Surface polishing and flattening device for electric power maintenance tool
By designing a surface grinding device for power maintenance tools that can be adaptively clamped and adjustable in height, the problems of poor versatility and uncomfortable operation in the prior art are solved, and work efficiency and quality are improved.
Patent Information
- Application Number
- CN202411635081.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The grinding devices of existing power maintenance tools are poor in versatility, unable to effectively clamp tools of different shapes and sizes, and fixed-height grinding tables lead to uncomfortable operation, affecting work efficiency and quality.
A surface grinding device including a rotatable clamping table, an electric push rod, a mobile table and a lifting assembly is designed to adaptively clamp according to the shape and size of the tool, and the height of the workbench is adjusted by the lifting assembly to ensure comfortable operation.
It improves the versatility and adaptability of the grinding device, reduces operating fatigue, improves work efficiency and quality, and ensures comprehensive polishing.
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Figure CN119217239A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric maintenance tool grinding devices, and in particular to a surface grinding and smoothing device for an electric maintenance tool. Background Art
[0002] In the maintenance and overhaul of power systems, the quality and performance of power maintenance tools are crucial. These tools include but are not limited to wrenches, pliers, screwdrivers, etc., which often become uneven due to various external forces, environmental factors and processing technology limitations during long-term use.
[0003] Power maintenance work is often carried out in complex and harsh environments, such as high temperature, high humidity, dusty substations or outdoor environments. These environmental factors can cause the surface of tools to corrode. For example, a humid environment may cause the metal surface to rust, and the adhesion and friction of dust particles on the tool surface will also affect its flatness. Uneven surfaces not only affect the appearance of the tool, but more importantly, they will reduce the performance of the tool.
[0004] However, the equipment currently on the market for surface treatment of power maintenance tools has certain limitations. Traditional grinding devices are often less versatile and cannot hold power maintenance tools of various shapes and sizes well. Moreover, grinding and leveling devices are often at a fixed height. For maintenance personnel of different heights, a fixed-height grinding table may lead to an uncomfortable operating posture, and long-term work can easily cause fatigue and physical discomfort, thus affecting work efficiency and quality. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that the existing traditional grinding devices are often poor in versatility and cannot well clamp various electric maintenance tools of different shapes and sizes. Moreover, the grinding and leveling devices are often of fixed height. For maintenance personnel of different heights, the fixed height grinding table may lead to uncomfortable operating posture, and long-term work may easily cause fatigue and physical discomfort, thereby affecting work efficiency and quality. A surface grinding and leveling device for electric maintenance tools is proposed.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A surface grinding and smoothing device for electric maintenance tools comprises a work surface, the top center of the work surface is rotatably connected to a clamping platform, the top of the clamping platform is provided with a slide groove, the inner wall of the slide groove is rotatably connected to a first bidirectional lead screw, the first bidirectional lead screw is threadedly connected to a moving platform, the outer wall of the moving platform is fixedly connected to a first motor, the first motor is connected to a clamping claw via a clamping structure, the outer wall of the moving platform is fixedly connected to an electric push rod, the telescopic end of the electric push rod is fixedly connected to a clamping plate, the bottom end of the work surface is provided with a lifting component capable of lifting the work surface, and both sides of the work surface are provided with grinding components that can be moved at will.
[0008] Preferably, a fixed platform is provided at the middle end of the slide groove, a rectangular notch is provided at one end of the first bidirectional lead screw, and the middle end of the first bidirectional lead screw is rotatably connected to the fixed platform.
[0009] Preferably, the clamping structure includes a movable groove, a second bidirectional lead screw, and a buffer pad. The movable groove is arranged at the top of the movable platform. The second bidirectional lead screw is rotatably connected to the inner wall of the movable groove. The buffer pad is fixedly connected to the outer wall inside the clamping claw. The clamping claw is threadedly connected to the second bidirectional lead screw. The clamping claw is slidably connected to the inner wall of the movable groove.
[0010] Preferably, a hidden opening is provided on the inner wall of the movable platform, and the clamping plate is slidably connected to the hidden opening.
[0011] Preferably, the lifting assembly includes a telescopic cylinder, a field-shaped fixing frame, a first fixing plate, a second fixing plate, a rotating shaft, a first bevel gear, a crank, a second bevel gear, a screw, and a block that are evenly distributed. The top end of the telescopic cylinder is fixedly connected to the bottom end of the work surface, and the field-shaped fixing frame is fixedly connected to the outer wall of the telescopic cylinder.
[0012] Preferably, the first fixed plate and the second fixed plate are both fixedly connected to the bottom end of the work surface, the rotating shaft is rotatably connected to the first fixed plate and the second fixed plate respectively, the first bevel gear is fixedly connected to one end of the rotating shaft, and the crank is fixedly connected to the other end of the rotating shaft.
[0013] Preferably, the second bevel gear is rotatably connected to the bottom end of the work table, the top end of the lead screw is fixedly connected to the bottom end of the second bevel gear, the stopper is fixedly connected to the bottom end of the lead screw, the first bevel gear and the second bevel gear are meshed with each other, and the lead screw is threadedly connected to the field fixing frame.
[0014] Preferably, the grinding assembly includes a convex groove, a pulley, a support frame, a sliding mouth, a sliding rod, a limiting slider, a rotating block, a U-shaped frame, a grinding wheel, a second motor, and a stabilizing frame. The convex groove is arranged on both sides of the outer wall of the work surface, the pulley is rollingly connected to the convex groove, the support frame is rotatably connected to the pulley, and the sliding mouth is arranged at the top of the support frame.
[0015] Preferably, the sliding rod is fixedly connected to the inner wall of the sliding mouth, the limiting slider is slidably connected to the sliding rod, the limiting slider is slidably connected to the sliding mouth, the top end of the rotating block is fixedly connected to the bottom end of the limiting slider, the U-shaped frame is fixedly connected to the bottom end of the rotating block, the grinding wheel is rotatably connected to the inner wall of the U-shaped frame, and the second motor is fixedly connected to the outer wall of the U-shaped frame through a stabilizing frame.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. When the present invention is in use, the provided clamping structure and the cooperation between the electric push rod, the clamping plate and the moving platform can enable the grinding device to select a suitable clamping method according to power maintenance tools of different shapes and sizes, and the moving platform can clamp tools of different lengths, thereby making the grinding device more versatile and adaptable, thereby greatly improving work efficiency.
[0018] 2. When the present invention is in use, the lifting assembly can be set so that the grinding and leveling device can adjust the height of the work surface according to the height of the user, so that the grinding table can be adjusted to a suitable height, which can make the body more comfortable during grinding and no longer affect work efficiency and quality.
[0019] 3. When the present invention is in use, the grinding assembly can be set so that the grinding wheel can be moved to any position on the work surface under the control of the worker, ensuring that the grinding wheel can accurately grind all positions of the power maintenance tool, thereby allowing the grinding assembly to grind more comprehensively, further increasing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the three-dimensional structure of a surface grinding and smoothing device for electric maintenance tools proposed by the present invention;
[0021] Figure 2 A top view of a clamping table of a surface grinding and smoothing device for electric maintenance tools proposed by the present invention;
[0022] Figure 3 A cross-sectional view of a surface grinding and smoothing device for an electric maintenance tool proposed by the present invention Figure 1 ;
[0023] Figure 4A cross-sectional view of a surface grinding and smoothing device for an electric maintenance tool proposed by the present invention Figure 2 ;
[0024] Figure 5 This is an enlarged view of structure A of a surface grinding and smoothing device for an electric maintenance tool proposed by the present invention.
[0025] In the figure: 1. work table; 2. clamping table; 3. slide; 4. first bidirectional lead screw; 5. moving table; 6. first motor; 7. clamping claw; 8. electric push rod; 9. clamping plate; 10. lifting assembly; 11. grinding assembly; 12. fixed table; 13. rectangular notch; 14. moving groove; 15. second bidirectional lead screw; 16. buffer pad; 17. hidden opening; 18. telescopic cylinder; 19. field-shaped fixed frame; 20. first fixed plate; 21. second fixed plate; 22. rotating shaft; 23. first bevel gear; 24. crank; 25. second bevel gear; 26. lead screw; 27. block; 28. convex groove; 29. pulley; 30. support frame; 31. sliding mouth; 32. slide rod; 33. limit slider; 34. rotating block; 35. U-shaped frame; 36. grinding wheel; 37. second motor; 38. stabilizing frame. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] Reference Figure 1-Figure 5 A surface grinding and smoothing device for electric maintenance tools comprises a work surface 1, a clamping platform 2 is rotatably connected to the top center of the work surface 1, a slide groove 3 is provided at the top of the clamping platform 2, a first bidirectional lead screw 4 is rotatably connected to the inner wall of the slide groove 3, a moving platform 5 is threadedly connected to the first bidirectional lead screw 4, a first motor 6 is fixedly connected to the outer wall of the moving platform 5, the first motor 6 is connected to a clamping claw 7 through a clamping structure, an electric push rod 8 is fixedly connected to the outer wall of the moving platform 5, a clamping plate 9 is fixedly connected to the telescopic end of the electric push rod 8, a lifting assembly 10 capable of lifting and lowering the work surface 1 is provided at the bottom end of the work surface 1, and grinding assemblies 11 capable of being moved at will are provided on both sides of the work surface 1.
[0028] It should be noted that the first motor 6, the electric push rod 8 and the second motor 37 are existing technologies. The specific model specifications need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it is not repeated here.
[0029] Furthermore, a fixing platform 12 is provided at the middle end of the slide slot 3 , a rectangular notch 13 is provided at one end of the first bidirectional lead screw 4 , and the middle end of the first bidirectional lead screw 4 is rotatably connected to the fixing platform 12 .
[0030] Among them, the function of the fixed platform 12 is to block the mobile platforms 5 on both sides to prevent the two mobile platforms 5 from getting too close to each other and causing the components to collide with each other and be damaged. By inserting a specific tool into the rectangular notch 13, the first bidirectional screw 4 can be driven to rotate with the help of the tool, thereby making the mobile platforms 5 approach each other and clamping the power maintenance tool.
[0031] Furthermore, the clamping structure includes a movable groove 14, a second bidirectional lead screw 15, and a buffer pad 16. The movable groove 14 is arranged at the top of the movable platform 5. The second bidirectional lead screw 15 is rotatably connected to the inner wall of the movable groove 14. The buffer pad 16 is fixedly connected to the outer wall inside the clamping claw 7. The clamping claw 7 is threadedly connected to the second bidirectional lead screw 15, and the clamping claw 7 is slidably connected to the inner wall of the movable groove 14.
[0032] Among them, the output end of the first motor 6 passes through the outer wall of the movable platform 5 and is fixedly connected to one end of the second bidirectional lead screw 15, so that the first motor 6 can drive the second bidirectional lead screw 15 to rotate, and thus the first motor 6 drives the second bidirectional lead screw 15 to rotate, and the second bidirectional lead screw 15 drives the clamping claws 7 on both sides to approach each other, so as to clamp the two sides of the tool at both ends. This clamping method is suitable for most tools.
[0033] Furthermore, a hidden opening 17 is formed on the inner wall of the movable platform 5 , and the clamping plate 9 is slidably connected to the hidden opening 17 .
[0034] Among them, through the hidden opening 17, the electric push rod 8 can retract the clamping plate 9 into the hidden opening 17 when not in use, without affecting the use of other clamping devices; at the same time, the electric push rod 8 is arranged below the clamping structure, and the clamping plates 9 are mainly pushed closer to each other through the telescopic end of the electric push rod 8, so that the two ends of the tool are clamped in the middle. This method can be used in conjunction with the above-mentioned clamping device to adapt to irregular-shaped power maintenance tools.
[0035] Furthermore, the lifting assembly 10 includes a telescopic cylinder 18, a field-shaped fixing frame 19, a first fixing plate 20, a second fixing plate 21, a rotating shaft 22, a first bevel gear 23, a crank 24, a second bevel gear 25, a screw 26, and a stopper 27 that are evenly distributed. The top end of the telescopic cylinder 18 is fixedly connected to the bottom end of the work surface 1, and the field-shaped fixing frame 19 is fixedly connected to the outer wall of the telescopic cylinder 18.
[0036] Among them, the lifting assembly 10 is achieved by manually rotating the crank 24, the crank 24 drives the rotating shaft 22 to rotate, the rotating shaft 22 drives the first bevel gear 23 to rotate, the first bevel gear 23 drives the second bevel gear 25 to rotate, the second bevel gear 25 drives the lead screw 26 to rotate, and the lead screw 26 pushes the work surface 1 up and down under the reaction force.
[0037] Furthermore, the first fixed plate 20 and the second fixed plate 21 are fixedly connected to the bottom end of the work surface 1, the rotating shaft 22 is rotatably connected to the first fixed plate 20 and the second fixed plate 21 respectively, the first bevel gear 23 is fixedly connected to one end of the rotating shaft 22, and the crank 24 is fixedly connected to the other end of the rotating shaft 22.
[0038] The first fixing plate 20 is arranged at a position close to the crank 24 , and the second fixing plate 21 is arranged at a position close to the first bevel gear 23 ; the first fixing plate 20 and the second fixing plate 21 allow the rotation shaft 22 to run more smoothly.
[0039] Furthermore, the second bevel gear 25 is rotationally connected to the bottom end of the work surface 1, the top end of the screw 26 is fixedly connected to the bottom end of the second bevel gear 25, the stopper 27 is fixedly connected to the bottom end of the screw 26, the first bevel gear 23 and the second bevel gear 25 are meshed with each other, and the screw 26 is threadedly connected to the field fixing frame 19.
[0040] The field-shaped fixing frame 19 is connected to the fixed outer shell of the telescopic cylinder 18 , and the work surface 1 is connected to the telescopic rod of the telescopic cylinder 18 , so that the work surface 1 can move up and down smoothly.
[0041] Furthermore, the grinding assembly 11 includes a convex groove 28, a pulley 29, a support frame 30, a slide 31, a slide rod 32, a limit slider 33, a rotating block 34, a U-shaped frame 35, a grinding wheel 36, a second motor 37, and a stabilizing frame 38. The convex groove 28 is arranged on both sides of the outer wall of the work table 1, the pulley 29 is rollingly connected to the convex groove 28, the support frame 30 is rotatably connected to the pulley 29, and the slide 31 is arranged at the top of the support frame 30.
[0042] Among them, the grinding component 11 is driven by manually moving the support frame 30, and the pulley 29 set on the inner wall of the support frame 30 slides on the convex groove 28, thereby driving the grinding wheel 36 to move forward and backward, and then manually moving the limit slider 33, so that the limit slider 33 can slide left and right on the slide mouth 31 and the slide rod 32, thereby driving the grinding wheel 36 to move left and right.
[0043] Furthermore, the slide rod 32 is fixedly connected to the inner wall of the sliding mouth 31, the limit slider 33 is slidably connected to the slide rod 32, the limit slider 33 is slidably connected to the sliding mouth 31, the top of the rotating block 34 is fixedly connected to the bottom end of the limit slider 33, the U-shaped frame 35 is fixedly connected to the bottom end of the rotating block 34, the grinding wheel 36 is rotatably connected to the inner wall of the U-shaped frame 35, and the second motor 37 is fixedly connected to the outer wall of the U-shaped frame 35 through the stabilizing frame 38.
[0044] The output end of the second motor 37 passes through the outer wall of the U-shaped frame 35 and is fixedly connected to the grinding wheel 36, so that the second motor 37 is started, and the second motor 37 can drive the grinding wheel 36 to rotate, and the grinding wheel 36 can directly grind the surface of the tool.
[0045] Working principle: When using the device, first manually rotate the crank 24, the crank 24 drives the rotating shaft 22 to rotate, the rotating shaft 22 drives the first bevel gear 23 to rotate, the first bevel gear 23 drives the second bevel gear 25 to rotate, the second bevel gear 25 drives the lead screw 26 to rotate, the lead screw 26 pushes the work table 1 up and down under the reaction force, and adjusts it to a suitable height, and then puts the power maintenance tool that needs to be polished on the clamping table 2, and inserts the specific tool into the rectangular notch 13, which can drive the first bidirectional lead screw 4 to rotate with the help of the tool, so that the moving table 5 is close to each other, and then start the first motor 6, the first motor 6 drives the second bidirectional lead screw 15 to rotate, and the second bidirectional lead screw 15 drives the clamping claws 7 on both sides to approach each other, so that the two sides of the tool can be clamped; or the telescopic end of the electric push rod 8 pushes the clamping plate 9 to approach each other, and the two ends of the tool are clamped in the middle.
[0046] The support frame 30 is then manually moved, and the pulley 29 set on the inner wall of the support frame 30 slides on the convex groove 28, which can drive the grinding wheel 36 to move forward and backward. Then, the limit slider 33 is manually moved, so that the limit slider 33 can slide left and right on the sliding mouth 31 and the sliding rod 32, which can drive the grinding wheel 36 to move left and right.
[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A surface grinding and smoothing device for an electric maintenance tool, comprising a work surface (1), characterized in that: The top center of the work table (1) is rotatably connected to a clamping platform (2), the top of the clamping platform (2) is provided with a slide groove (3), the inner wall of the slide groove (3) is rotatably connected to a first bidirectional lead screw (4), the first bidirectional lead screw (4) is threadedly connected to a moving platform (5), the outer wall of the moving platform (5) is fixedly connected to a first motor (6), the first motor (6) is connected to a clamping claw (7) through a clamping structure, the outer wall of the moving platform (5) is fixedly connected to an electric push rod (8), the telescopic end of the electric push rod (8) is fixedly connected to a clamping plate (9), the bottom end of the work table (1) is provided with a lifting component (10) capable of lifting and lowering the work table (1), and grinding components (11) capable of being moved at will are provided on both sides of the work table (1).
2. The surface grinding and smoothing device for electric maintenance tools according to claim 1, characterized in that: A fixed platform (12) is provided at the middle end of the slide groove (3), a rectangular notch (13) is provided at one end of the first bidirectional lead screw (4), and the middle end of the first bidirectional lead screw (4) is rotatably connected to the fixed platform (12).
3. The surface grinding and smoothing device for electric maintenance tools according to claim 1, characterized in that: The clamping structure comprises a movable groove (14), a second bidirectional lead screw (15), and a buffer pad (16); the movable groove (14) is arranged at the top end of the movable platform (5); the second bidirectional lead screw (15) is rotatably connected to the inner wall of the movable groove (14); the buffer pad (16) is fixedly connected to the outer wall inside the clamping claw (7); the clamping claw (7) is threadedly connected to the second bidirectional lead screw (15); and the clamping claw (7) is slidably connected to the inner wall of the movable groove (14).
4. The surface grinding and smoothing device for electric maintenance tools according to claim 1, characterized in that: The inner wall of the movable platform (5) is provided with a hidden opening (17), and the clamping plate (9) is slidably connected to the hidden opening (17).
5. The surface grinding and smoothing device for electric maintenance tools according to claim 1, characterized in that: The lifting assembly (10) comprises a telescopic cylinder (18) which is evenly distributed, a field-shaped fixing frame (19), a first fixing plate (20), a second fixing plate (21), a rotating shaft (22), a first bevel gear (23), a crank (24), a second bevel gear (25), a lead screw (26), and a stopper (27); the top end of the telescopic cylinder (18) is fixedly connected to the bottom end of the work surface (1), and the field-shaped fixing frame (19) is fixedly connected to the outer wall of the telescopic cylinder (18).
6. The surface grinding and smoothing device for electric maintenance tools according to claim 5, characterized in that: The first fixed plate (20) and the second fixed plate (21) are both fixedly connected to the bottom end of the work surface (1); the rotating shaft (22) is rotatably connected to the first fixed plate (20) and the second fixed plate (21), respectively; the first bevel gear (23) is fixedly connected to one end of the rotating shaft (22); and the crank (24) is fixedly connected to the other end of the rotating shaft (22).
7. The surface grinding and smoothing device for electric maintenance tools according to claim 6, characterized in that: The second bevel gear (25) is rotatably connected to the bottom end of the work surface (1), the top end of the lead screw (26) is fixedly connected to the bottom end of the second bevel gear (25), the stopper (27) is fixedly connected to the bottom end of the lead screw (26), the first bevel gear (23) and the second bevel gear (25) are meshed with each other, and the lead screw (26) is threadedly connected to the field-shaped fixing frame (19).
8. The surface grinding and smoothing device for electric maintenance tools according to claim 1, characterized in that: The grinding assembly (11) comprises a convex groove (28), a pulley (29), a support frame (30), a sliding opening (31), a slide rod (32), a limiting slider (33), a rotating block (34), a U-shaped frame (35), a grinding wheel (36), a second motor (37), and a stabilizing frame (38); the convex groove (28) is arranged on both sides of the outer wall of the work table (1); the pulley (29) is rollingly connected to the convex groove (28); the support frame (30) is rotationally connected to the pulley (29); and the sliding opening (31) is arranged at the top end of the support frame (30).
9. The surface grinding and smoothing device for electric maintenance tools according to claim 8, characterized in that: The slide bar (32) is fixedly connected to the inner wall of the slide opening (31), the limit slider (33) is slidably connected to the slide bar (32), the limit slider (33) is slidably connected to the slide opening (31), the top end of the rotating block (34) is fixedly connected to the bottom end of the limit slider (33), the U-shaped frame (35) is fixedly connected to the bottom end of the rotating block (34), the grinding wheel (36) is rotatably connected to the inner wall of the U-shaped frame (35), and the second motor (37) is fixedly connected to the outer wall of the U-shaped frame (35) through a stabilizing frame (38).
Citation Information
Cited By
Surface polishing and flattening device for electric power maintenance tool
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