Comprehensive tester for photovoltaic module
The photovoltaic module comprehensive tester addresses inefficiencies in simultaneous testing of tempered glass by using a rotating shaft and functional disk mechanism to perform compressive strength and wear resistance tests efficiently, with adjustable parameters for diverse conditions.
Patent Information
- Application Number
- CN202411323306.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-23
AI Technical Summary
Existing photovoltaic module comprehensive testers face difficulties in conducting simultaneous comprehensive compressive strength and wear resistance tests on multiple tempered glasses efficiently, with limited flexibility in adjusting test parameters to simulate various working conditions, leading to poor applicability.
A photovoltaic module comprehensive tester featuring a machine base with a rotating shaft and functional disk mechanism, incorporating multiple test seat mechanisms with adjustable friction and extrusion parameters, allowing for simultaneous testing of tempered glass for compressive strength and wear resistance under varying conditions.
Enhances test efficiency by enabling simultaneous testing of multiple tempered glasses, allowing flexible adjustment of test parameters to simulate diverse working conditions, thereby expanding the applicability and ensuring compliance with environmental requirements.
Smart Images

Figure CN119198321A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of photovoltaic component testing, in particular to a photovoltaic component comprehensive tester. Background Art
[0002] Photovoltaic modules, also known as solar panels, are one of the core parts of photovoltaic power generation systems. Their main function is to use the photovoltaic effect to directly convert light energy into electrical energy. Photovoltaic modules are made up of a variety of materials, including eight major materials: tempered glass, battery cells, ethylene-vinyl acetate copolymer, backplane, welding ribbon, silicone, junction box and frame. Among these materials, tempered glass plays a vital role and is mainly used in the front of photovoltaic modules as a protection and support structure. Before installing photovoltaic modules, it is very necessary to conduct physical property tests on tempered glass to determine whether it meets the specified standards, such as compressive strength test and wear resistance test.
[0003] A photovoltaic module comprehensive tester disclosed in the patent application with reference publication number CN118549348A can convey the battery cells of the photovoltaic module through a conveyor belt and clamp them through a clamping assembly. Thereafter, the peeling force, pressure resistance and impact resistance of the battery cells can be tested through a comprehensive testing assembly. After the test is completed, the appearance of the battery cells can be observed through a visual testing device to determine whether the battery cells tested by the comprehensive testing assembly are damaged.
[0004] Comprehensive analysis of the above reference patents shows the following defects:
[0005] When testing tempered glass, the existing photovoltaic module comprehensive tester finds it difficult to perform comprehensive compressive strength and wear resistance tests on multiple tempered glasses at the same time in one operation. The test efficiency is low, and it is difficult to flexibly adjust the extrusion test parameters and friction test parameters to simulate the test requirements under various working conditions. The applicability is poor. Therefore, it is necessary to provide a photovoltaic module comprehensive tester to solve the above technical problems. Summary of the invention
[0006] In view of the deficiencies in the prior art, the present invention provides a photovoltaic module comprehensive tester, which solves the problems that when testing tempered glass, it is difficult to conduct comprehensive compressive strength and wear resistance tests on multiple tempered glasses in one operation, the test efficiency is low, and it is difficult to flexibly adjust the extrusion test parameters and the friction test parameters to simulate the test requirements under various working conditions, resulting in poor applicability.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a photovoltaic module comprehensive tester, comprising:
[0008] A machine base, a chassis is fixedly arranged on the top of the machine base, a rotating shaft is rotatably arranged in the middle of the top of the machine base, the top of the rotating shaft rotates and penetrates the chassis and is fixedly arranged with a functional disk mechanism, a servo motor is fixedly arranged on the top of the inner cavity of the machine base, the output shaft of the servo motor penetrates the top of the machine base and is fixedly connected to the bottom of the rotating shaft, a protective box is fixedly arranged on the top of the machine base, four sealing doors are evenly arranged on the side wall of the protective box, and the chassis and the functional disk mechanism are located in the protective box;
[0009] A plurality of comprehensive test seat mechanisms are used to perform compressive strength tests and abrasion resistance tests on the tempered glass in the raw materials of photovoltaic modules. The plurality of comprehensive test seat mechanisms are evenly arranged in a circle on the top of the chassis.
[0010] Preferably, each of the integrated test seat mechanisms includes a U-shaped seat, which is fixedly connected to the top of the chassis, and slide grooves are provided on the front and rear parts of both sides of the U-shaped seat, and a first slider is slidably arranged in each of the slide grooves, and a first spring is fixedly arranged at one end of two of the first sliders on the same side that are away from each other, and one end of the first spring that is away from the first slider is fixedly connected to the inner wall of the slide groove, and a test frame assembly is fixedly arranged between the two front first sliders and between the two rear first sliders, and the two test frame assemblies are symmetrically arranged.
[0011] Preferably, a pushing frame assembly is arranged at the top of the chassis and above the two test frame assemblies, vertical grooves are opened in the middle of both sides of the inner cavity of the U-shaped seat, and a horizontal plate located above the vertical grooves is fixedly arranged between the two side walls of the inner cavity of the U-shaped seat, and pressure plates are slidably arranged in the two vertical grooves, and threaded rods are rotatably arranged on the tops of the two pressure plates, and the top threads of the threaded rods pass through the tops of the horizontal plates.
[0012] Preferably, the test frame assembly includes two vertical plates, and the two vertical plates are respectively fixedly connected to the side walls of the corresponding first sliders. A second slider is slidably arranged inside the sides of the two vertical plates close to each other, and the bottom of the second slider is fixedly connected to the inner wall of the vertical plate by a second spring.
[0013] Preferably, the two second sliding blocks are fixedly connected by a connecting plate, side plates are fixedly provided on both sides of the bottom of the connecting plate, a lower pressure cylinder assembly is rotatably provided between the two side plates, the lower parts of the two side plates away from each other are threadedly connected to the lower pressure cylinder assembly by a first bolt, and triangular blocks are fixedly provided on both sides of the top of the connecting plate.
[0014] Preferably, the pressure cylinder assembly includes a connecting rod, which is rotatably connected between two side plates, and support frames are fixedly sleeved on both sides of the outside of the connecting rod. Three pressure cylinders are rotatably arranged between the two support frames, and the three pressure cylinders are evenly distributed in a circle outside the connecting rod, and a circle of Velcro hooks is fixedly arranged on the outside of each of the pressure cylinders.
[0015] Preferably, the outside of each Velcro hook surface is detachably provided with a friction plate through the Velcro velvet surface, the friction coefficients of the three friction plates are different, side plates are fixedly sleeved on both sides of the outside of the connecting rod, the side plates are located between the corresponding supporting frame and the corresponding side plate, three positioning holes are evenly opened on the outside of the side plate, and the first bolt thread runs through the side plate and the inside of the corresponding positioning hole.
[0016] Preferably, the pushing frame assembly includes an L-shaped frame, which is fixedly connected to the top of the chassis and located above the U-shaped seat, a vertical rod slidingly penetrates the top of the L-shaped frame and located directly above the cross plate, a connecting frame is fixedly provided at the bottom of the vertical rod, and two U-shaped frames are fixedly provided at the bottom of the connecting frame, which are respectively located above the corresponding connecting plates.
[0017] Preferably, push rods are rotatably provided between the two side walls of the inner cavity of the two U-shaped frames, and the two push rods are respectively located between the top of the two front triangular blocks and between the top of the two rear triangular blocks. A semicircular block is fixedly provided on the top of the vertical rod, and a third spring is sleeved on the outside of the vertical rod, and the third spring is fixedly connected between the top of the L-shaped frame and the bottom of the semicircular block.
[0018] Preferably, the functional disk mechanism includes a top plate, the bottom middle of the top plate is fixedly connected to the top of the rotating shaft, a plurality of wedge blocks are evenly slidably penetrated in a circle on the outside of the top plate, a plurality of limit holes are evenly opened from top to bottom on the side away from each other of the plurality of wedge blocks, a plurality of scale lines are evenly arranged from top to bottom on the side away from each other of the plurality of wedge blocks, each of the wedge blocks is threadedly connected to the top plate by a second bolt, and the second bolt thread penetrates between the side wall of the top plate and the inside of the corresponding limit hole.
[0019] Beneficial Effects
[0020] The present invention provides a photovoltaic module comprehensive tester. Compared with the prior art, it has the following beneficial effects:
[0021] (1) The photovoltaic module comprehensive tester, through the mutual cooperation between the comprehensive test seat mechanism, the rotating shaft and the functional disk mechanism, places the tempered glass in the raw materials of the photovoltaic module in each comprehensive test seat mechanism in turn, limits the tempered glass, and then starts the servo motor to drive the rotating shaft and the functional disk mechanism to rotate. During the rotation of the functional disk mechanism, each comprehensive test seat mechanism can be driven to work intermittently, and the tempered glass in the comprehensive test seat mechanism can be tested for compressive strength and wear resistance at the same time. In addition, multiple tempered glasses can be tested in the same cycle, which significantly improves the test efficiency.
[0022] (2) The photovoltaic module comprehensive tester places the tempered glass in the middle of the bottom of the inner cavity of the U-shaped seat through the mutual cooperation between the first slider, the test frame assembly, the push frame assembly and the wedge block, and limits it with two pressure plates. Then, the servo motor is started to drive each wedge block to revolve. During the rotation of the wedge block, since the two sides of the wedge block are symmetrically provided with inclined surfaces, a motion track is provided for the movement of the semicircular block. Under the pushing action of the wedge block and the elastic action of the third spring, the semicircular block moves multiple times in the up and down direction, thereby causing the push rod to move multiple times in the up and down direction. During the downward movement of the push rod, the two test frame assemblies are pushed downward and the two test frame assemblies are moved away from each other, thereby simultaneously performing extrusion and friction tests on the tempered glass surface below. Two different test effects can be achieved in one operation, and under the action of multiple wedge blocks, the tempered glass can be subjected to multiple comprehensive compressive strength and wear resistance tests in a short time.
[0023] (3) The photovoltaic module comprehensive tester can use the Velcro velvet surface to stick the three commonly used friction plates on the outside of the corresponding pressing cylinder in advance through the mutual cooperation among the connecting rod, the pressing cylinder, the friction plate and the first bolt. Then, according to the working environment in which the tempered glass to be tested is to be used, the friction plate with the required friction coefficient can be quickly switched to achieve flexible adjustment of the friction test parameters. The corresponding pressing cylinder is switched to the bottom, and then the position of the pressing cylinder is limited by the first bolt. The wear resistance of the tempered glass surface is tested using the corresponding friction plate. It can simulate working conditions in different scenarios and test whether the tempered glass can meet the wear resistance requirements in the corresponding environment. It has a wide range of applications and can flexibly replace the severely worn friction plate to ensure normal test use afterwards.
[0024] (4) The photovoltaic module comprehensive tester can flexibly adjust the height of the wedge block extending below the top plate according to the working environment in which the tempered glass to be tested is to be used, through the mutual cooperation between the top plate, the wedge block, the limit hole and the second bolt. The wedge block extending below the top plate is used to push the semicircular block within a specified height range, thereby pushing the downward pressure cylinder downward a specified distance to squeeze the surface of the tempered glass, thereby achieving a compressive strength test on the surface of the tempered glass. Since the greater the downward distance of the downward pressure cylinder, the stronger the squeezing force on the surface of the tempered glass, by adjusting the height of the wedge block extending below the top plate, the extrusion test parameters can be flexibly adjusted, thereby simulating working conditions in different scenarios, testing whether the tempered glass can meet the compressive strength requirements in the corresponding environment, and further expanding the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A perspective view of the present invention;
[0026] Figure 2 It is an assembly diagram of the machine base, chassis, test base mechanism and function disk mechanism of the present invention;
[0027] Figure 3 It is an exploded view of the chassis, the test seat mechanism and the function tray mechanism of the present invention;
[0028] Figure 4 is a three-dimensional diagram of the test seat mechanism of the present invention;
[0029] Figure 5 is an exploded view of the test socket mechanism of the present invention;
[0030] Figure 6 A three-dimensional diagram of a U-shaped seat of the present invention;
[0031] Figure 7 It is an exploded view of the U-shaped seat, the first sliding block and the cross plate of the present invention;
[0032] Figure 8 is a three-dimensional diagram of the test stand assembly of the present invention;
[0033] Fig. 9 is an exploded view of the test stand assembly of the present invention;
[0034] Fig.10 A three-dimensional diagram of the pressing cylinder assembly of the present invention;
[0035] Fig.11 It is an exploded view of the pressing cylinder assembly of the present invention;
[0036] Fig.12 It is an exploded view of the pressing cylinder, the Velcro suede surface and the friction plate of the present invention;
[0037] Fig.13A three-dimensional diagram of a push frame assembly of the present invention;
[0038] Fig.14 It is an exploded view of the functional disk mechanism of the present invention.
[0039] In the figure: 1, machine base; 2, chassis; 3, integrated test seat mechanism; 31, U-shaped seat; 32, slide groove; 33, first slider; 34, first spring; 35, test frame assembly; 351, vertical plate; 352, second slider; 353, second spring; 354, connecting plate; 355, side plate; 356, pressing cylinder assembly; 3561, connecting rod; 3562, bearing frame; 3563, pressing cylinder body; 3564, Velcro hook surface; 3565, Velcro velvet surface; 3566, friction plate; 3567 , side plate; 3568, positioning hole; 357, first bolt; 358, triangular block; 36, pushing frame assembly; 361, L-shaped frame; 362, vertical rod; 363, connecting frame; 364, U-shaped frame; 365, push rod; 366, semicircular block; 367, third spring; 37, vertical groove; 38, horizontal plate; 39, pressure plate; 310, threaded rod; 4, rotating shaft; 5, functional plate mechanism; 51, top plate; 52, wedge block; 53, limiting hole; 54, second bolt; 6, protective box; 7, sealing door. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] The present invention provides two technical solutions:
[0042] like Figures 1 to 3 A first embodiment is shown: a photovoltaic module comprehensive tester, comprising:
[0043] A machine base 1, a chassis 2 is fixedly arranged on the top of the machine base 1, a rotating shaft 4 is rotatably arranged in the middle of the top of the machine base 1, the top of the rotating shaft 4 rotates and penetrates the chassis 2 and is fixedly arranged with a functional disk mechanism 5, a servo motor is fixedly arranged on the top of the inner cavity of the machine base 1, the output shaft of the servo motor penetrates the top of the machine base 1 and is fixedly connected to the bottom of the rotating shaft 4, a protective box 6 is fixedly arranged on the top of the machine base 1, four sealing doors 7 are evenly arranged on the side wall of the protective box 6, and the chassis 2 and the functional disk mechanism 5 are located in the protective box 6;
[0044] A plurality of comprehensive test seat mechanisms 3 are used to perform compressive strength tests and abrasion resistance tests on the tempered glass in the raw materials of the photovoltaic modules. The plurality of comprehensive test seat mechanisms 3 are evenly arranged in a circle on the top of the chassis 2 .
[0045] Through the mutual cooperation among the comprehensive test seat mechanism 3, the rotating shaft 4 and the functional disk mechanism 5, the tempered glass in the raw materials of the photovoltaic module is placed in each comprehensive test seat mechanism 3 in turn, the tempered glass is limited, and then the servo motor is started to drive the rotating shaft 4 and the functional disk mechanism 5 to rotate. During the rotation of the functional disk mechanism 5, each comprehensive test seat mechanism 3 can be driven to work intermittently, and the tempered glass in the comprehensive test seat mechanism 3 can be tested for compressive strength and wear resistance at the same time, and multiple tempered glasses can be tested in the same cycle, which significantly improves the test efficiency.
[0046] like Figures 4 to 14A second embodiment is shown, which mainly differs from the first embodiment in that: a photovoltaic module comprehensive tester, each comprehensive test seat mechanism 3 includes a U-shaped seat 31, the U-shaped seat 31 is fixedly connected to the top of the chassis 2, and the front and rear parts of both sides of the U-shaped seat 31 are provided with slide grooves 32, and a first slider 33 is slidably arranged in each slide groove 32, and the ends of the two first sliders 33 on the same side that are away from each other are fixedly provided with a first spring 34, and the end of the first spring 34 away from the first slider 33 is fixedly connected to the inner wall of the slide groove 32, and a test frame assembly 35 is fixedly arranged between the two front first sliders 33 and between the two rear first sliders 33. The two test frame assemblies 35 are symmetrically arranged, and the top of the chassis 2 and the two test frame assemblies 35 are located 5 is provided with a pushing frame assembly 36, vertical grooves 37 are provided in the middle of both sides of the inner cavity of the U-shaped seat 31, and a horizontal plate 38 located above the vertical grooves 37 is fixedly provided between the two side walls of the inner cavity of the U-shaped seat 31, and a pressure plate 39 is slidably provided in the two vertical grooves 37, and a threaded rod 310 is rotatably provided on the top of the two pressure plates 39, and the top thread of the threaded rod 310 passes through the top of the horizontal plate 38. The test frame assembly 35 includes two vertical plates 351, and the two vertical plates 351 are respectively fixedly connected to the side walls of the corresponding first sliders 33, and a second slider 352 is slidably provided inside the two vertical plates 351 on the side close to each other, and the bottom of the second slider 352 is fixedly connected to the inner wall of the vertical plate 351 by a second spring 353, and the two second sliders 352 are connected to each other. The two sides of the connecting plate 354 are fixedly connected by a connecting plate 354, and side plates 355 are fixedly set on both sides of the bottom of the connecting plate 354. A downward pressure cylinder assembly 356 is rotatably set between the two side plates 355. The lower parts of the two side plates 355 that are away from each other are threadedly connected to the downward pressure cylinder assembly 356 through a first bolt 357. Triangular blocks 358 are fixedly set on both sides of the top of the connecting plate 354. The downward pressure cylinder assembly 356 includes a connecting rod 3561, which is rotatably connected between the two side plates 355. A supporting frame 3562 is fixedly sleeved on both sides of the outside of the connecting rod 3561. Three downward pressure cylinders 3563 are rotatably set between the two supporting frames 3562. The three downward pressure cylinders 3563 are evenly distributed on the outside of the connecting rod 3561. , each pressing cylinder 3563 is fixedly provided with a circle of Velcro hook surface 3564 on the outside, and each Velcro hook surface 3564 is detachably provided with a friction plate 3566 on the outside through the Velcro velvet surface 3565, and the friction coefficients of the three friction plates 3566 are different. Side plates 3567 are fixedly sleeved on both sides of the outside of the connecting rod 3561, and the side plates 3567 are located between the corresponding bearing frame 3562 and the corresponding side plate 355. Three positioning holes 3568 are evenly opened on the outside of the side plates 3567. The first bolt 357 is threadedly penetrated between the side plate 355 and the inside of the corresponding positioning hole 3568. The pushing frame assembly 36 includes an L-shaped frame 361, which is fixedly connected to the top of the chassis 2 and is located above the U-shaped seat 31.A vertical rod 362 is slidably passed through the top of the L-shaped frame 361 and located just above the horizontal plate 38. A connecting frame 363 is fixedly provided at the bottom of the vertical rod 362. Two U-shaped frames 364 respectively located above the corresponding connecting plates 354 are fixedly provided at the bottom of the connecting frame 363. Push rods 365 are rotatably provided between the two side walls of the inner cavity of the two U-shaped frames 364. The two push rods 365 are respectively located between the tops of the two front triangular blocks 358 and between the tops of the two rear triangular blocks 358. A semicircular block 366 is fixedly provided on the top of the vertical rod 362. A third spring 367 is sleeved on the outside of the vertical rod 362. The third spring 367 is provided on the outside of the vertical rod 362. 67 is fixedly connected between the top of the L-shaped frame 361 and the bottom of the semicircular block 366. The functional disk mechanism 5 includes a top disk 51. The middle of the bottom of the top disk 51 is fixedly connected to the top of the rotating shaft 4. A plurality of wedge blocks 52 are uniformly slidably penetrated in a circle outside the top disk 51. A plurality of limit holes 53 are uniformly opened from top to bottom on the side away from each other of the plurality of wedge blocks 52. A plurality of scale lines are uniformly arranged from top to bottom on the side away from each other of the plurality of wedge blocks 52. Each wedge block 52 is threadedly connected to the top disk 51 by a second bolt 54. The second bolt 54 is threadedly penetrated between the side wall of the top disk 51 and the inside of the corresponding limit hole 53.
[0047] Through the cooperation among the first slider 33, the test frame assembly 35, the push frame assembly 36 and the wedge block 52, the tempered glass is placed in the middle of the bottom of the inner cavity of the U-shaped seat 31, and is limited by the two pressure plates 39. Then, the servo motor is started to drive each wedge block 52 to revolve. During the rotation of the wedge block 52, since the two sides of the wedge block 52 are symmetrically provided with inclined surfaces, a motion track is provided for the movement of the semicircular block 366. Under the pushing action of the wedge block 52 and the elastic action of the third spring 367, the semicircular block 366 moves multiple times in the up and down direction, thereby causing the push rod 365 to move multiple times in the up and down direction. During the downward movement of the push rod 365 , so as to achieve the purpose of pushing the two test frame assemblies 35 downward and making the two test frame assemblies 35 move away from each other, thereby simultaneously performing extrusion and friction tests on the tempered glass surface below, and achieving two different test effects in one operation. Moreover, under the action of multiple wedge blocks 52, the tempered glass can be subjected to multiple comprehensive compressive strength and wear resistance tests in a short time. Through the mutual cooperation among the connecting rod 3561, the pressing cylinder 3563, the friction plate 3566 and the first bolt 357, the three commonly used friction plates 3566 can be attached to the outside of the corresponding pressing cylinder 3563 in advance by using the Velcro velvet surface 3565, and then the tempered glass to be tested can be tested according to the conditions to be met. In accordance with the working environment, the friction plate 3566 with the required friction coefficient can be quickly switched, the corresponding pressing cylinder 3563 can be switched to the bottom, and then the position of the pressing cylinder 3563 can be limited by the first bolt 357, and the wear resistance of the tempered glass surface can be tested by the corresponding friction plate 3566, which can simulate the working conditions in different scenes and test whether the tempered glass can meet the wear resistance requirements in the corresponding environment. The application range is wide, and the friction plate 3566 with serious wear can be flexibly replaced to ensure the normal test use afterwards. Through the mutual cooperation among the top plate 51, the wedge block 52, the limiting hole 53 and the second bolt 54, the tempered glass to be tested can be tested. According to the working environment in which the tempered glass is to be used, the height of the wedge block 52 extending to the bottom of the top plate 51 can be flexibly adjusted, and the semicircular block 366 is pushed within a specified height range by using the wedge block 52 extending to the bottom of the top plate 51, so as to push the downward pressure cylinder 3563 downward by a specified distance to squeeze the surface of the tempered glass, thereby realizing the compressive strength test of the surface of the tempered glass. Since the greater the downward movement distance of the downward pressure cylinder 3563, the stronger the squeezing force on the surface of the tempered glass, by adjusting the height of the wedge block 52 extending to the bottom of the top plate 51, the working conditions in different scenarios can be simulated, and whether the tempered glass can meet the compressive strength requirements in the corresponding environment can be tested, thereby further expanding the scope of application.
[0048] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0049] When in use, multiple tempered glasses to be tested in the raw materials of the photovoltaic module are placed in each comprehensive test seat mechanism 3 in turn, and then the tempered glasses are limited. During the process, the tempered glass is placed in the middle of the bottom of the inner cavity of the U-shaped seat 31, and then the threaded rod 310 is screwed to push the pressure plate 39 downward, and at the same time, the pressure plate 39 slides along the corresponding vertical groove 37, and finally the tempered glass is limited by two pressure plates 39. The two pressure plates 39 are respectively located on both sides of the middle of the tempered glass. Then the servo motor is started to drive the rotating shaft 4 and the functional disk mechanism 5 to rotate. During the rotation of the functional disk mechanism 5, each wedge block 52 revolves accordingly. Since the inclined surfaces are symmetrically arranged on both sides of the wedge block 52, a motion track is provided for the movement of the semicircular block 366. The rotation of the wedge block 52 When the inclined surface of the wedge block 52 contacts the top of the semicircular block 366, the semicircular block 366 is gradually pushed downward. When the bottom of the wedge block 52 contacts the top of the semicircular block 366, the semicircular block 366 remains at the horizontal height for a certain period of time. When the inclined surface of the other side of the wedge block 52 contacts the top of the semicircular block 366, and under the elastic action of the third spring 367, the semicircular block 366 gradually moves upward. When the semicircular block 366 moves in the up and down direction, it can drive the vertical rod 362 and the connecting frame 363 to move, so that the push rod 365 moves in the up and down direction accordingly. When the push rod 365 moves downward, it will contact the inclined surfaces of the two adjacent triangular blocks 358. The two push rods 365 act on the two test frame assemblies 35 respectively. Under the elastic action of the first spring 34 and the second spring 353, the two connecting plates 354 can be pushed downward and the two connecting plates 354 can be moved away from each other. The two pressing cylinder assemblies 356 are pushed downward accordingly, and the two pressing cylinder assemblies 356 are moved away from each other. The pressing cylinder body 3563 located at the bottom of the pressing cylinder assembly 356 is used to squeeze the tempered glass surface below to achieve the compressive strength test of the tempered glass surface. Since the outer circle of the pressing cylinder body 3563 is pasted with a friction plate 3566, wherein the friction plate 3566 can be an elastic metal sheet, a special wear-resistant coating or cloth coated on a flexible substrate, etc., the pressing cylinder body 3563 can press the tempered glass. While the glass surface is being squeezed, the friction plate 3566 thereon will move along the tempered glass surface to test the wear resistance of the tempered glass surface, thereby achieving a comprehensive test of the compressive strength and wear resistance of the tempered glass at the same time. By adjusting the height of the wedge block 52 extending below the top plate 51 and switching the friction plate 3566 with a corresponding friction coefficient, working conditions in different scenarios can be simulated, such as deserts, mountainous areas or plains. Different areas may cause different degrees of squeezing and wear on the tempered glass surface, and whether the tempered glass can meet the compression and wear resistance requirements in the corresponding environment is tested. After the test, the sealed door 7 is opened to observe whether there are obvious wear marks, cracks or breakage on the tempered glass surface. If the above situation does not occur,This means that tempered glass can meet the requirements of pressure resistance and wear resistance in the corresponding environment.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic module comprehensive tester, characterized in that: include: A machine base (1), wherein a chassis (2) is fixedly arranged on the top of the machine base (1), a rotating shaft (4) is rotatably arranged in the middle of the top of the machine base (1), the top of the rotating shaft (4) rotatably penetrates the chassis (2) and is fixedly provided with a functional disk mechanism (5), a servo motor is fixedly arranged on the top of the inner cavity of the machine base (1), the output shaft of the servo motor penetrates the top of the machine base (1) and is fixedly connected to the bottom of the rotating shaft (4), a protective box (6) is fixedly arranged on the top of the machine base (1), four sealing doors (7) are evenly arranged on the side wall of the protective box (6), and the chassis (2) and the functional disk mechanism (5) are located in the protective box (6); A plurality of comprehensive test seat mechanisms (3) are used to perform compressive strength tests and abrasion resistance tests on the tempered glass in the raw materials of the photovoltaic module. The plurality of comprehensive test seat mechanisms (3) are evenly arranged in a circle on the top of the chassis (2).
2. A photovoltaic module comprehensive tester according to claim 1, characterized in that: Each of the integrated test seat mechanisms (3) comprises a U-shaped seat (31), wherein the U-shaped seat (31) is fixedly connected to the top of the chassis (2), and slide grooves (32) are provided at the front and rear parts of both sides of the U-shaped seat (31), and a first slider (33) is slidably arranged in each of the slide grooves (32), and a first spring (34) is fixedly arranged at one end of two of the first sliders (33) on the same side that are away from each other, and one end of the first spring (34) away from the first slider (33) is fixedly connected to the inner wall of the slide groove (32), and a test frame assembly (35) is fixedly arranged between the two front first sliders (33) and between the two rear first sliders (33), and the two test frame assemblies (35) are symmetrically arranged.
3. A photovoltaic module comprehensive tester according to claim 2, characterized in that: A pushing frame assembly (36) is arranged at the top of the chassis (2) and above the two test frame assemblies (35); vertical grooves (37) are provided in the middle of both sides of the inner cavity of the U-shaped seat (31); a horizontal plate (38) located above the vertical grooves (37) is fixedly arranged between the two side walls of the inner cavity of the U-shaped seat (31); a pressure plate (39) is slidably arranged in the two vertical grooves (37); a threaded rod (310) is rotatably arranged at the top of the two pressure plates (39); and the top thread of the threaded rod (310) passes through the top of the horizontal plate (38).
4. A photovoltaic module comprehensive tester according to claim 3, characterized in that: The test frame assembly (35) comprises two vertical plates (351), the two vertical plates (351) are respectively fixedly connected to the side walls of the corresponding first slider (33), a second slider (352) is slidably arranged inside the two vertical plates (351) on the sides close to each other, and the bottom of the second slider (352) is fixedly connected to the inner wall of the vertical plate (351) via a second spring (353).
5. A photovoltaic module comprehensive tester according to claim 4, characterized in that: The two second sliding blocks (352) are fixedly connected via a connecting plate (354), and side plates (355) are fixedly arranged on both sides of the bottom of the connecting plate (354), and a lower pressure cylinder assembly (356) is rotatably arranged between the two side plates (355), and the lower parts of the two side plates (355) that are away from each other are threadedly connected to the lower pressure cylinder assembly (356) via a first bolt (357), and triangular blocks (358) are fixedly arranged on both sides of the top of the connecting plate (354).
6. A photovoltaic module comprehensive tester according to claim 5, characterized in that: The pressure cylinder assembly (356) includes a connecting rod (3561), which is rotatably connected between two side plates (355). Both sides of the outside of the connecting rod (3561) are fixedly provided with a supporting frame (3562), and three pressure cylinder bodies (3563) are rotatably arranged between the two supporting frames (3562). The three pressure cylinder bodies (3563) are evenly distributed in a circle outside the connecting rod (3561), and a circle of Velcro hook surface (3564) is fixedly arranged on the outside of each of the pressure cylinder bodies (3563).
7. A photovoltaic module comprehensive tester according to claim 6, characterized in that: The outside of each Velcro hook surface (3564) is detachably provided with a friction plate (3566) through the Velcro velvet surface (3565), and the friction coefficients of the three friction plates (3566) are different. Side plates (3567) are fixedly sleeved on both sides of the outside of the connecting rod (3561), and the side plates (3567) are located between the corresponding supporting frame (3562) and the corresponding side plate (355). Three positioning holes (3568) are evenly opened on the outside of the side plate (3567), and the first bolt (357) is threadedly penetrated between the side plate (355) and the inside of the corresponding positioning hole (3568).
8. A photovoltaic module comprehensive tester according to claim 5, characterized in that: The pushing frame assembly (36) comprises an L-shaped frame (361), the L-shaped frame (361) being fixedly connected to the top of the chassis (2) and being located above the U-shaped seat (31), a vertical rod (362) slidingly passing through the top of the L-shaped frame (361) and being located just above the transverse plate (38), a connecting frame (363) being fixedly arranged at the bottom of the vertical rod (362), and two U-shaped frames (364) being respectively located above corresponding connecting plates (354) being fixedly arranged at the bottom of the connecting frame (363).
9. A photovoltaic module comprehensive tester according to claim 8, characterized in that: A push rod (365) is rotatably arranged between the two side walls of the inner cavity of the two U-shaped frames (364), and the two push rods (365) are respectively located between the upper parts of the two front triangular blocks (358) and between the upper parts of the two rear triangular blocks (358). A semicircular block (366) is fixedly arranged on the top of the vertical rod (362), and a third spring (367) is sleeved on the outside of the vertical rod (362), and the third spring (367) is fixedly connected between the top of the L-shaped frame (361) and the bottom of the semicircular block (366).
10. A photovoltaic module comprehensive tester according to claim 1, characterized in that: The functional disk mechanism (5) comprises a top disk (51), the bottom middle of the top disk (51) is fixedly connected to the top of the rotating shaft (4), a plurality of wedge blocks (52) are uniformly slidably penetrated in a circle outside the top disk (51), a plurality of limiting holes (53) are uniformly opened from top to bottom on the side away from each other of the plurality of wedge blocks (52), a plurality of scale lines are uniformly arranged from top to bottom on the side away from each other of the plurality of wedge blocks (52), each of the wedge blocks (52) is threadedly connected to the top disk (51) by a second bolt (54), and the second bolt (54) is threadedly penetrated between the side wall of the top disk (51) and the inside of the corresponding limiting hole (53).
Citation Information
Patent Citations
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