Polaroid cutting device
By using vacuum adsorption and edge smoothing stacking mechanisms in the polarizer cutting equipment, the automatic collection and neat stacking of the cut polarizers is realized, and the labor of manual removal and finishing in the prior art is solved. Intensity issues improve cutting efficiency and polarizer quality.
Patent Information
- Application Number
- CN202411554687.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-04
AI Technical Summary
During the cutting process of existing polarizer cutting equipment, the cut polarizers need to be manually removed and sorted, resulting in an increase in labor intensity for workers and it is difficult to keep the cut polarizers neatly stacked.
A polarizer cutting device is designed, using a vacuum adsorption mechanism and an edge smoothing stacking mechanism to realize the automatic collection and neat stacking of the cut polarizers.
Through automatic collection and neat stacking, the labor intensity of workers is reduced, the cutting efficiency is improved, and the quality and neatness of the polarizer are ensured.
Smart Images

Figure CN119216812B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cutting equipment, in particular to a polarizing film cutting equipment. Background Art
[0002] A polarizer is an optical element with polarization effect. It can filter light by selectively absorbing light in certain directions. Different displays or other optical devices may require polarizers of different sizes. Therefore, polarizers need to be cut during the production process. Through laser cutting, polarizers of different sizes can be cut from a complete polarizer to meet different usage requirements.
[0003] The patent with announcement number CN212918091U discloses a polarizer cutting machine, including a working box, a filter box is fixedly connected to the right side of the top of the working box, and the inner cavity of the filter box is fixedly connected with a fine filter screen and an activated carbon filter screen from left to right by screws. By setting the fine filter screen, waste debris can be conveniently filtered, and by setting the activated carbon filter screen, harmful gases can be conveniently filtered. By setting the exhaust fan, the waste debris and smoke generated when the laser head cuts the polarizer can be sucked into the inner cavity of the exhaust fan through the dust hood, and then transported to the filter box through the exhaust pipe. By setting an electric cylinder, the laser head can be moved back and forth, so as to facilitate the cutting of the polarizer. By setting the above structure, it has the advantage of being able to remove dust when cutting the polarizer, and solves the problem that the original device cannot remove dust when cutting the polarizer, thereby avoiding waste debris and smoke from flying and affecting the health of the staff.
[0004] However, the above technical solution still has the following deficiencies in practical application:
[0005] The polarizer is placed on a workbench and then cut using a laser head. Since the polarizer is always in contact with the workbench during the cutting process, the cut polarizer remains in its original position and needs to be manually removed and collected. In some large-scale production processes, a large number of polarizers of the same specifications are often required. When a large number of polarizers need to be cut, the number of collection times will increase, which increases the labor intensity of the workers. In addition, usually, in order to facilitate the transportation of multiple cut polarizers, the cut polarizers need to be neatly stacked. After the workers manually remove the polarizers, they also need to manually sort them, which is troublesome and also increases the labor intensity of the workers.
[0006] To this end, the present invention provides a polarizer cutting device. Summary of the invention
[0007] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a polarizer cutting device.
[0008] The technical solution adopted by the present invention to solve its technical problem is: a polarizing film cutting equipment, comprising a workbench, the right side of the upper end surface of the workbench is slidably connected with a sliding plate, the left side of the upper end surface of the workbench is slidably connected with a placing table, one side of the upper end of the placing table is fixedly connected with a sliding rod 1, the right end of the sliding rod 1 is fixedly connected to one side of the left end surface of the sliding plate, the sliding rod 1 is slidably connected with a transverse plate, both sides of the transverse plate are slidably connected with sliding rod 2, the lower end of the sliding rod 2 is fixedly connected with a connecting plate, and the lower end of the connecting plate is fixedly connected with a lifting plate, the outer side of the lifting plate is rotatably provided with a gear ring 2, one side of the gear ring 2 is symmetrically distributed and rotatably provided with two connecting rods 4, one end of the connecting rod 4 is rotatably provided with a connecting rod 5, and one end of the connecting rod 5 is rotatably provided with a laser cutting head, and a vacuum adsorption mechanism for adsorbing the cut polarizing film is provided on the lifting plate;
[0009] The vacuum adsorption mechanism includes two sliding rods six slidably connected to one side of the lifting plate, the lower end of the sliding rod six is fixedly connected to a suction cup, the upper end of the suction cup is connected to a hose, the upper end of the hose penetrates the lifting plate and is connected to a vacuum pump, and the vacuum pump is fixedly connected to the lifting plate;
[0010] The placement table is also provided with an edge-smoothing stacking mechanism for placing the cut circular polarizers, and the edge-smoothing stacking mechanism includes two sliders 1, 3, and 2 that are slidably connected to the placement table, and the sliders 1, 3, and 2 are all slidably connected to support blocks. A fixing ring is fixedly connected to one side of the upper end surface of the placement table, and a plurality of adjusting rods are slidably connected to the fixing ring, and one end of the adjusting rod is fixedly connected to an expansion rod, and adjacent expansion rods are plugged into each other and slidably connected.
[0011] Preferably, a fixed plate is fixedly connected to the left side of the upper end surface of the workbench, a sliding rod three is fixedly connected to the right side of the upper end surface of the workbench, the sliding rod three is slidably connected to the adjusting plate, the fixed plate and one side of the upper end of the adjusting plate are both slidably connected to sliding columns, the lower end of the sliding column is fixedly connected to a clamping plate, a threaded rod three is rotatably provided on one side of the upper end surface of the clamping plate, the threaded rod three is threadedly connected to one side of the upper end of the adjusting plate, a threaded rod four is threadedly connected to one side of the upper end of the adjusting plate, and one end of the threaded rod four is rotatably provided on the workbench.
[0012] Preferably, the lower end of the placing table is threadedly connected with a threaded rod 2, both ends of the threaded rod 2 are rotatably set on the workbench, a motor 1 is fixedly connected to one side of the upper end surface of the workbench, the output end of the motor 1 is fixedly connected to one end of the threaded rod 2, one end of the transverse plate is threadedly connected to the threaded rod 1, the left end of the threaded rod 1 is rotatably set on the placing table, the right end of the threaded rod 1 is rotatably set on the sliding plate, a motor 8 is fixedly connected to one side of the upper end of the placing table, the output end of the motor 8 is fixedly connected to one end of the threaded rod 1, an electric push rod 1 is fixedly connected to one side of the upper end surface of the transverse plate, and the piston end of the electric push rod 1 is fixedly connected to one side of the upper end surface of the connecting plate.
[0013] Preferably, a gear 2 is rotatably provided on one side of the upper end surface of the lifting plate, and the gear 2 is meshed with the tooth block inside the gear ring 2. A motor 7 is fixedly connected to one side of the lower end surface of the lifting plate, and the output end of the motor 7 is fixedly connected to the gear 2. A motor 6 is fixedly connected to the left side of the lower end surface of the gear ring 2, and the output end of the motor 6 is fixedly connected to one end of the connecting rod 4 on one side.
[0014] Preferably, one side of the upper end surface of the lifting plate is fixedly connected with an electric push rod 2, and the piston end of the electric push rod 2 is fixedly connected to one side of the suction cup.
[0015] Preferably, the lower ends of the sliders one, two and three are all rotatably provided with connecting rods three, one end of the connecting rod three is rotatably provided with a turntable, the turntable is rotatably provided on a placement table, the middle part of the lower end surface of the placement table is fixedly connected with a motor five, and the output end of the motor five is fixedly connected to the middle part of the turntable.
[0016] Preferably, a plurality of telescopic rods are arranged between the plurality of support blocks, and both ends of the telescopic rods are fixedly connected to the support blocks. When the plurality of support blocks move radially, the plurality of telescopic rods are telescoped.
[0017] Preferably, a plurality of connecting rods 2 are rotatably provided on the upper end surface of the fixing ring, a connecting rod 1 is rotatably provided on one end of the connecting rod 2, one end of the connecting rod 1 is rotatably connected to one end of an adjusting rod, a gear ring 1 is rotatably provided on the outer ring of the fixing ring, one end of the connecting rod 2 is fixedly connected to a gear 1, the gear 1 is rotatably provided on the fixing ring, the gear 1 is meshed with the inner ring gear block of the gear ring 1, a motor 9 is fixedly connected to one side of the upper end surface of the fixing ring, and the output end of the motor 9 is fixedly connected to one end of the connecting rod 2.
[0018] Preferably, one end of the support block on one side is threadedly connected to a threaded rod five, both ends of the threaded rod five are rotatably set on a slider three, one side of the upper end of the slider three is fixedly connected to a motor two, and the output end of the motor two is fixedly connected to the upper end of the threaded rod five.
[0019] Preferably, two ends of one side of the slider two are fixedly connected with sliding rod four, the sliding rod four is slidably connected with a threaded block, one side of the threaded block is threadedly connected with a threaded rod six, both ends of the threaded rod six are rotatably set on the slider two, one side of the upper end surface of the slider two is fixedly connected with a motor three, the output end of the motor three is fixedly connected to the end of the threaded rod six, one side of the threaded block is rotatably provided with a pressure block, one side of the threaded block is fixedly connected with a motor four, the output end of the motor four is fixedly connected to the pressure block, and the pressure block can move in the groove on the upper side of the slider two.
[0020] The beneficial effects of the present invention are as follows:
[0021] 1. The polarizer cutting device described in the present invention places the left edge of the polarizer to be cut under the left clamping plate, and then manually rotates the threaded rod four to drive the adjustment plate to move horizontally according to the width of the polarizer, so that the right edge of the polarizer can be placed under the right clamping plate, and then rotates the threaded rods three on both sides to make the clamping plate descend to clamp the polarizer, thereby fixing the polarizer and ensuring the stability of the polarizer during cutting.
[0022] 2. The polarizer cutting device described in the present invention utilizes a vacuum adsorption mechanism and an edge-smoothing stacking mechanism to realize automatic collection and neat stacking of the cut polarizers, which is convenient for subsequent unified transportation of the polarizers. At the same time, it also eliminates the need for manual collection and stacking of the cut polarizers, thereby reducing the labor intensity of the workers. Moreover, each time a polarizer is placed, the support block will drop a certain distance to keep the top polarizer at a fixed height. Therefore, the suction cup can place the polarizer at a fixed height each time. The polarizer is put down without having to drop too far, so that the laser cutting head can quickly carry out the next cutting work. Moreover, before the polarizer is placed on the support block, its lower end face will first contact with the upper end face of the expansion rod, and then drive multiple expansion rods to move away from the axis of the fixed ring at the same time. Since in this process, the expansion rod moves from the center position of the polarizer to its edge position, the downward bent edge of the polarizer will be smoothed. Moreover, multiple expansion rods are plugged into each other to form a complete polygon. The expansion rods can fit with each position of the edge of the polarizer, and there will be no dead angle for smoothing. When the edge of the polarizer is smoothed, the polarizer is placed on the support block again. This can avoid the polarizer being squeezed and deformed when it is placed on the support block due to the edge of the polarizer bending downward when the polarizer moves with the suction cup, thereby ensuring the quality of the polarizer. In addition, since the height of the support block is adjusted in real time according to the number of polarizers stacked, the distance between the polarizer being smoothed and the polarizer below it is small, so the smoothed polarizer only needs to drop a short distance to be stacked, avoiding the smoothed polarizer The edge of the sheet bends downward again due to the long distance it has descended, which further ensures the flatness of the polarizer when it is placed. In addition, every time a polarizer is placed, the height of the threaded block is adjusted according to the height of the top polarizer to make it in a suitable position, and the pressing block is driven to rotate so that the pressing block rotates and presses the stacked polarizers, thereby ensuring the stability of the stacked polarizers and avoiding the deviation and slipping of the polarizers due to the displacement of the placement table, further ensuring the neatness of the polarizers and facilitating subsequent transportation and other work. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described below in conjunction with the accompanying drawings.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the local three-dimensional structure of the placement table;
[0026] Figure 3 It is a schematic diagram of the local three-dimensional structure at the fixed plate;
[0027] Figure 4It is a schematic diagram of the local three-dimensional structure of the adjustment plate;
[0028] Figure 5 It is a schematic diagram of the local three-dimensional structure of the fixed ring;
[0029] Figure 6 It is a schematic diagram of the local three-dimensional structure at the expansion rod;
[0030] Figure 7 It is a schematic diagram of the local three-dimensional structure of the telescopic rod;
[0031] Figure 8 It is a schematic diagram of the local three-dimensional structure at the turntable;
[0032] Fig. 9 It is a schematic diagram of the local three-dimensional structure of the slider at two locations;
[0033] Fig.10 It is a schematic diagram of the local three-dimensional structure of the lifting plate;
[0034] Fig.11 It is a schematic diagram of the local three-dimensional structure of two parts of the gear ring.
[0035] In the figure: 1, workbench; 2, sliding plate; 3, sliding rod 1; 4, threaded rod 1; 5, electric push rod 1; 6, sliding rod 2; 7, threaded rod 2; 8, placing table; 9, motor 1; 10, fixing plate; 11, pressing plate; 12, sliding column; 13, threaded rod 3; 14, adjusting plate; 15, sliding rod 3; 16, threaded rod 4; 17, fixing ring; 18, gear ring 1; 19, connecting rod 1; 20, connecting rod 2; 21, adjusting rod; 22, expansion rod; 23, slider 1; 24, support block; 25, slider 2; 26, slider 3; 27, telescopic rod; 28, motor 2; 2 9. Threaded rod five; 30. Pressure block; 31. Motor three; 32. Threaded block; 33. Slide rod four; 34. Threaded rod six; 35. Motor four; 36. Motor five; 37. Turntable; 38. Connecting rod three; 39. Gear one; 40. Connecting plate; 41. Motor six; 42. Connecting rod four; 43. Connecting rod five; 44. Laser cutting head; 45. Suction cup; 46. Hose; 47. Vacuum pump; 48. Electric push rod two; 49. Slide rod six; 50. Motor seven; 51. Gear two; 52. Gear ring two; 53. Motor eight; 54. Transverse plate; 55. Motor nine; 56. Lifting plate. DETAILED DESCRIPTION
[0036] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Please refer to Figure 1-Figure 11 The present invention provides a technical solution: a polarizer cutting device, comprising a workbench 1, a sliding plate 2 is slidably connected to the right side of the upper end surface of the workbench 1, a placing table 8 is slidably connected to the left side of the upper end surface of the workbench 1, a sliding rod 3 is fixedly connected to one side of the upper end of the placing table 8, the right end of the sliding rod 3 is fixedly connected to one side of the left end surface of the sliding plate 2, the sliding rod 3 is slidably connected to a transverse plate 54, both sides of the transverse plate 54 are slidably connected to sliding rods 2 6, the lower end of the sliding rod 2 6 is fixedly connected to a connecting plate 40, the lower end of the connecting plate 40 is fixedly connected to a lifting plate 56, a gear ring 2 52 is rotatably provided on the outer side of the lifting plate 56, one side of the gear ring 2 52 is symmetrically distributed and rotatably provided with two connecting rods 42, one end of the connecting rod 42 is rotatably provided with a connecting rod 5 43, one end of the connecting rod 5 43 is rotatably provided with a laser cutting head 44, and a vacuum adsorption mechanism for adsorbing the cut polarizer is provided on the lifting plate 56;
[0038] The vacuum adsorption mechanism includes two slide bars 649 slidably connected to one side of the lifting plate 56, the lower end of the slide bar 649 is fixedly connected to the suction cup 45, the upper end of the suction cup 45 is connected to the hose 46, the upper end of the hose 46 penetrates the lifting plate 56 and is connected to the vacuum pump 47, and the vacuum pump 47 is fixedly connected to the lifting plate 56;
[0039] The placement table 8 is also provided with an edge-smoothing stacking mechanism for placing the cut circular polarizers, the edge-smoothing stacking mechanism includes two sliders 1 23, a slider 3 26, and a slider 2 25 which are slidably connected to the placement table 8, the sliders 1 23, the sliders 3 26, and the sliders 25 are all slidably connected with support blocks 24, a fixing ring 17 is fixedly connected to one side of the upper end surface of the placement table 8, a plurality of adjusting rods 21 are slidably connected to the fixing ring 17, one end of the adjusting rod 21 is fixedly connected to an expansion rod 22, and adjacent expansion rods 22 are plugged into each other and slidably connected.
[0040] In this embodiment, Figure 1 , Figure 3 , Figure 4 As shown, a fixed plate 10 is fixedly connected to the left side of the upper end surface of the workbench 1, a sliding rod three 15 is fixedly connected to the right side of the upper end surface of the workbench 1, and the sliding rod three 15 is slidably connected to the adjusting plate 14. One side of the upper ends of the fixed plate 10 and the adjusting plate 14 are both slidably connected to sliding columns 12, and the lower ends of the sliding columns 12 are fixedly connected to a clamping plate 11, and one side of the upper end surface of the clamping plate 11 is rotatably provided with a threaded rod three 13, and the threaded rod three 13 is threadedly connected to one side of the upper end of the adjusting plate 14, and one side of the upper end of the adjusting plate 14 is threadedly connected to a threaded rod four 16, and one end of the threaded rod four 16 is rotatably provided on the workbench 1.
[0041] Specifically, the left edge of the polarizer to be cut is placed under the left clamping plate 11, and then according to the width of the polarizer, the threaded rod four 16 is manually rotated to drive the adjustment plate 14 to move horizontally, so that the right edge of the polarizer can be placed under the right clamping plate 11, and then the threaded rods three 13 on both sides are rotated to make the clamping plate 11 descend to clamp the polarizer, thereby achieving the fixation of the polarizer and ensuring the stability of the polarizer during the cutting process.
[0042] In this embodiment, Figure 1 , Figure 2 , Figure 5-Figure 11 As shown, the lower end of the placement table 8 is threadedly connected to a threaded rod 27, and both ends of the threaded rod 27 are rotatably set on the workbench 1. A motor 19 is fixedly connected to one side of the upper end surface of the workbench 1, and the output end of the motor 19 is fixedly connected to one end of the threaded rod 27. One end of the transverse plate 54 is threadedly connected to a threaded rod 4. The left end of the threaded rod 4 is rotatably set on the placement table 8, and the right end of the threaded rod 4 is rotatably set on the sliding plate 2. A motor 8 is fixedly connected to one side of the upper end of the placement table 8, and the output end of the motor 853 is fixedly connected to one end of the threaded rod 4. An electric push rod 5 is fixedly connected to one side of the upper end surface of the transverse plate 54, and the piston end of the electric push rod 5 is fixedly connected to one side of the upper end surface of the connecting plate 40.
[0043] A gear 2 51 is rotatably provided on one side of the upper end surface of the lifting plate 56, and the gear 2 51 is meshed with the tooth block inside the gear ring 2 52. A motor 7 50 is fixedly connected to one side of the lower end surface of the lifting plate 56, and the output end of the motor 7 50 is fixedly connected to the gear 2 51. A motor 6 41 is fixedly connected to the left side of the lower end surface of the gear ring 2 52, and the output end of the motor 6 41 is fixedly connected to one end of a connecting rod 4 42 on one side.
[0044] One side of the upper end surface of the lifting plate 56 is fixedly connected with an electric push rod 48 , and the piston end of the electric push rod 48 is fixedly connected to one side of the suction cup 45 .
[0045] The lower ends of slider 1 23, slider 25 and slider 3 26 are all rotatably provided with connecting rod 3 38, one end of connecting rod 3 38 is rotatably provided with a turntable 37, the turntable 37 is rotatably provided on the placement table 8, and the middle part of the lower end surface of the placement table 8 is fixedly connected with a motor 5 36, and the output end of the motor 5 36 is fixedly connected to the middle part of the turntable 37.
[0046] A plurality of telescopic rods 27 are disposed between the plurality of support blocks 24 , and both ends of the telescopic rods 27 are fixedly connected to the support blocks 24 . When the plurality of support blocks 24 move in the radial direction, the plurality of telescopic rods 27 are telescoped.
[0047] A plurality of connecting rods 20 are rotatably provided on the upper end surface of the fixed ring 17, a connecting rod 19 is rotatably provided on one end of the connecting rod 20, one end of the connecting rod 19 is rotatably connected to one end of the adjusting rod 21, a gear ring 18 is rotatably provided on the outer ring of the fixed ring 17, one end of the connecting rod 20 is fixedly connected to a gear 39, the gear 39 is rotatably provided on the fixed ring 17, the gear 39 and the inner ring gear block of the gear ring 18 are meshed with each other, a motor 955 is fixedly connected to one side of the upper end surface of the fixed ring 17, and the output end of the motor 955 is fixedly connected to one end of the connecting rod 20.
[0048] One end of the side support block 24 is threadedly connected to a threaded rod 5 29, both ends of the threaded rod 5 29 are rotatably set on the slider 3 26, one side of the upper end of the slider 3 26 is fixedly connected to a motor 28, and the output end of the motor 28 is fixedly connected to the upper end of the threaded rod 5 29.
[0049] Two ends of one side of the slider 25 are fixedly connected with a sliding rod 4 33, and the sliding rod 4 33 is slidably connected with a threaded block 32. One side of the threaded block 32 is threadedly connected with a threaded rod 6 34, and both ends of the threaded rod 6 34 are rotatably set on the slider 25. One side of the upper end surface of the slider 25 is fixedly connected with a motor 31, and the output end of the motor 31 is fixedly connected to the end of the threaded rod 6 34. A pressure block 30 is rotatably set on one side of the threaded block 32, and one side of the threaded block 32 is fixedly connected with a motor 4 35, and the output end of the motor 4 35 is fixedly connected to the pressure block 30, and the pressure block 30 can move in the groove on the upper side of the slider 25.
[0050] Specifically, when the existing polaroid cutter is used, the polaroid is placed on the workbench 1, and then the polaroid is cut by a laser head. Since the polaroid is always in contact with the workbench 1 during the cutting process, the cut polaroid is still in the original position and needs to be manually removed and collected. In some large-scale production processes, a large number of polaroids of the same specifications are often required. When the number of polaroids to be cut is large, the number of collection times will increase accordingly, which increases the labor intensity of the workers. In addition, usually, in order to facilitate the transportation of multiple cut polaroids, the cut polaroids need to be neatly stacked. After the workers manually remove the polaroids, they also need to manually sort them, which is troublesome and also increases the labor intensity of the workers.
[0051] Therefore, in order to solve the above problems, when the present embodiment is used, when it is necessary to cut a plurality of circular polarizers of the same specifications from a complete polarizer, after the polarizer is pressed and positioned, the motor 1 9 drives the threaded rod 2 7 to rotate, the motor 8 53 drives the threaded rod 1 4 to rotate, and the electric push rod 1 5 drives the connecting plate 40 to rise and fall, so that the position of the laser cutting head 44 in the X, Y, and Z axis directions can be adjusted, and according to the diameter of the circular polarizer to be cut, the motor 6 41 drives the connecting rod 4 42 and the connecting rod 5 43 to rotate, and the distance between the laser cutting head 44 and the axis center of the lifting plate 56 is adjusted, and then the laser cutting head 44 is started, and the motor 7 50 drives the gear 2 51 to rotate. The gear ring 2 52 and the laser cutting head 44 are rotated to cut the polarizer. When a circle is cut out on the polarizer, the laser cutting head 44 is driven away from the polarizer. Then, the electric push rod 2 48 is used to drive the suction cup 45 to descend. The suction cup 45 contacts the middle of the polarizer. Then, the vacuum pump 47 is used to evacuate the suction cup 45, so that the suction cup 45 can hold the cut polarizer. Then, the electric push rod 1 5 is used to drive the suction cup 45 to rise again, so that the cut polarizer moves upward. Then, the transverse plate 54 is driven to move to the left until the polarizer is above the placement table 8 and the axis of the polarizer coincides with the axis of the fixing ring 17. Then, the polarizer is driven down again. At the same time, according to the polarizer The motor 5 36 drives the turntable 37 to rotate, so that the multiple connecting rods 3 38 can rotate at the same time, so that the slider 1 23, the slider 3 26, and the slider 2 25 can move radially on the placement table 8, and the telescopic rod 27 can be extended and retracted until the support block 24 is aligned with the edge of the polarizer. At the same time, the motor 28 drives the threaded rod 5 29 to rotate, so that the support block 24 on one side rises, and under the action of the multiple telescopic rods 27, the multiple support blocks 24 rise at the same time and approach the polarizer until the polarizer is supported, and then the solenoid valve on the suction cup 45 is opened to allow air to enter the interior of the suction cup 45, so that the polarizer can be separated from the suction cup 45 and placed on the support block 24. At this time, the The first polarizer is placed, and then the above operation is repeated, and the polarizers can be neatly placed in the same place by stacking them, thereby realizing automatic collection and stacking of the cut polarizers, which is convenient for subsequent unified transportation of the polarizers. At the same time, it also saves the process of manually collecting and stacking the cut polarizers, reducing the labor intensity of the workers, and each time a polarizer is placed, the support block 24 will drop a distance to keep the top polarizer at a fixed height. Therefore, the suction cup 45 can put down the polarizer at a fixed height every time without dropping too much distance, so that the laser cutting head 44 can quickly perform the next cutting work;
[0052] Since the polarizer is relatively soft, when the polarizer moves with the suction cup 45, the edge of the polarizer may bend downward. When the edge of the polarizer is bent, placing it on the support block 24 will cause the edge of the polarizer to be squeezed and deformed, thereby affecting the quality of the polarizer. Therefore, in order to avoid this situation, before the polarizer is placed on the support block 24, its lower end surface will first contact the upper end surface of the expansion rod 22, and then the motor 955 will be used to drive the connecting rod 19 and the connecting rod 20 to rotate, and under the rotation of the gear 139 and the ring gear 18, multiple connecting rods 19 and connecting rods 20 are rotated at the same time, so that multiple expansion rods 22 are simultaneously away from the axis of the fixing ring 17. Since in this process, the expansion rod 22 moves from the center position of the polarizer to its edge position, the downward bent edge of the polarizer will be smoothed, and multiple expansion rods 22 will be The rods 22 are plugged into each other to form a complete polygon. The expansion rods 22 can fit with each position of the edge of the polarizer without any dead angle for smoothing. When the edge of the polarizer is smoothed, the polarizer is placed on the support block 24 again, which can avoid the polarizer edge being squeezed and deformed after being placed on the support block 24 due to the edge of the polarizer bending downward when the polarizer moves with the suction cup 45, thereby ensuring the quality of the polarizer. In addition, since the height of the support block 24 is adjusted in real time according to the number of stacked polarizers, the distance between the polarizer being smoothed and the polarizer below it is small, so the smoothed polarizer only needs to be lowered a short distance to be stacked, thereby avoiding the situation where the edge of the smoothed polarizer is bent downward again due to a long distance of descent, further ensuring the flatness of the polarizer when it is placed.
[0053] When the polarizers are stacked on the support block 24, the movement of the placement table 8 may cause the polarizers to shift. Therefore, every time a polarizer is placed, the motor three 31 is used to drive the threaded rod six 34 to rotate according to the height of the top polarizer, and the height of the threaded block 32 is adjusted to make it in a suitable position, and the motor four 35 is used to drive the pressing block 30 to rotate, so that the pressing block 30 rotates and presses the stacked polarizers, thereby ensuring the stability of the stacked polarizers, avoiding the polarizers from shifting or sliding due to the displacement of the placement table 8, and further ensuring the neatness of the polarizers, which is beneficial to subsequent transportation and other work.
[0054] Working principle: place the left edge of the polarizer to be cut under the left clamping plate 11, and then manually rotate the threaded rod 4 16 according to the width of the polarizer to drive the adjustment plate 14 to move horizontally, so that the right edge of the polarizer can be placed under the right clamping plate 11, and then rotate the threaded rods 3 13 on both sides to lower the clamping plate 11 to clamp the polarizer, thereby achieving the fixation of the polarizer and ensuring the stability of the polarizer during cutting. The threaded rod 2 7 is driven by the motor 1 9 to rotate, the motor 8 53 drives the threaded rod 1 4 to rotate, and the electric push rod 1 5 drives the connecting plate 40 to rise and fall, so as to adjust the position of the laser cutting head 44 in the X, Y, and Z axis directions, and according to the diameter of the circular polarizer to be cut, the motor 6 41 is used to drive the connecting rod 4 42 and the connecting rod The five gears 43 rotate to adjust the distance between the laser cutting head 44 and the axis of the lifting plate 56, and then start the laser cutting head 44, and drive the motor seven 50 to drive the gear two 51 to rotate, so that the ring gear two 52 and the laser cutting head 44 rotate to cut the polarizer. After a circle is cut out on the polarizer, the laser cutting head 44 is driven away from the polarizer, and then the electric push rod two 48 is used to drive the suction cup 45 to descend, and the suction cup 45 contacts the middle of the polarizer, and then the vacuum pump 47 is used to empty the suction cup 45 and extract it, so that the suction cup 45 can suck the cut polarizer, and then the electric push rod one 5 is used again to drive the suction cup 45 to rise, so that the cut polarizer moves upward, and then the transverse plate 54 is driven to move to the left until the polarizer is on the placement table 8. At the same time, according to the size of the polarizer, the motor 5 36 is used to drive the turntable 37 to rotate, so that the multiple connecting rods 3 38 can be rotated at the same time to make the slider 1 23, the slider 3 26, and the slider 25 move radially on the placement table 8, and the telescopic rod 27 is extended and retracted until the support block 24 is aligned with the edge of the polarizer. At the same time, the motor 28 is used to drive the threaded rod 5 29 to rotate to make the support block 24 on one side rise, and under the action of the multiple telescopic rods 27, the multiple support blocks 24 rise at the same time and approach the polarizer until the polarizer is supported, and then the solenoid valve on the suction cup 45 is opened to allow air to enter the suction cup 45, so that the polarizer and the suction cup 45 can be aligned. Separate and place on the support block 24. At this time, the first polarizer can be placed. Then repeat the above operation to neatly place the polarizers in the same place by stacking them, thereby realizing automatic collection and stacking of the cut polarizers, which is convenient for subsequent unified transportation of the polarizers. At the same time, it also saves the process of manually collecting and stacking the cut polarizers, reducing the labor intensity of the workers. Moreover, every time a polarizer is placed, the support block 24 will drop a distance to keep the top polarizer at a fixed height. Therefore, the suction cup 45 can put down the polarizer at a fixed height every time without dropping too much distance, so that the laser cutting head 44 can quickly perform the next cutting work.Since the polarizer is relatively soft, when the polarizer moves with the suction cup 45, the edge of the polarizer may be bent downward. When the edge of the polarizer is bent, placing it on the support block 24 will cause the edge of the polarizer to be squeezed and deformed, thereby affecting the quality of the polarizer. Therefore, in order to avoid this situation, before the polarizer is placed on the support block 24, its lower end surface will first contact the upper end surface of the expansion rod 22, and then the motor 955 will be used to drive the connecting rod 19 and the connecting rod 20 to rotate, and under the rotation of the gear 139 and the ring gear 18, the multiple connecting rods 11 and 12 will be rotated. 9 and the connecting rod 20 rotate simultaneously, so that the multiple expansion rods 22 are simultaneously away from the axis of the fixing ring 17. Since in this process, the expansion rods 22 move from the center position of the polarizer to the edge position thereof, the downward bent edge of the polarizer will be smoothed, and the multiple expansion rods 22 are plugged into each other to form a complete polygon. The expansion rods 22 can fit with each position of the edge of the polarizer without any dead angle for smoothing. When the edge of the polarizer is smoothed, the polarizer is placed on the supporting block 24 again, so that when the polarizer moves with the suction cup 45, the edge of the polarizer is bent downward, which can avoid the guide After the polarizer is placed on the support block 24, the edge of the polarizer is squeezed and deformed, which ensures the quality of the polarizer. In addition, since the height of the support block 24 is adjusted in real time according to the number of polarizers stacked, the distance between the polarizer being smoothed and the polarizer below it is small, so the smoothed polarizer only needs to be lowered a short distance to be stacked, avoiding the situation where the edge of the smoothed polarizer is bent downward again due to being lowered a long distance, further ensuring the flatness of the polarizer when it is placed; when the polarizer is stacked on the support block 24, it may The polarizers may be offset due to the movement of the placement table 8. Therefore, every time a polarizer is placed, the motor 31 is used to drive the threaded rod 6 34 to rotate according to the height of the top layer of polarizers, and the height of the threaded block 32 is adjusted to make it in a suitable position. The motor 4 35 is used to drive the pressing block 30 to rotate and press the stacked polarizers, thereby ensuring the stability of the stacked polarizers, avoiding the polarizers from being offset or slipping due to the displacement of the placement table 8, and further ensuring the neatness of the polarizers, which is beneficial to subsequent transportation and other work. ;
[0055] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A polarizer cutting device, comprising a workbench (1), characterized in that: The right side of the upper end surface of the workbench (1) is slidably connected to a sliding plate (2), the left side of the upper end surface of the workbench (1) is slidably connected to a placing table (8), one side of the upper end of the placing table (8) is fixedly connected to a sliding rod 1 (3), the right end of the sliding rod 1 (3) is fixedly connected to one side of the left end surface of the sliding plate (2), the sliding rod 1 (3) is slidably connected to a transverse plate (54), both sides of the transverse plate (54) are slidably connected to sliding rods 2 (6), and the lower end of the sliding rod 2 (6) is fixedly connected to a connecting plate (40 ), the lower end of the connecting plate (40) is fixedly connected to a lifting plate (56), a gear ring 2 (52) is rotatably provided on the outer side of the lifting plate (56), two connecting rods 4 (42) are symmetrically distributed and rotatably provided on one side of the gear ring 2 (52), a connecting rod 5 (43) is rotatably provided on one end of the connecting rod 4 (42), a laser cutting head (44) is rotatably provided on one end of the connecting rod 5 (43), and a vacuum adsorption mechanism for adsorbing the cut polarizing film is provided on the lifting plate (56); The vacuum adsorption mechanism comprises two sliding rods (49) slidably connected to one side of the lifting plate (56); the lower end of the sliding rod (49) is fixedly connected to a suction cup (45); the upper end of the suction cup (45) is connected to a hose (46); the upper end of the hose (46) penetrates the lifting plate (56) and is connected to a vacuum pump (47); the vacuum pump (47) is fixedly connected to the lifting plate (56); The placement table (8) is also provided with an edge-smoothing stacking mechanism for placing the cut circular polarizers, the edge-smoothing stacking mechanism comprising two sliders (1) (23), slider (26) and slider (25) slidably connected to the placement table (8), the sliders (1) (23), (26) and (25) all being slidably connected to support blocks (24), a fixing ring (17) being fixedly connected to one side of the upper end surface of the placement table (8), a plurality of adjusting rods (21) being slidably connected to the fixing ring (17), one end of the adjusting rod (21) being fixedly connected to an expansion rod (22), adjacent expansion rods (22) being plugged into and slidably connected to each other. The upper end surface of the fixing ring (17) is rotatably provided with a plurality of connecting rods 2 (20), one end of the connecting rod 2 (20) is rotatably provided with a connecting rod 1 (19), one end of the connecting rod 1 (19) is rotatably connected to one end of an adjusting rod (21), the outer ring of the fixing ring (17) is rotatably provided with a gear ring 1 (18), one end of the connecting rod 2 (20) is fixedly connected with a gear 1 (39), the gear 1 (39) is rotatably provided on the fixing ring (17), the gear 1 (39) and the inner ring gear block of the gear ring 1 (18) are meshed with each other, and one side of the upper end surface of the fixing ring (17) is fixedly connected with a motor 9 (55), the output end of the motor 9 (55) is fixedly connected to one end of the connecting rod 2 (20).
2. The polarizer cutting device according to claim 1, characterized in that: A fixed plate (10) is fixedly connected to the left side of the upper end surface of the workbench (1), and a sliding rod three (15) is fixedly connected to the right side of the upper end surface of the workbench (1). The sliding rod three (15) is slidably connected to an adjusting plate (14). One side of the upper ends of the fixed plate (10) and the adjusting plate (14) are both slidably connected to a sliding column (12). The lower end of the sliding column (12) is fixedly connected to a clamping plate (11). One side of the upper end surface of the clamping plate (11) is rotatably provided with a threaded rod three (13). The threaded rod three (13) is threadedly connected to one side of the upper end of the adjusting plate (14). One side of the upper end of the adjusting plate (14) is threadedly connected to a threaded rod four (16), and one end of the threaded rod four (16) is rotatably provided on the workbench (1).
3. The polarizer cutting device according to claim 1, characterized in that: The lower end of the placement table (8) is threadedly connected to a threaded rod 2 (7), and both ends of the threaded rod 2 (7) are rotatably arranged on the workbench (1). One side of the upper end surface of the workbench (1) is fixedly connected to a motor 1 (9), and the output end of the motor 1 (9) is fixedly connected to one end of the threaded rod 2 (7). One end of the transverse plate (54) is threadedly connected to a threaded rod 1 (4), and the left end of the threaded rod 1 (4) is rotatably arranged on the placement table (8), and the right end of the threaded rod 1 (4) is rotatably arranged on the sliding plate (2). One side of the upper end of the placement table (8) is fixedly connected to a motor 8 (53), and the output end of the motor 8 (53) is fixedly connected to one end of the threaded rod 1 (4). One side of the upper end surface of the transverse plate (54) is fixedly connected to an electric push rod 1 (5), and the piston end of the electric push rod 1 (5) is fixedly connected to one side of the upper end surface of the connecting plate (40).
4. The polarizer cutting device according to claim 1, characterized in that: A gear 2 (51) is rotatably provided on one side of the upper end surface of the lifting plate (56), and the gear 2 (51) is meshed with a tooth block inside the gear ring 2 (52). A motor 7 (50) is fixedly connected to one side of the lower end surface of the lifting plate (56), and the output end of the motor 7 (50) is fixedly connected to the gear 2 (51). A motor 6 (41) is fixedly connected to the left side of the lower end surface of the gear ring 2 (52), and the output end of the motor 6 (41) is fixedly connected to one end of the connecting rod 4 (42) on one side.
5. The polarizer cutting device according to claim 1, characterized in that: One side of the upper end surface of the lifting plate (56) is fixedly connected to a second electric push rod (48), and a piston end of the second electric push rod (48) is fixedly connected to one side of the suction cup (45).
6. The polarizer cutting device according to claim 1, characterized in that: The lower ends of the slider 1 (23), the slider 2 (25) and the slider 3 (26) are all rotatably provided with a connecting rod 3 (38), one end of the connecting rod 3 (38) is rotatably provided with a turntable (37), the turntable (37) is rotatably provided on a placement table (8), a motor 5 (36) is fixedly connected to the middle part of the lower end surface of the placement table (8), and the output end of the motor 5 (36) is fixedly connected to the middle part of the turntable (37).
7. The polarizer cutting device according to claim 1, characterized in that: A plurality of telescopic rods (27) are arranged between the plurality of support blocks (24); both ends of the telescopic rods (27) are fixedly connected to the support blocks (24); when the plurality of support blocks (24) move radially, the plurality of telescopic rods (27) are telescoped.
8. The polarizer cutting device according to claim 1, characterized in that: One end of the support block (24) on one side is threadedly connected to a threaded rod five (29), both ends of the threaded rod five (29) are rotatably arranged on a slider three (26), one side of the upper end of the slider three (26) is fixedly connected to a motor two (28), and the output end of the motor two (28) is fixedly connected to the upper end of the threaded rod five (29).
9. The polarizer cutting device according to claim 1, characterized in that: The two ends of one side of the slider two (25) are fixedly connected with a sliding rod four (33), and the sliding rod four (33) is slidably connected with a threaded block (32), and one side of the threaded block (32) is threadedly connected with a threaded rod six (34), and both ends of the threaded rod six (34) are rotatably arranged on the slider two (25), and one side of the upper end surface of the slider two (25) is fixedly connected with a motor three (31), and the output end of the motor three (31) is fixedly connected to the end of the threaded rod six (34), and a pressure block (30) is rotatably arranged on one side of the threaded block (32), and one side of the threaded block (32) is fixedly connected with a motor four (35), and the output end of the motor four (35) is fixedly connected to the pressure block (30), and the pressure block (30) can move in the groove on the upper side of the slider two (25).
Citation Information
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