Material slitting equipment
By designing material slitting equipment with mobile plates and support tables, using drive parts and slitting knives to achieve efficient horizontal and vertical cutting of BMC mass, the problems of low efficiency and complex operation of existing equipment are solved, and the slitting is improved Efficiency and stability.
Patent Information
- Application Number
- CN202411384557.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-31
AI Technical Summary
The existing BMC mass slitting equipment is inefficient and time-consuming, and workers need to manually adjust the material position to ensure cutting uniformity, which increases operational complexity and error rate.
A material slitting equipment is designed, including a base, a beam, a slitting knife, a drive cylinder, a movable plate and a support table. The slitting knife cuts the material horizontally and longitudinally. Shorten the slitting time and ensure cutting stability and clean residual material through the limiting plate and elastic sleeve.
Improve material slitting efficiency, reduce manual operation complexity and error rate, and ensure cutting uniformity and stability.
Smart Images

Figure CN119217451A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a slitting device, and in particular to a material slitting device. Background Art
[0002] BMC (Bulk Molding Compound) is a key thermosetting composite material in the compression molding process. It is carefully proportioned and pre-mixed with multiple components such as resin, glass fiber, mineral filler, etc. The finished BMC bulk material is viscous and mixed together and wrapped with a transparent plastic film. When converting the BMC bulk material into small pieces or granules suitable for compression molding or injection molding, cutting equipment is required to cut the wrapped BMC bulk material.
[0003] At present, a common cutting machine design includes a stable base, on which a cutting knife and a hydraulic cylinder that drives it up and down are installed. During operation, workers need to manually lay the BMC mass wrapped with plastic film flat on the base, and then start the hydraulic cylinder to press the cutting knife down to complete the cutting, and then remove the plastic film after cutting.
[0004] Although this method can achieve basic cutting functions, workers need to manually adjust the position of the BMC mass after each cut to ensure uniformity of subsequent cuts. This process is not only cumbersome and time-consuming, but also increases the complexity and error rate of manual operations, and there is obviously room for optimization. Summary of the invention
[0005] The purpose of the present application is to provide a material cutting device to solve the problems of low efficiency and long time consumption in the BMC mass material cutting process in the above-mentioned related technologies.
[0006] The material cutting equipment provided in this application adopts the following technical solution: A material cutting device comprises a base and a cross beam fixed on the base, a cutting knife located below the cross beam and a driving cylinder fixed on the cross beam are arranged on the base, and the end of the telescopic rod of the driving cylinder is fixedly connected to the upper side of the cutting knife; a movable plate is slidably arranged on the base, a driving member is fixedly arranged to drive the movable plate to reciprocate in a direction close to the bottom of the cross beam, a support shaft is rotatably arranged on the movable plate in a vertical direction, a power member is fixedly arranged to drive the support shaft to rotate, and a support platform for placing materials is fixedly arranged at the upper end of the support shaft.
[0007] By adopting the above technical scheme, during the material cutting process, the staff will place the material on the support table in advance, and then use the driving member to drive the movable plate and the support table to slide as a whole in the direction close to the cross beam. In this process, the sheet material on the receiving plate is horizontally cut into strips by the cutting knife; after the cutting in this direction is completed, the movable plate and the support table are reset as a whole, and then the support table is driven to rotate by the power member, and then the movable plate and the support table are driven by the driving member to slide as a whole in the direction close to the cross beam, and the strip material on the receiving plate is cut into small pieces again by the cutting knife; with this arrangement, the corresponding material cutting time is reduced and the material cutting efficiency is improved.
[0008] Optionally, a plurality of transmission rollers are rotatably arranged on the support platform, a driving source for driving the transmission rollers is fixedly provided, and a receiving plate for placing materials is provided above the transmission rollers.
[0009] By adopting the above technical solution, when the material placed on the receiving plate is cut and processed, the driving roller is driven by the driving source to operate, and then the receiving plate and the material on the receiving plate are automatically unloaded together. This arrangement facilitates the unloading of the material after cutting.
[0010] Optionally, support rods for supporting the cross beam are symmetrically fixed on the base, a limit plate is provided between the two support rods and is located below the cross beam, the limit plate is provided with a limit notch for the slitting knife to pass through, and the inner wall of the limit notch abuts against one side of the slitting knife.
[0011] By adopting the above technical solution, due to the installation setting of the limit plate, during the operation of the slitting equipment, the slitting knife can be limited when moving up and down through the limit notch on the limit plate, and the residual material attached to the surface of the slitting knife can be cleaned through the inner wall of the limit notch.
[0012] Optionally, the limit plate is fixedly connected to the support rod, and the limit plate is fixedly arranged below the crossbeam.
[0013] By adopting the above technical solution, the limit plate is fixedly arranged below the cross beam, thereby improving the installation stability of the limit plate.
[0014] Optionally, the limit plate can slide back and forth along the length direction of the support rod, and a driving electric cylinder for sliding the limit plate is fixed on the support rod along the vertical direction.
[0015] By adopting the above technical solution, due to the setting of the driving electric cylinder, the limit plate can be driven to slide back and forth in the direction close to the support table. When the material is cut, the bottom side of the limit plate can be pressed against the upper side of the material, reducing the possibility of the slitting being skewed due to the looseness of the material when the slitting knife cuts the material.
[0016] Optionally, two abutment rods are symmetrically provided on the side of the limit plate away from the base, respectively located on both sides of the limit notch, and a support seat for supporting the abutment rods is fixed on the limit plate. An elastic sleeve is sleeved on the outer periphery of the abutment rod, and the outer surface of the elastic sleeve can abut against the slitting knife.
[0017] By adopting the above technical solution, due to the setting of the abutment rod and the elastic sleeve, when the slitting knife slides up and down, the outer peripheral surface of the elastic sleeve abuts against one side of the slitting knife, so that the residual material adhering to the surface of the slitting knife can be better cleaned by the elastic sleeve, thereby maintaining the slitting effect of the subsequent slitting knife.
[0018] Optionally, connecting rods bent in the same direction are fixedly provided at both ends of the abutment rod, the connecting rods are rotatably connected to the support seat, and the limiting plate is provided with an adjusting member for driving the connecting rod to rotate.
[0019] By adopting the above technical solution, due to the setting of the adjusting member, the installation angle of the abutment rod compared to the support seat can be adjusted according to the actual size of the slitting knife, thereby improving the corresponding application range.
[0020] Optionally, a rotating shaft is fixedly provided on the connecting rod, a supporting through hole for the rotating shaft to pass through is opened on the supporting seat, and an adjusting worm gear is fixedly provided on the outer periphery of the rotating shaft passing through the supporting through hole; the adjusting member includes two adjusting worms and an adjusting motor fixedly provided on the limiting plate, the adjusting motor is a double-headed motor, the two adjusting worms are respectively fixedly connected to the two output shafts of the adjusting motor, the spiral patterns on the outer peripheries of the two adjusting worms rotate in opposite directions, and the two adjusting worms are respectively meshed with the two adjusting worm gears.
[0021] By adopting the above technical solution, when the adjusting member adjusts the installation angle of the abutment rod, the adjusting motor can be started to drive the adjusting worm to rotate synchronously, so that the two adjusting worm wheels rotate toward or away from each other, and then the rotation angle of the two connecting rods can be adjusted at the same time by one adjusting motor, thereby reducing the manufacturing cost.
[0022] Optionally, the two abutment rods can rotate along with the connecting rod to a state where they are in tight contact with the material on the support platform.
[0023] By adopting the above technical solution, when the two connecting rods rotate away from each other, the limit plate is adjusted to a state of abutting against the material on the receiving plate. At this time, the abutment rod can rotate along with the connecting rod to a state of abutting against the material on the support platform, so as to better limit the abutment against the material on the receiving plate.
[0024] Optionally, a cavity is provided inside the abutment rod, a connecting pipe connected to an external air pump is fixedly provided at the end of the abutment rod, a plurality of first jet ports are opened on the outer circumference of the abutment rod, and a second jet port overlapping with the first jet port is opened on the elastic sleeve.
[0025] By adopting the above technical solution, air can be supplied to the cavity in the abutting rod through an external air pump, and the outer side surface of the slitting knife can be cleaned by spraying compressed gas from the first jet port and the second jet port; when the material is cut, the connecting rod can also be rotated to above the material on the support table, and compressed gas can be used to clean the impurities on the support table.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. During the material cutting process, the material is placed on the support table in advance, and the driving member drives the moving plate and the support table to slide toward the beam as a whole. During this process, the sheet material on the receiving plate is cut into strips horizontally by the cutting knife; After the slitting in this direction is completed, the movable plate and the support table are reset as a whole, and then the support table is driven to rotate by the power member, and then the movable plate and the support table are driven to slide as a whole in the direction close to the crossbeam by the driving member, and the strip material on the receiving plate is cut into small pieces by the slitting knife again; the corresponding material slitting time is reduced and the material slitting efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application; Figure 2 It is a partial structural diagram of the installation and matching of the driving member in Example 1 of the present application; Figure 3 It is a partial structural diagram of the installation and coordination of the limit plate in Example 1 of the present application; Figure 4 It is a schematic diagram of the overall structure of Example 2 of the present application; Figure 5 yes Figure 3 A magnified schematic diagram of part A; Figure 6 It is a partial cross-sectional structural schematic diagram of the installation and cooperation of the abutment rod in Example 2 of the present application; Figure 7It is a partial structural diagram of the installation and cooperation of the abutment rod in Example 2 of the present application; Figure 8 It is a partial cross-sectional structural schematic diagram of the installation and matching of the connecting rod in Example 2 of the present application; Fig. 9 It is a partial cross-sectional structural schematic diagram of the embodiment 2 of the present application embodying the installation and matching of the connecting pipe; Fig.10 yes Fig. 9 Schematic diagram of the enlarged portion B.
[0029] In the figure, 1, base; 11, crossbeam; 12, support rod; 2, feed assembly; 21, movable plate; 22, driving member; 221, driving motor; 222, driving screw; 23, supporting shaft; 231, power worm gear; 24, power member; 241, power motor; 242, power worm; 25, supporting platform; 26, transmission roller; 27, driving source; 28, receiving plate; 3, slitting assembly; 31, slitting knife; 32, driving cylinder; 4, limiting plate; 41, limiting notch; 42, supporting seat; 421, supporting through hole; 5, driving electric cylinder; 6, abutting rod; 61, first jet port; 62, elastic sleeve; 621, second jet port; 63, connecting rod; 631, rotating shaft; 632, adjusting worm gear; 64, connecting pipe; 7, adjusting member; 71, adjusting motor; 72, adjusting worm. DETAILED DESCRIPTION
[0030] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0031] Embodiment 1: Reference Figure 1 and Figure 2 A material cutting device comprises a base 1, a feeding assembly 2 and a cutting assembly 3, wherein a cross beam 11 is fixedly mounted on the base 1, the cutting assembly 3 comprises a cutting knife 31 located below the cross beam 11, and a driving cylinder 32 fixedly mounted on the cross beam 11, wherein the end of the telescopic rod of the driving cylinder 32 is fixedly connected to the upper side of the cutting knife 31; The feeding assembly 2 includes a moving plate 21 slidably mounted on the base 1 and a driving member 22 fixedly mounted on the base 1, wherein the driving member 22 is used to drive the moving plate 21 to reciprocate in a direction close to the bottom of the beam 11, a support shaft 23 is provided on the moving plate 21 for rotating in a vertical direction, a power member 24 is fixedly mounted to drive the support shaft 23 to rotate, and a support platform 25 is fixedly mounted at the upper end of the support shaft 23 for placing materials.
[0032] Reference Figure 3The base 1 is symmetrically provided with support rods 12 for supporting the cross beam 11, and a limit plate 4 is provided between the two support rods 12 and is located below the cross beam 11, wherein the limit plate 4 is fixedly connected to the support rods 12, that is, the limit plate 4 is fixedly provided below the cross beam 11; and a limit notch 41 is provided on the limit plate 4 for the slitting knife 31 to pass through, and the inner wall of the limit notch 41 abuts against one side of the slitting knife 31; During the operation of the slitting equipment, the limiting notch 41 on the limiting plate 4 can be used to limit the slitting knife 31 when it moves up and down, and the residual material attached to the surface of the slitting knife 31 can also be cleaned through the inner wall of the limiting notch 41.
[0033] Reference Figure 2 and Figure 3 A plurality of transmission rollers 26 are rotatably arranged on the support platform 25, and a driving source 27 is fixedly arranged to drive the transmission rollers 26 to operate. The driving source 27 includes a motor fixedly arranged on the side of the support platform 25 and a plurality of transmission chains. This is a conventional driving structure and will not be described in detail here. A receiving plate 28 for holding materials is placed above the transmission rollers 26; During the operation of the driving rollers 26, the receiving plate 28 can slide back and forth on the plane formed by the driving rollers 26, so as to facilitate the subsequent discharging of the material after it is cut into small pieces.
[0034] Reference Figure 2 The driving member 22 includes a driving motor 221 fixed on the base 1 and a driving screw 222 coaxially fixedly connected to the driving motor 221. At the same time, a threaded through hole for the driving screw 222 to thread through is opened on the moving plate 21, and the bottom side of the moving plate 21 abuts against the upper surface of the base 1, so that the moving plate 21 is driven to slide back and forth through this driving mode.
[0035] Reference Figure 2 The power member 24 includes a power motor 241 fixed on the movable plate 21, a power worm 242 coaxially fixed with the power motor 241, and a power worm wheel 231 meshing with the power worm 242 is fixed on the outer periphery of the support shaft 23, that is, the support shaft 23 and the support platform 25 are driven to rotate by the power motor 241.
[0036] The implementation principle of the embodiment of the present application is: When cutting the material, the material is placed on the receiving plate 28 on the support table 25 in advance, and then the driving member 22 drives the movable plate 21 and the support table 25 to slide toward the beam 11 as a whole. In this process, the material on the receiving plate 28 is cut into strips by the cutting knife 31; After the slitting in this direction is completed, the movable plate 21 and the support platform 25 are reset as a whole, and then the support platform 25 is driven to rotate 90 degrees by the power member 24, and then the movable plate 21 and the support platform 25 are driven to slide as a whole in the direction close to the beam 11 by the driving member 22, and the strip material on the receiving plate 28 is cut into small pieces again by the slitting knife 31.
[0037] Embodiment 2: Reference Figure 4 and Figure 5 The difference between the embodiment of the present application and embodiment 1 is that the limit plate 4 can slide back and forth along the length direction of the support rod 12, and a driving electric cylinder 5 for sliding the limit plate 4 is fixed on the support rod 12 in the vertical direction; when the material is cut, the driving electric cylinder 5 is operated, so that the bottom side of the limit plate 4 is in contact with the material placed on the receiving plate 28, thereby reducing the possibility of the slitting being skewed due to the looseness of the material when the slitting knife 31 cuts the material.
[0038] Reference Figure 6 and Figure 7 , two abutment rods 6 are symmetrically arranged on the side of the limiting plate 4 away from the base, respectively located on both sides of the limiting notch 41, wherein the limiting plate 4 is fixedly provided with a support seat 42 for supporting both ends of the abutment rod 6, and an elastic sleeve 62 made of rubber material is fixedly sleeved on the outer periphery of the abutment rod 6, and the outer side surface of the elastic sleeve 62 can abut against the slitting knife 31; Connecting rods 63 bent in the same direction are fixedly provided at both ends of the abutment rod 6, wherein the length directions of the connecting rod 63 and the abutment rod 6 are perpendicular to each other, and the connecting rod 63 is rotatably connected to the support seat 42, and an adjusting member 7 for driving the connecting rod 63 to rotate is provided on the limiting plate 4; the user can rotate the connecting rod 63 and the abutment rod 6 through the adjusting member 7, and thereby adjust the degree of tightness of the elastic sleeve 62 against the outer side surface of the slitting knife 31.
[0039] Reference Figure 7 and Figure 8 , a rotating shaft 631 is integrally formed on the connecting rod 63, wherein a supporting through hole 421 for the rotating shaft 631 to pass through is opened on the supporting seat 42, and an adjusting worm gear 632 is fixedly arranged on the outer periphery of the rotating shaft 631 passing through the supporting through hole 421; the adjusting member 7 comprises an adjusting motor 71 fixedly arranged on the limiting plate 4, and an adjusting worm 72 coaxially fixedly connected with an output rod on the adjusting motor 71, the adjusting motor 71 is a double-headed motor, and an adjusting worm 72 is coaxially fixedly arranged on both heads of the adjusting motor 71, the spiral patterns on the outer peripheries of the two adjusting worms 72 have opposite rotation directions, and the two sections of the spiral patterns are respectively meshed with the two adjusting worm gears 632; When the staff needs to adjust the installation angle of the abutment rod 6, they can start the adjustment motor 71 to drive the adjustment worm 72 to rotate synchronously, so that the two adjustment worm wheels 632 rotate toward or away from each other, and then adjust the rotation angles of the two connection rods 63 at the same time through one adjustment motor 71. When the two connection rods 63 rotate away from each other, the abutment rod 6 can rotate with the connection rod 63 to a state of being tightly abutted against the material on the support platform 25.
[0040] Reference Fig. 9 and Fig.10 A cavity is provided inside the abutting rod 6, a connecting pipe 64 connected to an external air pump is fixedly provided at the end of the abutting rod 6, a plurality of first jet ports 61 are evenly provided on the outer circumference of the abutting rod 6, and a second jet port 621 overlapping with the first jet port 61 is provided on the elastic sleeve 62; With this arrangement, the cavity in the abutment rod 6 can be supplied with air by an external air pump, and the outer side of the slitting knife 31 can be cleaned by ejecting the first jet port 61 and the second jet port 621 with compressed air, and the connecting rod 63 can also be rotated to be aligned with the support table 25 (see Figure 4 ) above, the support platform 25 (see Figure 4 ) is cleaned with compressed air.
[0041] Unless otherwise defined, the terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The "first", "second", "third" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and other similar words do not indicate a quantitative limit, but indicate that there is at least one. "Including" or "comprising" and other similar words mean that the elements or objects appearing in front of "including" or "comprising" cover the elements or objects listed after "including" or "comprising" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0042] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A material cutting device, comprising a base (1) and a crossbeam (11) fixedly mounted on the base (1), a cutting knife (31) arranged on the base (1) below the crossbeam (11), and a driving cylinder (32) fixedly mounted on the crossbeam (11), wherein the end of a telescopic rod of the driving cylinder (32) is fixedly connected to the upper side of the cutting knife (31); It is characterized in that A movable plate (21) is slidably mounted on the base (1), and a driving member (22) is fixedly mounted thereon for driving the movable plate (21) to reciprocate in a direction close to the bottom of the cross beam (11). A support shaft (23) is rotatably mounted on the movable plate (21) in a vertical direction, and a power member (24) is fixedly mounted thereon for driving the support shaft (23) to rotate. A support platform (25) for placing materials is fixedly mounted at the upper end of the support shaft (23).
2. A material cutting device according to claim 1, characterized in that: A plurality of transmission rollers (26) are rotatably arranged on the support platform (25), and a driving source (27) is fixedly arranged to drive the transmission rollers (26) to operate. A receiving plate (28) for placing materials is arranged above the transmission rollers (26).
3. A material cutting device according to claim 1, characterized in that: The base (1) is symmetrically fixed with support rods (12) for supporting the cross beam (11); a limit plate (4) located below the cross beam (11) is arranged between the two support rods (12); a limit notch (41) is provided on the limit plate (4) for the slitting knife (31) to pass through; and an inner wall of the limit notch (41) abuts against one side of the slitting knife (31).
4. A material cutting device according to claim 3, characterized in that: The limit plate (4) is fixedly connected to the support rod (12), and the limit plate (4) is fixedly arranged below the crossbeam (11).
5. The material cutting device according to claim 3, characterized in that: The limit plate (4) can slide back and forth along the length direction of the support rod (12), and a driving electric cylinder (5) for sliding the limit plate (4) is fixedly arranged on the support rod (12) in the vertical direction.
6. A material cutting device according to claim 5, characterized in that: Two abutment rods (6) are symmetrically arranged on the side of the limiting plate (4) away from the base and respectively located on both sides of the limiting notch (41); a support seat (42) for supporting the abutment rod (6) is fixedly arranged on the limiting plate (4); an elastic sleeve (62) is sleeved on the outer periphery of the abutment rod (6); and the outer side surface of the elastic sleeve (62) can abut against the slitting knife (31).
7. A material cutting device according to claim 6, characterized in that: Connecting rods (63) bent in the same direction are fixedly provided at both ends of the abutting rod (6), the connecting rod (63) is rotatably connected to the supporting seat (42), and an adjusting member (7) for driving the connecting rod (63) to rotate is provided on the limiting plate (4).
8. The material cutting device according to claim 7, characterized in that: The connecting rod (63) is fixedly provided with a rotating shaft (631), the supporting seat (42) is provided with a supporting through hole (421) for the rotating shaft (631) to pass through, and an adjusting worm gear (632) is fixedly provided on the outer periphery of the rotating shaft (631) passing through the supporting through hole (421); The adjusting member (7) comprises two adjusting worms (72) and an adjusting motor (71) fixedly mounted on the limiting plate (4); the adjusting motor (71) is a double-headed motor; the two adjusting worms (72) are respectively fixedly connected to two output shafts of the adjusting motor (71); the spiral patterns on the outer circumferences of the two adjusting worms (72) have opposite rotation directions; and the two adjusting worms (72) are respectively meshed with two adjusting worm wheels (632).
9. The material cutting device according to claim 7, characterized in that: The two abutment rods (6) can rotate along with the connection rod (63) to a state where they are in tight contact with the material on the support platform (25).
10. The material cutting device according to claim 7, characterized in that: A cavity is provided inside the abutting rod (6), a connecting pipe (64) connected to an external air pump is fixedly provided at the end of the abutting rod (6), a plurality of first jet ports (61) are provided on the outer periphery of the abutting rod (6), and a second jet port (621) overlapping with the first jet port (61) is provided on the elastic sleeve (62).
Citation Information
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