starting the motor;
[0021] S2, silkworm cocoon screening, the output shaft end of the motor drives the first reciprocating screw to rotate, and the connecting frame to which the first reciprocating screw is threadedly connected moves along the first sliding column, so that the push plate on one side of the connecting frame moves back and forth on the top of the screen, and the moving speed of the push plate is 0.1-0.2m / s. The silkworm cocoons with smaller sizes will pass through the screen under the push of the push plate and be stored inside the storage cavity. The silkworm cocoons that meet the required size will be blocked on the top of the screen. At this time, the push plate pushes the silkworm cocoons that meet the size to the side of the guide frame and falls on the inside of the collection box;
[0022] S3, intermittent feeding, when the first reciprocating screw rotates, it drives the first pulley to rotate, the first pulley rotates with the second pulley through the belt, the second pulley axis drives the second reciprocating screw to rotate, the fixed plate connected to the outer side of the second reciprocating screw reciprocates along the second slide column, so that the fixed plate drives the cross plate to slide reciprocatingly to one side on the inner side of the slide groove, the moving speed of the cross plate is 1-5cm / s, when the first through hole and the second through hole are in a connected state, the cocoon passes through the first through hole and the second through hole and enters the top of the screen;
[0023] S4, steaming the silkworm cocoons, opening the buckle on one side of the second cover plate, adding the silkworm cocoons collected on the inner side of the collection box into the tank body, then closing the second cover plate, extracting the gas inside the tank body through the pipe connected to the bottom of the tank body by the vacuum pump, at this time, the steam generated by the steam generator enters the inner side of the tank body through the first air inlet pipe at the top, and the steam heats the silkworm cocoons from top to bottom, then closing the valve on the first air inlet pipe, closing the pipe connected to the bottom of the tank body by the vacuum pump, opening the valve on the upper side of the second air inlet pipe, opening the pipe connected to the top of the tank body, and the vacuum pump evacuates and decompresses the tank body, and the steam generated by the steam generator enters the inner side of the tank body through the second air inlet pipe at the bottom, and the steam heats the silkworm cocoons from bottom to top, and the cycle is repeated until the steaming process is completed;
[0024] S5. Liquid discharge. When high-temperature steam is used to cook the cocoons, part of the steam will be liquefied. At this time, the liquefied water is collected at the bottom of the tank through the drainage holes of the partition. The valve on the upper side of the drainage pipe is opened to discharge the collected liquid. At the same time, the buckle connecting the first cover plate and the box body is opened to take out the cooked cocoons.
[0025] Compared with the prior art, the present invention adopts the above technical solution and has the following technical effects:
[0026] 1. By using one motor as the power source for the pushing component and the feeding component, the structure of the entire equipment can be greatly simplified. Compared with multiple motors driving different components separately, a single motor drives multiple components to move through a transmission device, reducing the number of motors, reducing the complexity of the equipment and reducing the manufacturing cost.
[0027] Second, the first reciprocating screw is driven to rotate by the output shaft end of the motor, and the connecting frame to which the first reciprocating screw is threadedly connected moves along the first sliding column, and the push plate on one side of the connecting frame reciprocates on the top of the screen. The smaller cocoons will pass through the screen under the push of the push plate, and the cocoons that meet the required size will be blocked on the top of the screen. At this time, the push plate pushes the cocoons that meet the size to the side of the guide rack and falls on the inner side of the collection box. Through the cooperation of the screen and the guide rack, the cocoons that meet the requirements can be collected into the collection box respectively, and the cocoons that meet the requirements of different sizes can be efficiently separated, thereby improving the accuracy of screening.
[0028] 3. The fixed plate connected to the outer thread of the second reciprocating screw is driven by the pulley to reciprocate along the second sliding column. When the first through hole and the second through hole are in a connected state, the cocoons pass through the first through hole and the second through hole and enter the top of the screen. At this time, intermittent feeding of the cocoons is realized to avoid blockage caused by excessive cocoon feeding, and the feeding speed of the cocoons is controlled, which effectively avoids the problem of screen blockage caused by excessive cocoon feeding. It can ensure that the screen always maintains a high working efficiency, and the distribution of cocoons on the screen is more even, so that the push plate can more effectively push the cocoons for screening, thereby improving the overall screening efficiency.
[0029] Fourth, the gas inside the tank is extracted through a pipe connected to the bottom of the tank through a vacuum pump. At this time, the steam generated by the steam generator enters the inner side of the tank. With the guidance of the vacuum pump, the steam heats the cocoons from top to bottom and from bottom to top, and the cycle repeats until the cooking process is completed. Negative pressure cooking allows the steam to be evenly distributed in the tank, avoiding the problems of local overheating or uneven temperature that may occur in traditional cooking methods. Negative pressure cooking allows the steam to be evenly distributed in the main tank, and the cocoons are evenly heated during the cooking process. The sericin inside can be more fully dissolved and softened, which is beneficial to the subsequent reeling operation, ensuring that the cocoons are evenly heated and cooked to a consistent degree, thereby improving the reeling quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0031] Figure 1 It is a schematic diagram of the structure of the present invention from a first viewing angle;
[0032] Figure 2 It is a schematic diagram of the structure of the second viewing angle of the present invention;
[0033] Figure 3 It is a schematic diagram of the structure from a third viewing angle of the present invention;
[0034] Figure 4 It is a schematic diagram of the structure of the first through hole of the present invention;
[0035] Figure 5 It is a structural schematic diagram of the baffle of the present invention;
[0036] Figure 6 It is a structural schematic diagram of the push plate of the present invention;
[0037] Figure 7 It is a structural schematic diagram of the second reciprocating screw of the present invention;
[0038] Figure 8 It is a schematic diagram of the main cross-sectional structure of the partition of the present invention.
[0039] Explanation of the reference numerals: 1. box body; 2. cooking component; 21. tank body; 22. steam generator; 23. first cover plate; 24. second cover plate; 25. first air inlet pipe; 26. vacuum pump; 27. drain pipe; 28. second air inlet pipe; 29. partition; 3. pushing component; 31. motor; 32. push plate; 33. baffle; 34. first reciprocating screw; 35. first slide column; 36. connecting frame; 37. material guide frame; 5. feeding component; 51. first pulley; 52. second pulley; 53. first through hole; 54. second through hole; 55. cross plate; 56. first limiting frame; 57. second reciprocating screw; 58. second slide column; 59. fixing plate; 510. second limiting frame; 511. slide groove; 6. feeding frame; 7. screen; 8. collecting box; 9. third cover plate; 10. storage cavity. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.
[0042] Example
[0043] See also Figure 1-8 The present invention provides a technical solution: a cocoon screening and cooking device, comprising a box body 1, a screen 7 for screening cocoons is fixed on the inner wall of the box body 1, a storage cavity 10 is provided inside the box body 1 and is located below the screen 7, and smaller cocoons will pass through the screen 7 under the push of a push plate 32 and be stored inside the storage cavity 10, collecting boxes 8 are provided at the discharge ends on both sides of the box body 1, and a feeding rack 6 is connected to the top of the box body 1, and the cocoons to be screened and cooked are added to the inside of the feeding rack 6;
[0044] A cooking assembly 2 for cooking silk cocoons is provided on one side of the box body 1; in order to facilitate the cooking of silk cocoons, a cooking assembly 2 is provided, and the cooking assembly 2 includes a tank body 21, a partition 29 is fixed to the bottom of the inner wall of the tank body 21, and a plurality of drainage holes are provided on the surface of the partition 29. A first air inlet pipe 25 is connected to the top of the outer side of the tank body 21, a second air inlet pipe 28 is connected to the bottom of the outer side of the tank body 21, and a drain pipe 27 located at the lower side of the partition 29 is connected to one side of the bottom of the tank body 21. Valves are installed on the first air inlet pipe 25, the drain pipe 27, and the second air inlet pipe 28. The second cover plate 24 is hinged on one side of the top of the tank body 21, and the first cover plate 23 is hinged on one side of the bottom of the tank body 21. The cocoons collected on the inner side of the collecting box 8 are added to the tank body 21, and then the second cover plate 24 is closed. A third cover plate 9 located on one side of the storage cavity 10 is hinged on one side of the box body 1. The first cover plate 23 and the second cover plate 24 are connected to the tank body 21 by buckles. Sealing rings are bonded on one side of the first cover plate 23 and the second cover plate 24 to prevent steam leakage. The buckle on one side of the first cover plate 23 is opened to take out the steamed cocoons.
[0045] The cooking assembly 2 further includes a steam generator 22 and a vacuum pump 26. The air inlet end of the vacuum pump 26 is connected to the upper and lower sides of the tank body 21 through pipelines. The air inlet ends of the first air inlet pipe 25 and the second air inlet pipe 28 are both connected to the air outlet end of the steam generator 22. The steam generated by the steam generator 22 enters the inner side of the tank body 21 through the first air inlet pipe 25 at the top. The steam heats the cocoons from top to bottom. Then, the valve on the first air inlet pipe 25 is closed, and the pipeline connecting the vacuum pump 26 and the bottom of the tank body 21 is closed. The vacuum pump 26 guides the steam, opens the valve on the upper side of the second air inlet pipe 28, opens the pipe connecting the vacuum pump 26 and the top of the tank body 21, and the vacuum pump 26 evacuates and reduces the pressure on the tank body 21. The steam generated by the steam generator 22 enters the inner side of the tank body 21 through the second air inlet pipe 28 at the bottom. The steam heats the cocoons from bottom to top, and the cycle repeats until the cooking process is completed. A PLC controller (not shown in the figure) is installed on one side of the tank body 21 to control the screening and cooking of the cocoons.
[0046] A pushing assembly 3 is provided on one side of the screen 7, and a feeding assembly 5 is provided on one side of the feeding rack 6;
[0047] The first and second cams 36 are used to move the cocoons 36 to the cam 35 so that the cocoons 36 can be easily moved.
[0048] In order to facilitate the intermittent feeding of silk cocoons, a feeding assembly 5 is provided, which includes a first limiting frame 56 and a second limiting frame 510. One side of the first limiting frame 56 and the second limiting frame 510 is rotatably connected to a second reciprocating screw 57 through a bearing. One end of the second reciprocating screw 57 is fixed with a second pulley 52. The second pulley 52 is connected to the first pulley 51 through a belt. The outer side of the first pulley 51 is fixedly sleeved on the outer side of the first reciprocating screw 34, and the first pulley 51 is driven by the first reciprocating screw 34 when it rotates. The first pulley 51 rotates with the second pulley 52 through the belt, and the second pulley 52 drives the second reciprocating screw 57 to rotate at the axis of the second pulley 52. A second slide column 58 is fixed between the first limit frame 56 and the second limit frame 510. A fixed plate 59 threadedly connected to the outside of the second reciprocating screw 57 is movably penetrated on the outside of the second slide column 58. The fixed plate 59 threadedly connected to the outside of the second reciprocating screw 57 moves back and forth along the second slide column 58, so that the fixed plate 59 drives the cross plate 55 to slide back and forth to one side on the inner side of the slide groove 511.
[0049] A transverse plate 55 is fixed to one side of the fixed plate 59, and a second through hole 54 is provided on one side of the transverse plate 55. A slide groove 511 slidably connected to the outer side of the transverse plate 55 is provided on one side of the bottom plate of the feeding rack 6, and a first through hole 53 is provided on the inner wall of the slide groove 511. One side of the motor 31 is fixed to one side of the box body 1, and the bottoms of the first limiting frame 56 and the second limiting frame 510 are fixed to the top side of the box body 1; when the first through hole 53 and the second through hole 54 are in a connected state, the cocoons enter the top of the screen 7 for screening, and when the first through hole 53 and the second through hole 54 are in a disconnected state, the cocoons are stored on the inner side of the feeding rack 6, and when the first through hole 53 and the second through hole 54 are in a connected state, the cocoons pass through the first through hole 53 and the second through hole 54 and enter the top of the screen 7, thereby realizing intermittent feeding of the cocoons.
[0050] Working principle: add the silkworm cocoons that need to be screened and boiled into the feeding rack 6, then place the collecting box 8 on one side of the bottom of the two guide racks 37 respectively, start the motor 31, the output shaft end of the motor 31 drives the first reciprocating screw 34 to rotate, and the connecting rack 36 threadedly connected to the first reciprocating screw 34 moves along the first sliding column 35, so that the push plate 32 on one side of the connecting rack 36 reciprocates on the top of the screen 7, and the silkworm cocoons with smaller sizes will pass through the screen 7 under the push of the push plate 32 and be stored in the inner side of the storage chamber 10, and then open the third cover plate 9, the silkworm cocoons with smaller sizes can be taken out, and the silkworm cocoons that meet the required size will be blocked on the top of the screen 7, at this time, the push plate 32 pushes the silkworm cocoons that meet the size to the side of the guide rack 37, and falls on the inner side of the collecting box 8, through the cooperation of the screen 7 and the guide rack 37, the storage chamber 10 stores the silkworm cocoons with smaller sizes, and the silkworm cocoons that meet the requirements can be collected in the collecting box 8 respectively, and the silkworm cocoons that meet the requirements of different sizes can be efficiently separated, thereby improving the accuracy of screening;
[0051] When the first reciprocating screw 34 rotates, the first pulley 51 is driven to rotate, and the first pulley 51 rotates through the belt and the second pulley 52, and the second pulley 52 drives the second reciprocating screw 57 to rotate at the axis center. The fixing plate 59 threadedly connected to the outer side of the second reciprocating screw 57 moves back and forth along the second sliding column 58, so that the fixing plate 59 drives the cross plate 55 to slide back and forth on the inner side of the slide groove 511 to one side. When the first through hole 53 and the second through hole 54 are in a connected state, the cocoons pass through the first through hole 53 and the second through hole 54 and enter the top of the screen 7. At this time, intermittent feeding of cocoons is realized, and blockage caused by excessive cocoon feeding is avoided. The feeding speed of cocoons is controlled, and the blockage problem of the screen 7 caused by excessive cocoon feeding is effectively avoided. It can ensure that the screen 7 always maintains a high working efficiency. The distribution of cocoons on the screen 7 is more uniform, so that the push plate 32 can more effectively push the cocoons for screening, thereby improving the overall screening efficiency.
[0052] The buckle on one side of the second cover plate 24 is opened, and the silk cocoons collected on the inner side of the collecting box 8 are added into the tank body 21. Then the second cover plate 24 is closed, and the gas inside the tank body 21 is extracted through the pipe connected to the bottom of the tank body 21 by the vacuum pump 26. At this time, the steam generated by the steam generator 22 enters the inner side of the tank body 21 through the first air inlet pipe 25 at the top, and the steam heats the silk cocoons from top to bottom. Then the valve on the first air inlet pipe 25 is closed, and the pipe connected to the bottom of the tank body 21 by the vacuum pump 26 is closed. In cooperation with the guidance of the steam by the vacuum pump 26, the valve on the upper side of the second air inlet pipe 28 is opened, and the pipe connected to the top of the tank body 21 by the vacuum pump 26 is opened. The air pump 26 evacuates the tank body 21 to reduce the pressure, and the steam generated by the steam generator 22 enters the inner side of the tank body 21 through the second air inlet pipe 28 at the bottom. The steam heats the cocoons from bottom to top and repeats this cycle until the cooking process is completed. Negative pressure cooking allows the steam to be evenly distributed in the tank body 21, avoiding the problems of local overheating or uneven temperature that may occur in traditional cooking methods. Negative pressure cooking allows the steam to be evenly distributed in the tank body 21, and the cocoons are evenly heated during the cooking process. The sericin inside can be more fully dissolved and softened, which is beneficial to the subsequent reeling operation, ensuring that the cocoons are evenly heated and cooked to a consistent degree, thereby improving the reeling quality.
[0053] By using one motor 31 as a power source for the pushing component 3 and the feeding component 5, the structure of the entire device can be greatly simplified. Compared with multiple motors 31 driving different components separately, a single motor 31 drives multiple components to move through a transmission device, thereby reducing the number of motors 31 and reducing the complexity and manufacturing cost of the equipment.
[0054] The present invention also provides a method for using a cocoon screening and steaming device, comprising the following steps:
[0055] S1, adding silkworm cocoons to the feeding rack 6, then placing the collecting box 8 on the bottom side of the two guide racks 37, and finally starting the motor 31;
[0056] S2, silkworm cocoon screening, the output shaft end of the motor 31 drives the first reciprocating screw 34 to rotate, and the connecting frame 36 threadedly connected to the first reciprocating screw 34 moves along the first sliding column 35, so that the push plate 32 on one side of the connecting frame 36 reciprocates on the top of the screen 7, and the moving speed of the push plate 32 is 0.15m / s. The silkworm cocoons with smaller sizes will pass through the screen 7 under the push of the push plate 32 and be stored inside the storage chamber 10, and the silkworm cocoons that meet the required size will be blocked on the top of the screen 7. At this time, the push plate 32 pushes the silkworm cocoons that meet the size to the side of the guide frame 37 and drops them on the inside of the collection box 8;
[0057] S3, intermittent feeding, when the first reciprocating screw 34 rotates, it drives the first pulley 51 to rotate, the first pulley 51 rotates with the second pulley 52 through the belt, the axis of the second pulley 52 drives the second reciprocating screw 57 to rotate, the fixed plate 59 threadedly connected to the outer side of the second reciprocating screw 57 reciprocates along the second slide column 58, so that the fixed plate 59 drives the cross plate 55 to slide reciprocatingly to one side on the inner side of the slide groove 511, and the moving speed of the cross plate 55 is 2cm / s. When the first through hole 53 and the second through hole 54 are in a connected state, the cocoon passes through the first through hole 53 and the second through hole 54 and enters the top of the screen 7;
[0058] S4, cocoon steaming, open the buckle on one side of the second cover plate 24, add the cocoons collected on the inner side of the collecting box 8 into the tank body 21, then close the second cover plate 24, and extract the gas inside the tank body 21 through the pipe connected to the bottom of the tank body 21 by the vacuum pump 26. At this time, the steam generated by the steam generator 22 enters the inner side of the tank body 21 through the first air inlet pipe 25 at the top, and the steam heats the cocoons from top to bottom. Then close the valve on the first air inlet pipe 25, close the pipe connected to the bottom of the tank body 21 by the vacuum pump 26, open the valve on the upper side of the second air inlet pipe 28, open the pipe connected to the top of the tank body 21 by the vacuum pump 26, and vacuumize and reduce the pressure of the tank body 21 by the vacuum pump 26. The steam generated by the steam generator 22 enters the inner side of the tank body 21 through the second air inlet pipe 28 at the bottom, and the steam heats the cocoons from bottom to top. This cycle repeats until the steaming process is completed;
[0059] S5, liquid discharge. When the high-temperature steam is used to cook the cocoons, part of the steam will be liquefied. At this time, the liquefied water is collected at the bottom of the tank body 21 through the drainage holes of the partition 29. The valve on the upper side of the drain pipe 27 is opened to discharge the collected liquid. At the same time, the buckle connecting the first cover plate 23 and the box body 1 is opened to take out the cooked cocoons.
[0060] It will be appreciated by those skilled in the art that the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways, even if such combinations and / or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways without departing from the spirit and teachings of the present invention. All of these combinations and / or combinations fall within the scope of the present invention.
Claims
1. A silkworm cocoon screening and steaming device, comprising a housing (1), characterized in that: A screen (7) for screening silk cocoons is fixed on the inner wall of the box (1), and a storage cavity (10) is provided inside the box (1) and is located below the screen (7); A cooking assembly (2) for cooking silkworm cocoons is provided on one side of the box (1); Collection boxes (8) are provided at the discharge ends on both sides of the box body (1), and a feeding rack (6) is connected to the top of the box body (1); A pushing assembly (3) is provided on one side of the screen (7), and a feeding assembly (5) is provided on one side of the feeding rack (6); The cooking assembly (2) comprises a tank body (21), a partition (29) is fixed to the bottom of the inner wall of the tank body (21), a plurality of drainage holes are provided on the surface of the partition (29), a first air inlet pipe (25) is connected to the top of the outer side of the tank body (21), a second air inlet pipe (28) is connected to the bottom of the outer side of the tank body (21), and a liquid drainage pipe (27) located below the partition (29) is connected to one side of the bottom of the tank body (21).
2. The silkworm cocoon screening and steaming device according to claim 1, characterized in that: Valves are installed on the first air inlet pipe (25), the liquid discharge pipe (27) and the second air inlet pipe (28); a second cover plate (24) is hingedly connected to one side of the top of the tank body (21); a first cover plate (23) is hingedly connected to one side of the bottom of the tank body (21); a third cover plate (9) located on one side of the storage cavity (10) is hingedly connected to one side of the box body (1); and the first cover plate (23) and the second cover plate (24) are connected to the tank body (21) by means of buckles.
3. The silkworm cocoon screening and boiling device according to claim 1, characterized in that: The cooking assembly (2) further comprises a steam generator (22) and a vacuum pump (26); the air inlet end of the vacuum pump (26) is respectively connected to the upper and lower sides of the tank body (21) through pipelines; the air inlet ends of the first air inlet pipe (25) and the second air inlet pipe (28) are both connected to the air outlet end of the steam generator (22).
4. The silkworm cocoon screening and boiling device according to claim 1, characterized in that: The pushing assembly (3) comprises a motor (31), a first reciprocating screw (34) is fixed to the output shaft end of the motor (31), a connecting frame (36) is threadedly connected to the outer side of the first reciprocating screw (34), and a pushing plate (32) is fixed to one side of the connecting frame (36) and is slidably connected to one side of the top of the screen (7).
5. The silkworm cocoon screening and boiling device according to claim 4, characterized in that: Two baffles (33) are fixed on the top of the screen (7), a first sliding column (35) that movably passes through one side of the push plate (32) is fixed on the inner wall of the box (1), and a material guide frame (37) located on one side of the screen (7) is fixed on both sides of the discharge end of the box (1).
6. The silkworm cocoon screening and steaming device according to claim 5, characterized in that: The feeding assembly (5) comprises a first limiting frame (56) and a second limiting frame (510); one side of the first limiting frame (56) and the second limiting frame (510) is rotatably connected to a second reciprocating screw (57) via a bearing; one end of the second reciprocating screw (57) is fixed with a second pulley (52); and the second pulley (52) is connected to the first pulley (51) via a belt.
7. The silkworm cocoon screening and boiling device according to claim 6, characterized in that: The outer side of the first pulley (51) is fixedly sleeved on the outer side of the first reciprocating screw (34), a second slide column (58) is fixed between the first limit frame (56) and the second limit frame (510), and a fixed plate (59) threadedly connected to the outer side of the second reciprocating screw (57) is movably penetrated through the outer side of the second slide column (58).
8. The silkworm cocoon screening and boiling device according to claim 7, characterized in that: A transverse plate (55) is fixed to one side of the fixed plate (59), a second through hole (54) is provided on one side of the transverse plate (55), a sliding groove (511) slidably connected to the outer side of the transverse plate (55) is provided on one side of the bottom plate of the feeding rack (6), and a first through hole (53) is provided on the inner wall of the sliding groove (511).
9. The silkworm cocoon screening and steaming device according to claim 8, characterized in that: One side of the motor (31) is fixed to one side of the box body (1), and the bottoms of the first limiting frame (56) and the second limiting frame (510) are fixed to one side of the top of the box body (1); When the first through hole (53) and the second through hole (54) are in a connected state, the cocoons enter the top of the screen (7) for screening, and when the first through hole (53) and the second through hole (54) are in a disconnected state, the cocoons are stored inside the feeding rack (6).
10. The method for using the cocoon screening and boiling device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, adding silkworm cocoons to the inside of the feeding rack (6), then placing the collecting box (8) on one side of the bottom of the two material guide racks (37), and finally starting the motor (31); S2, silkworm cocoon screening, the output shaft end of the motor (31) drives the first reciprocating screw (34) to rotate, and the connecting frame (36) threadedly connected to the first reciprocating screw (34) moves along the first sliding column (35), so that the push plate (32) on one side of the connecting frame (36) reciprocates on the top of the screen (7), and the moving speed of the push plate (32) is 0.1-0.2m / s. The silkworm cocoons with smaller sizes will pass through the screen (7) under the push of the push plate (32) and be stored in the inner side of the storage chamber (10), and the silkworm cocoons that meet the required size will be blocked on the top of the screen (7). At this time, the push plate (32) pushes the silkworm cocoons that meet the size to the side of the guide frame (37) and drops them on the inner side of the collection box (8); S3, intermittent feeding, when the first reciprocating screw (34) rotates, it drives the first pulley (51) to rotate, the first pulley (51) rotates with the second pulley (52) through the belt, the axis of the second pulley (52) drives the second reciprocating screw (57) to rotate, the fixed plate (59) threadedly connected to the outer side of the second reciprocating screw (57) reciprocates along the second slide column (58), so that the fixed plate (59) drives the cross plate (55) to slide reciprocatingly to one side on the inner side of the slide groove (511), the moving speed of the cross plate (55) is 1-5cm / s, when the first through hole (53) and the second through hole (54) are in a connected state, the cocoons pass through the first through hole (53) and the second through hole (54) and enter the top of the screen (7); S4, steaming the silk cocoons, opening the buckle on one side of the second cover plate (24), adding the silk cocoons collected inside the collecting box (8) into the tank body (21), then closing the second cover plate (24), extracting the gas inside the tank body (21) through a pipe connected to the bottom of the tank body (21) through a vacuum pump (26), and at this time, the steam generated by the steam generator (22) enters the inside of the tank body (21) through the first air inlet pipe (25) at the top, and the steam heats the silk cocoons from top to bottom, and then closing the first air inlet pipe (25). The valve on the pipe (25) is closed to close the pipe connecting the vacuum pump (26) and the bottom of the tank body (21), the valve on the upper side of the second air inlet pipe (28) is opened, and the pipe connecting the vacuum pump (26) and the top of the tank body (21) is opened, the vacuum pump (26) evacuates the tank body (21) to reduce the pressure, and the steam generated by the steam generator (22) enters the inner side of the tank body (21) through the second air inlet pipe (28) at the bottom, and the steam heats the cocoons from bottom to top, and the cycle is repeated until the steaming process is completed; S5, liquid discharge. When the high-temperature steam is used to cook the cocoons, part of the steam will be liquefied. At this time, the liquefied water is collected at the bottom of the tank body (21) through the drainage holes of the partition (29). The valve on the upper side of the drainage pipe (27) is opened to discharge the collected liquid. At the same time, the buckle connecting the first cover plate (23) and the box body (1) is opened to take out the cooked cocoons.
