Functional plant fiber jacquard fabric and manufacturing process thereof

By using a weaving process of combining antibacterial polyester fiber with bamboo fiber in jacquard fabric, and adding antibacterial modified components formed by modified quaternary ammonium polymer and zinc ions, the problem of insufficient antibacterial performance of jacquard fabric is solved and high efficiency is achieved The long-term antibacterial effect extends the service life of the fabric and enhances market competitiveness.

CN119194706APending Publication Date: 2024-12-27SHENZHEN TONGYIXIN ZHONGKONG IND CO LTD

Patent Information

Application Number
CN202411600547.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Jacquard fabrics are prone to become a medium for bacteria and fungi growth due to their large specific surface area and strong hygroscopicity, resulting in poor antibacterial performance, affecting their service life and health and safety.

Method used

Antibacterial polyester fiber and bamboo fiber weaving process, and antibacterial polyester fiber is prepared by adding antibacterial modified components to the polyester fiber, and combined with bamboo fibers, to produce jacquard fabrics with excellent antibacterial properties through the weaving process. The antibacterial modified components include modified quaternary ammonium polymers and zinc ions, which form an organic-inorganic dual synergistic antibacterial effect through electrostatic adsorption and ultrasonic treatment.

Benefits of technology

The efficient antibacterial performance of jacquard fabrics is achieved, with an antibacterial rate of up to 99.7%. After 50 washings, the antibacterial rate of 95.1% is maintained, which extends the service life of the fabric, avoids mold and odor problems, and enhances market competitiveness.

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Abstract

The invention relates to the technical field of jacquard fabrics, and discloses a functional plant fiber jacquard fabric and a manufacturing process thereof. The jacquard fabric is prepared from antibacterial polyester fibers and bamboo fibers through a weaving process; the antibacterial polyester fiber comprises the following raw materials: polyester chips, an antibacterial modified component, a lubricant and a dispersant, wherein the antibacterial modified component is porous vermiculite loaded with an intermediate material, in the long-term use process of the jacquard fabric, the antibacterial modified component can continuously release the intermediate material stored in pores, so that the slow-release antibacterial effect is achieved, the intermediate material contains a large amount of quaternary ammonium salt and zinc ions, and the antibacterial effect is good. According to the antibacterial jacquard fabric, organic-inorganic dual synergistic antibacterial effects can be formed, so that the antibacterial performance of the jacquard fabric is effectively improved, the service life of the jacquard fabric is prolonged, and the market competitiveness of the jacquard fabric is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of jacquard fabrics, and in particular to a functional plant fiber jacquard fabric and a manufacturing process thereof. Background Art

[0002] In recent years, with the improvement of people's living standards, people's demand for fabrics has gradually increased, and jacquard fabrics have gradually come into people's field of vision. Jacquard fabrics are a kind of fabric with patterns formed by changes in warp and weft organizations. They have the advantages of exquisite patterns, good air permeability, and high color fastness. They are often used in high-end clothing, shoes and hats, home accessories and other fields.

[0003] In the context of today's rapid economic and technological development, consumers' demands for jacquard fabrics are becoming increasingly diversified, and the functionality of jacquard fabrics has also received more and more attention. Ordinary jacquard fabrics have the defect of poor antibacterial performance. Due to the large specific surface area and hygroscopicity of jacquard fabrics, they are easy to become a good medium for the growth and reproduction of microorganisms such as bacteria and fungi. Especially under the nourishment of suitable temperature, relative humidity and sweat and other human secretions, microorganisms will multiply rapidly, resulting in the formation of plaques on the fabrics, and then causing mildew, brittleness and even deterioration. In addition, the decomposition of bacteria on the fabrics will not only cause the generation of odor, but may also cause health problems such as skin infections and allergies, which greatly limits the application and development of jacquard fabrics. Therefore, further improving the antibacterial properties of jacquard fabrics has become a hot research topic in the current fabric field.

[0004] The invention patent with announcement number CN104264444B discloses a health-care bamboo fiber fabric. The invention prepares an environmentally friendly antibacterial solution by electrostatically spraying an antibacterial solution on the surface of bamboo fiber, and then microwave treatment, dyeing, color spinning, jacquard, and printing. In addition to making the bamboo fiber have higher antibacterial and bactericidal capabilities and better stability and dispersion performance, it can also prevent shedding while giving the fabric greater adhesion, increase the bactericidal properties of the fabric, and the jacquard quality is stable and high-grade. Therefore, the jacquard fabric can be modified by adding optimized components in a targeted manner to prepare additives with excellent antibacterial properties to prepare antibacterial jacquard fabrics. Summary of the invention

[0005] In order to solve the problems mentioned in the background technology, the purpose of the present invention is to provide a functional plant fiber jacquard fabric and a manufacturing process thereof.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A manufacturing process of a functional plant fiber jacquard fabric, wherein the jacquard fabric is made of antibacterial polyester fiber and bamboo fiber through a weaving process; the antibacterial polyester fiber comprises the following raw materials in parts by weight: 40 to 50 parts of polyester chips, 4 to 8 parts of antibacterial modified components, 1 to 3 parts of lubricants, and 1 to 2 parts of dispersants;

[0008] The manufacturing process comprises the following steps:

[0009] S1: adding polyester chips, antibacterial modified components, lubricants and dispersants into a mixer, stirring and mixing them evenly to obtain a mixed material, and then pouring the mixed material into a twin-screw extruder, extruding and granulating at a temperature of 200 to 220° C. to obtain a masterbatch;

[0010] S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning to obtain primary polyester fiber, and then undergoing processes such as winding, forming, bunching, drawing and heat setting to obtain antibacterial polyester fiber;

[0011] S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the mixed yarn of 45D-55D / 36F is used as the warp yarn, and the mixed yarn of 95D-105D / 36F is used as the weft yarn;

[0012] S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 8 to 12 twists per centimeter on the twisting machine, and the warping speed is 150 to 250 r / min to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 4 to 6 twists per centimeter on the twisting machine to obtain the weft yarns after rewinding;

[0013] S5: After designing the pattern, use a large jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps of the woven fabric to obtain the jacquard fabric.

[0014] Furthermore, the preparation method of the antibacterial modified component comprises the following steps:

[0015] Step I: Add dimethyldiallylammonium chloride and dimethyl sulfoxide solution into a nitrogen-protected reactor, stir evenly, then continue to add 2,3-dimercaptosuccinic acid and a photoinitiator into the reactor, mix evenly, place the system under an ultraviolet lamp, irradiate for 4 to 8 hours, and remove the solvent by reduced pressure distillation to obtain a modified quaternary ammonium salt polymer;

[0016] Step II: Add the modified quaternary ammonium salt polymer to the ethanol aqueous solution, stir evenly, then add the zinc salt to the system, after the addition is completed, turn on the heating, wait until the system temperature reaches 50-60°C, mechanically stir for 10-20h, and filter out the solid material under reduced pressure to obtain the intermediate material;

[0017] Step III: disperse the porous vermiculite in deionized water, add the intermediate material, perform ultrasonic treatment for 5 to 7 hours at room temperature, filter and separate the solid material, wash the solid material, and vacuum dry it to obtain the antibacterial modified component.

[0018] Furthermore, in step I, the photoinitiator is any one of benzoin ethyl ether, benzoin isopropyl ether or benzoin dimethyl ether.

[0019] Furthermore, in step II, the zinc salt is any one of zinc chloride, zinc sulfate or zinc nitrate.

[0020] Furthermore, in step II, the mass ratio of the modified quaternary ammonium salt polymer to the zinc salt is 1:0.2-0.3.

[0021] Furthermore, in step II, the volume fraction of the ethanol aqueous solution is 30-70%.

[0022] Furthermore, in step III, the average particle size of the porous vermiculite is 4 μm.

[0023] Furthermore, in step III, the ultrasonic frequency of the ultrasonic treatment is 40 to 50 kHz.

[0024] Furthermore, the lubricant is any one of polyethylene wax or paraffin; and the dispersant is any one of sodium dodecylbenzene sulfonate or polyethylene glycol.

[0025] A functional plant fiber jacquard fabric is made by adopting the above-mentioned production process.

[0026] Beneficial effects of the present invention:

[0027] (1) The present invention prepares antibacterial polyester fiber by adding an antibacterial modified component during the preparation process of polyester fiber, and combines it with bamboo fiber to prepare a jacquard fabric through a weaving process. The antibacterial rate of the jacquard fabric is as high as 99.7%, and the antibacterial rate of the fabric after washing 50 times is as high as 95.1%. It has excellent antibacterial properties, effectively prolongs the service life of the jacquard fabric, and improves the market competitiveness of the fabric.

[0028] (2) The present invention prepares an antibacterial modified component to modify the antibacterial properties of the jacquard fabric. On the one hand, during the long-term use of the jacquard fabric, the antibacterial modified component can continuously release the intermediate material stored in the pores to achieve a slow-release antibacterial effect, so that the prepared jacquard fabric has a long-lasting antibacterial effect. On the other hand, the antibacterial modified component contains a large amount of quaternary ammonium salt and zinc ion, which can form an organic-inorganic dual synergistic antibacterial effect, so that the antibacterial property of the jacquard fabric can be effectively improved with a relatively small addition amount, avoiding the formation of bacterial plaques on the fabric caused by microbial reproduction, resulting in mildew, odor, brittleness and even deterioration, thereby extending the service life of the fabric and meeting consumers' requirements for high quality of the jacquard fabric, thereby better meeting market demand and improving market competitiveness.

[0029] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0031] Figure 1 This is an infrared spectrum test chart of the modified quaternary ammonium salt polymer prepared in Example 1 of the present invention. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Example 1

[0034] 1. Preparation of antibacterial modified components

[0035] Step I: Add 5 g of dimethyldiallylammonium chloride and dimethyl sulfoxide solution to a nitrogen-protected reactor, stir evenly, then add 2.8 g of 2,3-dimercaptosuccinic acid and 0.1 g of benzoin dimethyl ether to the reactor, mix evenly, place the system under an ultraviolet lamp with a wavelength of 365 nm, irradiate for 6 hours, and remove the solvent by vacuum distillation to obtain a modified quaternary ammonium salt polymer;

[0036] The modified quaternary ammonium salt polymer was analyzed by infrared spectroscopy using a Bruker TENSOR 27 Fourier transform infrared spectrometer. Figure 1 As shown by Figure 1 It can be seen that in the infrared spectrum of the modified quaternary ammonium salt polymer, 1740 cm -1 The absorption peak of the carboxyl group C=O appears at 1375 cm -1 The absorption peak of CN in quaternary ammonium salt appears at 1195 cm -1 The CSC absorption peak appears at

[0037] Step II: Add 5 g of the modified quaternary ammonium salt polymer to a 60% ethanol aqueous solution by volume, stir evenly, then add 1.2 g of zinc nitrate to the system, turn on the heating, wait until the system temperature reaches 55° C., stir mechanically for 15 h, and filter out the solid material under reduced pressure to obtain an intermediate material;

[0038] Step III: Disperse 4 g of porous vermiculite with an average particle size of 4 μm in deionized water, add 3.4 g of the intermediate material, and ultrasonically treat it at an ultrasonic frequency of 45 kHz for 6 hours at room temperature. Filter and separate the solid material, wash the solid material, and vacuum dry it to obtain an antibacterial modified component.

[0039] Technical principle: In the antibacterial modified component, firstly, under the action of benzoin dimethyl ether and ultraviolet light, the unsaturated olefinic functional groups in the structure of dimethyl diallyl ammonium chloride can undergo continuous click reactions with the thiol groups in the structure of 2,3-dimercaptosuccinic acid, and the molecular chain continues to extend, eventually forming a polymer containing a large number of quaternary ammonium salts and carboxyl groups in the structure, that is, a modified quaternary ammonium salt type polymer; secondly, the carboxyl groups in the structure of the modified quaternary ammonium salt type polymer can produce efficient complexation with zinc ions, thereby The zinc ions are stably immobilized in the structure of the modified quaternary ammonium salt polymer to obtain an intermediate material; then, in an aqueous solution, the porous vermiculite exhibits negative charge, and the structure of the intermediate material contains a large number of quaternary ammonium cations, which exhibits positive charge, so there is an electrostatic adsorption effect between them. At the same time, under the action of ultrasound, the intermediate material will flow into the pores of the porous vermiculite, so that under the dual effects of electrostatic action and ultrasound, the intermediate material will be densely concentrated on the surface and gaps of the porous vermiculite to obtain an antibacterial modified component.

[0040] 2. Preparation of jacquard fabric

[0041] S1: 40 g of polyester chips, 4 g of antibacterial modified components, 1 g of paraffin wax and 1 g of sodium dodecylbenzene sulfonate are added to a mixer, stirred and mixed evenly to obtain a mixture, and then the mixture is poured into a twin-screw extruder, extruded and granulated at a temperature of 200° C. to obtain a masterbatch;

[0042] S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning, controlling the spinning temperature to 260° C. and the spinning speed to 500 m / min, to obtain primary polyester fiber, and then undergoing processes such as winding, forming, bunching, drawing and heat setting to obtain antibacterial polyester fiber;

[0043] S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the blending ratio is 55 / 45, the 45D / 36F mixed yarn is used as the warp yarn, and the 95D / 36F mixed yarn is used as the weft yarn;

[0044] S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 8 twists per centimeter on the twisting machine during twisting, and the warping speed is 150r / min, to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 4 twists per centimeter on the twisting machine during twisting, to obtain the weft yarns after rewinding;

[0045] S5: After designing the pattern, use SSY308S jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps to obtain jacquard fabric.

[0046] Example 2

[0047] Preparation of jacquard fabric

[0048] S1: 45 g of polyester chips, 6 g of antibacterial modified components, 2 g of paraffin wax and 1.5 g of sodium dodecylbenzene sulfonate were added into a mixer, stirred and mixed evenly to obtain a mixture, and then the mixture was poured into a twin-screw extruder, extruded and granulated at a temperature of 210° C. to obtain a masterbatch;

[0049] S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning, controlling the spinning temperature to 270° C. and the spinning speed to 800 m / min to obtain primary polyester fiber, and then performing winding, forming, bunching, drawing and heat setting processes to obtain antibacterial polyester fiber;

[0050] S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the blending ratio is 55 / 45, the 50D / 36F mixed yarn is used as the warp yarn, and the 100D / 36F mixed yarn is used as the weft yarn;

[0051] S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 10 twists per centimeter on the twisting machine during twisting, and the warping speed is 200 r / min, to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 5 twists per centimeter on the twisting machine during twisting, to obtain the weft yarns after rewinding;

[0052] S5: After designing the pattern, use SSY308S jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps to obtain jacquard fabric.

[0053] The preparation method of the antibacterial modified component is the same as that in Example 1.

[0054] Example 3

[0055] Preparation of jacquard fabric

[0056] S1: 50 g of polyester chips, 8 g of antibacterial modified components, 3 g of paraffin wax and 2 g of sodium dodecylbenzene sulfonate are added to a mixer, stirred and mixed evenly to obtain a mixture, and then the mixture is poured into a twin-screw extruder, extruded and granulated at a temperature of 220° C. to obtain a masterbatch;

[0057] S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning, controlling the spinning temperature to 280° C. and the spinning speed to 1000 m / min to obtain primary polyester fiber, and then performing winding, forming, bunching, drawing and heat setting processes to obtain antibacterial polyester fiber;

[0058] S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the blending ratio is 55 / 45, the mixed yarn of 55D / 36F is used as the warp yarn, and the mixed yarn of 105D / 36F is used as the weft yarn;

[0059] S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 12 twists per centimeter on the twisting machine during twisting, and the warping speed is 250r / min, to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 6 twists per centimeter on the twisting machine during twisting, to obtain the weft yarns after rewinding;

[0060] S5: After designing the pattern, use SSY308S jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps to obtain jacquard fabric.

[0061] The preparation method of the antibacterial modified component is the same as that in Example 1.

[0062] Comparative Example 1

[0063] Preparation of jacquard fabric

[0064] S1: 45 g of polyester chips, 6 g of modified quaternary ammonium salt polymer, 2 g of paraffin wax and 1.5 g of sodium dodecylbenzene sulfonate are added to a mixer, stirred and mixed evenly to obtain a mixture, and then the mixture is poured into a twin-screw extruder, extruded and granulated at a temperature of 210° C. to obtain a masterbatch;

[0065] S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning, controlling the spinning temperature to 270° C. and the spinning speed to 800 m / min to obtain primary polyester fiber, and then performing winding, forming, bunching, drawing and heat setting processes to obtain antibacterial polyester fiber;

[0066] S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the blending ratio is 55 / 45, the 50D / 36F mixed yarn is used as the warp yarn, and the 100D / 36F mixed yarn is used as the weft yarn;

[0067] S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 10 twists per centimeter on the twisting machine during twisting, and the warping speed is 200 r / min, to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 5 twists per centimeter on the twisting machine during twisting, to obtain the weft yarns after rewinding;

[0068] S5: After designing the pattern, use SSY308S jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps to obtain jacquard fabric.

[0069] Comparative Example 2

[0070] Preparation of jacquard fabric

[0071] S1: 45 g of polyester chips, 6 g of nitrate, 2 g of paraffin and 1.5 g of sodium dodecylbenzene sulfonate are added into a mixer, stirred and mixed evenly to obtain a mixture, and then the mixture is poured into a twin-screw extruder, extruded and granulated at a temperature of 210° C. to obtain a masterbatch;

[0072] S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning, controlling the spinning temperature to 270° C. and the spinning speed to 800 m / min to obtain primary polyester fiber, and then performing winding, forming, bunching, drawing and heat setting processes to obtain antibacterial polyester fiber;

[0073] S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the blending ratio is 55 / 45, the 50D / 36F mixed yarn is used as the warp yarn, and the 100D / 36F mixed yarn is used as the weft yarn;

[0074] S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 10 twists per centimeter on the twisting machine during twisting, and the warping speed is 200 r / min, to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 5 twists per centimeter on the twisting machine during twisting, to obtain the weft yarns after rewinding;

[0075] S5: After designing the pattern, use SSY308S jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps to obtain jacquard fabric.

[0076] Comparative Example 3

[0077] Preparation of jacquard fabric

[0078] S1: 45 g of polyester chips, 4 g of porous vermiculite, 2 g of intermediate material, 2 g of paraffin and 1.5 g of sodium dodecylbenzene sulfonate are added to a mixer, stirred and mixed evenly to obtain a mixture, and then the mixture is poured into a twin-screw extruder, extruded and granulated at a temperature of 210° C. to obtain a masterbatch;

[0079] S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning, controlling the spinning temperature to 270° C. and the spinning speed to 800 m / min to obtain primary polyester fiber, and then performing winding, forming, bunching, drawing and heat setting processes to obtain antibacterial polyester fiber;

[0080] S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the blending ratio is 55 / 45, the 50D / 36F mixed yarn is used as the warp yarn, and the 100D / 36F mixed yarn is used as the weft yarn;

[0081] S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 10 twists per centimeter on the twisting machine during twisting, and the warping speed is 200 r / min, to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 5 twists per centimeter on the twisting machine during twisting, to obtain the weft yarns after rewinding;

[0082] S5: After designing the pattern, use SSY308S jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps to obtain jacquard fabric.

[0083] Comparative Example 4

[0084] Preparation of jacquard fabric

[0085] S1: 45 g of polyester chips, 2 g of paraffin wax and 1.5 g of sodium dodecylbenzene sulfonate are added into a mixer, stirred and mixed evenly to obtain a mixture, and then the mixture is poured into a twin-screw extruder, extruded and granulated at a temperature of 210° C. to obtain a masterbatch;

[0086] S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning, controlling the spinning temperature to 270° C. and the spinning speed to 800 m / min to obtain primary polyester fiber, and then performing winding, forming, bunching, drawing and heat setting processes to obtain antibacterial polyester fiber;

[0087] S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the blending ratio is 55 / 45, the 50D / 36F mixed yarn is used as the warp yarn, and the 100D / 36F mixed yarn is used as the weft yarn;

[0088] S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 10 twists per centimeter on the twisting machine during twisting, and the warping speed is 200 r / min, to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 5 twists per centimeter on the twisting machine during twisting, to obtain the weft yarns after rewinding;

[0089] S5: After designing the pattern, use SSY308S jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps to obtain jacquard fabric.

[0090] Performance Testing

[0091] The jacquard fabrics prepared in Examples 1 to 3 of the present invention and Comparative Examples 1 to 4 were made into samples that met the specifications. The unwashed samples and the samples washed 50 times were tested for their antibacterial properties according to GB / T 20944.3-2008 "Evaluation of Antibacterial Properties of Textiles Part 3: Oscillation Method". The test bacteria were Escherichia coli. The washing method was performed according to the washing method of the washing color fastness tester in GB / T 20944.3-2008. The specific test results are shown in Table 1:

[0092] Table 1 - Performance Test

[0093]

[0094] As can be seen from Table 1, the jacquard fabrics prepared in Examples 1 to 3 have a high antibacterial rate and excellent antibacterial properties. After the samples were washed 50 times, the antibacterial rate decreased slightly. It is speculated that this is because the added antibacterial modified component has a good antibacterial effect and sustained-release performance. The jacquard fabrics prepared in Comparative Examples 1 and 2 were only added with modified quaternary ammonium salt polymers and zinc nitrate, respectively. The antibacterial properties of the samples were average. It is speculated that this is because the organic-inorganic synergistic antibacterial effect cannot be exerted, resulting in a decrease in the antibacterial properties of the samples, and After washing 50 times, the antibacterial rate of the sample decreased significantly; in the jacquard fabric prepared in Comparative Example 3, intermediate materials and porous vermiculite were added, and the antibacterial rate of the sample was high, with excellent antibacterial properties, but the antibacterial rate of the sample was low after washing 50 times. It is speculated that this is because the intermediate material and the porous vermiculite were not treated, and the sustained-release antibacterial effect could not be exerted, resulting in a decrease in the antibacterial properties of the sample after washing 50 times; no antibacterial modified component was added to the jacquard fabric prepared in Comparative Example 4, so the performance of the sample was the worst.

[0095] The above contents are merely examples and explanations of the concept of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

Claims

1. A process for producing a functional plant fiber jacquard fabric, characterized in that: The jacquard fabric is made of antibacterial polyester fiber and bamboo fiber through a weaving process; the antibacterial polyester fiber comprises the following raw materials in parts by weight: 40 to 50 parts of polyester chips, 4 to 8 parts of antibacterial modified components, 1 to 3 parts of lubricants, and 1 to 2 parts of dispersants; The manufacturing process comprises the following steps: S1: adding polyester chips, antibacterial modified components, lubricants and dispersants into a mixer, stirring and mixing them evenly to obtain a mixed material, and then pouring the mixed material into a twin-screw extruder, extruding and granulating at a temperature of 200 to 220° C. to obtain a masterbatch; S2: placing the masterbatch obtained in step S1 in a melt spinning machine for melt spinning to obtain primary polyester fiber, and then undergoing processes such as winding, forming, bunching, drawing and heat setting to obtain antibacterial polyester fiber; S3: spinning the antibacterial polyester fiber and the bamboo fiber into yarn through a spinning machine, and then performing network compounding to obtain a mixed yarn, wherein the mixed yarn of 45D-55D / 36F is used as the warp yarn, and the mixed yarn of 95D-105D / 36F is used as the weft yarn; S4: The warp yarns are sequentially wound, twisted, moisturized, and fixed, warping, and drawing-in are performed, wherein the warp yarns are twisted by 8 to 12 twists per centimeter on the twisting machine, and the warping speed is 150 to 250 r / min to obtain the warp yarns after drawing-in; the weft yarns are sequentially wound, twisted, moisturized, and fixed, and rewinding is performed, wherein the weft yarns are twisted by 4 to 6 twists per centimeter on the twisting machine to obtain the weft yarns after rewinding; S5: After designing the pattern, use a large jacquard weaving machine for weaving, and then dye, dehydrate, dry and other steps of the woven fabric to obtain the jacquard fabric.

2. The manufacturing process of a functional plant fiber jacquard fabric according to claim 1, characterized in that: The preparation method of the antibacterial modified component comprises the following steps: Step I: under the action of a photoinitiator, dimethyldiallylammonium chloride, 2,3-dimercaptosuccinic acid and dimethyl sulfoxide solution are added to a nitrogen-protected reactor, stirred evenly, and reacted for 4 to 8 hours under ultraviolet light. After removing the solvent, a modified quaternary ammonium salt polymer is obtained; Step II: adding the modified quaternary ammonium salt polymer and zinc salt to an ethanol aqueous solution, stirring at a temperature of 50 to 60° C. for 10 to 20 hours, and filtering out the solid material under reduced pressure to obtain an intermediate material; Step III: disperse the porous vermiculite and the intermediate material in deionized water, perform ultrasonic treatment at room temperature for 5 to 7 hours, filter and separate the solid material, wash it, and vacuum dry it to obtain the antibacterial modified component.

3. The manufacturing process of a functional plant fiber jacquard fabric according to claim 2, characterized in that: In step I, the photoinitiator is any one of benzoin ethyl ether, benzoin isopropyl ether or benzoin dimethyl ether.

4. The manufacturing process of a functional plant fiber jacquard fabric according to claim 2, characterized in that: In step II, the zinc salt is any one of zinc chloride, zinc sulfate or zinc nitrate.

5. The manufacturing process of a functional plant fiber jacquard fabric according to claim 2, characterized in that: In step II, the mass ratio of the modified quaternary ammonium salt polymer to the zinc salt is 1:0.2-0.

3.

6. The manufacturing process of a functional plant fiber jacquard fabric according to claim 2, characterized in that: In step II, the volume fraction of the ethanol aqueous solution is 30-70%.

7. The process for making a functional plant fiber jacquard fabric according to claim 2, characterized in that: In step III, the average particle size of the porous vermiculite is 4 μm.

8. The process for making a functional plant fiber jacquard fabric according to claim 2, characterized in that: In step III, the ultrasonic frequency of the ultrasonic treatment is 40 to 50 kHz.

9. The manufacturing process of a functional plant fiber jacquard fabric according to claim 1, characterized in that: The lubricant is any one of polyethylene wax or paraffin wax; the dispersant is any one of sodium dodecylbenzene sulfonate or polyethylene glycol.

10. A functional plant fiber jacquard fabric, characterized in that: The method is manufactured by the manufacturing process as claimed in claim 1.

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