Candle production and wire drawing all-in-one machine

Abstract

The invention discloses a candle production wire drawing all-in-one machine which is composed of a wire core frame, a pressing machine and a wire drawing machine, the wire core frame and the wire drawing machine are installed on the two sides of the pressing machine, a wire core pressing mechanism and a first wire core tensioning mechanism are further arranged on the wire core frame, a pressing machine air cylinder, an upper die and a lower die are installed on the pressing machine, the lower die is installed on a machine frame of the pressing machine, and the wire drawing machine is installed on the machine frame of the pressing machine. The upper die is mounted above the lower die, and a piston rod of the press cylinder is fixedly connected with the upper die; a cutting die, a fixed finger cylinder, a wire core pressing cylinder, an upper wire core cutter cylinder, a wire drawing finger cylinder, a conveying belt, a material supporting cylinder I, a material supporting cylinder II, a wire drawing servo electric cylinder and a sliding table cylinder are mounted on the wire drawing machine; the wire core frame, the pressing machine and the wire drawing machine are arranged into an integrated machine, manual work can be completely replaced, whole-process automation of candle production can be achieved, two rows of candles can be poured and cut at the same time, and the integrated machine has the advantages of being high in production efficiency, stable in product quality and the like.

Description

Technical Field

[0001] The invention relates to the technical field of candle production devices, and in particular to an all-in-one candle production wire drawing machine. Background Art

[0002] Candle is a wax solid lighting product, usually made into a cylindrical shape, with a cotton yarn core, called a candle wick, which is lit to produce light; the appearance of ordinary candles is cylindrical, solid, and milky white. No matter what kind of candle, it feels smooth, difficult to dissolve in water, has strong hydrophobicity, and has a density lower than water. It is solid at 20°C, ranging from soft and elastic to brittle and hard solid. Generally, it melts at a temperature slightly above 40°C, is flammable, can be used as fuel, and has low thermal and electrical conductivity. When candles are produced, the middle position of the candle is interspersed with a wire core; the existing production device first cuts the wire core to a certain length, then tightens the two ends, places it in the middle of the mold, pours wax liquid, and after solidification, the wire cores at both ends of the candle are cut. This production method requires manual participation, has low production efficiency, and has a large waste of wire cores. In view of the above problems, the present invention provides a solution. Summary of the invention

[0003] The purpose of the present invention is to provide a candle production wire drawing integrated machine.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions:

[0005] A candle production wire drawing machine, composed of a wire core frame, a press and a wire drawing machine, the wire core frame and the wire drawing machine are installed on both sides of the press, a plurality of wire core rolls are placed on the wire core frame, the wire core frame is also provided with a wire core pressing mechanism and a wire core tensioning mechanism 1, the press is installed with a press cylinder, an upper die and a lower die, the lower die is installed on the frame of the press, the upper die is installed above the lower die, the piston rod of the press cylinder is fixedly connected to the upper die, the upper die and the lower die are provided with uniformly distributed die grooves, the press is also installed with a wire core tensioning mechanism 2 and a wire guide mechanism 2, the wire core tensioning mechanism 2 is installed on the demoulding cylinder, and the wire core tensioning mechanism 2 and the wire guide mechanism 2 are installed on the side of the lower die close to the wire core frame; the wire drawing machine is installed with a cutting die, a fixed finger cylinder, a wire core pressing cylinder, an upper wire core cutting knife cylinder, a wire drawing finger cylinder, and a conveyor belt , material supporting cylinder one, material supporting cylinder two, wire drawing servo electric cylinder and slide cylinder, the cutting mould is installed on material supporting cylinder one and material supporting cylinder two, the conveying belt is arranged on both sides of the cutting mould, the fixed finger cylinder is installed on the side of the wire drawing machine close to the press, the wire core pressing cylinder is installed on both sides of the upper wire core cutter cylinder, the upper wire core cutter is installed on the upper wire core cutter cylinder, the wire core pressing cylinder is connected to the core pressing plate, a wire core support plate is arranged correspondingly below the core pressing plate, the lower wire core cutter cylinder and the lower wire core cutter are installed below the wire core support plate, and a cutting seam is arranged in the middle of the wire core support plate for the lower wire core cutter to pass through; the wire drawing finger cylinder, wire drawing servo electric cylinder and slide cylinder are installed on the side of the wire drawing machine away from the press, the slide cylinder is installed on the mounting plate at the end of the wire drawing servo electric cylinder, and the wire drawing finger cylinder is connected to the slide cylinder.

[0006] Furthermore, the wire core clamping mechanism includes a wire core clamping mechanism 1 and a wire core clamping mechanism 2 installed on both sides of the wire core frame. The wire core clamping mechanism 1 and the wire core clamping mechanism 2 are both composed of two rollers that fit each other. The wire core clamping mechanism tightens the wire end on the wire core to prevent the wire core rolls from being tangled together.

[0007] Furthermore, the wire core tensioning mechanism 1 and the wire core tensioning mechanism 2 are both roller structures, and a plurality of evenly distributed wire routing grooves are provided on the wire core tensioning mechanism 1 and the wire core tensioning mechanism 2.

[0008] Furthermore, a conducting mechanism 1 is provided on the front side of the wire core pressing mechanism 1, and a conducting mechanism 2 is provided on the rear side of the wire core tensioning mechanism 2. Both the conducting mechanism 1 and the conducting mechanism 2 are composed of multiple pairs of vertical poles arranged equidistantly. The wire core is selected to pass through different pairs of vertical poles for routing. Through the cooperation of the wire core tensioning mechanism, the conducting mechanism and the wire pulling finger cylinder, it can be ensured that the wire core and the mold groove position correspond to the line.

[0009] Furthermore, an air pump is installed at the bottom of the wire drawing machine, and the air pump provides an air source for the equipment, that is, provides air source power for each cylinder.

[0010] Furthermore, the wire core frame is provided with multiple layers, and a wire core roll is placed on each layer. If the wire core frame is provided with multiple layers, the floor space of the wire core frame can be reduced.

[0011] Furthermore, the cutting mold is composed of two parallel vertical plates with support grooves on the upper end faces. The cutting mold is supported in the middle position of the candle. The cutting mold moves downward under the action of the supporting cylinder. The two ends of the candle can be placed on the conveyor belt and then transported out of the machine.

[0012] To sum up, the present invention has the following beneficial effects: the present invention arranges the wire core rack, press and wire drawing machine into an integrated machine, which can completely replace manual labor, can realize the full process automation of candle production, can cast and cut two rows of candles at the same time, and has the advantages of high production efficiency and stable product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0014] Figure 2 It is a partial structural schematic diagram of the wire core frame;

[0015] Figure 3 It is a schematic diagram of the structure of the lower die part on the press;

[0016] Figure 4 It is a structural diagram of the wire drawing machine part;

[0017] Figure 5 It is a partial structural diagram of the wire drawing machine.

[0018] In the figure, 1. wire core rack; 2. press machine; 3. wire drawing machine; 4. wire core reel; 5. wire core clamping mechanism 1; 6. wire core clamping mechanism 2; 7. wire core tensioning mechanism 1; 8. demoulding cylinder; 9. press cylinder; 10. upper mold; 11. lower mold; 12. fixed finger cylinder; 13. wire core clamping cylinder; 14. upper wire core cutter cylinder; 15. wire drawing finger cylinder; 16. conveyor belt; 17. support cylinder 1; 18. support cylinder 2; 19. wire drawing servo electric cylinder; 20. slide cylinder; 21. air pump; 22. wire guide mechanism 1; 23. wire core tensioning mechanism 2; 24. wire guide mechanism 2; 25. die groove; 26. core pressing plate; 27. upper wire core cutter; 28. wire core support plate; 29. ​​cutting mold; 30. lower wire core cutter cylinder. DETAILED DESCRIPTION

[0019] The present invention is further described in detail below in conjunction with the accompanying drawings, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figure 1-5 As shown, a candle production wire drawing machine is composed of a wire core frame 1, a press 2 and a wire drawing machine 3. The wire core frame 1 and the wire drawing machine 3 are installed on both sides of the press 2. A plurality of wire core rolls 4 are placed on the wire core frame 1. The wire core frame 1 is also provided with a wire core pressing mechanism and a wire core tensioning mechanism 7. The press 2 is equipped with a press cylinder 9, an upper die 10 and a lower die 11. The lower die 11 is installed on the frame of the press 2. The upper die 10 is installed above the lower die 11. The piston rod of the press cylinder 9 is connected to the upper die 10. The upper mold 10 and the lower mold 11 are fixedly connected, and uniformly distributed mold grooves 25 are provided on the upper mold 10 and the lower mold 11. The press 2 is also equipped with a wire core tensioning mechanism 23 and a wire guide mechanism 24. The wire core tensioning mechanism 23 is installed on the demoulding cylinder 8, and the wire core tensioning mechanism 23 and the wire guide mechanism 24 are installed on the side of the lower mold 11 close to the wire core frame 1; the wire drawing machine 3 is equipped with a cutting mold 29, a fixed finger cylinder 12, a wire core pressing cylinder 13, an upper wire core cutting cylinder 14, a wire drawing finger cylinder 15, and a conveyor belt 16, support cylinder 1 17, support cylinder 2 18, wire drawing servo electric cylinder 19 and slide cylinder 20, the cutting die 29 is installed on support cylinder 1 17 and support cylinder 2 18, the conveyor belt 16 is arranged on both sides of the cutting die 29, the fixed finger cylinder 12 is installed on the side of the wire drawing machine 3 close to the press 2, the wire core pressing cylinder 13 is installed on both sides of the upper wire core cutting knife cylinder 14, the upper wire core cutting knife 27 is installed on the upper wire core cutting knife cylinder 14, the wire core pressing cylinder 13 and the core pressing plate 2 6 connection, a wire core support plate 28 is correspondingly arranged below the core pressing plate 26, the lower wire core cutter cylinder 30 and the lower wire core cutter are installed below the wire core support plate 28, and a cutting seam is provided in the middle of the wire core support plate 28 for the lower wire core cutter to pass through; the wire drawing finger cylinder 15, the wire drawing servo electric cylinder 19 and the slide cylinder 20 are installed on the side of the wire drawing machine 3 away from the press 2, the slide cylinder 20 is installed on the mounting plate at the end of the wire drawing servo electric cylinder 19, and the wire drawing finger cylinder 15 is connected to the slide cylinder 20.

[0021] Further, such as Figure 2 As shown, the wire core clamping mechanism includes a wire core clamping mechanism 1 5 and a wire core clamping mechanism 2 6 installed on both sides of the wire core frame 1. The wire core clamping mechanism 1 5 and the wire core clamping mechanism 2 6 are both composed of two rollers that fit each other. The wire core clamping mechanism tightens the wire end on the wire core to prevent the wire core roll 4 from being entangled together.

[0022] For further reference, Figure 2 and Figure 3 The wire core tensioning mechanism 1 7 and the wire core tensioning mechanism 2 23 are both roller structures, and a plurality of evenly distributed wire routing grooves are provided on the wire core tensioning mechanism 1 7 and the wire core tensioning mechanism 2 23.

[0023] Further, such as Figure 2 and Figure 3 As shown, a conductor mechanism 1 22 is provided on the front side of the wire core clamping mechanism 1 5, and a conductor mechanism 24 is provided on the rear side of the wire core tensioning mechanism 2 23. Both the conductor mechanism 1 22 and the conductor mechanism 24 are composed of a plurality of pairs of vertical poles equidistantly arranged. The wire core is selected to pass through different pairs of vertical poles for routing. The wire core tensioning mechanism, the conductor mechanism and the wire pulling finger cylinder 15 cooperate to ensure that the wire core and the mold groove 25 are aligned on the line.

[0024] Further, such as Figure 4 As shown, an air pump 21 is installed at the bottom of the wire drawing machine 3, and the air pump 21 provides an air source for the equipment, that is, provides air source power for each cylinder.

[0025] Further, such as Figure 1 As shown, the wire core frame 1 is provided with multiple layers, and a wire core roll 4 is placed on each layer. If the wire core frame 1 is provided with multiple layers, the floor space of the wire core frame 1 can be reduced.

[0026] Further, such as Figure 4 and Figure 5 As shown, the cutting mold 29 is composed of two parallel vertical plates with support grooves on the upper end faces. The cutting mold 29 is supported in the middle position of the candle. The cutting mold 29 moves downward under the action of the supporting cylinder, and the two ends of the candle can be placed on the conveyor belt 16 and then transported out of the machine.

[0027] Working principle: Put the whole bundle of wire core rolls on the wire core rack, pass the wire core through the wire core clamping mechanism 1, wire core clamping mechanism 2, wire core tensioning mechanism 1, wire core tensioning mechanism 2 and wire conductor mechanism 1, and then enter the press mold. The end of the wire core is clamped by the fixed finger cylinder. It is compressed by the wire core clamping mechanism and tensioned by the wire core tensioning mechanism, so that the wire core is straightened and tightened in the mold. The press cylinder drives the upper mold to move down, the upper and lower molds are closed, and the wax water is cast into the mold. After the product is formed, the mold is opened to obtain a string of products. Open the mold, and the servo electric cylinder pushes the wire finger cylinder into the mold to clamp the product wire core. The demoulding cylinder and the slide cylinder rise at the same time to lift the product from the mold and demould it. The servo electric cylinder then pulls the string of products onto the top of the product cutting mold. The supporting cylinder puts the product into the cutting mold, and the wire core pressing cylinder moves downward to press the wire core in the cutting mold. Multiple lower wire core cutters move upward at the same time, and the upper wire core cutters move downward to cut the wire core, thus obtaining a single product. The cutting mold moves downward under the action of the supporting cylinder, and both ends of the candle can be placed on the conveyor belt and then transported out of the machine.

[0028] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make non-creative modifications to this embodiment as needed, but they are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A candle production wire drawing machine, characterized by: The invention is composed of a wire core frame (1), a press (2) and a wire drawing machine (3), wherein the wire core frame (1) and the wire drawing machine (3) are installed on both sides of the press (2), a plurality of wire core rolls (4) are placed on the wire core frame (1), and a wire core clamping mechanism and a wire core tensioning mechanism (7) are also provided on the wire core frame (1), a press cylinder (9), an upper die (10) and a lower die (11) are installed on the press (2), the lower die (11) is installed on the frame of the press (2), the upper die (10) is installed above the lower die (11), the piston rod of the press cylinder (9) is fixedly connected to the upper die (10), and the The upper die (10) and the lower die (11) are provided with uniformly distributed die grooves (25); the press (2) is also provided with a second wire core tensioning mechanism (23) and a second wire guiding mechanism (24); the second wire core tensioning mechanism (23) is installed on a demoulding cylinder (8); the second wire core tensioning mechanism (23) and the second wire guiding mechanism (24) are installed on a side of the lower die (11) close to the wire core frame (1); the wire drawing machine (3) is provided with a cutting die (29), a fixing finger cylinder (12), a wire core pressing cylinder (13), an upper wire core cutting knife cylinder (14), a wire drawing finger cylinder (15), a conveying belt (16) ), a material supporting cylinder 1 (17), a material supporting cylinder 2 (18), a wire drawing servo electric cylinder (19) and a slide cylinder (20), the cutting die (29) is mounted on the material supporting cylinder 1 (17) and the material supporting cylinder 2 (18), the conveying belt (16) is arranged on both sides of the cutting die (29), the fixed finger cylinder (12) is mounted on the side of the wire drawing machine (3) close to the press (2), the wire core pressing cylinder (13) is mounted on both sides of the upper wire core cutting knife cylinder (14), the upper wire core cutting knife (27) is mounted on the upper wire core cutting knife cylinder (14), the wire core pressing cylinder (13) and the core pressing cylinder (13) are connected to each other. The wire drawing machine (3) is connected with a plate (26), a wire core support plate (28) is correspondingly arranged below the core pressing plate (26), the lower wire core cutter cylinder (30) and the lower wire core cutter are installed below the wire core support plate (28), and a cutting slit is provided in the middle of the wire core support plate (28) for the lower wire core cutter to pass through; the wire drawing finger cylinder (15), the wire drawing servo electric cylinder (19) and the slide cylinder (20) are installed on the side of the wire drawing machine (3) away from the press machine (2), the slide cylinder (20) is installed on the mounting plate at the end of the wire drawing servo electric cylinder (19), and the wire drawing finger cylinder (15) is connected to the slide cylinder (20).

2. The candle production wire drawing machine according to claim 1, characterized in that: The wire core pressing mechanism comprises a wire core pressing mechanism 1 (5) and a wire core pressing mechanism 2 (6) installed on both sides of the wire core frame (1); the wire core pressing mechanism 1 (5) and the wire core pressing mechanism 2 (6) are both composed of two rollers that fit each other.

3. The candle production wire drawing machine according to claim 2, characterized in that: The wire core tensioning mechanism 1 (7) and the wire core tensioning mechanism 2 (23) are both roller structures. The first wire core tensioning mechanism (7) and the second wire core tensioning mechanism (23) are both provided with a plurality of evenly distributed wire routing grooves.

4. The candle production wire drawing machine according to claim 3, characterized in that: A conductor mechanism 1 (22) is provided on the front side of the wire core clamping mechanism 1 (5), and a conductor mechanism 2 (24) is provided on the rear side of the wire core tensioning mechanism 2 (23). Both the conductor mechanism 1 (22) and the conductor mechanism 2 (24) are composed of a plurality of pairs of vertical poles arranged at equal distances, and the wire core is routed by passing through different pairs of vertical poles.

5. The candle production wire drawing machine according to claim 4, characterized in that: An air pump (21) is installed at the bottom of the wire drawing machine (3), and the air pump (21) provides an air source for the equipment.

6. The candle production wire drawing machine according to claim 5, characterized in that: The wire core frame (1) is provided with multiple layers, and a wire core roll (4) is placed on each layer.

7. The candle production wire drawing machine according to claim 6, characterized in that: The cutting mold (29) is composed of two parallel vertical plates with support grooves on the upper end surfaces. The cutting mold (29) is supported at the middle position of the candle.

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