Control circuit of full-automatic wet material mixing and feeding vehicle and control method thereof
By designing the control circuit of a fully automatic wet-mix feed feed truck, and using components such as time-controlled switches, stroke switches and contactors to achieve automated control, the problem of low automation level in the existing technology is solved, and accurate feed feed is achieved and feed savings are achieved. Promotes the rapid growth of pigs.
Patent Information
- Application Number
- CN202410431364.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-04
- Publication Date
- 2024-12-27
AI Technical Summary
The existing wet-mixed feeding truck has low automation level and cannot achieve unmanned control. The circuit switch design relies on manual switches, resulting in high labor costs and inaccurate control of feeding volume, which cannot keep up with the pace of scientific, technological and economic development.
A fully automatic wet-mixed feeding vehicle control circuit is designed, including round-trip automatic walking circuit, round-trip manual walking circuit, feeding start circuit, feeding operation circuit, feeding stop circuit, water pump control circuit, solenoid valve control circuit and feeding manual The control circuit realizes automatic control through time-controlled switches, stroke switches, contactors and relays, ensuring that the forward, backward, water supply, mixing, feeding and stopping of the feeder does not require manual intervention.
The full automation of wet feeding is achieved, and the feeding volume is more accurate, avoiding the impact of human factors on the normal feeding and growth of pigs. It is slaughtered 20-30 days in advance, saving 20-25% of the feed.
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Figure CN119200460A_ABST
Abstract
Description
[0001] Fields of involvement
[0002] The invention relates to the technical field of pig breeding, and in particular to a control circuit of a fully automatic wet feed mixing and feeding vehicle. Background Art
[0003] The current automation level of wet material mixing and feeding vehicles is still relatively low. The so-called automated porridge material vehicle is nothing more than an electric drive and electric stirring. The tasks of moving forward, moving backward, stirring, feeding, starting, stopping, flushing, discharging and controlling the feeding amount still require people, and unmanned operation is not possible. The design of its circuit switches mostly adopts manual switches. For now, this level is no longer a problem of high labor costs and inaccurate control of feeding amount, but it can no longer keep up with the pace of the new era with rapid scientific and technological progress and rapid economic development. The technical solution of the control circuit of a fully automatic wet material mixing and feeding vehicle disclosed in the present invention realizes the full automation of moving forward, moving backward, water supply, mixing, feeding, stopping, starting, stopping and controlling the feeding amount without human intervention. Summary of the invention
[0004] The technical solution of the present invention is: a control circuit of a fully automatic wet mixing feeder and a control method thereof, which includes a feeder, a travel motor, a feeder motor, a frequency converter, a circuit switch and bumpers corresponding to various switches; it is characterized in that: it also includes a reciprocating automatic travel circuit, a reciprocating manual travel circuit, a reciprocating feed start circuit, a reciprocating feed operation circuit, a reciprocating feed stop circuit, a water pump control circuit, an electromagnetic valve control circuit and a feed manual control circuit; the reciprocating automatic travel circuit is connected in parallel between the phase lines L2 and L3, the reciprocating manual travel circuit is connected in parallel between the phase line L2 and the initial ends of the two travel contactors KMa and KMb coils, and the reciprocating automatic travel circuit is connected in parallel between the phase line L2 and L3. The feeding start circuit is connected in parallel between the phase lines L2 and L3 at the lower ends of the two traveling contactors KMa and KMb, the round-trip feeding operation circuit is connected in series between the phase line L2 at the lower end of the feeding contactor KM3 and the initial end of the coil of the feeding contactor KM3, the round-trip feeding stop circuit is connected in parallel between the phase line L2 at the lower end of the feeding contactor KM3 and the initial ends of the coils of the two stop relays K1 and K2, the water pump control circuit and the solenoid valve control circuit are connected in parallel between the phase lines L2 and L3 at the lower end of the feeding contactor KM3; the feeding manual control circuit is connected between the phase line L2 at the upper ends of the two traveling contactors KMa and KMb and the initial end of the coil of the feeding contactor KM3.
[0005] Furthermore, the reciprocating automatic walking circuit includes an automatic walking circuit at end a and an automatic walking circuit at end b; the automatic walking circuit at end a: connected in sequence between the phase lines L2 and L3 through the normally open contact of the time switch Ta, the normally closed contact SQa-I of the travel switch SQa, the normally closed contact KMb-1 of the travel contactor KMb at end b and the coil of the travel contactor KMa at end a; the automatic walking circuit at end b: connected in sequence between the phase lines L2 and L3 through the normally open contact of the time switch Tb, the normally closed contact SQb-1 of the travel switch SQb, the normally closed contact KMa-1 of the travel contactor KMa at end a and the coil of the travel contactor KMb at end b.
[0006] Furthermore, the reciprocating manual walking circuit includes a manual walking circuit at end a and a manual walking circuit at end b; the two manual walking circuits are respectively connected in series between the phase line L2 and the coils of the walking contactors KMa and KMb through the normally open button SBa and the normally closed contact KMb-2 of the walking contactor KMb at end b and the normally open button SBb and the normally closed contact KMa-2 of the walking contactor KMa at end a.
[0007] Furthermore, the round-trip feeding starting circuit is connected in parallel through the normally open contact SQ3-1 of the feeding switch SQ3 at the a end and the normally open contact SQ4-1 of the feeding switch SQ4 at the b end, and then connected in series with the coil of the feeding contactor KM3 between the phase line L2 and the phase line 3 at the lower ends of the two traveling contactors KMa and KMb.
[0008] Furthermore, the round-trip feeding operation circuit is connected in series through the normally closed K1-1 of the feeding relay K1 at the a-end and the normally closed K2-1 of the feeding relay K2 at the b-end, and then connected between the phase line L2 at the lower end of the feeding contactor KM3 and the coil of the feeding contactor KM3.
[0009] Furthermore, the round-trip feeding stop circuit includes a feeding stop circuit at end a and a feeding stop circuit at end b; the feeding stop circuit at end a is connected in parallel through the normally open SQ5-1 of the stop switch SQ5 and the normally open K1-2 of the stop relay K1 at end a, and then connected in series with the coil of the stop relay K1 between the phase lines L2 and L3 at the lower end of the feeding contactor KM3: the feeding stop circuit 5-2 at end b is connected in parallel through the normally open SQ6-1 of the stop switch SQ6 and the normally open K2-2 of the stop relay K2 at end b, and then connected in series with the coil of the stop relay K2 between the phase lines L2 and L3 at the lower ends of the feeding contactors KM4 and KM3.
[0010] Furthermore, the water pump control circuit is connected in series between the phase lines L2 and L3 at the lower end of the feeding contactor KM3 through the single-phase circuit breaker QF3 and the coil of the water pump contactor KM5.
[0011] Furthermore, both ends of the solenoid valve RV control circuit coil are connected between the phase lines L2 and L3 at the lower end of the feeding contactor KM3.
[0012] Furthermore, the manual feeding control circuit is connected between the phase line L2 and the initial end of the coil of the feeding contactor KM3 through the two ends of the normally open button SB3.
[0013] A control method for a fully automatic wet material mixing feeding vehicle, comprising the control circuit of the fully automatic wet material mixing feeding vehicle according to claims 1 to 9, and the steps are:
[0014] Step 1: Determine and set the start time
[0015] The determined feeding time for pigs is set in two time-controlled switches Ta and Tb.
[0016] Step 2: The railcar starts running
[0017] When the set time arrives, the time-controlled switch Ta or Tb automatically starts up and connects the coil of the travel contactor KMa or KMb, closing the normally open contact, the travel motor starts running, and the feeding car runs.
[0018] Step 3: Start cutting
[0019] When the feeding vehicle runs to the end of the trough, the contact of the feeding switch SQ3 or SQ4 at end a or b touches the corresponding contact block, closing the normally open terminal of the feeding switch SQ3 or SQ4 and connecting the coil of the feeding contactor KM3, causing the feeding motor to start rotating to feed.
[0020] Step 4: Mix wet materials and feed while walking
[0021] When the coil of the feeding contactor KM3 is connected through the feeding starting circuit, the current of the lower end phase line L2 enters the coil of the feeding contactor KM3 through the normally closed contacts K1-1 and K2-1 of the feeding relay K1 or K2 at the a or b end connected in series, so that the contactor coil works continuously. At the same time, the coil of the water pump contactor KM5 and the coil of the solenoid valve RV are also connected and start working, feeding while moving, supplying water, mixing wet materials and feeding.
[0022] Step 5: Stop feeding and water
[0023] When the feeding car moves to the end of the trough at the other end of the pen, the contact of the stop switch SQ5 or SQ6 at the a or b end touches the corresponding contact block at the other end, so that the normally open SQ5-1 or SQ6-1 of the stop switch is closed. After the normally open is closed, the stop relay coil is energized and attracted, so that the normally closed contact k1-1 or K2-1 of the stop relay at the a or b end is disconnected, and the coil of the feeding contactor LM3 is de-energized. At the same time, the coil of the water pump contactor KM5 is also de-energized, the feeding motor and the water pump stop, and the feeding of the wet mixing material stops;
[0024] Step 6: Parking
[0025] After the feeding stops, the rail feeding car continues to move forward. When the contact of the travel switch SQa or SQb at the a or b end touches the corresponding touch block, the normally closed SQa-1 or SQb-1 of the travel switch is disconnected, the feeding car stops moving, and the time switch Ta or Tb automatically shuts down after the downtime. At this point, a stroke of wet material feeding is completed, and then, material and water are automatically added, waiting for the next start.
[0026] The beneficial effects of the present invention compared with the prior art are:
[0027] The control circuit and control method of the fully automatic wet feed mixing vehicle of the present invention realize the full automation of wet feed mixing and feeding, make feeding and daily feed increase more accurate, avoid the influence of human factors on the normal feeding and growth of pigs, make pigs grow faster, can be marketed 20-30 days earlier, save more feed, and can save 20-25% of feed. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is the control circuit diagram of the fully automatic wet mixing material feeding vehicle. DETAILED DESCRIPTION
[0029] Specific implementation method 1: Combination Figure 1 The present embodiment is described. The present embodiment is a control circuit of a fully automatic wet mixing feeder vehicle, which includes a travel motor, a feeder motor, a frequency converter, a circuit switch and bumpers corresponding to various switches; it also includes a reciprocating automatic travel circuit 1, a reciprocating manual travel circuit 2, a reciprocating feeder start circuit 3, a reciprocating feeder operation circuit 4, a reciprocating feeder stop circuit 5, a water pump control circuit 6, a solenoid valve control circuit 7 and a feeder manual control circuit 8; the reciprocating automatic travel circuit 1 is connected in parallel between the phase lines L2 and L3, the reciprocating manual travel circuit 2 is connected in parallel between the phase line L2 and the two travel contactors KMa and KMb coils, and the reciprocating feeder start circuit 3 is connected to the phase line at the lower ends of the two travel contactors KMa and KMb. L2 and L3, the round-trip feeding operation circuit 4 is connected between the phase line L2 at the lower end of the feeding contactor KM3 and the initial end of the coil of the feeding contactor KM3, the round-trip feeding stop circuit 5 is connected in parallel between the phase line L2 at the lower end of the feeding contactor KM3 and the initial ends of the coils of the two stop relays K1 and K2, the water pump control circuit 6 and the solenoid valve control circuit 7 are connected in parallel between the phase line L2 at the lower end of the feeding contactor KM3 and the phase line L3; the feeding manual control circuit 8 is connected between the phase line L2 at the upper ends of the two walking contactors KMa and KMb and the initial end of the coil of the feeding contactor KM3, and the ends of the walking contactors KMa, KMb and the feeding contactor KM3 and the coils of the stop relays K1, K2 are connected to the phase line L3.
[0030] The reciprocating automatic walking circuit 1 of the present embodiment refers to: two control circuits connected in parallel between the phase lines L2 and L3, whose function is to automatically control the feeding vehicle to walk to the a end and the b end respectively; the reciprocating manual walking circuit 2 of the present embodiment refers to: the control circuit connected in parallel between the phase line L2 and the initial ends of the coils of the two walking contactors Kma and KMb, whose function is to manually control the two control circuits for the feeding vehicle to walk to the a end and the b end; the reciprocating feeding starting circuit 3 of the present embodiment refers to: the control circuit between the phase line L2 and the phase line L3 connected to the lower ends of the two walking contactors KMa and KMb, whose function is to automatically control the start of the feeding motor when the feeding vehicle starts to walk to the a end and the b end; the reciprocating feeding operation control circuit 4 of the present embodiment refers to: the control circuit connected in series to the phase line L2 at the lower end of the feeding contactor KM3 and the initial end of the feeding contactor KM3 coil, whose function is to automatically control the continuous power supply of the feeding motor during the operation of the feeding vehicle; The round-trip feeding stop circuit 5 of the implementation mode refers to: two control circuits connected in parallel between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3, whose function is to cut off the power of the coil of the feeding contactor KM3 and stop the rotation of the feeding motor; the water pump control circuit 6 of this implementation mode refers to: the control circuit connected between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3, whose function is to control the start and stop of the water pump; the solenoid valve control circuit 7 of this implementation mode refers to: the control circuit connected between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3, whose function is to open and close the solenoid valve RV; the feeding manual control circuit 8 of this implementation mode refers to: the control circuit connected between the phase line L2 and the initial end of the coil of the feeding contactor KM3, whose function is to manually control the power supply of the feeding motor, and the function of connecting the ends of all contactors and relay coils to the phase line L3 is to form a loop with the phase line L2 to put the coil in a working state.
[0031] Specific implementation method 2: Combination Figure 1 To illustrate this embodiment, the reciprocating automatic walking circuit 1 of this embodiment includes an automatic walking circuit 1-1 at end a and an automatic walking circuit 1-2 at end b; the automatic walking circuit 1-1 at end a: through the normally open contact of the time switch Ta, the normally closed contact SQa-1 of the travel switch SQa, the normally closed contact KMb-1 of the travel contactor KMb at end b and the coil of the travel contactor KMa at end a, they are connected in series between the phase lines L2 and L3 in sequence; the automatic walking circuit 1-2 at end b: through the normally open contact of the time switch Tb, the normally closed contact SQb-1 of the travel switch SQb, the normally closed contact KMa-1 of the travel contactor KMa at end a and the coil of the travel contactor KMb at end b, they are connected in series between the phase lines L2 and L3 in sequence.
[0032] The a-end automatic control travel circuit 1-1 of this embodiment refers to: through the normally open contact of the time switch Ta, the normally closed contact SQa-1 of the travel switch SQa, the normally closed contact KMb-1 of the b-end travel contactor KMb and the coil of the a-end travel contactor KMa, it is connected in series in sequence to the control circuit between the phase lines L2 and L3. Its function is that when the normally open contact of the time switch Ta is automatically closed, the current of the phase line L2 enters the coil of the a-end travel contactor KMa through the normally closed SQa-1 of the travel switch SQa and the normally closed KMb-1 of the b-end travel contactor KMb, and connects with the phase line L3. The current works together to close the normally open contactor KMa of the a-end travel contactor, so that the travel motor drives the feeding vehicle to travel in the a direction; when the feeding vehicle reaches the a-end end, the contact of the travel switch SQa touches the corresponding contact block, the normally closed contact of the travel switch SQa is disconnected, the coil of the a-end travel contactor KMa loses power, and the travel stops; the normally closed contact KMb-1 of the b-end travel contactor KMb in this control circuit is interlocked with the normally closed contact KMa-1 of the a-end travel contactor KMa in the b-end automatic travel circuit to prevent the two contactor coils from being energized at the same time; the b-end automatic travel circuit of this embodiment The control circuit 1-2 refers to: through the normally open contact of the time switch Tb, the normally closed contact SQb-1 of the travel switch SQb, the normally closed contact KMa-I of the travel contactor KMa at the a end and the coil of the travel contactor KMb at the b end, the control circuit between the phase lines L2 and L3 is connected in series in sequence. Its function is that when the normally open contact of the time switch Tb is automatically closed, the current of the phase line L2 enters the coil of the travel contactor KMb at the b end through the normally closed SQb-1 of the travel switch SQb and the normally closed KMa-1 of the travel contactor KMa at the a end, and acts together with the current of the phase line L3 to make the b end The normally open contactor KMb is closed, so that the travel motor drives the feeding vehicle to move in the direction of b; when the feeding vehicle reaches the end of the b end, the contact of the travel switch SQb touches the corresponding contact block, the normally closed contact of the travel switch SQb is disconnected, the coil of the travel contactor KMb at the b end loses power, and the travel is terminated; the normally closed contact KMa-1 of the travel contactor KMa at the a end in this control circuit is interlocked with the normally closed contact KMb-1 of the travel contactor KMb at the b end in the automatic travel circuit at the a end to prevent the two contactor coils from being energized at the same time, and the other components and connection relationships are the same as those in the specific implementation method one.
[0033] Specific implementation method three: Combination Figure 1 To illustrate this embodiment, the manual walking circuit 2 of this embodiment includes a manual walking circuit 2-1 at end a and a manual walking circuit 2-2 at end b; the two manual walking circuits are respectively connected in series between the phase line L2 and the coils of the walking contactors KMa and KMb through the normally open button SBa and the normally closed contact KMb-2 of the walking contactor KMb at end b and the normally open button SBb and the normally closed contact KMa-2 of the walking contactor KMa at end a.
[0034] The a-end manual travel circuit 2-1 of this embodiment refers to; a control circuit connected in series between the phase line L2 and the initial end of the coil of the a-end travel contactor KMa through the normally open button SBa and the normally closed KMb-2 of the b-end travel contactor KMb. Its function is that when the time-controlled switch Ta is in the off state, by manually pressing the button SBa, the current of the phase line L2 passes through the button SBa and the normally closed KMb-2 of the b-end travel contactor KMb and enters the coil of the a-end travel contactor KMa, and acts together with the current of the phase line L3 to close the normally open contact of the a-end travel contactor, so that the travel motor drives the feeding vehicle to move in the a direction. When the button SBa is released, the feeding vehicle stops, and the normally closed contact KMb-2 of the b-end travel contactor KMb in this control circuit is interlocked with the normally closed contact KMa-2 of the a-end travel contactor KMa in the b-end automatic travel circuit to prevent the two contactor coils from being energized at the same time; the b-end manual travel circuit of this embodiment Walking circuit 2-2 refers to; a control circuit connected in series between phase line L2 and the initial end of the coil of walking contactor KMb at b end through the normally open button SBb and the normally closed KMa-2 of walking contactor KMa at a end. Its function is that when the time-controlled switch Tb is in the off state, by pressing the button SBb by hand, the current of phase line L2 passes through the button SBb and the normally closed KMa-2 of walking contactor KMa at a end and enters the coil of walking contactor KMb at b end, and acts together with the current of phase line L3 to close the normally open of the walking contactor at b end, so that the walking motor drives the feeding vehicle to move in the direction of b. When the button SBb is released, the feeding vehicle stops. The normally closed contact KMa-2 of the walking contactor KMa at a end in this control circuit is interlocked with the normally closed contact KMb-2 of the walking contactor KMb at b end in the automatic walking circuit at a end to prevent the two contactor coils from being energized at the same time. The other components and connection relationships are the same as those of specific implementation methods one and two.
[0035] Specific implementation method four: Combination Figure 1 To illustrate this embodiment, the feeding start circuit 3 of this embodiment is connected in parallel through the normally open contact SQ3-1 of the feeding switch SQ3 at the a-end and the normally open contact SQ4-1 of the feeding switch SQ4 at the b-end, and then connected in series with the coil of the feeding contactor KM3 in sequence between the phase line L2 and the phase line L3 at the lower ends of the two traveling contactors KMa and KMb.
[0036] The feeding start-up circuit 3 of this embodiment refers to: after being connected in parallel through the normally open contact SQ3-1 of the feeding switch SQ3 at the a end and the normally open contact SQ4-1 of the feeding switch SQ4 at the b end, the feeding start-up circuit is connected in series with the coil of the feeding contactor KM3 in sequence between the phase line L2 and the phase line L3 at the lower ends of the two traveling contactors KMa and KMb; its function is to close the normally open contact SQ3-1 of SQ3 or the normally open contact SQ4-1 of SQ4 after the contact of the feeding switch SQ3 at the a end or the feeding switch SQ4 at the b end touches the corresponding contact block, so that the current of the phase line L2 enters the coil of the feeding contactor KM3 and starts it to work, so that the normally open of the feeding contactor KM3 is closed, and the feeding motor starts to work; other components and connection relationships are the same as those in specific embodiments one, two, and three.
[0037] Specific implementation method five: Combination Figure 1 To illustrate this embodiment, the feeding operation circuit 4 of this embodiment is connected in series through the normally closed K1-1 of the feeding relay K1 at the a-end and the normally closed K2-1 of the feeding relay K2 at the b-end, and then connected between the phase line L2 at the lower end of the feeding contactor KM3 and the coil of the feeding contactor KM3.
[0038] The feeding operation circuit 4 of this embodiment refers to: a feeding operation circuit connected to the phase line L2 at the lower end of the feeding contactor KM3 and the coil of the feeding contactor KM3 after the normally closed K1-1 of the feeding relay K1 at the a end and the normally closed K2-1 of the feeding relay K2 at the b end are connected in series; its function is to continuously transmit the current of the phase line L2 at the lower end of the feeding contactor KM3 to the coil of the feeding contactor LM3 through the normally closed K1-1 of the feeding relay KI at the a end and the normally closed K2-1 of the feeding relay K2 at the b end, so that the normally open of the feeding contactor KM3 is closed, and the feeding motor works continuously; other components and connection relationships are the same as those of specific embodiments one, two, three and four.
[0039] Specific implementation method six: Combination Figure 1 To illustrate this embodiment, the feeding stop circuit 5 of this embodiment includes a-end feeding stop circuit 5-1 and b-end feeding stop circuit 5-2; the a-end feeding stop circuit 5-I is connected in parallel through the normally open SQ5-1 of the a-end stop switch SQ5 and the normally open K1-2 of the a-end stop relay K1, and then connected in series with the coil of the stop relay KI between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3; the b-end feeding stop circuit 5-2 is connected in parallel through the normally open SQ6-1 of the b-end stop switch SQ6 and the normally open K2-2 of the b-end stop relay K2, and then connected in series with the coil of the stop relay K2 between the phase lines L2 and L3 at the lower end of the feeding contactor KM3.
[0040] The feeding stop circuit 5-1 at end a of the present embodiment refers to: after the normally open SQ5-1 of the stop switch SQ5 at end a and the normally open K1-2 of the stop relay K1 at end a are connected in parallel, the control circuit is then connected in series with the coil of the stop relay K1 at end a to the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3. Its function is that when the contact of the stop switch SQ5 at end a touches the corresponding contact block, its normally open SQ5-1 is closed, and the current of the phase line L2 enters the coil of the stop relay K1 through the normally open SQ5-1, and acts together with the phase line L3 to make the stop relay K1 at end a work, disconnect its normally closed K1-1, close the normally open K1-2, de-energize the feeding contactor KM3, and stop the feeding motor from rotating; the feeding stop circuit at end b of the present embodiment 5-2 means; after being connected in parallel through the normally open SQ6-1 of the stop switch SQ6 at the b-end and the normally open K2-1 of the stop relay K2 at the b-end, it is then connected in series with the coil of the stop relay K2 at the b-end to the control circuit between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3. Its function is that when the contact of the stop switch SQ6 at the b-end touches its corresponding contact block, its normally open SQ6-1 is closed, and the current of the phase line L2 enters the coil of the stop relay K2 through the normally open SQ6-1, and acts together with the phase line L3 to make the stop relay K2 at the b-end work, so that its normally closed K2-1 is disconnected, and the normally open K2-2 is closed, so that the feeding contactor KM3 loses power, and the feeding motor stops rotating. The other components and connection relationships are the same as those in specific implementation methods one, two, three, four and five.
[0041] Specific implementation method seven: Combination Figure 1 To explain this embodiment, the water pump control circuit 6 of this embodiment is connected in series between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3 through the single-phase circuit breaker QF3 and the coil of the water pump contactor KM5.
[0042] The water pump control circuit of this embodiment refers to: a control circuit connected in series between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3 through the single-phase circuit breaker QF3 and the coil of the water pump contactor KM5; its function is that after the main circuit of the feeding contactor KM3 is connected, the current of the phase line L2 at its lower end enters the coil of the water pump contactor Km5 through the single-phase circuit breaker QF3, and works together with the phase line L3 to close the normally open circuit, connect its main circuit, and make the water pump work. After the feeding is completed, the feeding contactor KM3 is powered off and the water pump is stopped. Other components and connection relationships are the same as those in specific embodiments one, two, three, four, five and six.
[0043] Specific implementation method eight: Combination Figure 1 To explain this embodiment, both ends of the coil of the solenoid valve RV control circuit 7 of this embodiment are connected between the phase lines L2 and L3 at the lower ends of the two feeding contactors KM3.
[0044] The solenoid valve control circuit 7 of this embodiment refers to a control circuit that connects the two ends of the solenoid valve Rv to the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3; its function is that after the main circuits of the two feeding contactors KM3 are connected, the current of the phase line L2 at the lower end and the current of the phase line L3 act together on the solenoid valve RV to open the solenoid valve, and the other components and connection relationships are the same as those of specific embodiments one, two, three, four, five, six and seven.
[0045] Specific implementation method nine: Combination Figure 1 To explain this embodiment, the manual feeding control circuit 8 of this embodiment is connected between the phase line L2 and the coil of the feeding contactor KM3 through the two ends of the normally open button SB3.
[0046] The manual feeding control circuit 8 of this embodiment refers to: a control circuit connected between the phase line L2 and the coil of the feeding contactor KM3 at the a-end through the two ends of the normally open button SB3; its function is to make the current of the phase line L2 enter the feeding contactor KM3 through the normally open button SB3 by pressing the normally open button SB3, and work together with the phase line L3 to make the feeding contactor LM3 at the a-end start working. The other components and connection relationships are the same as those of specific embodiments one, two, three, four to five, six, seven and eight.
[0047] Specific implementation method ten: Combination Figure 1 The present embodiment is described. The present embodiment is a control method of a fully automatic wet material mixing feeding vehicle, which comprises the control circuit of the fully automatic wet material mixing feeding vehicle according to claims 1 to 9, characterized in that:
[0048] Step 1: Determine and set the start time
[0049] The determined feeding time for pigs is set in two time-controlled switches Ta and Tb.
[0050] Step 2: The railcar starts running
[0051] When the set time arrives, the time-controlled switch Ta or Tb automatically starts up and connects the coil of the travel contactor KMa or KMb, closing the normally open contact, the travel motor starts running, and the feeding car runs.
[0052] Step 3: Start cutting
[0053] When the feeding vehicle runs to the end of the trough, the contact of the feeding switch SQ3 or SQ4 at end a or b touches the corresponding contact block, closing the normally open terminal of the feeding switch SQ3 or SQ4 and connecting the coil of the feeding contactor KM3, causing the feeding motor to start rotating to feed.
[0054] Step 4: Mix wet materials and feed while walking
[0055] After the coil of the feeding contactor KM3 is energized through the feeding starting circuit 3, the current of the phase line L2 enters the coil of the feeding contactor KM3 through the normally closed contact K1-1 or K2-1 of the feeding relay K1 or K2 at the a and b ends, so that the contactor coil works continuously. At the same time, the coil of the water pump contactor KM5 and the coil of the solenoid valve RV are also energized and start working, feeding water, mixing wet materials and feeding materials while walking.
[0056] Step 5: Stop feeding and water
[0057] When the feeding car moves to the end of the trough at the other end of the pen, the contact of the stop switch SQ5 or SQ6 at the a or b end touches the corresponding contact block at the other end, so that the normally open SQ5-1 or SQ6-1 of the stop switch is closed. After the normally open is closed, the stop relay coil is energized and attracted, so that the normally closed contact k1-1 or K2-1 of the stop relay at the a or b end is disconnected, and the coil of the feeding contactor KM3 is de-energized. At the same time, the coil of the water pump contactor KM5 is also de-energized, the feeding motor and the water pump stop, and the feeding of the wet mixing material stops;
[0058] Step 6: Parking
[0059] After the feeding stops, the feeding car continues to move along the track. When the contact of the travel switch SQa or SQb at the a or b end touches the corresponding touch block, the normally closed SQa-1 or SQb-1 of the travel switch is disconnected, the feeding car stops moving, and the time switch Ta or Tb automatically shuts down after the downtime. At this point, a stroke of wet material feeding is completed, and then, material and water are automatically added, waiting for the next start.
Claims
1. A control circuit for a fully automatic wet mixing feeder, which includes a travel motor, a feeder motor, a feeder auger shaft, a frequency converter, a circuit switch and bumpers corresponding to various switches; it is characterized by: It also includes a reciprocating automatic travel circuit (1), a reciprocating manual travel circuit (2), a reciprocating feeding start circuit (3), a reciprocating feeding operation circuit (4), a reciprocating feeding stop circuit (5), a water pump control circuit (6), an electromagnetic valve control circuit (7) and a feeding manual control circuit (8); the reciprocating automatic travel circuit (1) is connected in parallel between the phase lines L2 and L3, the reciprocating manual travel circuit (2) is connected in parallel between the phase line L2 and the coils of the two travel contactors KMa and KMb, and the reciprocating feeding start circuit (3) is connected in parallel between the phase lines L2 and L3 at the lower ends of the two travel contactors KMa and KMb. The reciprocating feeding operation circuit (4) is connected in series between the phase line L2 at the lower ends of the two feeding contactors KM3 and KM4 and the initial end of the feeding contactor KM3 coil; the reciprocating feeding stop circuit (5) is connected in parallel between the phase line L2 at the lower end of the feeding contactor KM3 and the initial ends of the two stopping relays K1 and K2 coils; the water pump control circuit (6) and the solenoid valve control circuit (7) are connected in parallel between the phase line L2 at the lower end of the feeding contactor KM3 and the phase line L3; the feeding manual control circuit (8) is connected between the phase line L2 at the upper ends of the two walking contactors KMa and KMb and the initial end of the feeding contactor KM3 coil.
2. The control circuit of a fully automatic wet material mixing feeding vehicle according to claim 1 is characterized in that: The automatic travel circuit (1) comprises an automatic travel circuit (1-1) at the a-end and an automatic travel circuit (1-2) at the b-end; the automatic travel circuit (1-1) at the a-end is connected in sequence between the phase lines L2 and L3 via the normally open contact of the time switch Ta, the normally closed contact SQa-1 of the travel switch SQa, the normally closed contact KMb-1 of the travel contactor KMb at the b-end and the coil of the travel contactor KMa at the a-end; the automatic travel circuit (1-2) at the b-end is connected in sequence between the phase lines L2 and L3 via the normally open contact of the time switch Tb, the normally closed contact SQb-1 of the travel switch SQb, the normally closed contact KMa-1 of the travel contactor KMa at the a-end and the coil of the travel contactor KMb at the b-end.
3. The control circuit of the fully automatic wet material mixing feeding vehicle according to claim 1 is characterized in that: The hand-controlled walking circuit 2 comprises an a-end hand-controlled walking circuit (2-1) and a b-end hand-controlled walking circuit (2-2); Its two manual travel circuits are respectively connected in series between the phase line L2 and the coils of the travel contactors KMa and KMb through the normally open button SBa and the normally closed contact KMb-2 of the b-end travel contactor KMb and the normally open button SBb and the normally closed contact KMa-2 of the a-end travel contactor KMa.
4. The control circuit of a fully automatic wet mixing material feeding vehicle according to claim 1 is characterized in that: The feeding start circuit (3) is connected in parallel through the normally open contact SQ3-1 of the feeding switch SQ3 at the a end and the normally open contact SQ4-1 of the feeding switch SQ4 at the b end, and then connected in series with the coil of the feeding contactor KM3 in sequence between the phase line L2 and the phase line L3 at the lower ends of the two travel contactors KMa and KMb.
5. The control circuit of the fully automatic wet mixing material feeding vehicle according to claim 1 is characterized in that: The feeding operation circuit (4) is connected in series through the normally closed K1-1 of the feeding relay K1 at the a end and the normally closed K2-1 of the feeding relay K2 at the b end, and is connected between the phase line L2 at the lower end of the feeding contactor KM3 and the coil of the feeding contactor KM3.
6. The control circuit of a fully automatic wet mixing material feeding vehicle according to claim 1 is characterized in that: The feeding stop circuit (5) comprises an a-end feeding stop circuit (5-1) and a b-end feeding stop circuit (5-2); the a-end feeding stop circuit is connected in parallel through the normally open SQ5-1 of the stop switch SQ5 and the normally open K1-2 of the a-end feeding stop relay K1, and then connected in series with the coil of the stop relay K1 between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3; the b-end feeding stop circuit (5-2) is connected in parallel through the normally open SQ6-1 of the stop switch SQ6 and the normally open K2-2 of the b-end feeding stop relay K2, and then connected in series with the coil of the stop relay K2 between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3.
7. The control circuit of a fully automatic wet mixing material feeding vehicle according to claim 1 is characterized in that: The water pump control circuit (6) is connected between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3 through the single-phase circuit breaker QF3 and the coil of the water pump contactor KM5.
8. The control circuit of a fully automatic wet mixing material feeding vehicle according to claim 1 is characterized in that: The two ends of the coil of the electromagnetic valve RV control circuit (7) are connected between the phase line L2 and the phase line L3 at the lower end of the feeding contactor KM3.
9. The control circuit of a fully automatic wet mixing material feeding vehicle according to claim 1, characterized in that: The feeding manual control circuit (8) is connected between the phase line L2 and the initial end of the feeding contactor KM3 coil through the two ends of the normally open button SB3.
10. A control method for a fully automatic wet material mixing and feeding vehicle, comprising the control circuit of the fully automatic wet material mixing and feeding vehicle according to claims 1 to 9, characterized in that: Step 1: Determine and set the start time The determined feeding time for pigs is set in two time-controlled switches Ta and Tb. Step 2: The railcar starts running When the set time arrives, the time-controlled switch Ta or Tb automatically starts up and connects the coil of the travel contactor KMa or KMb, closing the normally open contact, the travel motor starts running, and the feeding car runs. Step 3: Start cutting When the feeding vehicle runs to the end of the trough, the contact of the feeding switch SQ3 or SQ4 at end a or b touches the corresponding contact block, closing the normally open terminal of the feeding switch SQ3 or SQ4 and connecting the coil of the feeding contactor KM3, causing the feeding motor to start rotating to feed. Step 4: Mix wet materials and feed while walking After the coil of the feeding contactor KM3 is connected, the current of the phase line L2 enters the coil of the feeding contactor KM3 through the normally closed contacts K1-1 and K2-1 of the feeding relay K1 or K2 at the a or b end, causing the contactor coil to start working. At the same time, the water pump contactor KM5 coil and the solenoid valve RV coil are also connected and start working, feeding water, mixing wet materials and feeding materials while moving. Step 5: Stop feeding and water When the feeding car moves to the end of the trough at the other end of the pen, the contact of the stop switch SQ5 or SQ6 at the a or b end touches the corresponding contact block at the other end, so that the normally open SQ5-1 or SQ6-1 of the stop switch is closed. After the normally open is closed, the stop relay coil is energized and attracted, so that the normally closed contact k1-1 or K2-1 of the stop relay at the a or b end is disconnected, and the coil of the feeding contactor LM3 is de-energized. At the same time, the coil of the water pump contactor KM5 is also de-energized, the feeding motor and the water pump stop, and the feeding of the wet mixing material stops; Step 6: Parking After the feeding stops, the feeding car continues to move along the track. When the contact of the travel switch SQa or SQb at the a or b end touches the corresponding touch block, the normally closed SQa-1 or SQb-1 of the travel switch is disconnected, the feeding car stops moving, and the time switch Ta or Tb automatically shuts down after the downtime. At this point, a stroke of wet material feeding is completed, and then, material and water are automatically added, waiting for the next start.