Photovoltaic panel battery piece series welding processing equipment and welding method thereof

Abstract

The invention discloses photovoltaic panel battery piece series welding machining equipment and a welding method thereof, and particularly relates to the technical field of photovoltaic module machining, the photovoltaic panel battery piece series welding machining equipment comprises a base, a first conveying mechanism and a guide bar mechanism are sequentially and fixedly installed on one side of the top end of the base, and a traction mechanism is arranged between the first conveying mechanism and the guide bar mechanism; the feeding mechanism is fixedly installed on the side, close to the traction mechanism, of the top end of the base, the tin welding rod cutter is arranged on the feeding mechanism, and the heating equipment and the cooling equipment are fixedly installed on the side, away from the bar guiding mechanism, of the top end of the base. The guide bar mechanism is used in a matched mode to automatically straighten and convey a plurality of tin welding bars, the tin welding bars can be automatically pulled, positioning can be conducted at the end positions and the to-be-cut positions of the tin welding bars all the time in the pulling process, and it is prevented that the tin welding bars deviate in the pulling process, and the series welding quality of a plurality of photovoltaic panel battery pieces is affected.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic component processing, and in particular to photovoltaic panel cell string welding processing equipment and a welding method thereof. Background Art

[0002] Photovoltaic modules are composed of multiple photovoltaic cells and are used to convert solar energy into electrical energy. They are an important component of photovoltaic power generation systems and are widely used in solar power stations, rooftops of homes and commercial buildings, and various other places.

[0003] When photovoltaic modules are being processed, multiple photovoltaic cells need to be serially welded. The traditional photovoltaic cell serial welding process mostly uses a transmission mechanism to transport photovoltaic cells, cooperates with wire drawing equipment to pull tin welding rods, and places the tin welding rods on the positive and negative poles of the upper and lower surfaces of two adjacent photovoltaic cells for connection. Then, a heating device is used to heat the tin welding rods to realize serial welding between two photovoltaic cells in turn. However, in the process of pulling the tin welding rods, the tin welding rods are mostly pulled after cutting, and the ends lack guidance and are easily offset, thereby affecting the subsequent precise serial welding of the positive and negative poles of two adjacent photovoltaic cells. To this end, we propose a photovoltaic panel cell serial welding processing equipment and a welding method thereof to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a photovoltaic panel cell string welding processing equipment and a welding method thereof to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a photovoltaic panel cell string welding processing equipment, comprising a base, a first transmission mechanism and a guide bar mechanism are fixedly installed on one side of the top of the base in sequence, a traction mechanism is provided between the first transmission mechanism and the guide bar mechanism, a feeding mechanism is fixedly installed on the side of the top of the base close to the traction mechanism, a soldering bar cutter is provided on the feeding mechanism, a heating device and a cooling device are fixedly installed on the side of the top of the base away from the guide bar mechanism, and the heating device and the cooling device are located above the first transmission mechanism;

[0006] The traction mechanism comprises two groups of symmetrically distributed traction side frames, the traction side frames are fixedly mounted on the top of the base, a connecting frame is fixedly mounted between each group of the traction side frames, a transmission shaft is rotatably mounted on the top of the two groups of the traction side frames, a first motor is fixedly mounted on the top of one of the traction side frames, a driving end of the first motor and one end of the corresponding transmission shaft are fixedly mounted, two symmetrically distributed transmission sprockets are fixedly mounted on the outer side of the transmission shaft, a transmission chain is meshed and connected on the outer sides of the transmission sprockets at the same side position on the two transmission shafts, and a plurality of evenly distributed traction members are fixedly mounted on the two transmission chains;

[0007] The traction member comprises two symmetrically distributed mounting side frames, and the traction member is respectively fixedly mounted on the corresponding transmission chain through the two mounting side frames. A mounting shaft is fixedly mounted between the two mounting side frames, and a plurality of evenly distributed positioning members are mounted on the mounting shaft.

[0008] As a preferred technical solution of the present invention, the positioning member includes a positioning outer frame, a mounting seat is fixedly installed in the middle part of the outer side of the positioning outer frame, the positioning member is installed on the mounting shaft through the mounting seat, a double-headed screw is rotatably installed on the side of the positioning outer frame away from the mounting seat, and two symmetrically distributed positioning slides are slidingly provided on the side of the positioning outer frame away from the mounting seat, the positioning slide is threadedly installed on the outer side of the double-headed screw, and a positioning clamp is fixedly installed on the side of the positioning slide away from the positioning outer frame.

[0009] As a preferred technical solution of the present invention, the double-headed screws in two adjacent positioning members are coaxially fixedly installed, and a first shaft is rotatably installed on a side of the installation side frame close to the double-headed screw, an inner end of the first shaft and one end of the corresponding double-headed screw are fixedly installed, and a rotating gear is fixedly installed on the end of the first shaft away from the double-headed screw, and a first rack used in conjunction with the rotating gear is fixedly installed on the traction side frame close to one side of the guide bar mechanism, and the bottom of the rotating gear can mesh with the top of the first rack, and a second rack used in conjunction with the rotating gear is fixedly installed on the traction side frame away from the guide bar mechanism, and the top of the rotating gear can mesh with the top of the second rack.

[0010] As a preferred technical solution of the present invention, a path guide frame corresponding to the mounting shaft is fixedly mounted on the inner end of one group of the traction side frames, and the end of the mounting shaft is movably clamped in the path guide frame.

[0011] As a preferred technical solution of the present invention, a support frame is fixedly installed on one side of the bottom end of the two connecting frames close to the guide bar mechanism, a support shaft is rotatably installed on the bottom of the support frame, and a plurality of support wheels corresponding to the position of the positioning parts are fixedly installed on the support shaft.

[0012] As a preferred technical solution of the present invention, the guide bar mechanism includes a guide bar outer frame, which is fixedly installed on the top of the base, and two vertically distributed control shafts are rotatably installed on the side of the guide bar outer frame close to the traction mechanism, and a plurality of control wheels corresponding to the position of the positioning member are fixedly installed on the control shaft, and a transmission gear is fixedly installed on one end of the control shaft, and the two transmission gears are vertically meshed and connected, and a second motor is fixedly installed on the side of the outer wall of the guide bar outer frame close to the control shaft, and the driving end of the second motor and the end of one of the control shafts are fixedly installed, and a plurality of evenly staggered straightening shafts are rotatably installed on the side of the guide bar outer frame away from the traction mechanism, and a plurality of straightening wheels corresponding to the position of the positioning member are fixedly installed on the straightening shaft.

[0013] As a preferred technical solution of the present invention, the first transmission mechanism includes two groups of symmetrically distributed transmission side frames, the transmission side frames are fixedly installed on the top of the base, and a transmission roller is rotatably installed on the top of each group of the transmission side frames. The outer movable sleeves of the two transmission rollers are provided with transmission belts, and a third motor is fixedly installed on the top of one of the transmission side frames, and the driving end of the third motor and the end of one of the transmission rollers are fixedly installed.

[0014] As a preferred technical solution of the present invention, the feeding mechanism includes two groups of cylinder frames that are symmetrically distributed, and telescopic cylinders are fixedly installed on the tops of the two groups of cylinder frames. A lifting cylinder is provided at the bottom end of the cylinder frame, and the lifting cylinder is fixedly installed on the top of the base. The driving end of the lifting cylinder and the bottom end of the cylinder frame are fixedly installed, and an adsorption frame is fixedly installed on the driving end of the telescopic cylinder, and a plurality of suction cups are fixedly installed on the adsorption frame, and the soldering rod cutter is fixedly installed on one side end of the adsorption frame close to the guide rod mechanism.

[0015] As a preferred technical solution of the present invention, the loading mechanism also includes a second transmission mechanism, the structure of the second transmission mechanism is the same as that of the first transmission mechanism, the second transmission mechanism and the first transmission mechanism are horizontally distributed, the second transmission mechanism and the telescopic cylinder are vertically distributed, and the second transmission mechanism is fixedly installed on the top of the base through a transmission side frame.

[0016] A welding method for photovoltaic panel cell string welding processing equipment comprises the following steps:

[0017] Step 1: Pass the end of the soldering rod in the coiled state through the corresponding plurality of straightening wheels and the corresponding two control wheels in sequence, and insert it into the two positioning clips in the corresponding positioning piece for positioning;

[0018] Step 2: Control the second motor to drive one of the control shafts to rotate, and cooperate with the two vertical transmission gears to mesh and connect, so as to drive the other control shaft to rotate in the opposite direction, thereby driving the corresponding two control wheels to rotate in the opposite direction synchronously, and then driving the soldering rod to be automatically transmitted to one side of the traction mechanism, and straightened through multiple straightening wheels;

[0019] At the same time, the first motor is controlled to start driving the corresponding transmission shaft to rotate, thereby driving the transmission chain to transmit, and then controlling multiple traction members to transmit. When multiple traction members are transmitting, the installation shaft slides in the path guide frame, automatically and stably pulls multiple soldering rods, and moves to the photovoltaic panel battery sheet above the first transmission mechanism. When transmitted to the upper surface of the photovoltaic panel battery sheet, the next traction member will be transmitted to the first rack position, and the corresponding two positioning slides in the multiple positioning members are placed on the outside of the corresponding soldering rod to continue transmitting the traction member. The bottom of the rotating gear in the traction member is meshed with the top of the first rack, and the first rack drives the rotating gear and the first shaft to rotate, thereby controlling the double-headed screws in the multiple positioning members to rotate, and then controlling the positioning clamps in the multiple positioning members to move toward each other, positioning the soldering rod, and improving the stability of subsequent traction;

[0020] At the same time, the top of the rotating gear in the previous traction member meshes with the top of the second rack, and the transmission continues. The second rack drives the rotating gear and the first shaft to rotate in the opposite direction, thereby controlling the double-headed screws in the multiple positioning members to rotate in the opposite direction, and then controlling the positioning clamps in the multiple positioning members to move backward, so that the soldering rod loses its position, and one end of the soldering rod is stably placed on the upper surface of the photovoltaic panel cell.

[0021] Step three, control the third motor in the second transmission mechanism to start and drive one of the transmission rollers to rotate, thereby driving the transmission belt in the second transmission mechanism to transmit, so as to automatically transmit the photovoltaic panel battery pieces placed on the transmission belt in the second transmission mechanism, and transport the photovoltaic panel battery pieces to be stringed to the bottom of the adsorption rack in turn, control the lifting cylinder to start and drive the adsorption rack and multiple suction cups to descend, and multiple suction cups adsorb and position the photovoltaic panel battery pieces to be stringed, then control the lifting cylinder to drive the photovoltaic panel battery pieces to move up, then control the opening of the telescopic cylinder to drive the photovoltaic panel battery pieces to move to the top of the first transmission mechanism and the top of the tin welding rod, at the same time, the tin welding rod cutter is placed at the end of multiple tin welding rods, and automatically cuts, the tin welding rod is automatically cut off, one end is placed on the upper surface of the previous group of photovoltaic panel battery pieces, and the other end is placed on the lower surface of the next group of photovoltaic panel battery pieces, then, the photovoltaic panel battery pieces to be stringed are controlled to descend and pressed on the upper surface of the tin welding rod, and the photovoltaic panel battery pieces to be stringed are automatically placed;

[0022] Step 4. Similarly, multiple photovoltaic panel cells to be serially soldered are placed alternately between the tin soldering rods in sequence, and in conjunction with the transmission belt in the first transmission mechanism, multiple photovoltaic panel cells to be serially soldered are transmitted to the heating equipment to heat the tin soldering rods, and then cooled by the cooling equipment to realize automatic serial soldering of the photovoltaic panel cells.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. By setting up a traction mechanism and using a guide bar mechanism to automatically straighten and transmit multiple soldering rods, and being able to automatically pull multiple soldering rods, the end position of the soldering rod and the position to be cut can always be positioned during traction to prevent the soldering rod from shifting during traction, affecting the string welding quality of multiple photovoltaic panel cells.

[0025] 2. By setting up a feeding mechanism, the photovoltaic panel cells to be string-welded are controlled to move horizontally and lift up and down, so as to realize the automatic placement of the photovoltaic panel cells to be string-welded, which is convenient for the subsequent string-welding of the photovoltaic panel cells. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a schematic diagram of the structure of the present invention.

[0028] Figure 2 For the present invention Figure 1 Enlarged view of point F in the middle.

[0029] Figure 3 It is a structural schematic diagram of the traction mechanism in the present invention.

[0030] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle.

[0031] Figure 5 For the present invention Figure 3 Enlarged view of point B in the middle.

[0032] Figure 6 It is a schematic diagram of the structure of the traction member in the present invention.

[0033] Figure 7 It is a schematic diagram of the structure of the positioning member in the present invention.

[0034] Figure 8It is a structural schematic diagram of the guide bar mechanism in the present invention.

[0035] Fig. 9 For the present invention Figure 8 Enlarged view of point C in the middle.

[0036] Fig.10 It is a schematic structural diagram of the first transmission mechanism in the present invention.

[0037] Fig.11 For the present invention Fig.10 Enlarged view of point D in the middle.

[0038] Fig.12 It is a structural schematic diagram of the feeding mechanism in the present invention.

[0039] Fig.13 For the present invention Fig.12 Enlarged view of point E in the middle.

[0040] In the figure: 1, base; 2, first transmission mechanism; 3, guide bar mechanism; 4, traction mechanism; 5, feeding mechanism; 6, solder bar cutter; 7, heating device; 8, cooling device; 9, support frame; 91, support shaft; 92, support wheel; 41, traction side frame; 411, connecting frame; 42, transmission shaft; 421, first motor; 43, transmission sprocket; 431, transmission chain; 44, traction member; 441, mounting side frame; 442, mounting shaft; 443, first shaft; 444, rotating gear; 445, first rack; 446, second rack; 45 , positioning member; 451, positioning outer frame; 4511, mounting seat; 452, double-headed screw; 453, positioning slide; 454, positioning clamp; 46, path guide frame; 31, guide strip outer frame; 32, control shaft; 321, control wheel; 322, transmission gear; 323, second motor; 33, straightening shaft; 331, straightening wheel; 21, transmission side frame; 22, transmission roller; 23, transmission belt; 24, third motor; 51, cylinder frame; 511, lifting cylinder; 52, second transmission mechanism; 53, telescopic cylinder; 54, adsorption frame; 55, suction cup. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] Example: Figure 1-13As shown, the present invention provides a photovoltaic panel cell string welding processing equipment, comprising a base 1, a first transmission mechanism 2 and a guide bar mechanism 3 are fixedly installed on one side of the top of the base 1 in sequence, a traction mechanism 4 is provided between the first transmission mechanism 2 and the guide bar mechanism 3, a feeding mechanism 5 is fixedly installed on the side of the top of the base 1 close to the traction mechanism 4, a tin soldering rod cutter 6 is provided on the feeding mechanism 5, a heating device 7 and a cooling device 8 are fixedly installed on the side of the top of the base 1 away from the guide bar mechanism 3, and the heating device 7 and the cooling device 8 are located above the first transmission mechanism 2;

[0043] The traction mechanism 4 includes two symmetrically distributed traction side frames 41, the traction side frames 41 are fixedly installed on the top of the base 1, and a connecting frame 411 is fixedly installed between each group of traction side frames 41. A transmission shaft 42 is rotatably installed on the top of the two groups of traction side frames 41, and a first motor 421 is fixedly installed on the top of one of the traction side frames 41. The driving end of the first motor 421 and one end of the corresponding transmission shaft 42 are fixedly installed, and two symmetrically distributed transmission sprocket wheels 43 are fixedly installed on the outer side of the transmission shaft 42. The outer sides of the transmission sprocket wheels 43 at the same side position on the two transmission shafts 42 are meshed and connected with a transmission chain 431, and a plurality of uniformly distributed traction members 44 are fixedly installed on the two transmission chains 431. The first motor 421 is controlled to start and drive the corresponding transmission shaft 42 to rotate, thereby driving the transmission chain 431 to transmit, and then controlling the plurality of traction members 44 to transmit;

[0044] The traction member 44 includes two symmetrically distributed mounting side frames 441 , through which the traction member 44 is respectively fixedly mounted on the corresponding transmission chain 431 , a mounting shaft 442 is fixedly mounted between the two mounting side frames 441 , and a plurality of evenly distributed positioning members 45 are mounted on the mounting shaft 442 .

[0045] The positioning member 45 includes a positioning outer frame 451, a mounting seat 4511 is fixedly installed on the middle part of the outer side of the positioning outer frame 451, the positioning member 45 is installed on the mounting shaft 442 through the mounting seat 4511, a double-headed screw 452 is rotatably installed on the side of the positioning outer frame 451 away from the mounting seat 4511, and two symmetrically distributed positioning slides 453 are slidably clamped on the side of the positioning outer frame 451 away from the mounting seat 4511, the positioning slide 453 is threadedly installed on the outer side of the double-headed screw 452, and a positioning clamp 454 is fixedly installed on the side of the positioning slide 453 away from the positioning outer frame 451; the double-headed screws 452 in two adjacent positioning members 45 are coaxially fixedly installed, and a first shaft 443 is rotatably installed on the side of the mounting side frame 441 close to the double-headed screw 452, the inner end of the first shaft 443 and one end corresponding to the double-headed screw 452 are fixedly installed, and the end of the first shaft 443 away from the double-headed screw 452 is fixedly installed with a rotating gear 444, a first rack 445 used in conjunction with a rotating gear 444 is fixedly installed on the traction side frame 41 near the side position of the guide bar mechanism 3, and the bottom of the rotating gear 444 can mesh with the top of the first rack 445. When one of the traction members 44 is controlled to be transmitted to the position of the first rack 445, two corresponding positioning slides 453 in the multiple positioning members 45 are placed on the outside of the corresponding tin soldering rod, and the traction member 44 is continuously transmitted. The bottom of the rotating gear 444 in the traction member 44 meshes with the top of the first rack 445, and the first rack 445 drives the rotating gear 444 and the first shaft 443 to rotate, thereby controlling the double-headed screws 452 in the multiple positioning members 45 to rotate, and then controlling the positioning clamps 454 in the multiple positioning members 45 to move toward each other, positioning the tin soldering rod, and continuously transmitting the traction member 44, which can automatically pull multiple tin soldering rods to move toward the photovoltaic panel cells above the first transmission mechanism 2;

[0046] A second rack 446 is fixedly installed on the traction side frame 41 at a position away from the guide bar mechanism 3, and is used in conjunction with a rotating gear 444. The top of the rotating gear 444 can mesh with the top of the second rack 446. When transmitted to the upper surface of the photovoltaic panel cell, the next traction member 44 will be transmitted to the position of the first rack 445 and position the tin soldering rod to improve the stability of subsequent traction. At the same time, the top of the rotating gear 444 meshes with the top of the second rack 446, and the transmission continues. The second rack 446 drives the rotating gear 444 and the first shaft 443 to rotate in the opposite direction, thereby controlling the double-headed screws 452 in the multiple positioning members 45 to rotate in the opposite direction, and then controlling the positioning clamps 454 in the multiple positioning members 45 to move backwards, and the tin soldering rod loses its positioning. One end of the tin soldering rod is stably placed on the upper surface of the photovoltaic panel cell, thereby realizing automatic and stable traction and placement of the tin soldering rod.

[0047] A path guide frame 46 corresponding to the mounting shaft 442 is fixedly installed at the inner end of one group of traction side frames 41, and the end of the mounting shaft 442 is movably engaged in the path guide frame 46. By setting the path guide frame 46, the end of the mounting shaft 442 is movably engaged in the path guide frame 46. When multiple traction members 44 are transmitted, the mounting shaft 442 slides in the path guide frame 46 to improve the transmission stability of the traction members 44.

[0048] A support frame 9 is fixedly installed on one side of the bottom end of the two connecting frames 411 close to the guide bar mechanism 3, and a support shaft 91 is rotatably installed on the bottom of the support frame 9. A plurality of support wheels 92 corresponding to the position of the positioning member 45 are fixedly installed on the support shaft 91. When the tin soldering rod is pulled, the plurality of tin soldering rods are respectively placed on the plurality of support wheels 92 for support, thereby improving the stability of the tin soldering rod pulling.

[0049] The guide bar mechanism 3 includes a guide bar outer frame 31, which is fixedly installed on the top of the base 1. Two control shafts 32 distributed vertically are rotatably installed on the side of the guide bar outer frame 31 close to the traction mechanism 4. A plurality of control wheels 321 corresponding to the position of the positioning member 45 are fixedly installed on the control shaft 32. A transmission gear 322 is fixedly installed on one end of the control shaft 32. The two transmission gears 322 are vertically meshed and connected. A second motor 323 is fixedly installed on the side of the outer wall of the guide bar outer frame 31 close to the control shaft 32. The driving end of the second motor 323 and the end of one of the control shafts 32 are fixedly installed. A plurality of straightening wheels 321 evenly distributed and staggered are rotatably installed on the side of the guide bar outer frame 31 away from the traction mechanism 4. The shaft 33 has a plurality of straightening wheels 331 fixedly mounted on the straightening shaft 33 corresponding to the position of the positioning member 45. When in use, the end of the tin soldering rod in the terminal rolled-up state is passed through the corresponding plurality of straightening wheels 331 and the corresponding two control wheels 321 in turn, and is inserted into the two positioning clips 454 in the corresponding positioning member 45 for positioning. The second motor 323 is controlled to start and drive one of the control shafts 32 to rotate, and the two vertical transmission gears 322 are meshed and connected to drive the other control shaft 32 to rotate in the opposite direction, thereby driving the corresponding two control wheels 321 to rotate in the opposite direction synchronously, and then driving the tin soldering rod to be automatically transmitted to one side of the traction mechanism 4, and straightened through the plurality of straightening wheels 331.

[0050] The first transmission mechanism 2 includes two groups of symmetrically distributed transmission side frames 21, and the transmission side frames 21 are fixedly installed on the top of the base 1. A transmission roller 22 is rotatably installed on the top of each group of transmission side frames 21. The outer movable sleeves of the two transmission rollers 22 are provided with a transmission belt 23. A third motor 24 is fixedly installed on the top of one of the transmission side frames 21. The driving end of the third motor 24 and the end of one of the transmission rollers 22 are fixedly installed. The third motor 24 is controlled to start and drive one of the transmission rollers 22 to rotate, thereby driving the transmission belt 23 for transmission, so as to automatically transmit the photovoltaic panel cells placed on the transmission belt 23.

[0051] The feeding mechanism 5 includes two groups of cylinder frames 51 which are symmetrically distributed. The tops of the two groups of cylinder frames 51 are fixedly installed with telescopic cylinders 53. The bottom ends of the cylinder frames 51 are provided with lifting cylinders 511 which are fixedly installed on the top of the base 1. The driving end of the lifting cylinder 511 is fixedly installed on the bottom end of the cylinder frame 51. The driving end of the telescopic cylinder 53 is fixedly installed with an adsorption frame 54. A plurality of suction cups 55 are fixedly installed on the adsorption frame 54. The soldering rod cutter 6 is fixedly installed on one side end of the adsorption frame 54 close to the guide rod mechanism 3.

[0052] The feeding mechanism 5 also includes a second transmission mechanism 52. The structure of the second transmission mechanism 52 is the same as that of the first transmission mechanism 2. The second transmission mechanism 52 and the first transmission mechanism 2 are horizontally distributed, and the second transmission mechanism 52 and the telescopic cylinder 53 are vertically distributed. The second transmission mechanism 52 is fixedly installed on the top of the base 1 through the transmission side frame 21. The third motor 24 in the second transmission mechanism 52 is controlled to drive one of the transmission rollers 22 to rotate, thereby driving the transmission belt 23 in the second transmission mechanism 52 to transmit, so as to automatically transmit the photovoltaic panel cells placed on the transmission belt 23 in the second transmission mechanism 52, and transport the photovoltaic panel cells to be string-welded to the bottom of the adsorption frame 54 in turn, and control The lifting cylinder 511 is turned on to drive the adsorption frame 54 and multiple suction cups 55 to descend, and the multiple suction cups 55 adsorb and position the photovoltaic panel cells to be serially welded. Subsequently, the lifting cylinder 511 is controlled to drive the photovoltaic panel cells to move upward. Subsequently, the telescopic cylinder 53 is controlled to be turned on to drive the photovoltaic panel cells to move above the first transmission mechanism 2 and above the tin soldering rod. At the same time, the tin soldering rod cutter 6 is placed at the end of multiple tin soldering rods and automatically cuts them. The tin soldering rod is automatically cut off, one end is placed on the upper surface of the previous group of photovoltaic panel cells, and the other end is placed on the lower surface of the next group of photovoltaic panel cells. Subsequently, the photovoltaic panel cells to be serially welded are controlled to descend and pressed on the upper surface of the tin soldering rod to automatically place the photovoltaic panel cells to be serially welded.

[0053] A welding method for photovoltaic panel cell string welding processing equipment comprises the following steps:

[0054] Step 1: Pass the end of the soldering rod in the coiled state through the corresponding plurality of straightening wheels 331 and the corresponding two control wheels 321 in sequence, and insert it into the two positioning clips 454 in the corresponding positioning member 45 for positioning;

[0055] Step 2: Control the second motor 323 to drive one of the control shafts 32 to rotate, and the two vertical transmission gears 322 are meshed and connected to drive the other control shaft 32 to rotate in the opposite direction, thereby driving the corresponding two control wheels 321 to rotate in the opposite direction synchronously, and then driving the soldering rod to be automatically transmitted to one side of the traction mechanism 4, and straightened by multiple straightening wheels 331;

[0056] At the same time, the first motor 421 is controlled to start and drive the corresponding transmission shaft 42 to rotate, thereby driving the transmission chain 431 to transmit, and then controlling the transmission of multiple traction members 44. When the multiple traction members 44 are transmitting, the installation shaft 442 slides in the path guide frame 46, automatically and stably pulling multiple soldering rods, and moving to the photovoltaic panel battery sheet above the first transmission mechanism 2. When transmitted to the upper surface of the photovoltaic panel battery sheet, the next traction member 44 will be transmitted to the position of the first rack 445, and the corresponding two positioning slides 453 in the multiple positioning members 45 are placed on the outside of the corresponding soldering rod, and continue to transmit the traction member 44. The bottom of the rotating gear 444 in the traction member 44 is meshed with the top of the first rack 445, and the first rack 445 drives the rotating gear 444 and the first shaft 443 to rotate, thereby controlling the double-headed screws 452 in the multiple positioning members 45 to rotate, and then controlling the positioning clamps 454 in the multiple positioning members 45 to move toward each other, positioning the soldering rod, and improving the stability of subsequent traction;

[0057] At the same time, the top of the rotating gear 444 in the previous traction member 44 meshes with the top of the second rack 446, and the transmission continues. The second rack 446 drives the rotating gear 444 and the first shaft 443 to rotate in the opposite direction, thereby controlling the double-headed screws 452 in the multiple positioning members 45 to rotate in the opposite direction, and then controlling the positioning clamps 454 in the multiple positioning members 45 to move backward, so that the tin soldering rod loses its position, and one end of the tin soldering rod is stably placed on the upper surface of the photovoltaic panel cell.

[0058] Step 3: Control the third motor 24 in the second transmission mechanism 52 to drive one of the transmission rollers 22 to rotate, thereby driving the transmission belt 23 in the second transmission mechanism 52 to transmit, so as to automatically transmit the photovoltaic panel cells placed on the transmission belt 23 in the second transmission mechanism 52, and transport the photovoltaic panel cells to be welded to the bottom of the adsorption rack 54 in sequence, control the lifting cylinder 511 to drive the adsorption rack 54 and multiple suction cups 55 to descend, and multiple suction cups 55 adsorb and position the photovoltaic panel cells to be welded, and then control the lifting cylinder 511 to drive the adsorption rack 54 and multiple suction cups 55 to descend, and then control the lifting cylinder 511 to drive the adsorption rack 54 and multiple suction cups 55 to adsorb and position the photovoltaic panel cells to be welded. The cylinder 511 drives the photovoltaic panel cells to move upward, and then the telescopic cylinder 53 is controlled to be opened to drive the photovoltaic panel cells to move above the first transmission mechanism 2 and above the tin soldering rod. At the same time, the tin soldering rod cutter 6 is placed at the end of a plurality of tin soldering rods and automatically cuts them. The tin soldering rods are automatically cut off, and one end is placed on the upper surface of the last group of photovoltaic panel cells, and the other end is placed on the lower surface of the next group of photovoltaic panel cells. Then, the photovoltaic panel cells to be serially welded are controlled to descend and press on the upper surface of the tin soldering rod, and the photovoltaic panel cells to be serially welded are automatically placed.

[0059] Step 4, and so on, place multiple photovoltaic panel cells to be serially welded alternately between the tin soldering rods in sequence, and cooperate with the transmission of the transmission belt 23 in the first transmission mechanism 2 to transmit the multiple photovoltaic panel cells to the heating device 7 to heat the tin soldering rods, and cool them through the cooling device 8 to realize automatic serial welding of the photovoltaic panel cells.

[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic panel cell string welding processing equipment, comprising a base (1), characterized in that: A first transmission mechanism (2) and a guide bar mechanism (3) are fixedly installed on one side of the top of the base (1) in sequence, a traction mechanism (4) is provided between the first transmission mechanism (2) and the guide bar mechanism (3), a feeding mechanism (5) is fixedly installed on the side of the top of the base (1) close to the traction mechanism (4), a soldering bar cutter (6) is provided on the feeding mechanism (5), a heating device (7) and a cooling device (8) are fixedly installed on the side of the top of the base (1) away from the guide bar mechanism (3), and the heating device (7) and the cooling device (8) are located above the first transmission mechanism (2); The traction mechanism (4) comprises two groups of symmetrically distributed traction side frames (41), the traction side frames (41) are fixedly mounted on the top of the base (1), a connecting frame (411) is fixedly mounted between each group of the traction side frames (41), a transmission shaft (42) is rotatably mounted on the top of the two groups of the traction side frames (41), a first motor (421) is fixedly mounted on the top of one of the traction side frames (41), a driving end of the first motor (421) is fixedly mounted on one end of the corresponding transmission shaft (42), two symmetrically distributed transmission sprockets (43) are fixedly mounted on the outer side of the transmission shaft (42), a transmission chain (431) is meshedly connected on the outer side of the transmission sprockets (43) on the same side of the two transmission shafts (42), and a plurality of uniformly distributed traction members (44) are fixedly mounted on the two transmission chains (431); The traction member (44) comprises two symmetrically distributed mounting side frames (441), and the traction member (44) is respectively fixedly mounted on the corresponding transmission chain (431) through the two mounting side frames (441). A mounting shaft (442) is fixedly mounted between the two mounting side frames (441), and a plurality of evenly distributed positioning members (45) are mounted on the mounting shaft (442).

2. A photovoltaic panel cell string welding processing equipment according to claim 1, characterized in that: The positioning member (45) comprises a positioning outer frame (451), a mounting seat (4511) is fixedly installed in the middle of the outer side of the positioning outer frame (451), the positioning member (45) is installed on the mounting shaft (442) through the mounting seat (4511), a double-headed screw (452) is rotatably installed on the side of the positioning outer frame (451) away from the mounting seat (4511), two symmetrically distributed positioning slides (453) are slidably clamped on the side of the positioning outer frame (451) away from the mounting seat (4511), the positioning slides (453) are threadedly installed on the outer side of the double-headed screw (452), and a positioning clamp (454) is fixedly installed on the side of the positioning slide (453) away from the positioning outer frame (451).

3. The photovoltaic panel cell string welding processing equipment according to claim 2, characterized in that: The double-headed screws (452) in two adjacent positioning members (45) are coaxially fixedly installed; a first shaft (443) is rotatably installed on a side of the installation side frame (441) close to the double-headed screw (452); an inner end of the first shaft (443) and an end corresponding to the double-headed screw (452) are fixedly installed; an end of the first shaft (443) away from the double-headed screw (452) is fixedly installed with a rotating gear (444); a first rack (445) used in conjunction with the rotating gear (444) is fixedly installed on the traction side frame (41) close to the guide bar mechanism (3); the bottom of the rotating gear (444) can mesh with the top of the first rack (445); a second rack (446) used in conjunction with the rotating gear (444) is fixedly installed on the traction side frame (41) away from the guide bar mechanism (3); the top of the rotating gear (444) can mesh with the top of the second rack (446).

4. The photovoltaic panel cell string welding processing equipment according to claim 1, characterized in that: A path guide frame (46) corresponding to the mounting shaft (442) is fixedly mounted on the inner end of one group of the traction side frames (41), and the end of the mounting shaft (442) is movably engaged in the path guide frame (46).

5. The photovoltaic panel cell string welding processing equipment according to claim 1, characterized in that: A support frame (9) is fixedly mounted on one side of the bottom ends of the two connecting frames (411) close to the guide bar mechanism (3), a support shaft (91) is rotatably mounted on the bottom of the support frame (9), and a plurality of support wheels (92) corresponding to the positions of the positioning members (45) are fixedly mounted on the support shaft (91).

6. The photovoltaic panel cell string welding processing equipment according to claim 1, characterized in that: The guide bar mechanism (3) comprises a guide bar outer frame (31), the guide bar outer frame (31) is fixedly mounted on the top of the base (1), and two vertically distributed control shafts (32) are rotatably mounted on one side of the guide bar outer frame (31) close to the traction mechanism (4), and a plurality of control wheels (321) corresponding to the positions of the positioning members (45) are fixedly mounted on the control shaft (32), and a transmission gear (322) is fixedly mounted on one end of the control shaft (32), and the two vertically distributed transmission gears (321) are fixedly mounted on the control shaft (32). 22) meshing connection, a second motor (323) is fixedly mounted on the side of the outer wall of the guide bar outer frame (31) close to the control shaft (32), a driving end of the second motor (323) and an end of one of the control shafts (32) are fixedly mounted, a plurality of straightening shafts (33) evenly and staggeredly distributed are rotatably mounted on the side of the guide bar outer frame (31) away from the traction mechanism (4), and a plurality of straightening wheels (331) corresponding to the positions of the positioning members (45) are fixedly mounted on the straightening shafts (33).

7. The photovoltaic panel cell string welding processing equipment according to claim 1, characterized in that: The first transmission mechanism (2) comprises two groups of symmetrically distributed transmission side frames (21), the transmission side frames (21) being fixedly mounted on the top of the base (1), a transmission roller (22) being rotatably mounted on the top of each group of the transmission side frames (21), a transmission belt (23) being provided on the outer movable sleeves of the two transmission rollers (22), a third motor (24) being fixedly mounted on the top of one of the transmission side frames (21), and a driving end of the third motor (24) and an end of one of the transmission rollers (22) being fixedly mounted.

8. The photovoltaic panel cell string welding processing equipment according to claim 7, characterized in that: The feeding mechanism (5) comprises two groups of symmetrically distributed cylinder frames (51), the tops of the two groups of cylinder frames (51) are fixedly mounted with telescopic cylinders (53), the bottom ends of the cylinder frames (51) are provided with lifting cylinders (511), the lifting cylinders (511) are fixedly mounted on the tops of the base (1), the driving ends of the lifting cylinders (511) and the bottom ends of the cylinder frames (51) are fixedly mounted, the driving ends of the telescopic cylinders (53) are fixedly mounted with adsorption frames (54), a plurality of suction cups (55) are fixedly mounted on the adsorption frames (54), and the soldering rod cutter (6) is fixedly mounted on one side end of the adsorption frames (54) close to the guide rod mechanism (3).

9. The photovoltaic panel cell string welding processing equipment according to claim 8, characterized in that: The loading mechanism (5) further comprises a second transmission mechanism (52), the structure of the second transmission mechanism (52) being the same as that of the first transmission mechanism (2), the second transmission mechanism (52) and the first transmission mechanism (2) being arranged horizontally, the second transmission mechanism (52) and the telescopic cylinder (53) being arranged vertically, and the second transmission mechanism (52) being fixedly mounted on the top of the base (1) via a transmission side frame (21).

10. A welding method using the photovoltaic panel cell string welding processing equipment according to any one of claims 1 to 9, characterized in that: The steps include: Step 1: Pass the end of the soldering rod in a rolled-up state through the corresponding plurality of straightening wheels (331) and the corresponding two control wheels (321) in sequence, and insert it into the two positioning clips (454) in the corresponding positioning member (45) for positioning; Step 2: Controlling and turning on the second motor (323) to drive one of the control shafts (32) to rotate, and cooperating with the two vertical transmission gears (322) to mesh and connect, driving the other control shaft (32) to rotate in the opposite direction, thereby driving the corresponding two control wheels (321) to rotate in the opposite direction synchronously, and then driving the soldering rod to be automatically transmitted to one side of the traction mechanism (4), and straightening it through a plurality of straightening wheels (331); At the same time, the first motor (421) is controlled to start driving the corresponding transmission shaft (42) to rotate, thereby driving the transmission chain (431) to transmit, and then controlling the multiple traction members (44) to transmit. When the multiple traction members (44) are transmitting, the installation shaft (442) slides in the path guide frame (46), automatically and stably pulling the multiple soldering rods to move toward the photovoltaic panel cell sheet above the first transmission mechanism (2). When the transmission reaches the upper surface of the photovoltaic panel cell sheet, the next traction member (44) will be transmitted to the position of the first rack (445), and the multiple positioning members The two corresponding positioning slides (453) in (45) are placed on the outside of the corresponding soldering rods to continue to transmit the traction member (44). The bottom of the rotating gear (444) in the traction member (44) is meshed with the top of the first rack (445). The first rack (445) drives the rotating gear (444) and the first shaft (443) to rotate, thereby controlling the double-headed screws (452) in the multiple positioning members (45) to rotate, and then controlling the positioning clamps (454) in the multiple positioning members (45) to move toward each other, positioning the soldering rods, and improving the stability of subsequent traction; At the same time, the top of the rotating gear (444) in the previous traction member (44) meshes with the top of the second rack (446), and the transmission continues. The second rack (446) drives the rotating gear (444) and the first shaft (443) to rotate in the opposite direction, thereby controlling the double-headed screws (452) in the multiple positioning members (45) to rotate in the opposite direction, thereby controlling the positioning clamps (454) in the multiple positioning members (45) to move in the opposite direction, and the tin soldering rod loses its position. One end of the tin soldering rod is stably placed on the upper surface of the photovoltaic panel cell. Step 3: Control the third motor (24) in the second transmission mechanism (52) to drive one of the transmission rollers (22) to rotate, thereby driving the transmission belt (23) in the second transmission mechanism (52) to transmit, so as to automatically transmit the photovoltaic panel cells placed on the transmission belt (23) in the second transmission mechanism (52), and transport the photovoltaic panel cells to be welded in series to the bottom of the adsorption rack (54) in sequence, and control the lifting cylinder (511) to drive the adsorption rack (54) and the plurality of suction cups (55) to descend, so that the plurality of suction cups (55) adsorb and position the photovoltaic panel cells to be welded in series Then, the lifting cylinder (511) is controlled to drive the photovoltaic panel cells to move upward, and then, the telescopic cylinder (53) is controlled to open to drive the photovoltaic panel cells to move to the top of the first transmission mechanism (2) and the top of the soldering rod. At the same time, the soldering rod cutter (6) is placed at the end of a plurality of soldering rods and automatically cuts them. The soldering rods are automatically cut off, one end of which is placed on the upper surface of the last group of photovoltaic panel cells and the other end of which is placed on the lower surface of the next group of photovoltaic panel cells. Then, the photovoltaic panel cells to be serially welded are controlled to descend and pressed on the upper surface of the soldering rod, and the photovoltaic panel cells to be serially welded are automatically placed. Step 4, and so on, multiple photovoltaic panel cells to be serially soldered are placed alternately between the soldering rods in sequence, and in conjunction with the transmission of the transmission belt (23) in the first transmission mechanism (2), the multiple photovoltaic panel cells to be serially soldered are transmitted to the heating device (7) to heat the soldering rods, and then cooled by the cooling device (8), thereby realizing automatic serial soldering of the photovoltaic panel cells.

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