Non-ferrous metal calendering device
By using a combination of a heating mechanism and a ceramic ring heating rod in the calendering device, the synchronous heating and uniform heating of copper materials during the calendering process are achieved, and the problem of difficult copper temperature in the prior art is solved, and the calendering efficiency and quality.
Patent Information
- Application Number
- CN202411704453.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The lack of heating function of existing calendering devices makes it difficult for copper materials to control temperature during calendering, affecting processing efficiency and quality.
Design a non-ferrous metal calendering device, adopting a heating mechanism, including an electrical connection ring and an electrical contact, and synchronous heating of the upper and lower calendering rollers through a movable metal connecting piece and a fixed metal connecting piece, and in the heating hole Use a ceramic ring and heating rod for uniform heating, while setting up a cooling structure to prevent excessive temperatures.
The simultaneous heating and calendering are achieved, which greatly improves the calendering efficiency and quality, ensures the appropriate temperature of the copper material during the calendering process, and reduces the problem of processing difficulty and uneven temperature.
Smart Images

Figure CN119216366A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a calendering device, in particular to a non-ferrous metal calendering device, and belongs to the technical field of metal calendering. Background Art
[0002] Nonferrous metals are basic materials for the development of the national economy, especially copper, which is used in most industries such as aviation, aerospace, automobiles, machinery manufacturing, and construction. Most metals undergo calendering during processing. Calendering is a forming processing method that uses the pressure generated by the gap between rollers to stretch the metal into a film or sheet under the action of pressure.
[0003] However, for common copper materials, such as red copper (T1, T2, T3, etc.), the rolling temperature is usually controlled within a certain range to ensure good processing performance and material quality. Generally speaking, the rolling temperature should be lower than the recrystallization temperature of copper to avoid recrystallization of the material during processing and resulting in performance degradation. At the same time, the temperature should not be too low to avoid the copper material being too hard and increasing the difficulty of processing. Therefore, in order to facilitate maintaining a certain temperature during the rolling process, the existing rolling device does not have a certain heating function, which will increase the difficulty of rolling and affect the efficiency and quality of rolling.
[0004] Therefore, it is urgent to improve the rolling device for non-ferrous metals to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide a non-ferrous metal rolling device, in which a movable metal connecting piece is fixedly arranged inside the electrical connecting ring on the heating mechanism, and a fixed metal connecting piece is fixedly arranged on the electrical contact. That is to say, the upper rolling roller and the lower rolling roller can also be heated while the upper rolling roller is rotating, breaking the limitation of the traditional method of heating before rolling, achieving the purpose of simultaneous heating and rolling, and greatly improving the efficiency and quality of rolling.
[0006] In order to achieve the above object, the main technical solutions adopted by the present invention include: A non-ferrous metal rolling device, comprising an upper rolling roller and a lower rolling roller arranged vertically, wherein the upper rolling roller is connected to an upper pressing bracket via an upper rolling roller transmission shaft, and the lower rolling roller is connected to a lower fixed bracket via a lower rolling roller transmission shaft, and the upper pressing bracket is rotatably connected to one end of the lower fixed bracket, and the upper rolling roller is arranged directly above the lower rolling roller, and when the upper pressing bracket moves the upper rolling roller downward, the upper rolling roller approaches the lower rolling roller and rolls the non-ferrous metal; The upper calendering roller and the lower calendering roller are both fixedly provided with a heating mechanism, the heating mechanism comprises an electrical connection ring and an electrical contact, a plurality of heating rods are arranged in parallel between the two electrical connection rings, an electrical connection chamber is provided on the inner side surface of the electrical connection ring, a movable metal connection sheet is fixedly provided inside the electrical connection chamber, one end of the electrical contact is connected with a fixed metal connection sheet, the movable metal connection sheet abuts against the fixed metal connection sheet and is electrically connected; A plurality of heating holes are provided inside the upper calendering roller and the lower calendering roller, the heating rod is inserted into the heating hole, and a ceramic ring is fixedly provided on the outer side of the heating rod, and the ceramic ring abuts against the inside of the heating hole; Both ends of the upper calendering roller and the lower calendering roller are fixedly provided with a cooling structure, the cooling structure comprises an air supply plate and an air exhaust plate, and the electrical contact is fixedly provided on the cooling structure.
[0007] Preferably, the air supply plate and the air exhaust plate are both fixedly provided with a C-fixed connection block, and the electrical contact is fixedly provided on the C-fixed connection block via a contact connection rod; A T-shaped fixing block is fixedly connected to the C-shaped fixing connection block, and the T-shaped fixing block is fixedly arranged on the upper pressing bracket or the lower fixing bracket through a welding block.
[0008] Preferably, the air supply plate and the air exhaust plate are provided with a plurality of corresponding through holes, a heat dissipation fan fixing plate is fixedly arranged inside the through holes on the air supply plate, a heat dissipation fan is fixedly arranged on the heat dissipation fan fixing plate, and metal grilles are fixedly arranged at the through hole ports of the air supply plate and the air exhaust plate; Transmission holes are provided in the middle of the air supply plate and the air exhaust plate, and the upper calendering roller transmission shaft or the lower calendering roller transmission shaft is rotatably arranged inside the transmission holes.
[0009] Preferably, one end of the upper pressure bracket is connected to an upper pressure bracket rotating shaft, and the upper pressure bracket rotating shaft is rotatably disposed on the lower fixed bracket; The other end of the upper pressure bracket is connected to a pressure plate, and symmetrically distributed guide bar through holes are opened on the pressure plate. One end of the lower fixed bracket is connected to a guide bar through a sliding bar fixing plate. The guide bar is slidably arranged inside the guide bar through hole, and the upper end of the guide bar is connected to a hydraulic top plate.
[0010] Preferably, a hydraulic rod is fixedly arranged on the bottom side of the hydraulic top plate, the bottom side of the hydraulic rod abuts against the upper side of the pressure plate, springs are fixedly arranged on both sides of the hydraulic rod on the hydraulic top plate, and the bottom of the spring is fixedly connected to the upper side of the guide strip; Wherein, the hydraulic rod is used to push the pressure plate downward. In the process of pushing the pressure plate downward, the upper calendering roller gradually approaches the lower calendering roller, thereby changing the distance between the upper calendering roller and the lower calendering roller. When the hydraulic rod stops braking, the spring is used to increase the distance between the upper calendering roller and the lower calendering roller.
[0011] Preferably, the width of the guide bar is smaller than the width of the guide bar through hole, and when the upper calendering roller moves downward, the movement trajectory of the upper pressing bracket is an arc, ensuring that the guide bar slides inside the guide bar through hole.
[0012] Preferably, one end of the transmission shaft of the lower calendering roller is connected to a driven gear, a rotating motor is provided at the bottom of the driven gear, a driving gear is provided at the output end of the rotating motor, the driving gear is meshed and connected with the driven gear, and the driving gear is used to rotate the driven gear; The lower fixed bracket is fixedly connected with a motor fixing plate, and the rotating motor is fixedly arranged on the motor fixing plate.
[0013] Preferably, the lower fixed bracket is connected to a support plate through the rear transmission plate fixing block or the front transmission plate fixing block, the height of the upper side of the support plate is lower than the height of the upper side of the lower calendering roller, and a preheating coil is fixedly provided at the bottom of the support plate, and the preheating coil is used to heat the support plate.
[0014] Preferably, a shell is fixedly provided outside the upper calendering roller and the lower calendering roller, a feeding port corresponding to the support plate is opened on the shell, and both sides of the shell are connected to a purification box through an exhaust pipe or an air inlet pipe, and the interior of the purification box is filled with lime water; An operation panel is fixedly arranged on the upper side of the shell at one side of the purification box, and the electrical contact is electrically connected to the operation panel through a copper wire.
[0015] Preferably, the exhaust pipe and the air inlet pipe corresponding to the air supply plate correspond to the exhaust plate, the interior of the purification box is connected with a hollow partition through a partition support frame, the hollow partition is fixedly provided with an exhaust fan at the port of the exhaust pipe, and an activated carbon layer is provided on the upper side of the hollow partition below the exhaust pipe.
[0016] The present invention has at least the following beneficial effects: 1. A movable metal connecting piece is fixed inside the electrical connecting ring on the heating mechanism, and a fixed metal connecting piece is fixed on the electrical contact. That is to say, the upper and lower calendering rollers can be heated while the upper calendering rollers are rotating, breaking the limitation of the traditional method of heating before calendering, achieving the purpose of simultaneous heating and calendering, and greatly improving the efficiency and quality of calendering.
[0017] 2. A ceramic ring is fixed inside the heating hole, and the heating rod is fixed inside the ceramic ring. On the one hand, it plays an insulating role to prevent the heating rod from short-circuiting. On the other hand, the ceramic ring has good thermal conductivity and can evenly transfer heat to the upper calendering roller or the lower calendering roller, thereby improving the calendering efficiency and quality.
[0018] 3. The upper calendering roller is arranged above the lower calendering roller, and the upper calendering roller can move correspondingly relative to the lower calendering roller through the upper pressure bracket, thereby changing the positional relationship between the upper calendering roller and the lower calendering roller. That is to say, when the upper pressure bracket is rotated downward, the non-ferrous metal on the lower calendering roller can be calendered, which has high flexibility and the scope of use will also increase accordingly.
[0019] 4. A heat dissipation fan is fixedly installed inside the through hole. After the heat dissipation fan is started, the air flow passes through the upper calendering roller or the lower calendering roller, and then is discharged from the exhaust plate. Therefore, the temperature of the upper calendering roller and the lower calendering roller can be reduced to avoid the upper calendering roller or the lower calendering roller from being too high in temperature, which affects the calendering quality and efficiency. The metal grille can prevent dust from entering the upper calendering roller or the lower calendering roller, thereby improving the service life of the device.
[0020] 5. An exhaust fan is fixedly installed at one end of the exhaust pipe, so the exhaust fan can absorb the air inside the shell, purify the gas when it passes through the purification box, and then discharge it to the inside of the upper calendering roller, which can purify the air inside the shell and dissipate the heat of the air inside the shell. The alkaline lime water can absorb the acidic gas and reduce the harm of harmful gases to the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 It is a partial cross-sectional view of the present invention; Figure 2 The local structure of the present invention Figure 1 ; Figure 3 It is a structural diagram of the heating mechanism of the present invention; Figure 4 It is the structural diagram of the upper calendering roller of the present invention; Figure 5 It is a structural diagram of the air supply plate of the present invention; Figure 6 The local structure of the present invention Figure 2 ; Figure 7 The local structure of the present invention Figure 3 ; Figure 8 A perspective view of the present invention; Fig. 9 It is a structural diagram of the upper pressure support of the present invention.
[0022] In the figure, 1, upper calendering roller; 101, upper calendering roller transmission shaft; 102, heating hole; 2, lower calendering roller; 201, lower calendering roller transmission shaft; 202, driven gear; 3, heating mechanism; 301, electrical connection ring; 302, electrical contact; 303, contact connection rod; 304, electrical connection chamber; 305, movable metal connection piece; 306, fixed metal connection piece; 307, heating rod; 308, ceramic ring; 309, copper wire; 4, cooling structure; 401, air supply plate; 402, exhaust plate; 403, through hole; 404, C fixed connection block; 405, T-shaped fixed block; 406, welding block; 407, transmission hole; 408, metal grille; 5, cooling structure Hot air blower fixing plate; 501, cooling fan; 6, upper pressure bracket; 601, upper pressure bracket rotating shaft; 602, pressure plate; 603, guide bar through hole; 7, lower fixed bracket; 701, slide bar fixing plate; 702, guide bar; 703, hydraulic top plate; 704, rear transmission plate fixing block; 705, front transmission plate fixing block; 706, motor fixing plate; 8, hydraulic rod; 801, spring; 9, rotating motor; 901, driving gear; 10, support plate; 11, preheating coil; 12, shell; 13, operation panel; 14, exhaust pipe; 15, purification box; 16, air inlet pipe; 17, partition support frame; 18, hollow partition; 19, activated carbon layer; 20, exhaust fan. DETAILED DESCRIPTION
[0023] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0024] like Figure 1 - Fig. 9As shown, the non-ferrous metal rolling device provided in this embodiment includes an upper rolling roller 1 and a lower rolling roller 2 which are vertically arranged. The upper rolling roller 1 is connected to an upper pressing bracket 6 through an upper rolling roller transmission shaft 101, and the lower rolling roller 2 is connected to a lower fixed bracket 7 through a lower rolling roller transmission shaft 201. The upper pressing bracket 6 is rotatably connected to one end of the lower fixed bracket 7. The upper rolling roller 1 is arranged directly above the lower rolling roller 2. When the upper pressing bracket 6 moves the upper rolling roller 1 downward, the upper rolling roller 1 and the lower rolling roller 2 approach and roll the non-ferrous metal. The upper rolling roller 1 is arranged above the lower rolling roller 2, and the upper rolling roller 1 can move correspondingly relative to the lower rolling roller 2 through the upper pressing bracket 6, thereby changing the positional relationship between the upper rolling roller 1 and the lower rolling roller 2. That is to say, when the upper pressing bracket 6 is rotated downward, the non-ferrous metal on the lower rolling roller 2 can be rolled, which has high flexibility and the scope of use will also increase accordingly. For common copper materials, such as red copper (T1, T2, T3, etc.), the rolling temperature is usually controlled within a certain range to ensure good processing performance and material quality. Generally speaking, the rolling temperature should be lower than the recrystallization temperature of copper to avoid the material from recrystallizing during processing and causing performance degradation. At the same time, the temperature should not be too low to avoid the copper material being too hard and increasing the processing difficulty. Therefore, in order to maintain a certain temperature during the rolling process, a heating mechanism 3 is fixedly provided on the upper rolling roller 1 and the lower rolling roller 2. The heating mechanism 3 includes an electrical connection ring 301 and an electrical contact 302. The two electrical connection rings 301 are connected to each other. A plurality of heating rods 307 are arranged in parallel, an electrical connection chamber 304 is provided on the inner side of the electrical connection ring 301, a movable metal connection sheet 305 is fixedly arranged inside the electrical connection chamber 304, one end of the electrical contact 302 is connected to a fixed metal connection sheet 306, the movable metal connection sheet 305 abuts against and is electrically connected to the fixed metal connection sheet 306, a heating mechanism 3 is fixedly arranged on both the upper calendering roller 1 and the lower calendering roller 2, the upper calendering roller 1 and the lower calendering roller 2 are heated simultaneously by the heating rods 307 on the heating mechanism 3, so as to ensure the uniformity of heating and improve the heating efficiency during the calendering process; A movable metal connecting piece 305 is fixedly arranged inside the electrical connecting ring 301 on the heating mechanism 3, and a fixed metal connecting piece 306 is fixedly arranged on the electrical contact 302, that is, the upper calendering roller 1 and the lower calendering roller 2 can also be heated while the upper calendering roller 1 is rotating, breaking the limitation of the traditional method of heating before calendering, achieving the purpose of simultaneous heating and calendering, and greatly improving the calendering efficiency; At the same time, during the heating process, in order to avoid a short circuit between the heating rod 307 and the upper calendering roller 1 or the lower calendering roller 2, because the pressing plate is usually a steel plate, a plurality of heating holes 102 are opened inside the upper calendering roller 1 and the lower calendering roller 2, and the heating rod 307 is inserted into the interior of the heating hole 102, and a ceramic ring 308 is fixedly provided on the outer side of the heating rod 307, and the ceramic ring 308 is against the interior of the heating hole 102, so the ceramic ring 308 is fixedly provided inside the heating hole 102, and the heating rod 307 is fixedly provided inside the ceramic ring 308, which, on the one hand, plays an insulating role to prevent the heating rod 307 from short circuiting, and on the other hand, the ceramic ring 308 has good thermal conductivity, and can evenly transfer heat to the upper calendering roller 1 or the lower calendering roller 2, thereby improving the calendering efficiency and calendering quality; One end of the lower calendering roller transmission shaft 201 is connected to a driven gear 202, a rotating motor 9 is provided at the bottom of the driven gear 202, and a driving gear 901 is provided at the output end of the rotating motor 9, the driving gear 901 is meshed and connected with the driven gear 202, and the driving gear 901 is used to rotate the driven gear 202, and the lower calendering roller 2 is driven to rotate by the driving gear 901 on the rotating motor 9, and the upper calendering roller 1 is driven to rotate under the action of resistance, so as to facilitate the calendering of non-ferrous metals and improve the calendering efficiency. A motor fixing plate 706 is fixedly connected to the lower fixed bracket 7, and the rotating motor 9 is fixedly arranged on the motor fixing plate 706. The rotating motor 9 is fixedly arranged on the motor fixing plate 706, and the structure is simple, which improves the stability of the rotating motor 9; The lower fixed bracket 7 is connected to the support plate 10 through the rear transmission plate fixing block 704 or the front transmission plate fixing block 705. The height of the upper side of the support plate 10 is lower than the height of the upper side of the lower calendering roller 2. A preheating coil 11 is fixedly arranged at the bottom of the support plate 10. The preheating coil 11 is used to heat the support plate 10. The non-ferrous metal is supported by the support plate 10 to improve the stability of the non-ferrous metal. Moreover, the support plate 10 is heated by the preheating coil 11 to preheat the non-ferrous metal in advance, thereby improving the quality and efficiency of calendering. In addition, too high temperature will also affect the quality of calendering. Therefore, once the temperature of the upper calendering roller 1 or the lower calendering roller 2 is too high, heat dissipation is required. A cooling structure 4 is fixedly provided at both ends of the upper calendering roller 1 and the lower calendering roller 2. The cooling structure 4 includes an air supply plate 401 and an exhaust plate 402. The electrical contact 302 is fixedly provided on the cooling structure 4. A cooling structure 4 is fixedly provided at both ends of the upper calendering roller 1 or the lower calendering roller 2. A plurality of corresponding through holes 403 are provided on the air supply plate 401 and the exhaust plate 402. A heat dissipation fan fixing plate 5 is fixedly provided inside the through hole 403 on the air supply plate 401. The heat dissipation fan fixing plate 5 is provided on the heat dissipation fan fixing plate 5. A heat dissipation fan 501 is fixedly installed, and metal grilles 408 are fixedly installed at the ports of the through holes 403 of the air supply plate 401 and the exhaust plate 402. The heat dissipation fan 501 is fixedly installed inside the through holes 403. After the heat dissipation fan 501 is started, the airflow passes through the upper calendering roller 1 or the lower calendering roller 2, and then is discharged from the exhaust plate 402. Therefore, the temperature of the upper calendering roller 1 or the lower calendering roller 2 can be reduced to avoid the upper calendering roller 1 or the lower calendering roller 2 from being too high in temperature, which affects the quality and efficiency of calendering. The metal grille 408 can prevent dust from entering the upper calendering roller 1 or the lower calendering roller 2, thereby improving the service life of the device.
[0025] Further, such as Figure 5 and Figure 6 As shown, a C-fixed connection block 404 is fixedly provided on both the air supply plate 401 and the air exhaust plate 402, the electrical contact 302 is fixedly provided on the C-fixed connection block 404 through a contact connection rod 303, a T-shaped fixing block 405 is fixedly connected to the C-fixed connection block 404, the T-shaped fixing block 405 is fixedly provided on the upper pressure bracket 6 or the lower fixed bracket 7 through a welding block 406, the electrical contact 302 is fixedly provided on the C-fixed connection block 404 through the contact connection rod 303, and the C-fixed connection block 404 is fixedly provided on the upper pressure bracket 6 or the lower fixed bracket 7 through the T-shaped fixing block 405, thereby improving the stability of the temperature increasing mechanism 3 and the temperature reducing structure 4, and also ensuring that the temperature increasing mechanism 3 and the temperature reducing structure 4 move with the movement of the upper pressure bracket 6; Moreover, a transmission hole 407 is opened in the middle of the air supply plate 401 and the exhaust plate 402. The upper calendering roller transmission shaft 101 or the lower calendering roller transmission shaft 201 is rotatably set inside the transmission hole 407, which can also improve the rotation stability of the upper calendering roller 1 or the lower calendering roller 2.
[0026] Furthermore, in order to facilitate braking the upper calendering roller 1 on the upper pressure bracket 6 to adjust the distance between the upper calendering roller 1 and the lower calendering roller 2, as shown in FIG. Figure 1 , Figure 2 as well as Figure 6As shown, one end of the upper pressing bracket 6 is connected to the upper pressing bracket rotating shaft 601, and the upper pressing bracket rotating shaft 601 is rotatably set on the lower fixed bracket 7. One end of the upper pressing bracket 6 is rotatably set on the lower fixed bracket 7, and the other end shortens the distance between the upper calendering roller 1 and the lower calendering roller 2 as the height decreases. The other end of the upper pressing bracket 6 is connected to a pressing plate 602, and the pressing plate 602 is provided with symmetrically distributed guide bar through holes 603. One end of the lower fixed bracket 7 is connected to a guide bar 702 through a sliding bar fixing plate 701, and the guide bar 702 is slidably set on the guide bar Inside the through hole 603, the upper end of the guide bar 702 is connected with a hydraulic top plate 703. When the upper pressure bracket 6 moves downward, the guide bar 702 is slidably arranged inside the guide bar through hole 603 to achieve the purpose of adjusting the distance between the upper calendering roller 1 and the lower calendering roller 2. A hydraulic rod 8 is fixedly arranged on the bottom side of the hydraulic top plate 703. The bottom side of the hydraulic rod 8 abuts against the upper side of the pressure plate 602. Springs 801 are fixedly arranged on both sides of the hydraulic rod 8 on the hydraulic top plate 703. The upper side of the guide bar 702 at the bottom of the spring 801 is fixedly connected; Among them, the hydraulic rod 8 is used to push the pressure plate 602 downward. In the process of pushing the pressure plate 602 downward, the upper calendering roller 1 gradually approaches the lower calendering roller 2, thereby changing the distance between the upper calendering roller 1 and the lower calendering roller 2. When the hydraulic rod 8 stops braking, the spring 801 is used to increase the distance between the upper calendering roller 1 and the lower calendering roller 2.
[0027] In addition, if Figure 1 and Figure 2 As shown, the width of the guide bar 702 is smaller than the width of the guide bar through hole 603. When the upper calendering roller 1 moves downward, the movement trajectory of the upper pressing bracket 6 is an arc, ensuring that the guide bar 702 slides inside the guide bar through hole 603. In order to prevent the guide bar 702 from getting stuck while sliding inside the guide bar through hole 603, the aperture of the guide bar through hole 603 is larger than the outer diameter of the guide bar 702. Therefore, it can be ensured that the guide bar 702 will not get stuck inside the guide bar through hole 603 when the upper pressing bracket 6 moves in a circular motion.
[0028] Further, if Figure 8 As shown, harmful gases are generated during the calendering process. A shell 12 is fixedly provided on the outside of the upper calendering roller 1 and the lower calendering roller 2. A feeding port corresponding to the support plate 10 is provided on the shell 12. Both sides of the shell 12 are connected to a purification box 15 through an exhaust pipe 14 or an intake pipe 16. The interior of the purification box 15 is filled with lime water. The shell 12 can seal the entire device to prevent harmful gases from diffusing into the air. The alkaline lime water can absorb acidic gases and reduce the harm of harmful gases to workers. The exhaust pipe 14 corresponds to the air supply plate 401, and the air intake pipe 16 corresponds to the exhaust plate 402. The interior of the purification box 15 is connected to a hollow partition 18 through a partition support frame 17. The hollow partition 18 is fixedly provided with an exhaust fan 20 at the port of the exhaust pipe 14. An activated carbon layer 19 is provided on the upper side of the hollow partition 18 below the exhaust pipe 14. An exhaust fan 20 is fixedly provided at one end of the exhaust pipe 14. Therefore, the exhaust fan 20 can absorb the air inside the shell 12, purify the gas when it passes through the purification box 15, and then discharge it to the interior of the upper calender roller 1, that is, it can purify the air inside the shell 12 and dissipate the heat of the air inside the shell 12; An operation panel 13 is fixedly provided on the upper side of the shell 12 at one side of the purification box 15. The electrical contact 302 is electrically connected to the operation panel 13 through a copper wire 309. The operation of the entire device is controlled by the operation panel 13, which improves the convenience of use.
[0029] like Figure 1 - Fig. 9 As shown, the principle of the non-ferrous metal rolling device provided in this embodiment is as follows: The upper calendering roller 1 is arranged above the lower calendering roller 2, and the upper calendering roller 1 can move correspondingly relative to the lower calendering roller 2 through the upper pressing bracket 6, thereby changing the positional relationship between the upper calendering roller 1 and the lower calendering roller 2, that is, when the upper pressing bracket 6 is rotated downward, the non-ferrous metal on the lower calendering roller 2 can be calendered, which has high flexibility and the scope of use will also increase accordingly; a heating mechanism 3 is fixedly arranged on the upper calendering roller 1 and the lower calendering roller 2, and the upper calendering roller 1 and the lower calendering roller 2 are heated simultaneously by the heating rod 307 on the heating mechanism 3 to ensure the uniformity of heating and to improve the heating efficiency during the calendering process; A movable metal connecting piece 305 is fixedly arranged inside the electrical connecting ring 301 on the heating mechanism 3, and a fixed metal connecting piece 306 is fixedly arranged on the electrical contact 302, that is to say, the upper calendering roller 1 and the lower calendering roller 2 can also be heated while the upper calendering roller 1 is rotating, breaking the limitation of the traditional heating before calendering, and achieving the purpose of simultaneous heating and calendering. A ceramic ring 308 is fixedly arranged inside the heating hole 102, and the heating rod 307 is fixedly arranged inside the ceramic ring 308. On the one hand, it plays an insulating role to prevent the heating rod 307 from short-circuiting. On the other hand, the ceramic ring 308 has good thermal conductivity and can evenly transfer heat to the upper calendering roller 1 or the lower calendering roller 2, thereby improving the calendering efficiency and calendering quality.
[0030] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0031] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0032] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. A non-ferrous metal rolling device, comprising an upper rolling roller (1) and a lower rolling roller (2) arranged vertically, characterized in that: The upper calendering roller (1) is connected to an upper pressing bracket (6) via an upper calendering roller transmission shaft (101), and the lower calendering roller (2) is connected to a lower fixed bracket (7) via a lower calendering roller transmission shaft (201). The upper pressing bracket (6) is rotatably connected to one end of the lower fixed bracket (7). The upper calendering roller (1) is arranged directly above the lower calendering roller (2). When the upper pressing bracket (6) moves the upper calendering roller (1) downward, the upper calendering roller (1) and the lower calendering roller (2) are brought close to each other and calender the non-ferrous metal. A heating mechanism (3) is fixedly arranged on both the upper calendering roller (1) and the lower calendering roller (2), the heating mechanism (3) comprising an electrical connection ring (301) and an electrical contact (302), a plurality of heating rods (307) are arranged in parallel between the two electrical connection rings (301), an electrical connection chamber (304) is provided on the inner side surface of the electrical connection ring (301), a movable metal connection sheet (305) is fixedly arranged inside the electrical connection chamber (304), one end of the electrical contact (302) is connected to a fixed metal connection sheet (306), and the movable metal connection sheet (305) abuts against and is electrically connected to the fixed metal connection sheet (306); A plurality of heating holes (102) are provided inside the upper calendering roller (1) and the lower calendering roller (2), the heating rod (307) is inserted into the inside of the heating hole (102), and a ceramic ring (308) is fixedly provided on the outer side of the heating rod (307), and the ceramic ring (308) abuts against the inside of the heating hole (102); A cooling structure (4) is fixedly arranged at both ends of the upper calendering roller (1) and the lower calendering roller (2); the cooling structure (4) comprises an air supply plate (401) and an air exhaust plate (402); and the electrical contact (302) is fixedly arranged on the cooling structure (4).
2. A non-ferrous metal rolling device according to claim 1, characterized in that: The air supply plate (401) and the air exhaust plate (402) are both fixedly provided with a C-fixed connection block (404), and the electrical contact (302) is fixedly provided on the C-fixed connection block (404) via a contact connection rod (303); A T-shaped fixing block (405) is fixedly connected to the C-shaped fixing connection block (404), and the T-shaped fixing block (405) is fixedly arranged on the upper pressing bracket (6) or the lower fixing bracket (7) via a welding block (406).
3. The non-ferrous metal rolling device according to claim 1, characterized in that: The air supply plate (401) and the air exhaust plate (402) are provided with a plurality of corresponding through holes (403); a heat dissipation fan fixing plate (5) is fixedly arranged inside the through holes (403) on the air supply plate (401); a heat dissipation fan (501) is fixedly arranged on the heat dissipation fan fixing plate (5); and metal grilles (408) are fixedly arranged at the ports of the through holes (403) of the air supply plate (401) and the air exhaust plate (402); A transmission hole (407) is provided in the middle of the air supply plate (401) and the air exhaust plate (402), and the upper calendering roller transmission shaft (101) or the lower calendering roller transmission shaft (201) is rotatably disposed inside the transmission hole (407).
4. The non-ferrous metal rolling device according to claim 1, characterized in that: One end of the upper pressure bracket (6) is connected to an upper pressure bracket rotating shaft (601), and the upper pressure bracket rotating shaft (601) is rotatably disposed on the lower fixed bracket (7); The other end of the upper pressure bracket (6) is connected to a pressure plate (602), and the pressure plate (602) is provided with symmetrically distributed guide bar through holes (603). One end of the lower fixed bracket (7) is connected to a guide bar (702) via a sliding bar fixing plate (701), and the guide bar (702) is slidably arranged inside the guide bar through hole (603). The upper end of the guide bar (702) is connected to a hydraulic top plate (703).
5. The non-ferrous metal rolling device according to claim 4, characterized in that: A hydraulic rod (8) is fixedly arranged on the bottom side of the hydraulic top plate (703), the bottom side of the hydraulic rod (8) abuts against the upper side of the pressure plate (602), springs (801) are fixedly arranged on both sides of the hydraulic rod (8) on the hydraulic top plate (703), and the bottom of the spring (801) is fixedly connected to the upper side of the guide strip (702); The hydraulic rod (8) is used to push the pressure plate (602) downward. During the process of pushing the pressure plate (602) downward, the upper calendering roller (1) gradually approaches the lower calendering roller (2), thereby changing the distance between the upper calendering roller (1) and the lower calendering roller (2). When the hydraulic rod (8) stops braking, the spring (801) is used to increase the distance between the upper calendering roller (1) and the lower calendering roller (2).
6. The non-ferrous metal rolling device according to claim 5, characterized in that: The width of the guide bar (702) is smaller than the width of the guide bar through hole (603); when the upper calendering roller (1) moves downward, the movement trajectory of the upper pressing bracket (6) is an arc, ensuring that the guide bar (702) slides inside the guide bar through hole (603).
7. The non-ferrous metal rolling device according to claim 1, characterized in that: One end of the lower calendering roller transmission shaft (201) is connected to a driven gear (202); a rotating motor (9) is provided at the bottom of the driven gear (202); a driving gear (901) is provided at the output end of the rotating motor (9); the driving gear (901) is meshedly connected with the driven gear (202), and the driving gear (901) is used to rotate the driven gear (202); A motor fixing plate (706) is fixedly connected to the lower fixing bracket (7), and the rotating motor (9) is fixedly arranged on the motor fixing plate (706).
8. The non-ferrous metal rolling device according to claim 1, characterized in that: The lower fixed bracket (7) is connected to a support plate (10) via a rear transmission plate fixing block (704) or a front transmission plate fixing block (705); the height of the upper side surface of the support plate (10) is lower than the height of the upper side surface of the lower calendering roller (2); a preheating coil (11) is fixedly provided at the bottom of the support plate (10); the preheating coil (11) is used to heat the support plate (10).
9. A non-ferrous metal rolling device according to claim 8, characterized in that: A shell (12) is fixedly provided outside the upper calendering roller (1) and the lower calendering roller (2), and a material delivery port corresponding to the support plate (10) is provided on the shell (12). Both sides of the shell (12) are connected to a purification box (15) via an exhaust pipe (14) or an air intake pipe (16), and the interior of the purification box (15) is filled with lime water; An operation panel (13) is fixedly provided on the upper side of the shell (12) on one side of the purification box (15), and the electrical contact (302) is electrically connected to the operation panel (13) via a copper wire (309).
10. The non-ferrous metal rolling device according to claim 9, characterized in that: The exhaust pipe (14) corresponds to the air supply plate (401), and the air intake pipe (16) corresponds to the exhaust plate (402). The interior of the purification box (15) is connected to a hollow partition (18) via a partition support frame (17). An exhaust fan (20) is fixedly provided on the hollow partition (18) at the port of the exhaust pipe (14). An activated carbon layer (19) is provided on the upper side of the hollow partition (18) below the exhaust pipe (14).