Cutting device for photovoltaic panel battery piece

By designing the cutting device for negative pressure suction cups and separation components, the problems of cell cutting consistency and inefficiency are solved, and an automated cutting process with high accuracy and low damage is achieved.

CN119387878AActive Publication Date: 2025-02-07英利新能源(宁夏)有限公司

Patent Information

Application Number
CN202411573749.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-02-07
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

The existing battery cell cutting technology has problems such as poor cutting consistency and low operating efficiency, especially due to the dependence of workers' force control, operating skills and experience, the cutting is incomplete and unstable.

Method used

Design a cutting device including a negative pressure suction cup, a fixing assembly and a separation assembly, adsorbs the battery cell through a negative pressure suction cup, and controls the deflection of the negative pressure suction cup by using the separation assembly to achieve accurate separation of the battery cell along the preset cutting line. .

Benefits of technology

It improves cutting accuracy and efficiency, reduces manual intervention, avoids cell damage and performance degradation, and adapts to different cell sizes and cutting needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of battery piece cutting, in particular to a photovoltaic panel battery piece cutting device which comprises a cutting device body, a laser head and a cutting table and further comprises multiple negative pressure suction cups, the negative pressure suction cups are located on the cutting table, and the multiple negative pressure suction cups are used for adsorbing and fixing the battery piece; the fixing assembly is arranged on the cutting table, and the fixing assembly is used for driving the negative pressure suction cup to adsorb and fix the battery piece; the photovoltaic panel battery piece cutting device comprises a fixing assembly and a separation assembly, the separation assembly is arranged on the fixing assembly, the separation assembly is used for driving a negative pressure suction cup to drive a battery piece subjected to laser cutting to deflect, and therefore the battery piece which is not completely cut is controlled to be separated along a preset cutting line. The negative pressure suction cup can firmly adsorb the battery piece, meanwhile, the separation process of the battery piece can be accurately controlled by controlling deflection of the negative pressure suction cup, automatic operation is achieved, manual intervention is reduced, and the cutting efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of cell sheet cutting, and in particular to a device for cutting a cell sheet of a photovoltaic panel. Background Art

[0002] Photovoltaic panel cells, as the core components of photovoltaic power generation systems, play a key role in converting solar energy into electrical energy. They are usually made of semiconductor materials such as silicon, and use the principle of photoelectric effect to convert light energy into electrical energy under sunlight. Cells have positive and negative electrodes, and through the design of specific structures, such as aluminum back field cells, passivated emitters and back contact cells, efficient photoelectric conversion is achieved. In the production and manufacturing process of photovoltaic panel cells, cutting is an indispensable link. This step is precise and critical, and usually depends on the application of cell dicing machines. At present, cell dicing machines face many challenges in actual operation, such as the diversity of cell sizes and shapes. Factors such as diversity and slight fluctuations in the focus of the laser beam pose a considerable obstacle to achieving precise cutting. In view of this, in order to ensure the integrity and performance stability of the cell after cutting, the industry generally adopts a compromise strategy - incomplete cutting method, and relies on manual operation to complete the final separation step. In this process, workers need to use their hand strength to directly act on the cell to promote it to break along the preset dicing cutting line. However, this operation method is highly dependent on the worker's power control, operating skills and rich experience, so it is inevitable to encounter problems such as poor cutting consistency and low operating efficiency. For this reason, we propose a cutting device for photovoltaic panel cells. Summary of the invention

[0003] A technical problem to be solved by the present application is: in order to ensure the integrity and performance stability of the battery cell after cutting, the industry generally adopts a compromise strategy - incomplete cutting method, and relies on manual operation to complete the final separation step. In this process, workers need to use the strength of their hands to directly act on the battery cell to promote it to break along the preset dicing cutting line. However, this operation method is highly dependent on the worker's strength control, operating skills and rich experience, so it is inevitable to encounter problems such as poor cutting consistency and low operating efficiency.

[0004] In order to solve the above-mentioned technical problems, an embodiment of the present application provides a photovoltaic panel cell cutting device, including a cutting device body, a laser head and a cutting table, and also including a negative pressure suction cup, wherein the negative pressure suction cup is located on the cutting table, and a plurality of the negative pressure suction cups are provided, and the plurality of the negative pressure suction cups are used to adsorb and fix the cell; a fixing component, wherein the fixing component is arranged on the cutting table, and the fixing component is used to drive the negative pressure suction cup to adsorb and fix the cell; and a separation component, wherein the separation component is arranged on the fixing component, and the separation component is used to drive the negative pressure suction cup to drive the cell to deflect after laser cutting, thereby controlling the incompletely cut cell to be separated along a preset cutting line.

[0005] In some embodiments, the fixing assembly includes an adjusting member disposed on the cutting table, and the adjusting member is used to adjust the spacing between the negative pressure suction cups. The adjusting member is provided with a mounting member, and the negative pressure suction cup is installed and fixed by the mounting member. The mounting member is provided with a balancing member, and the balancing member is used to control the negative pressure suction cup to remain horizontal.

[0006] In some embodiments, the adjustment member includes a fixed bin arranged on the cutting table, sliding grooves are provided on both sides of the fixed bin, multiple adjustment rods are slidably arranged in the sliding grooves, and an adjustment groove is provided on the adjustment rod, and multiple sliding blocks are slidably arranged in the adjustment grooves.

[0007] In some embodiments, the mounting member includes a circular plate disposed on a sliding block, a vertical pole is disposed on the circular plate, a universal joint is disposed on the vertical pole, the universal joint is connected to the negative pressure suction cup, an air pipe is disposed on the negative pressure suction cup, and the air pipe is connected to an external suction device.

[0008] In some embodiments, the balancing member includes a positioning rod set on a circular plate, a support rod 1 is set on the positioning rod, the top of the support rod 1 is made of rubber material, the support rod 1 is threadedly connected to the positioning rod, a fixing plate is set on the vertical rod, the fixing plate is movably connected to the support rod 1, a plurality of recovery tubes are set on the fixing plate, a support rod 2 is slidably set in the recovery tube, a support spring is set in the recovery tube, and the support spring is connected to the support rod 2.

[0009] In some embodiments, the separation assembly includes a separation member arranged on a circular plate, and the separation member is used to drive the negative pressure suction cup to deflect. A switching member is arranged on the fixed bin, and the deflection direction of the negative pressure suction cup is adjusted by the switching member. A driving member is arranged on the fixed bin, and the driving member is used to drive the switching member to work.

[0010] In some embodiments, the separation member includes a push plate arranged on the universal joint, a plurality of limit grooves are arranged on the vertical rod, a limit rod is arranged on the support rod, the limit rod is slidably connected to the limit groove, a separation gear is arranged at the bottom of the positioning rod, an annular plate is rotatably arranged on the circular plate, and a plurality of groups of rotating teeth are arranged in the annular plate.

[0011] In some embodiments, the switching member includes a mounting plate arranged at both ends of the adjusting rod, the mounting plate is provided with a moving groove, a plurality of moving blocks are slidably arranged in the moving groove, a plurality of worm gears are rotatably arranged on the moving block, a worm wheel engaged with the worm gear is arranged on the annular plate, a moving screw rod is rotatably arranged in the moving groove, the moving screw rod passes through the plurality of moving blocks and is threadedly connected with the moving block, a switching gear is arranged on the moving screw rod, a switching rod is slidably arranged in the moving groove, a plurality of switching teeth engaged with the switching gear are arranged on the switching rod, a plurality of positioning blocks are arranged on the fixed bin, a synchronization rod is rotatably arranged on the positioning block, the synchronization rod passes through the plurality of mounting plates and the moving screw rods, the synchronization rod is movably connected to the mounting plate, and the synchronization rod is slidably connected to the moving screw rod.

[0012] In some embodiments, the driving member includes a driving handle slidably arranged on the multiple worm gears, a rotating plate is arranged on the switching lever, the rotating plate is movably connected to the worm gear, the rotating plate is rotatably connected to the driving handle, a driving gear is arranged on the worm gear, a sliding rod is slidably arranged on the fixed bin, a multi-stage telescopic rod is arranged on the sliding rod, a bearing rod is arranged on the multi-stage telescopic rod, a buffer spring is sleeved on the multi-stage telescopic rod, and a driving rack engaged with the driving gear is arranged on the bearing rod.

[0013] In some embodiments, a wedge block is provided in the fixed bin, and a discharge port is provided on the fixed bin.

[0014] The present invention has at least the following beneficial effects:

[0015] 1. Improve cutting accuracy and efficiency

[0016] The negative pressure suction cup can firmly absorb the battery cell to prevent displacement caused by vibration or external force during the cutting process, thereby improving the cutting accuracy. At the same time, by controlling the deflection of the negative pressure suction cup, the separation process of the battery cell can be accurately controlled to achieve automated operation, reduce manual intervention, and improve cutting efficiency.

[0017] 2. Protect the battery from damage

[0018] When the negative pressure suction cup fixes the battery cell, it will not cause scratches or indentations on the surface of the battery cell, thus avoiding the mechanical damage that may be caused by traditional clamps. In addition, through the deflection control of the negative pressure suction cup, the battery cell can be separated smoothly and without damage, avoiding the battery cell breakage or performance degradation caused by improper cutting.

[0019] 3. Adapt to different cutting needs

[0020] The design of the negative pressure suction cup allows it to be flexibly adjusted according to different battery cell sizes and cutting requirements, improving the versatility and adaptability of the equipment. Not only that, by precisely controlling the deflection angle and force of the negative pressure suction cup, the battery cells can be accurately separated along the preset cutting line to meet the needs of different application scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 For the present invention Figure 1 Schematic diagram of the structure of the cutting device body and the laser head;

[0023] Figure 3 This is a schematic diagram of the fixed bin structure of the present invention;

[0024] Figure 4 For the present invention Figure 3 Schematic diagram of explosion structure;

[0025] Figure 5 It is a schematic diagram of the structure of the fixing component and the separation component of the present invention;

[0026] Figure 6 For the present invention Figure 5 Schematic diagram of explosion structure;

[0027] Figure 7 For the present invention Figure 6 Schematic diagram of the structure of the cutaway regulating rod;

[0028] Figure 8 For the present invention Figure 7 Another structural diagram;

[0029] Fig. 9 For the present invention Figure 8 Schematic diagram of the enlarged structure of the middle A area;

[0030] Fig.10 It is a schematic diagram of the structure of the balancing member of the present invention;

[0031] Fig.11 For the present invention Fig.10 Schematic diagram of explosion structure;

[0032] Fig.12This is a structural diagram of Embodiment 2 of the present invention.

[0033] In the figure: 1. Cutting device body; 2. Laser head; 3. Cutting table; 4. Negative pressure suction cup; 5. Fixing assembly; 6. Adjusting member; 61. Fixing bin; 62. Sliding slot; 63. Adjusting rod; 64. Adjusting slot; 65. Sliding block; 7. Mounting member; 71. Round plate; 72. Vertical rod; 73. Universal joint; 74. Air pipe; 8. Balance member; 81. Positioning rod; 82. Support rod 1; 83. Fixing plate; 84. Recovery pipe; 85. Support spring; 86. Support rod 2; 9. Separation assembly; 10. Separation member; 101. Push plate; 102. Limiting slot; 103. Limiting rod; 104. Separation gear ; 105, annular plate; 106, rotating latch; 11, switching member; 111, mounting plate; 112, moving groove; 113, moving block; 114, worm; 115, worm wheel; 116, moving screw; 117, switching gear; 118, switching rod; 119, switching latch; 1110, synchronization rod; 1111, positioning block; 12, driving member; 121, driving handle; 122, rotating plate; 123, driving gear; 124, sliding rod; 125, multi-stage telescopic rod; 126, bearing rod; 127, buffer spring; 128, driving rack; 13, wedge block; 14, discharge port. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Example 1: Please refer to Figure 1-Figure 11 The present invention provides a technical solution: a photovoltaic panel cell cutting device, comprising a cutting device body 1, a laser head 2 and a cutting table 3, and also comprising a negative pressure suction cup 4, wherein the negative pressure suction cup 4 is located on the cutting table 3, and the negative pressure suction cup 4 is provided in plurality, and the cell is adsorbed and fixed by using the plurality of negative pressure suction cups 4.

[0036] The fixing component 5 is arranged on the cutting table 3 and is used to drive the negative pressure suction cup 4 to adsorb and fix the battery sheet.

[0037] The advantage of the fixing component 5 is that the battery cell can be adsorbed and fixed by the negative pressure suction cup 4 when the battery cell is cut. The negative pressure suction cup 4 can firmly adsorb the battery cell to prevent displacement caused by vibration or external force interference during the cutting process, thereby improving the cutting accuracy. When fixing the battery cell, the negative pressure suction cup 4 will not cause scratches or indentations on the surface of the battery cell, thereby avoiding the mechanical damage that may be caused by traditional clamps. At the same time, the design of the negative pressure suction cup 4 allows it to be flexibly adjusted according to different battery cell sizes and cutting requirements, thereby improving the versatility and adaptability of the equipment. Not only that, by precisely controlling the deflection angle and force of the negative pressure suction cup 4, the battery cells can be accurately separated along the preset cutting line to meet the needs of different application scenarios.

[0038] The separation component 9 is arranged on the fixing component 5, and the separation component 9 is used to drive the negative pressure suction cup 4 to drive the battery cell after laser cutting to deflect, so as to control the incompletely cut battery cell to be separated along the preset cutting line.

[0039] The advantage of setting up the separation component 9 is that after the laser head 2 completes the cutting of the battery cell, the incompletely cut battery cell can be separated along the preset cutting line by controlling the deflection of the negative pressure suction cup 4. By controlling the deflection of the negative pressure suction cup 4, the separation process of the battery cell can be accurately controlled to realize automated operation, reduce manual intervention, and improve cutting efficiency. Moreover, through the deflection control of the negative pressure suction cup 4, the battery cell can be separated smoothly and without damage, thus avoiding the breakage of the battery cell or performance degradation caused by improper cutting.

[0040] The fixing assembly 5 includes an adjusting member 6 arranged on the cutting table 3, and the adjusting member 6 is used to adjust the distance between the negative pressure suction cups 4. The adjusting member 6 is provided with a mounting member 7, and the negative pressure suction cups 4 are installed and fixed by the mounting member 7. The mounting member 7 is provided with a balancing member 8, and the balancing member 8 is used to control the negative pressure suction cups 4 to remain horizontal.

[0041] The adjusting member 6 comprises a fixed bin 61 arranged on the cutting table 3, wherein sliding grooves 62 are provided on both sides of the fixed bin 61, wherein a plurality of adjusting rods 63 are slidably provided in the sliding grooves 62, wherein an adjusting groove 64 is provided on the adjusting rod 63, wherein a plurality of sliding blocks 65 are slidably provided in the adjusting grooves 64.

[0042] The advantage of setting the adjustment part 6 is that the negative pressure suction cup 4 can be flexibly adjusted according to different battery cell sizes and cutting requirements, thereby improving the versatility and adaptability of the equipment. Moreover, by precisely controlling the deflection angle and force of the negative pressure suction cup 4, the battery cells can be accurately separated along the preset cutting line to meet the needs of different application scenarios.

[0043] The mounting member 7 comprises a circular plate 71 arranged on the sliding block 65, the circular plate 71 is provided with a vertical rod 72, the vertical rod 72 is provided with a universal joint 73, the universal joint 73 is connected to the negative pressure suction cup 4, the negative pressure suction cup 4 is provided with an air pipe 74, and the air pipe 74 is externally connected to an air suction device.

[0044] The balancing member 8 includes a positioning rod 81 arranged on the circular plate 71, and a support rod 82 is arranged on the positioning rod 81. The top of the support rod 82 is made of rubber material, and the support rod 82 is threadedly connected to the positioning rod 81. A fixing plate 83 is arranged on the vertical rod 72, and the fixing plate 83 is movably connected to the support rod 82. A plurality of recovery tubes 84 are arranged on the fixing plate 83, and a support rod 86 is slidably arranged in the recovery tube 84. A support spring 85 is arranged in the recovery tube 84, and the support spring 85 is connected to the support rod 86.

[0045] The advantage of setting up the balance member 8 is that it can always keep the negative pressure suction cup 4 in a horizontal state, and when separating the battery cells, the negative pressure suction cup 4 can be deflected in multiple directions. This design allows the negative pressure suction cup 4 to adjust its posture more flexibly during the separation process, ensuring that the battery cells can be accurately separated along the preset cutting line or separation path. Workers do not need to frequently replace the negative pressure suction cup 4 or adjust the position of the equipment, and can complete the separation task by simply controlling the deflection of the negative pressure suction cup 4.

[0046] Before cutting the battery cell, adjust the positions of the adjusting rod 63 and the sliding block 65 according to the cutting needs, so that the negative pressure suction cup 4 can match the battery cell after cutting. The adjusting rod 63 and the sliding block 65 need to be pushed manually to slide in the sliding groove 62 and the adjusting groove 64, which will not affect the stability of the negative pressure suction cup 4. After the adjustment is completed, place the battery cell on the negative pressure suction cup 4, start the controller to drive the negative pressure suction cup 4 to work, and firmly adsorb the battery cell. The working principle of the negative pressure suction cup 4 is the existing technology, so it will not be elaborated here. The initial heights of the support rod 1 82 and the support rod 2 86 are consistent, so the horizontality of the negative pressure suction cup 4 can be ensured by pushing the plate 101.

[0047] The separation assembly 9 includes a separation member 10 arranged on a circular plate 71, and the separation member 10 is used to drive the negative pressure suction cup 4 to deflect. A switching member 11 is arranged on the fixed bin 61, and the deflection direction of the negative pressure suction cup 4 is adjusted by the switching member 11. A driving member 12 is arranged on the fixed bin 61, and the driving member 12 is used to drive the switching member 11 to work.

[0048] The separator 10 includes a push plate 101 arranged on the universal joint 73, a plurality of limit grooves 102 are arranged on the vertical rod 72, a limit rod 103 is arranged on the support rod 82, the limit rod 103 is slidably connected with the limit groove 102, a separation gear 104 is arranged at the bottom of the positioning rod 81, an annular plate 105 is rotatably arranged on the circular plate 71, and a plurality of groups of rotating latch teeth 106 are arranged in the annular plate 105.

[0049] The advantage of setting up the separator 10 is that when separating incompletely cut battery cells, manual separation is not required, but the battery cells are separated by deflecting the negative pressure suction cup 4. The deflection of the negative pressure suction cup 4 to drive the separation of the battery cells can achieve fast and continuous separation actions, greatly improving production efficiency. In comparison, manual separation requires more time and manpower, and the separation speed is affected by human factors, and it is difficult to ensure consistency. At the same time, the deflection separation method of the negative pressure suction cup 4 can handle the battery cells more gently, reducing the risk of battery cell damage caused by physical impact or improper operation. During manual separation, due to improper operation or inaccurate force control, the battery cell is easily damaged, affecting the quality and performance of the battery cell.

[0050] The switching member 11 includes a mounting plate 111 disposed at both ends of the adjusting rod 63, the mounting plate 111 is provided with a moving groove 112, a plurality of moving blocks 113 are slidably disposed in the moving groove 112, a plurality of worms 114 are rotatably disposed on the moving blocks 113, a worm wheel 115 engaged with the worm 114 is disposed on the annular plate 105, a moving screw 116 is rotatably disposed in the moving groove 112, the moving screw 116 penetrates the plurality of moving blocks 113 and is threadedly connected to the moving blocks 113, and the moving screw 116 is provided with a plurality of moving blocks 113. A switching gear 117 is provided, and a switching rod 118 is slidably provided in the movable groove 112. The switching rod 118 is provided with a plurality of switching teeth 119 that engage with the switching gear 117. A plurality of positioning blocks 1111 are provided on the fixed bin 61. A synchronization rod 1110 is rotatably provided on the positioning blocks 1111. The synchronization rod 1110 passes through a plurality of mounting plates 111 and a movable screw rod 116. The synchronization rod 1110 is movably connected to the mounting plates 111, and the synchronization rod 1110 is slidably connected to the movable screw rod 116.

[0051] The advantage of setting up the switching member 11 is that it can allow the negative pressure suction cup 4 to deflect in multiple directions when separating battery cells. The negative pressure suction cup 4 can deflect in multiple directions, which means that it can adapt to the separation requirements of battery cells in different directions and angles. This design enables the negative pressure suction cup 4 to adjust its posture more flexibly during the separation process, ensuring that the battery cells can be accurately separated along the preset cutting line or separation path. The multi-directional deflection design simplifies the operating steps of battery cell separation. Workers do not need to frequently replace the negative pressure suction cup 4 or adjust the equipment position. They only need to control the deflection of the negative pressure suction cup 4 to complete the separation task.

[0052] The driving member 12 includes a driving handle 121 slidably arranged on the plurality of worm gears 114, a rotating plate 122 is arranged on the switching rod 118, the rotating plate 122 is movably connected to the worm gear 114, the rotating plate 122 is rotatably connected to the driving handle 121, a driving gear 123 is arranged on the worm gear 114, a sliding rod 124 is slidably arranged on the fixed bin 61, a multi-stage telescopic rod 125 is arranged on the sliding rod 124, a bearing rod 126 is arranged on the multi-stage telescopic rod 125, a buffer spring 127 is sleeved on the multi-stage telescopic rod 125, and a driving rack 128 engaged with the driving gear 123 is arranged on the bearing rod 126.

[0053] When separating the battery cells, first push the driving handle 121 on one side to drive the driving handle 121 to slide on one side of the worm 114, and simultaneously push the rotating plate 122 to move. The movement of the rotating plate 122 drives the switching rod 118 connected thereto to move in the moving groove 112. The movement of the switching rod 118 drives the switching tooth 119 to move. The movement of the switching tooth 119 drives the moving screw rod 116 to rotate. The rotation of the moving screw rod 116 drives the moving block 113 to slide in the moving groove 112, so that the worm 114 on one side is close to the worm wheel 115, while the worm 114 on the other side is away from the worm wheel 115, so as to avoid affecting the normal rotation of the worm wheel 115. The rotation of the annular plate 105 drives the rotation of the annular plate 105, and the rotation of the annular plate 105 drives the rotation of the rotating tooth 106 set on its inner ring to move. During the displacement process, the rotating tooth 106 drives the separation gear 104 engaged therewith to rotate, and the rotation of the separation gear 104 drives the positioning rod 81 to rotate. The positioning rod 81 rotates to push the support rod 82 threadedly connected therewith to extend, and pushes the pushing plate 101 and the universal joint 73 to deflect, thereby pushing the negative pressure suction cup 4 to deflect to separate the incompletely cut battery cells. When the separation on one side is completed, the control switch rod 118 and the negative pressure suction cup 4 are reset, and then the driving handle 121 on the other side is rotated to drive the suction cup 4 to rotate in the other direction.

[0054] As the worm 114 rotates, the driving gear 123 arranged thereon rotates synchronously. The rotation of the driving gear 123 drives the driving rack 128 engaged with it to move. The movement of the driving rack 128 drives the bearing rod 126 and the sliding rod 124 to move synchronously on the fixed bin 61, thereby driving multiple driving racks 128 to move synchronously. The movement of the driving rack 128 drives multiple driving gears 123 to rotate synchronously, thereby driving multiple negative pressure suction cups 4 to deflect synchronously.

[0055] A wedge block 13 is provided in the fixed bin 61, and a discharge port 14 is provided on the fixed bin 61. After the battery cells are separated, the negative pressure suction cup 4 is controlled by the controller to stop working, and the fixation of the battery cells is released, so that the separated battery cells fall into the fixed bin 61 and slide out through the discharge port 14 under the action of the wedge block 13.

[0056] When in use, before cutting the battery cell, adjust the positions of the adjusting rod 63 and the sliding block 65 according to the cutting needs, so that the negative pressure suction cup 4 can match the battery cell after cutting. The adjusting rod 63 and the sliding block 65 need to be pushed manually to slide in the sliding groove 62 and the adjusting groove 64, which will not affect the stability of the negative pressure suction cup 4. After the adjustment is completed, place the battery cell on the negative pressure suction cup 4, start the controller to drive the negative pressure suction cup 4 to work, and firmly adsorb the battery cell. The working principle of the negative pressure suction cup 4 is the existing technology, so it will not be elaborated here. The initial heights of the support rod 1 82 and the support rod 2 86 are the same, so the horizontality of the negative pressure suction cup 4 can be ensured by pushing the plate 101, and then start laser cutting.

[0057] After the laser cutting is completed, the battery cells are separated. First, the driving handle 121 on one side is pushed to drive the driving handle 121 to slide on one side of the worm 114, and the rotating plate 122 is pushed to move synchronously. The rotating plate 122 moves to drive the switching rod 118 connected thereto to move in the moving groove 112. The switching rod 118 moves to drive the switching tooth 119 to move. The switching tooth 119 moves to drive the moving screw 116 to rotate. The moving screw 116 rotates to drive the moving block 113 to slide in the moving groove 112, so that the worm 114 on one side is close to the worm wheel 115, while the worm 114 on the other side is away from the worm wheel 115, so as to avoid affecting the normal rotation of the worm wheel 115. The rotation of the worm gear 115 drives the annular plate 105 to rotate, and the rotation of the annular plate 105 drives the rotating latch 106 set on its inner ring to move. During the displacement process, the rotating latch 106 drives the separation gear 104 engaged with it to rotate, and the rotation of the separation gear 104 drives the positioning rod 81 to rotate. The positioning rod 81 rotates to push the support rod 82 threadedly connected to it to extend, and pushes the pushing plate 101 and the universal joint 73 to deflect, thereby pushing the negative pressure suction cup 4 to deflect to separate the incompletely cut battery cells. When the separation on one side is completed, the control switch rod 118 and the negative pressure suction cup 4 are reset, and then the driving handle 121 on the other side is rotated to drive the suction cup 4 to rotate in the other direction.

[0058] As the worm 114 rotates, the driving gear 123 arranged thereon rotates synchronously. The rotation of the driving gear 123 drives the driving rack 128 engaged with it to move. The movement of the driving rack 128 drives the bearing rod 126 and the sliding rod 124 to move synchronously on the fixed bin 61, thereby driving multiple driving racks 128 to move synchronously. The movement of the driving rack 128 drives multiple driving gears 123 to rotate synchronously, thereby driving multiple negative pressure suction cups 4 to deflect synchronously.

[0059] After the battery cells are separated, the controller controls the negative pressure suction cup 4 to stop working, releases the fixation of the battery cells, and allows the separated battery cells to fall into the fixing bin 61 and slide out through the discharge port 14 under the action of the wedge block 13 .

[0060] Example 2: Please refer to Fig.12 The present invention provides a technical solution: the wedge block 13 is made of rubber and has a smooth surface. The advantage of this design is that it can prevent the battery cell from colliding with the wedge block 13 when it falls and causing damage to the battery cell.

[0061] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0062] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and alterations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A photovoltaic panel cell cutting device, comprising a cutting device body (1), a laser head (2) and a cutting table (3), characterized in that: Also includes: A negative pressure suction cup (4), the negative pressure suction cup (4) being located on the cutting table (3), and a plurality of the negative pressure suction cups (4) being provided, and the battery sheet is adsorbed and fixed by using the plurality of the negative pressure suction cups (4); A fixing component (5), wherein the fixing component (5) is arranged on the cutting table (3), and the fixing component (5) is used to drive the negative pressure suction cup (4) to adsorb and fix the battery cell; A separation component (9) is arranged on the fixing component (5), and the separation component (9) is used to drive the negative pressure suction cup (4) to drive the battery cell after laser cutting to deflect, thereby controlling the incompletely cut battery cell to be separated along a preset cutting line.

2. The photovoltaic panel cell cutting device according to claim 1, characterized in that: The fixing assembly (5) comprises an adjusting member (6) arranged on the cutting table (3), and the spacing between the negative pressure suction cups (4) is adjusted by using the adjusting member (6); a mounting member (7) is arranged on the adjusting member (6), and the negative pressure suction cups (4) are mounted and fixed by using the mounting member (7); a balancing member (8) is arranged on the mounting member (7), and the balancing member (8) is used to control the negative pressure suction cups (4) to maintain a horizontal state.

3. The photovoltaic panel cell cutting device according to claim 2, characterized in that: The adjusting member (6) comprises a fixed bin (61) arranged on the cutting table (3), sliding grooves (62) are provided on both sides of the fixed bin (61), a plurality of adjusting rods (63) are slidably arranged in the sliding grooves (62), an adjusting groove (64) is provided on the adjusting rod (63), and a plurality of sliding blocks (65) are slidably arranged in the adjusting grooves (64).

4. The photovoltaic panel cell cutting device according to claim 3, characterized in that: The mounting member (7) comprises a circular plate (71) arranged on the sliding block (65), a vertical rod (72) being arranged on the circular plate (71), a universal joint (73) being arranged on the vertical rod (72), the universal joint (73) being connected to the negative pressure suction cup (4), an air pipe (74) being arranged on the negative pressure suction cup (4), and the air pipe (74) being externally connected to an air suction device.

5. The photovoltaic panel cell cutting device according to claim 4, characterized in that: The balancing member (8) comprises a positioning rod (81) arranged on a circular plate (71), a supporting rod (82) being arranged on the positioning rod (81), a top end of the supporting rod (82) being made of rubber, the supporting rod (82) being threadedly connected to the positioning rod (81), a fixing plate (83) being arranged on the vertical rod (72), the fixing plate (83) being movably connected to the supporting rod (82), a plurality of recovery tubes (84) being arranged on the fixing plate (83), a supporting rod (86) being slidably arranged in the recovery tube (84), a supporting spring (85) being arranged in the recovery tube (84), and the supporting spring (85) being connected to the supporting rod (86).

6. The photovoltaic panel cell cutting device according to claim 5, characterized in that: The separation assembly (9) comprises a separation member (10) arranged on a circular plate (71), and the separation member (10) is used to drive the negative pressure suction cup (4) to deflect; a switching member (11) is arranged on the fixed bin (61), and the deflection direction of the negative pressure suction cup (4) is adjusted by the switching member (11); and a driving member (12) is arranged on the fixed bin (61), and the driving member (12) is used to drive the switching member (11) to work.

7. The photovoltaic panel cell cutting device according to claim 6, characterized in that: The separation member (10) comprises a pushing plate (101) arranged on a universal joint (73); a plurality of limit grooves (102) are arranged on the vertical rod (72); a limit rod (103) is arranged on the support rod (82); the limit rod (103) is slidably connected to the limit groove (102); a separation gear (104) is arranged at the bottom of the positioning rod (81); an annular plate (105) is rotatably arranged on the circular plate (71); and a plurality of groups of rotating latch teeth (106) are arranged in the annular plate (105).

8. The photovoltaic panel cell cutting device according to claim 7, characterized in that: The switching member (11) comprises a mounting plate (111) arranged at both ends of the adjusting rod (63), a movable groove (112) is provided on the mounting plate (111), a plurality of movable blocks (113) are slidably arranged in the movable groove (112), a plurality of worms (114) are rotatably arranged on the movable blocks (113), a worm wheel (115) engaged with the worms (114) is provided on the annular plate (105), a movable screw rod (116) is rotatably arranged in the movable groove (112), the movable screw rod (116) passes through the plurality of movable blocks (113) and is threadedly connected to the movable blocks (113), and the movable screw rod (116) ) is provided with a switching gear (117), a switching rod (118) is slidably provided in the moving groove (112), and a plurality of switching teeth (119) engaged with the switching gear (117) are provided on the switching rod (118), a plurality of positioning blocks (1111) are provided on the fixed bin (61), a synchronization rod (1110) is rotatably provided on the positioning blocks (1111), and the synchronization rod (1110) passes through a plurality of mounting plates (111) and a moving screw rod (116), and the synchronization rod (1110) is movably connected to the mounting plates (111), and the synchronization rod (1110) is slidably connected to the moving screw rod (116).

9. The photovoltaic panel cell cutting device according to claim 8, characterized in that: The driving member (12) comprises a driving handle (121) slidably arranged on the plurality of worm gears (114); a rotating plate (122) is arranged on the switching rod (118); the rotating plate (122) is movably connected to the worm gear (114); the rotating plate (122) is rotatably connected to the driving handle (121); a driving gear (123) is arranged on the worm gear (114); a sliding rod (124) is slidably arranged on the fixed bin (61); a multi-stage telescopic rod (125) is arranged on the sliding rod (124); a bearing rod (126) is arranged on the multi-stage telescopic rod (125); a buffer spring (127) is sleeved on the multi-stage telescopic rod (125); and a driving rack (128) engaged with the driving gear (123) is arranged on the bearing rod (126).

10. The photovoltaic panel cell cutting device according to claim 9, characterized in that: A wedge block (13) is arranged in the fixed bin (61), and a discharge port (14) is arranged on the fixed bin (61).

Citation Information

Patent Citations

  • Solar cell laser slicing device

    CN114769858A

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    CN114956539A

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