A cable winding and binding integrated platform
By designing an integrated platform for cable winding and tie binding, the automatic winding of cables, the cable ties setting and the automatic bundling of multiple strands of tie binding are achieved, solving the problem of lack of automation and integrated bundling in the existing technology, and improving the packaging efficiency and tightening quality.
Patent Information
- Application Number
- CN202411764572.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-12-04
AI Technical Summary
In the prior art, the cable winding and tie binding process lacks automation, resulting in the inability to effectively reduce the size during transportation and the inability to achieve integrated bundling and forming.
A integrated platform for cable winding and tie binding is designed, including auxiliary devices, winding devices, tie devices and bundling devices, through which the automatic winding of cables, tie setting and automatic binding of multiple strands of tie ties is realized.
The full automatic packaging efficiency of cables is improved, the dependence on manual transport is reduced, and through integrated bundling and molding, the tightening quality and bundling efficiency are improved.
Smart Images

Figure CN119218483B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material packaging, in particular to an integrated cable winding and cable tie bundling platform. Background Art
[0002] Cables are one of the basic components of electrical components. They are mostly used for power transmission or signal transmission and are widely used, especially as connecting cables for plugs. Different specifications and sizes are used according to the application scenarios.
[0003] In the continuous packaging process, winding is required first, and then cable tying is performed after winding is completed. In order to meet the needs of large-scale packaging, multiple bundled cables need to be bundled to reduce the size of the transportation process. At present, the above process is completed by different equipment. After each processing process is completed, it mostly relies on manual transportation, the degree of automation is not high, and integrated bundling cannot be performed.
[0004] In addition, whether in the process of cable tie bundling or rope bundling, ensuring the continuity of consumables delivery is one of the important indicators of processing stability. Conventional packaging platforms cannot achieve automated cable tie and bundling in one piece. Summary of the invention
[0005] The object of the present invention is to provide a cable winding and cable tie binding integrated platform to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A cable winding and cable tie bundling integrated platform, the integrated platform comprises an auxiliary device, a winding device, a cable tie device, a bundling device and a machine body, the auxiliary device, the winding device, the cable tie device and the bundling device are respectively connected to the machine body, the winding device, the cable tie device and the bundling device are arranged in sequence along the processing direction, the cable tie device is used for automatically bundling cables, and the bundling device is used for automatically bundling cables with multiple cable ties.
[0008] The machine body serves as the main bearing foundation and is used to install other devices. The winding station, cable tie station and bundling station are arranged in sequence according to the processing path. The cables in different stations are transported to the subsequent processing station through auxiliary devices. At the winding station, the cable is automatically wound by the winding device. After the winding is completed, the wound cable is sent to the cable tie station through the auxiliary device, and is shaped by the cable tie device. After the shaping is completed, it is sent to the bundling station through the auxiliary device, and the cables with multiple strands of cable ties are bundled by the bundling device. The integrated platform is used to improve the efficiency of fully automatic cable packaging.
[0009] Furthermore, the winding device includes a winding motor, a turntable and a limit seat. The winding motor housing and the machine body are tightly connected, the winding motor output end and the turntable are tightly connected, the turntable and the machine body are rotatably connected, two limit seats are provided on the turntable, and the limit seats are provided with a card slot. The limit seat limits the cable at one end through the card slot.
[0010] The winding motor is fixed on the machine body and is used to output torque to drive the turntable to rotate. Two limit seats are set on the turntable. The distance between the two limit seats can be adjusted. The length of the cable winding can be adjusted according to needs. When winding, the large end of the cable is inserted into the slot of the limit seat. The winding motor drives the turntable to rotate to wind the cable.
[0011] Furthermore, the auxiliary device includes a linkage module, a linkage plate, a first moving claw and a second moving assembly, the fixed end of the linkage module is fastened to the body, the movable end of the linkage module is fastened to the linkage plate, and the first moving claw and the second moving assembly are respectively provided at both ends of one side of the linkage plate;
[0012] The second moving assembly includes a transverse shift seat, a cable tie motor, a second moving claw and a limit rod. The transverse shift seat and the linkage plate are tightly connected, the cable tie motor and the transverse shift seat are tightly connected, the output end of the cable tie motor is transmission connected to the second moving claw, the second moving claw and the transverse shift seat are rotationally connected, and two limit rods are provided on one side of the transverse shift seat. The torsional force of the limit rod on the cable tie cable is opposite to the torsional direction of the cable tie on the cable.
[0013] After the cable is wound, the first moving claw moves down to clamp the wound cable. The linkage module adopts a conventional module structure, and can output linear displacement by a motor-driven lead screw nut pair, thereby driving the linkage plate to move horizontally. The first moving claw and the second moving assembly can both output displacement downward to facilitate the clamping of objects. The second moving claw is installed on the linkage plate through a transverse seat. The first moving claw and the second moving claw can be linked and controlled through the linkage plate to respectively send the cable of the winding station to the cable tie station and the cable of the cable tie station to the bundling station. After the wound cable is sent to the cable tie station, the cable tie is first laid on the cable tie device so that the wound cable falls on the cable tie. The wound cable is tightened and cut off by the cable tie device. The two ends of the cable tie are clamped by the second moving claw, and then the second moving claw is driven to rotate by the cable tie motor, so that the cable tie is used to tighten the cable. By setting two limit rods, the cable tie on the cable is prevented from reversing and affecting the tightening quality.
[0014] Furthermore, the cable tie device includes a pre-tensioning component, a cutting component and a drawing component. The pre-tensioning component includes a pre-clamping cylinder, a guide seat and a limiting claw. The pre-clamping cylinder is tightly connected to the machine body. A pin is provided at the output end of the pre-clamping cylinder. Limit claws are respectively provided at both ends of the pin. The two limit claws are arranged alternately. A limiting groove is provided on the limit claw. The length of the limiting groove is greater than the radial cross-sectional length of the pin. The cutting component includes a mounting seat, a cutting cylinder and a guide wheel. The mounting seat is tightly connected to the machine body. The guide wheel and the mounting seat are rotatably connected. The cutting cylinder and the mounting seat are tightly connected. A cutting knife is provided at the output end of the cutting cylinder. The mounting seat is provided with a guide groove. The cutting knife is located at the outlet of the guide groove. The drawing component includes a slide seat and a pressing claw. The slide seat is slidably connected to the machine body. The pressing claw and the slide seat are tightly connected. The pressing claw and the guide wheel are respectively located on both sides of the guide seat. The guide wheel is used to convey the cable tie, and the pressing claw is used to stretch the cable tie.
[0015] The drawing component is used to drive the cable tie and place the cable tie on the pre-tightening component, and then place the wound cable on the cable tie to form a layered arrangement. The bottom of the slide seat can use the module, cylinder, electric cylinder or conveyor belt as the driving power source to drive the slide seat to move. First, the slide seat is driven to a position close to the exit of the guide groove, and the cable tie is stretched by the pressing claw so that the cable tie conveyed from the guide wheel can be stretched along the notches on the upper sides of the two limiting claws. After the stretching is completed, the first moving claw places the wound coil on the cable tie; the cutting cylinder outputs displacement to drive the cutting knife to move. The cable tie is thereby cut off, making it easier to tighten continuously. After the cutting is completed, the output end of the pre-clamping cylinder drives the pin downward, and the two ends of the pin are respectively transmitted to the limit grooves of the two limit claws. The length difference is set to prevent movement interference, ensuring that when the pin drives the two limit claws to move downward, the guide seat can be driven to rotate, thereby centering and tightening, thereby improving the tightening quality. Through the pre-tightening treatment, during the centering and tightening process, the notches on the two limit claws drive the two ends of the cable tie to move toward the middle, making it easier for the second moving claw to pick up the two ends of the cable tie and tighten it.
[0016] Furthermore, the cable tie device also includes a crimping cylinder and a transverse cylinder, the mounting seat is provided with an offset groove, the transverse cylinder is placed in the offset groove, the output end of the transverse cylinder is tightly connected to the crimping cylinder, and the crimping cylinder is provided with a pressing groove;
[0017] When feeding the tape: the center lines of the pressing groove and the guide groove are collinear;
[0018] When cutting: the crimping cylinder presses the cable tie onto the surface of the mounting seat, and the height of the pressing groove is higher than the height of the guide groove.
[0019] In order to ensure the continuity of cable tie transportation, the guide wheel does not limit the movement of the cable tie. When feeding the cable tie, the pressing groove and the guide groove are centrally arranged in a collinear manner so that the cable tie can pass smoothly when passing through the guide wheel and the pressing groove and the guide groove in turn. When it is necessary to cut off, the crimping cylinder is first driven to move toward the guide groove by the transverse cylinder, and the crimping cylinder is output and moved upward at the same time, so that the center line of the pressing groove and the center line of the guide groove are no longer at the same height. Since the other end of the cable tie is pressed by the pressing claw and remains fixed, it can only continue to be unwound from the guide wheel end to compensate for the upward length of the pressing groove, until the output end of the crimping cylinder presses the cable tie against the wall of the mounting seat, and then the cable tie is cut off, and the cutting efficiency is improved by rigidly tightening the two ends of the cable tie; after the cutting is completed, the output end of the crimping cylinder moves downward, and since the cutting knife is located at the exit of the guide groove, a part of the cable tie still remains in the guide groove after cutting, so that when the output end of the crimping cylinder moves downward, the compensated cable tie directly falls into the guide groove and extends outward, which is convenient for the pressing claw to re-clamp the cable tie and improve the continuous drawing effect.
[0020] Furthermore, the bundling device includes a traction assembly, which includes a traction cylinder, a clamping cylinder and a push plate. The traction cylinder is tightly connected to the machine body, a traction plate is provided at the output end of the traction cylinder, the push plate is slidably connected to the machine body, the push plate is located between the tie station and the bundling station, a traction groove is provided on the traction plate, the traction groove is used to pull the bundling wire, the clamping cylinder is tightly connected to the machine body, a clamping seat is provided at the output end of the clamping cylinder, and the clamping seat is used to press the bundling wire onto the machine body.
[0021] The cable tied by the cable tie is fed into one side of the push plate through the second moving claw. A driving element is arranged at the lower end of the push plate. The driving element is used to output linear displacement to drive the push plate to move, thereby pushing the cable tie on one side of the push plate to the bundling station for bundling. The traction cylinder is fixed on the machine body and is used to output linear displacement to drive the traction plate to move vertically. The traction plate conveys the bundling rope through the traction groove, drives the bundling rope to move downward, and after falling into the gap between the clamp seat and the machine body, the clamp seat is driven to move toward the cylinder body through the clamping cylinder, thereby fixing and crimping the lower end of the bundling rope on the clamp seat. The traction plate moves up. At this time, the push plate continuously pushes the cable tie onto the bundling rope between the traction plate and the clamp seat. The number of bundling is set according to the needs. When the standard is reached, the bundling rope is driven to continue to move downward through the traction plate to wind the cable.
[0022] Furthermore, the bundling device also includes a winding assembly, which includes a pushing cylinder, a fixed swivel seat, a clamp mouth, a wire pressing cylinder and a wire lifting cylinder, the pushing cylinder is tightly connected to the machine body, the output end of the pushing cylinder is tightly connected to the fixed swivel seat, the wire pressing cylinder and the wire lifting cylinder are respectively located on both sides of the fixed swivel seat, and the wire pressing cylinder and the wire lifting cylinder are respectively tightly connected to the machine body;
[0023] A winding motor is arranged on the fixed rotating seat, the output end of the winding motor is tightly connected to the pliers mouth, the pliers mouth is rotatably connected to the fixed rotating seat, a wire sealing surface and a wire stretching surface are respectively arranged on the fixed rotating seat, the wire sealing surface has a diameter larger than the wire stretching surface, the pliers mouth comprises a fixed pliers and a movable pliers, the output end of the winding motor is tightly connected to the fixed pliers, the movable pliers is rotatably connected to the fixed pliers, a convex surface is arranged at the lower end of the movable pliers, the convex surface at the lower end of the movable pliers contacts with the wire sealing surface and the wire stretching surface in sequence, a sliding surface is arranged at the outer side of the fixed pliers, and the traction groove and the notch at the output end of the wire pressing cylinder are arranged in a staggered manner;
[0024] When crimping: the traction groove is located at the lower side of the crimping cylinder, and the movable jaws contact with the sealing surface to form a closed jaw.
[0025] When the traction plate moves down for the second time, the traction groove and the notch of the wire pressing cylinder are staggered so that the binding wire is arranged obliquely from the cable to the traction groove. The wire pressing cylinder outputs linear displacement to compress the binding wire close to the traction groove to prevent movement interference. At the same time, the wire lifting cylinder outputs displacement to drive the binding wire close to the clamp seat to move up so that the two ends of the bundled cable fit together. At this time, the pushing cylinder outputs displacement to drive the clamp mouth to move and pass through the notch at the output end of the wire pressing cylinder to contact one side of the binding wire. The convex surface of the lower end of the movable clamp contacts the sealing surface. At this time, the jaws are in a closed position. In the closed state, the fixed clamp is driven to rotate by the displacement output by the winding motor. When the movable clamp enters the wire tensioning surface from the wire sealing surface, the movable clamp is driven to rotate under the action of its own weight due to the reduction in diameter, and the jaws are opened. As the fixed clamp rotates, the binding rope wound on the outside moves up along the sliding surface under the action of tension, so that the open jaws clamp the sliding binding rope. After the binding rope is cut off, it is retracted by the pushing cylinder, so that the movable clamp and the fixed clamp drive the end of the binding rope to move toward the pushing cylinder, and the end of the binding rope passes through a circle of binding rope on the outside to complete automatic knotting.
[0026] As an optimization, the binding device also includes a tangent assembly, which includes a tangent cylinder, a middle section and a cutter. The tangent cylinder is tightly connected to the machine body, the output end of the tangent cylinder is rotatably connected to the middle section, the end of the middle section away from the tangent cylinder is rotatably connected to the cutter, and the cutter is rotatably connected to the machine body. When the binding rope needs to be cut, the output displacement of the tangent cylinder drives the hinged middle section to drive the cutter to rotate on a fixed axis, so that the cutting edge of the cutter automatically cuts the binding rope, which is convenient for the movable pliers to tie a knot on the binding rope.
[0027] As an optimization, the bundling device also includes a pressing cylinder and a pressing plate. The pressing cylinder is tightly connected to the machine body, and the output end of the pressing cylinder is tightly connected to the pressing plate. The pressing plate is used to compress multiple cable ties. By setting the pressing cylinder, the pressing plate is driven to move vertically. When the number of cable ties delivered to the bundling station meets the requirements, the cables are compressed by the pressing plate, thereby reducing the space occupied after bundling, improving the bundling efficiency, and assisting in knotting.
[0028] Compared with the prior art, the beneficial effects of the present invention are as follows: the two ends of the cable tie are clamped by the second moving claw, and the second moving claw is driven to rotate by the cable tie motor, so that the cable tie is used to tighten the cable, and the two limit rods are set to prevent the cable tie on the cable from reversing and affecting the tightening quality; after the truncation is completed, the output end of the pre-clamping cylinder drives the column pin to move downward, and the two ends of the column pin are respectively transmitted to the limit grooves of the two limit claws, and the length difference is set to prevent movement interference, so that when the column pin drives the two limit claws to move downward, the guide seat can be driven to rotate, thereby centering and tightening, improving Tightening quality; when it is necessary to cut off, the crimping cylinder is first driven to move to the guide groove by the traverse cylinder, and at the same time, the crimping cylinder moves upward, so that the center line of the pressing groove and the center line of the guide groove are no longer at the same height. Since the other end of the cable tie is pressed by the pressing claw and remains fixed, it can only continue to unwind from the guide wheel end to compensate for the length of the pressing groove moving upward; after the cut-off is completed, the output end of the crimping cylinder moves down. Since the cutting knife is located at the exit of the guide groove, a part of the cable tie remains in the guide groove after the cut-off, so that when the output end of the crimping cylinder moves down, the compensated cable tie is directly The clamp is then pulled back and the tongs are brought into contact with the clamp and the tongs are brought into contact with the clamp. The jaws are in a closed state, and the displacement is output by the winding motor to drive the fixed jaws to rotate. When the movable jaws enter the wire-tensioning surface from the sealing surface, the diameter is reduced, and the movable jaws are driven to rotate under the action of their own weight, and the jaws open. As the fixed jaws rotate, the binding rope wound on the outside moves up along the sliding surface under the action of tension, so that the open jaws clamp the sliding binding rope. After the binding rope is cut off, it retracts through the push cylinder, so that the movable jaws and the fixed jaws drive the end of the binding rope to move toward the push cylinder, and the end of the binding rope passes through a circle of binding rope on the outside to complete automatic knotting. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 This is a schematic diagram of cable transfer between workstations of the present invention;
[0031] Figure 3 for Figure 2 A magnified view of a part of the view;
[0032] Figure 4 It is a schematic structural diagram of the cable tie device of the present invention;
[0033] Figure 5 It is a schematic diagram of the structure of the binding device of the present invention;
[0034] Figure 6 It is a schematic diagram of the structure of the winding assembly of the present invention;
[0035] Figure 7 It is a schematic diagram of fixing and cutting the binding rope of the present invention;
[0036] Figure 8 for Figure 6 A magnified view of a part B of the view;
[0037] Fig. 9 It is a schematic diagram of the power transmission of the knotted binding rope of the present invention;
[0038] Fig.10 It is a schematic diagram of the inclined arrangement of the binding ropes of the present invention.
[0039] In the figure: 1. Auxiliary device; 11. Linkage module; 12. Linkage plate; 13. First moving claw; 14. Second moving assembly; 141. Transverse shift seat; 142. Cable tie motor; 143. Second moving claw; 144. Limit rod; 2. Winding device; 21. Winding motor; 22. Turntable; 23. Limit seat; 3. Cable tie device; 31. Pre-tightening assembly; 311. Pre-clamping cylinder; 312. Pin; 313. Guide seat; 314. Limit claw; 3141. Limit groove; 32. Cutting assembly; 321. Mounting seat; 3211. Guide groove; 3212. Offset groove; 322. Cutting cylinder; 323. Cutting knife; 324. Guide pulley; 33. Pressing cylinder; 331. Pressing groove ;34. Transverse cylinder;35. Drawing assembly;351. Slide;352. Pressing claw;4. Binding device;41. Pulling assembly;411. Pulling plate;4111. Pulling groove;412. Pulling cylinder;413. Clamping cylinder;414. Clamping seat;415. Pushing plate;42. Winding assembly;421. Pushing cylinder;422. Fixed swivel seat;4221. Sealing surface;4222. Stretching surface;423. Winding motor;424. Pliers mouth;4241. Fixed pliers;4242. Movable pliers;425. Pressing cylinder;426. Lifting cylinder;43. Cutting assembly;431. Cutting cylinder;432. Middle section;433. Cutter;44. Pressing cylinder;45. Pressing plate;5. Machine body. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] Example: Figure 1-Figure 10 As shown, the present invention provides a technical solution for a cable winding and cable tie bundling integrated platform.
[0042] A cable winding and cable tie bundling integrated platform, the integrated platform comprises an auxiliary device 1, a winding device 2, a cable tie device 3, a bundling device 4 and a body 5, the auxiliary device 1, the winding device 2, the cable tie device 3 and the bundling device 4 are respectively connected to the body 5, the winding device 2, the cable tie device 3 and the bundling device 4 are arranged in sequence along the processing direction, the cable tie device 3 is used for automatically bundling cables, and the bundling device 4 is used for automatically bundling cables with multiple cable ties.
[0043] The machine body 5 serves as the main bearing foundation and is used to install other devices. The winding station, the cable tie station and the bundling station are arranged in sequence according to the processing path. The cables at different stations are transported to the subsequent processing station through the auxiliary device 1. At the winding station, the cable is automatically wound by the winding device 2. After the winding is completed, the wound cable is sent to the cable tie station through the auxiliary device 1, and is shaped by the cable tie through the cable tie device 3. After the shaping is completed, it is sent to the bundling station through the auxiliary device 1, and the cables with multiple strands of cable ties are bundled by the bundling device 4. The integrated platform is used to improve the efficiency of fully automatic cable packaging.
[0044] Furthermore, the winding device 2 includes a winding motor 21, a turntable 22 and a limit seat 23. The shell of the winding motor 21 is tightly connected to the machine body 5, the output end of the winding motor 21 is tightly connected to the turntable 22, the turntable 22 is rotatably connected to the machine body 5, two limit seats 23 are provided on the turntable 22, and the limit seat 23 is provided with a card slot. The limit seat 23 performs single-end limiting on the cable through the card slot.
[0045] The winding motor 21 is fixed on the machine body 5, and is used for outputting torque to drive the turntable 22 to rotate. Two limit seats 23 are arranged on the turntable 22, and the distance between the two limit seats 23 can be adjusted. The length of the cable winding can be adjusted as needed. When winding, the large end of the cable is inserted into the slot of the limit seat 23, and the winding motor 21 drives the turntable 22 to rotate to wind the cable.
[0046] Further, the auxiliary device 1 includes a linkage module 11, a linkage plate 12, a first moving claw 13 and a second moving assembly 14, the fixed end of the linkage module 11 is fastened to the body 5, the movable end of the linkage module 11 is fastened to the linkage plate 12, and the first moving claw 13 and the second moving assembly 14 are respectively provided at both ends of one side of the linkage plate 12;
[0047] The second moving assembly 14 includes a transverse shift seat 141, a cable tie motor 142, a second moving claw 143 and a limiting rod 144. The transverse shift seat 141 is tightly connected to the linkage plate 12, the cable tie motor 142 is tightly connected to the transverse shift seat 141, the output end of the cable tie motor 142 is transmission-connected to the second moving claw 143, the second moving claw 143 is rotationally connected to the transverse shift seat 141, and two limiting rods 144 are provided on one side of the transverse shift seat 141. The torsional force exerted by the limiting rods 144 on the cable tie cable is opposite to the torsional direction of the cable tie on the cable.
[0048] After the cable is wound, the first movable claw 13 moves downward to clamp the wound cable. The linkage module 11 adopts a conventional module structure and can output linear displacement by a motor-driven screw nut pair, thereby driving the linkage plate 12 to move horizontally. The first movable claw 13 and the second movable assembly 14 can both output displacement downward to facilitate object clamping. The second movable claw 143 is installed on the linkage plate 12 through the transverse displacement seat 141. The first movable claw 13 and the second movable claw 143 can be linked and controlled through the linkage plate 12 to respectively send the cables of the winding station to the tie station, and send the cables of the tie station to the bundling station. After the wound cable is sent to the cable tie station, the cable tie is first laid on the cable tie device 3 so that the wound cable falls onto the cable tie. The wound cable is tightened and cut by the cable tie device 3. The two ends of the cable tie are clamped by the second movable claw 143, and the second movable claw 143 is driven to rotate by the cable tie motor 142, so that the cable tie is used to tighten the cable. By setting two limit rods 144, the cable tie on the cable is prevented from reversing and affecting the tightening quality.
[0049] Furthermore, the cable tie device 3 includes a pre-tightening component 31, a truncation component 32 and a drawing component 35, the pre-tightening component 31 includes a pre-clamping cylinder 311, a guide seat 313 and a limiting claw 314, the pre-clamping cylinder 311 and the body 5 are fastened, a column pin 312 is provided at the output end of the pre-clamping cylinder 311, and limiting claws 314 are provided at both ends of the column pin 312, the two limiting claws 314 are arranged alternately, and a limiting groove 3141 is provided on the limiting claw 314, and the length of the limiting groove 3141 is greater than the radial cross-sectional length of the column pin 312, the truncation component 32 includes a mounting seat 321, a truncation cylinder 322 and a guide pulley 324, the mounting seat 321 and The machine body 5 is tightly connected, the guide wheel 324 and the mounting seat 321 are rotatably connected, the cutting cylinder 322 and the mounting seat 321 are tightly connected, the output end of the cutting cylinder 322 is provided with a cutting knife 323, the mounting seat 321 is provided with a guide groove 3211, the cutting knife 323 is located at the exit of the guide groove 3211, the drawing assembly 35 includes a slide 351 and a pressing claw 352, the slide 351 and the machine body 5 are slidably connected, the pressing claw 352 and the slide 351 are tightly connected, the pressing claw 352 and the guide wheel 324 are respectively located on both sides of the guide seat 313, the guide wheel 324 is used to convey the cable tie, and the pressing claw 352 is used to stretch the cable tie.
[0050] The drawing assembly 35 is used to drive the cable tie and place the cable tie on the pre-tightening assembly 31, and then place the wound cable on the cable tie to form a layered arrangement. The bottom of the slide 351 can use a module, a cylinder, an electric cylinder or a conveyor belt as a driving power source to drive the slide 351 to move. The slide 351 is first driven to a position close to the exit of the guide groove 3211, and the cable tie is stretched by the pressing claw 352, so that the cable tie transported from the guide wheel 324 can be stretched along the notches on the upper sides of the two limiting claws 314. After the stretching is completed, the first moving claw 13 places the wound coil on the cable tie; the cutting cylinder 322 outputs a displacement, which drives the cutting knife 323 to move The two ends of the pin 312 are respectively transmitted to the limiting grooves 3141 of the two limiting claws 314, and the length difference is set to prevent movement interference, so as to ensure that when the pin 312 drives the two limiting claws 314 to move downward, the guide seat 313 can be driven to rotate, thereby centering and tightening, improving the tightening quality, and through the pre-tightening treatment, in the process of centering and tightening, the notches on the two limiting claws 314 drive the two ends of the cable tie to move toward the middle, so that the second moving claw 143 can pick up the two ends of the cable tie and tighten it.
[0051] Furthermore, the cable tie device 3 further comprises a crimping cylinder 33 and a lateral movement cylinder 34, the mounting seat 321 is provided with an offset groove 3212, the lateral movement cylinder 34 is placed in the offset groove 3212, the output end of the lateral movement cylinder 34 is tightly connected to the crimping cylinder 33, and the crimping cylinder 33 is provided with a pressing groove 331;
[0052] When feeding the tape: the center lines of the pressing groove 331 and the guide groove 3211 are collinear;
[0053] During truncation: the crimping cylinder 33 presses the cable tie onto the surface of the mounting seat 321 , and the height of the pressing groove 331 is higher than the height of the guide groove 3211 .
[0054] In order to ensure the continuity of cable tie transportation, the guide wheel 324 does not limit the movement of the cable tie. When feeding the cable tie, the pressing groove 331 and the guide groove 3211 are arranged in a centrally colinear manner, so that the cable tie can pass smoothly through the guide wheel 324 and the pressing groove 331 and the guide groove 3211 in turn. When it is necessary to cut it off, the crimping cylinder 33 is first driven by the transverse cylinder 34 to move toward the guide groove 3211, and at the same time, the crimping cylinder 33 is output and moved upward, so that the center line of the pressing groove 331 and the center line of the guide groove 3211 are no longer at the same height. Since the other end of the cable tie is pressed by the pressing claw 352 and remains fixed, it can only be unwound from the guide wheel 324 end to compensate for the upward movement of the pressing groove 331, until the output end of the crimping cylinder 33 presses the cable tie to the installation position. The cable tie is then cut on the wall of the seat 321, and the cutting efficiency is improved by rigidly tightening the two ends of the cable tie. After the cutting is completed, the output end of the crimping cylinder 33 moves downward. Since the cutting knife 323 is located at the exit of the guide groove 3211, a part of the cable tie remains in the guide groove 3211 after cutting, so that when the output end of the crimping cylinder 33 moves downward, the compensated cable tie directly falls into the guide groove 3211 and extends outward, making it convenient for the pressing claw 352 to re-clamp the cable tie, thereby improving the continuous drawing effect.
[0055] Furthermore, the bundling device 4 includes a traction assembly 41, which includes a traction cylinder 412, a clamping cylinder 413 and a push plate 415. The traction cylinder 412 is tightly connected to the body 5, and a traction plate 411 is provided at the output end of the traction cylinder 412. The push plate 415 is slidably connected to the body 5, and the push plate 415 is located between the tie station and the bundling station. A traction groove 4111 is provided on the traction plate 411, and the traction groove 4111 is used to pull the bundling wire. The clamping cylinder 413 is tightly connected to the body 5, and a clamping seat 414 is provided at the output end of the clamping cylinder 413, and the clamping seat 414 is used to press the bundling wire onto the body 5.
[0056] The cable tied by the cable tie is sent to one side of the push plate 415 through the second moving claw 143. The lower end of the push plate 415 is provided with a driving element, which is used to output linear displacement, drive the push plate 415 to move, so as to push the cable tie on one side of the push plate 415 to the bundling station for bundling. The traction cylinder 412 is fixed on the machine body 5, and is used to output linear displacement, drive the traction plate 411 to move vertically, and the traction plate 411 conveys the binding rope through the traction groove 4111, drives the binding rope to move downward, and after falling into the gap between the clamp seat 414 and the machine body, the clamp seat 414 is driven to move toward the cylinder body through the clamping cylinder 413, so that the lower end of the binding rope is fixedly crimped on the clamp seat 414, and the traction plate 411 moves upward. At this time, the push plate 415 continuously pushes the cable tie to the binding rope between the traction plate 411 and the clamp seat 414, and the number of bindings is set according to the needs. When the standard is reached, the binding rope is driven to continue to move downward through the traction plate 411 to wind the cable.
[0057] Further, the binding device also includes a winding assembly 42, which includes a pushing cylinder 421, a fixed rotating seat 422, a clamp mouth 424, a wire pressing cylinder 425 and a wire lifting cylinder 426, the pushing cylinder 421 is tightly connected to the body 5, the output end of the pushing cylinder 421 is tightly connected to the fixed rotating seat 422, the wire pressing cylinder 425 and the wire lifting cylinder 426 are respectively located on both sides of the fixed rotating seat 422, and the wire pressing cylinder 425 and the wire lifting cylinder 426 are tightly connected to the body 5 respectively;
[0058] A winding motor 423 is provided on the fixed rotating seat 422, and the output end of the winding motor 423 is tightly connected to the pliers mouth 424, and the pliers mouth 424 is rotatably connected to the fixed rotating seat 422. A sealing surface 4221 and a wire stretching surface 4222 are respectively provided on the fixed rotating seat 422, and the diameter of the sealing surface 4221 is larger than the wire stretching surface 4222. The pliers mouth 424 includes a fixed clamp 4241 and a movable clamp 4242. The output end of the winding motor 423 is tightly connected to the fixed clamp 4241, and the movable clamp 4242 is rotatably connected to the fixed clamp 4241. A convex surface is provided at the lower end of the movable clamp 4242, and the convex surface at the lower end of the movable clamp 4242 contacts with the sealing surface 4221 and the wire stretching surface 4222 in sequence. A sliding surface is provided on the outer side of the fixed clamp 4241, and the traction groove 4111 and the notch at the output end of the wire pressing cylinder 425 are staggered.
[0059] When crimping: the traction groove 4111 is located at the lower side of the crimping cylinder 425, and the movable jaw 4242 contacts the sealing surface 4221 to form a closed jaw.
[0060] When the traction plate 411 moves down for the second time, the traction groove 4111 and the notch of the wire pressing cylinder 425 are staggered so that the binding wire is arranged obliquely from the cable to the traction groove 4111, and the wire pressing cylinder 425 outputs a linear displacement to compress the binding wire close to the traction groove 4111 to prevent movement interference. At the same time, the wire lifting cylinder 426 outputs a displacement to drive the binding wire close to the clamp seat 414 to move up so that the two end wire ends of the bundled cable fit together. At this time, the pushing cylinder 421 outputs a displacement to drive the clamp mouth 424 to move and pass through the notch at the output end of the wire pressing cylinder 425 to contact one side of the binding wire. The convex surface of the lower end of the movable clamp 4242 contacts the sealing surface 4221. At this time, the jaws are in In the closed state, the displacement is output by the winding motor 423 to drive the fixed clamp 4241 to rotate. When the movable clamp 4242 enters the wire tensioning surface 4222 from the sealing surface 4221, the movable clamp 4242 is driven to rotate under the action of its own weight due to the reduction in diameter, and the jaws open. As the fixed clamp 4241 rotates, the binding rope wound on the outside moves up along the sliding surface under the action of tension, so that the open jaws clamp the sliding binding rope. After the binding rope is cut off, it is retracted by the pushing cylinder 421, so that the movable clamp 4242 and the fixed clamp 4241 drive the end of the binding rope to move toward the pushing cylinder 421, and the end of the binding rope passes through a circle of binding rope on the outside to complete automatic knotting.
[0061] As an optimization, the binding device also includes a tangent assembly 43, which includes a tangent cylinder 431, a middle section 432 and a cutter 433. The tangent cylinder 431 is tightly connected to the body 5, the output end of the tangent cylinder 431 is rotatably connected to the middle section 432, the end of the middle section 432 away from the tangent cylinder 431 is rotatably connected to the cutter 433, and the cutter 433 is rotatably connected to the body 5. When the binding rope needs to be cut, the displacement is output by the tangent cylinder 431, which drives the hinged middle section 432 to transmit, and drives the cutter 433 to rotate around a fixed axis, so that the cutting edge of the cutter 433 automatically cuts off the binding rope, which is convenient for the movable clamp 4242 to tie the binding rope.
[0062] As an optimization, the bundling device 4 also includes a pressing cylinder 44 and a pressing plate 45. The pressing cylinder 44 is tightly connected to the machine body 5. The output end of the pressing cylinder 44 is tightly connected to the pressing plate 45. The pressing plate 45 is used to compress multiple cable ties. By setting the pressing cylinder 44, the pressing plate 45 is driven to move vertically. When the number of cable ties delivered to the bundling station meets the requirements, the cables are compressed by the pressing plate 45, thereby reducing the space occupied after bundling, improving the bundling efficiency, and assisting in knotting.
[0063] The working principle of the present invention is as follows: the two ends of the cable tie are clamped by the second moving claw 143, and the second moving claw 143 is driven to rotate by the cable tie motor 142, so that the cable tie is used to tighten the cable tie, and the two limit rods 144 are set to prevent the cable tie on the cable from reversing and affecting the tightening quality; after the cutting is completed, the output end of the pre-clamping cylinder 311 drives the column pin 312 to move downward, and the two ends of the column pin 312 are respectively transmitted to the limit grooves 3141 of the two limit claws 314, and the length difference is set to prevent movement interference, so as to ensure that when the column pin 312 drives the two limit claws 314 to move downward, the guide seat 313 can be driven to rotate, thereby tightening the center and improving the tightening quality; when the cutting is required The crimping cylinder 33 is first driven by the lateral cylinder 34 to move toward the guide groove 3211, and at the same time, the crimping cylinder 33 is output and moved upward, so that the center line of the pressing groove 331 and the center line of the guide groove 3211 are no longer at the same height. Since the other end of the cable tie is pressed and fixed by the pressing claw 352, it can only continue to be unwound from the guide wheel 324 end to compensate for the upward movement of the pressing groove 331. After the cutting is completed, the output end of the crimping cylinder 33 moves downward. Since the cutting knife 323 is located at the exit of the guide groove 3211, a part of the cable tie remains in the guide groove 3211 after the cutting, so that when the output end of the crimping cylinder 33 moves downward, the compensated cable tie falls directly into the guide groove 32 11, and extend outward, so that the pressing claw 352 can re-clamp the cable tie to improve the continuous drawing effect; the lower end of the binding rope is fixedly crimped on the clamp seat 414, and the traction plate 411 moves up. At this time, the pushing plate 415 continuously pushes the cable tie cable to the binding rope between the traction plate 411 and the clamp seat 414. The number of bindings is set according to needs. When the standard is reached, the binding rope is driven to continue to move downward through the traction plate 411 to wind the cable; the push cylinder 421 outputs displacement, drives the clamp mouth 424 to move, and passes through the notch at the output end of the wire pressing cylinder 425, and contacts with one side of the binding wire, and the convex surface of the lower end of the movable clamp 4242 contacts with the sealing surface 4221. At this time, the jaws are In the closed state, the displacement is output by the winding motor 423 to drive the fixed clamp 4241 to rotate. When the movable clamp 4242 enters the wire tensioning surface 4222 from the sealing surface 4221, the movable clamp 4242 is driven to rotate under the action of its own weight due to the reduction in diameter, and the jaws open. As the fixed clamp 4241 rotates, the binding rope wound on the outside moves up along the sliding surface under the action of tension, so that the open jaws clamp the sliding binding rope. After the binding rope is cut off, it is retracted by the pushing cylinder 421, so that the movable clamp 4242 and the fixed clamp 4241 drive the end of the binding rope to move toward the pushing cylinder 421, and the end of the binding rope passes through a circle of binding rope on the outside to complete automatic knotting.
[0064] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A cable winding and cable tie bundling integrated platform, characterized in that: The integrated platform comprises an auxiliary device (1), a winding device (2), a cable tie device (3), a bundling device (4) and a machine body (5); the auxiliary device (1), the winding device (2), the cable tie device (3) and the bundling device (4) are respectively connected to the machine body (5); the winding device (2), the cable tie device (3) and the bundling device (4) are arranged in sequence along a processing direction; the cable tie device (3) is used to automatically tie cables; and the bundling device (4) is used to automatically bundle cables that have been tied with a plurality of cables; The winding device (2) comprises a winding motor (21), a rotating disk (22) and a limiting seat (23); the casing of the winding motor (21) is tightly connected to the machine body (5); the output end of the winding motor (21) is tightly connected to the rotating disk (22); the rotating disk (22) and the machine body (5) are rotatably connected; two limiting seats (23) are provided on the rotating disk (22); the limiting seats (23) are provided with a card slot, and the limiting seats (23) perform single-end limiting on the cable through the card slot; The auxiliary device (1) comprises a linkage module (11), a linkage plate (12), a first movable claw (13) and a second movable assembly (14); the fixed end of the linkage module (11) is tightly connected to the machine body (5); the movable end of the linkage module (11) is tightly connected to the linkage plate (12); and the first movable claw (13) and the second movable assembly (14) are respectively provided at two ends of one side of the linkage plate (12); The second moving assembly (14) comprises a transverse shift seat (141), a cable tie motor (142), a second moving claw (143) and a limiting rod (144); the transverse shift seat (141) and the linkage plate (12) are tightly connected; the cable tie motor (142) and the transverse shift seat (141) are tightly connected; the output end of the cable tie motor (142) and the second moving claw (143) are transmission-connected; the second moving claw (143) and the transverse shift seat (141) are rotationally connected; two limiting rods (144) are provided on one side of the transverse shift seat (141); the torsional force exerted by the limiting rods (144) on the cable tie cable is opposite to the torsional direction of the cable tie on the cable; The cable tie device (3) comprises a pre-tightening component (31), a truncation component (32) and a drawing component (35); the pre-tightening component (31) comprises a pre-clamping cylinder (311), a guide seat (313) and a limiting claw (314); the pre-clamping cylinder (311) and the machine body (5) are tightly connected; a column pin (312) is provided at the output end of the pre-clamping cylinder (311); limiting claws (314) are provided at both ends of the column pin (312); the two limiting claws (314) are arranged alternately; limiting grooves (3141) are provided on the limiting claws (314); the length of the limiting grooves (3141) is greater than the radial cross-sectional length of the column pin (312); the truncation component (32) comprises a mounting seat (321), a truncation cylinder (322) and a guide pulley (324); the mounting seat (321) and the machine body ( 5) being fastened and connected, the guide wheel (324) and the mounting seat (321) being rotatably connected, the cut-off cylinder (322) and the mounting seat (321) being fastened and connected, a cut-off knife (323) being provided at the output end of the cut-off cylinder (322), a guide groove (3211) being provided on the mounting seat (321), the cut-off knife (323) being located at the exit of the guide groove (3211), the drawing assembly (35) comprising a slide seat (351) and a pressing claw (352), the slide seat (351) and the machine body (5) being slidably connected, the pressing claw (352) and the slide seat (351) being fastened and connected, the pressing claw (352) and the guide wheel (324) being located on both sides of the guide seat (313), the guide wheel (324) being used for conveying the cable tie, and the pressing claw (352) being used for stretching the cable tie; The cable tie device (3) further comprises a crimping cylinder (33) and a transverse cylinder (34); the mounting seat (321) is provided with an offset groove (3212); the transverse cylinder (34) is placed in the offset groove (3212); the output end of the transverse cylinder (34) is tightly connected to the crimping cylinder (33); and the crimping cylinder (33) is provided with a material pressing groove (331); When the tape is fed: the center lines of the pressing groove (331) and the guide groove (3211) are collinear; During truncation: the crimping cylinder (33) presses the cable tie onto the surface of the mounting seat (321), and the height of the pressing groove (331) is higher than the height of the guide groove (3211).
2. The cable winding and binding integrated platform according to claim 1, characterized in that: The binding device (4) comprises a traction assembly (41), the traction assembly (41) comprising a traction cylinder (412), a clamping cylinder (413) and a push plate (415), the traction cylinder (412) and the machine body (5) are tightly connected, a traction plate (411) is provided at the output end of the traction cylinder (412), the push plate (415) and the machine body (5) are slidably connected, the push plate (415) is located between the strapping station and the bundling station, a traction groove (4111) is provided on the traction plate (411), the traction groove (4111) is used to pull the bundling wire, the clamping cylinder (413) and the machine body (5) are tightly connected, a clamping seat (414) is provided at the output end of the clamping cylinder (413), and the clamping seat (414) is used to press the bundling wire onto the machine body (5).
3. The cable winding and binding integrated platform according to claim 2, characterized in that: The binding device (4) further comprises a winding assembly (42), the winding assembly (42) comprising a pushing cylinder (421), a fixed rotating seat (422), a clamp mouth (424), a wire pressing cylinder (425) and a wire lifting cylinder (426), the pushing cylinder (421) and the machine body (5) are tightly connected, the output end of the pushing cylinder (421) and the fixed rotating seat (422) are tightly connected, the wire pressing cylinder (425) and the wire lifting cylinder (426) are respectively located on both sides of the fixed rotating seat (422), and the wire pressing cylinder (425) and the wire lifting cylinder (426) are respectively tightly connected to the machine body (5); The fixed rotatable seat (422) is provided with a winding motor (423), the output end of the winding motor (423) is tightly connected to the pliers mouth (424), the pliers mouth (424) and the fixed rotatable seat (422) are rotatably connected, the fixed rotatable seat (422) is respectively provided with a line sealing surface (4221) and a line stretching surface (4222), the diameter of the line sealing surface (4221) is larger than that of the line stretching surface (4222), and the pliers mouth (424) includes a fixed pliers (4241) and a movable pliers (424 2), the output end of the winding motor (423) is tightly connected to the fixed clamp (4241), the movable clamp (4242) is rotatably connected to the fixed clamp (4241), the lower end of the movable clamp (4242) is provided with a convex surface, the convex surface of the lower end of the movable clamp (4242) is in contact with the wire sealing surface (4221) and the wire tensioning surface (4222) in sequence, the outer side of the fixed clamp (4241) is provided with a sliding surface, and the traction groove (4111) and the notch of the output end of the wire pressing cylinder (425) are arranged in a staggered manner; When the wire is pressed: the traction groove (4111) is located at the lower side of the wire pressing cylinder (425), and the movable clamp (4242) and the wire sealing surface (4221) are in contact to form a closed jaw.
4. The cable winding and binding integrated platform according to claim 3, characterized in that: The binding device (4) further comprises a tangent assembly (43), the tangent assembly (43) comprising a tangent cylinder (431), a middle section (432) and a cutter (433), the tangent cylinder (431) being fixedly connected to the machine body (5), the output end of the tangent cylinder (431) being rotatably connected to the middle section (432), the end of the middle section (432) away from the tangent cylinder (431) being rotatably connected to the cutter (433), and the cutter (433) being rotatably connected to the machine body (5).
5. The cable winding and binding integrated platform according to claim 4, characterized in that: The binding device (4) further comprises a pressing cylinder (44) and a pressing plate (45); the pressing cylinder (44) is tightly connected to the machine body (5); the output end of the pressing cylinder (44) is tightly connected to the pressing plate (45); and the pressing plate (45) is used to compress a plurality of cable ties.
Citation Information
Patent Citations
Automatic bundling machine of cable or tubular product
CN208470164U
High-speed cutting, peeling, winding and binding machine for detonating wires
CN214397582U