Heat treatment device applied to cold roll surface spray forming
Through the design of the temperature locking cylinder cover device, the partitioned rotary structure and adaptive nip mechanism are used to solve the problem of secondary defects after the injection molding of cold rolls, the injection and heat treatment in a controllable environment are realized, and the processing efficiency is improved and quality control extend the service life of cold rolls.
Patent Information
- Application Number
- CN202411322764.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-09-23
AI Technical Summary
After injection molding, traditional cold rolls are susceptible to external environment and transportation factors during waiting or transportation, resulting in secondary defects and quality control problems, affecting their hardness, red hardness, wear resistance and service life.
A temperature locking cylinder cover device is designed, including a delivery mechanism, an injection mechanism, a pressure duct mechanism and a temperature cylinder mechanism. Through a partitioned rotary structure and an adaptive nip mechanism, the centralized integration of cold roll injection molding and heat treatment is achieved to ensure that Processing in a controlled environment to reduce interference from external factors.
It improves the processing efficiency and quality control of cold rolls, reduces heat spillage, ensures the controllability of injection and heat treatment, and extends the service life of cold rolls.
Smart Images

Figure CN119220792A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat treatment, in particular to a heat treatment device used for cold rolling roller surface spray forming. Background Art
[0002] Cold rolling rollers are tools used to press steel coils or other metal coils into the required thickness and flatness on the cold rolling production line. Cold rolling rollers are often subjected to high-intensity and high-temperature pressure during use. Therefore, injection molding heat treatment is used to improve the hardness, red hardness, wear resistance, fatigue resistance and service life of the rollers. The heat treatment operation can optimize the microstructure of the rollers, making them have better mechanical properties and thermal stability. Spray forming technology is a method of spraying molten or semi-molten metal or alloy onto the surface of the roll to form the desired coating or shape. In the manufacture of cold rolls, spray forming technology can be used to repair roll surface damage, enhance roll surface performance or change roll surface characteristics. The roll after spray forming needs to be heated to ensure a good metallurgical bond between the coating and the substrate. The heating temperature and time need to be precisely controlled according to the properties of the coating material and the substrate material. In combination with the above content, it should be explained that: during the use or production of traditional small cold rolling roller parts, the defective cold rolling roller needs to be surface treated. Affected by the treatment steps, the cold rolling roller after the spray treatment is easily affected by the external environment and uncertain factors during the transportation process while waiting or transporting for heat treatment, resulting in secondary defects, so that the treated cold rolling roller still has defects or quality control problems; In view of the above technical defects, a solution is now proposed. Summary of the invention
[0003] The object of the present invention is to provide a heat treatment device for cold rolling roller surface spray forming to solve the problems raised.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a heat treatment device applied to cold rolling roller surface spray forming, comprising a temperature-locking cylinder cover, a middle cylinder is arranged at the center of the temperature-locking cylinder cover, and a delivery mechanism is arranged on the end surface of the middle cylinder, the delivery mechanism comprises a special-shaped guide rail and a rotating motor, and a clamping cylinder extending to the interior of the temperature-locking cylinder cover is arranged on the end surface of the special-shaped guide rail, and a spraying mechanism, a rolling mechanism and a temperature cylinder mechanism are arranged in sequence inside the temperature-locking cylinder cover; The spray mechanism includes an upper arc frame and a lower arc frame, an adjustment frame and a spray frame are arranged on the inner wall of the upper arc frame, the rolling mechanism includes a regulating cylinder and a pressure roller, and the temperature cylinder mechanism includes an outer resistance temperature frame and an inner resistance temperature frame, and heaters are arranged on the inner walls of the outer resistance temperature frame and the inner resistance temperature frame.
[0005] Furthermore, a feed cover is provided on the top of the temperature-locking cylinder cover, and a discharge cover is provided on the bottom of the temperature-locking cylinder cover, and a feed bin, a spray bin, a buffer bin one, a buffer bin two, a high-temperature bin, a buffer bin three, a discharge bin and a buffer bin four are arranged in sequence in a ring shape with the middle cylinder as the central axis inside the temperature-locking cylinder cover, and the feed bin and the discharge bin are respectively connected to the feed cover and the discharge cover, and end covers are symmetrically provided at both ends of the temperature-locking cylinder cover, and adapter bin covers movably connected to multiple groups of chamber end faces are provided on the inner walls of the end covers.
[0006] Furthermore, a plurality of partition board bins are arranged in a circular arrangement on the outer periphery of the middle tube, and movable sealing plates are embedded in the cross-section of the partition board bins, and a central axis is provided through the center of the middle tube.
[0007] Furthermore, a rotating telescopic frame connected to the clamping cylinder is provided at the output end of the rotating motor, a shifting cylinder is provided inside the clamping cylinder, and a pushing cylinder connected to the shifting cylinder is provided on the inner wall of the clamping cylinder, and a rotating cylinder is provided inside the shifting cylinder.
[0008] Furthermore, a rotary cylinder connected to the rotating drum is arranged on the inner wall of the shifting drum, a pressure plate is arranged inside the rotating drum, a plurality of groups of clips are hinged on the inlet wall of the rotating drum, and a traction line penetrating through the inner wall of the rotating drum and wound around the hinge point of the clips is arranged on the outer periphery of the pressure plate.
[0009] Furthermore, a telescopic cylinder is provided on the outer wall of the top of the upper arc frame, and a plurality of propulsion cylinders are provided on the inner wall of the upper arc frame, a telescopic cylinder is provided on the outer wall of the bottom of the lower arc frame, and a collecting groove is provided in the recessed side of the bottom of the lower arc frame, a sliding block connected to the propulsion cylinder is provided on the outer wall of the adjusting frame, a center frame is slidably provided in the middle of the adjusting frame, and a driving seat connected to the spray frame is provided on the inner walls of the adjusting frame and the center frame.
[0010] Furthermore, a driving motor connected to a pressure roller is provided at the bottom of the regulating cylinder, an outer arc piece is slidably provided on the inner wall of the outer temperature resistance frame, an inner arc piece is slidably provided on the inner wall of the inner temperature resistance frame, and air jets are provided on the inner wall of the top of the outer temperature resistance frame and the inner wall of the bottom of the inner temperature resistance frame.
[0011] The present invention also provides a working method of a heat treatment device applied to cold rolling roller surface spray forming, comprising the following steps: Preliminary preparation: The cold rolling roller is pulled by the external transportation equipment and fed along the feeding cover into the temperature lock cylinder cover. When the cold rolling roller enters the feeding bin and is suspended between multiple groups of clamps, the cylinder is pushed to drive the moving cylinder to move along the axial direction of the clamp until the moving cylinder drives the rotating cylinder to cover and sleeve the two ends of the cold rolling roller, so as to realize the limited clamping of the single group of cold rolling rollers before the thermal repair treatment; Progressive injection: The upper and lower telescopic cylinders synchronously drive the upper arc frame and the lower arc frame to move closer to each other until a temporary cylindrical ring cover is formed, and the center frame moves along the frame body of the adjustment frame in an arc track until the P1 end section of the center frame can be inserted into the L2 end section of the adjustment frame in the rotating semicircular track; There are multiple groups of micro motors inside the driving seat. When Q1 and Q2 of the driving seat contact the two side frames of the adjusting frame, the micro motor inside the driving seat drives the driving seat to move along the inner wall of the adjusting frame. When Q2 of the driving seat contacts the center frame, the micro motor inside Q2 drives the driving seat to move along the inner wall of the center frame. After Q1 and Q3 gradually separate from the adjusting frame and are in an idle state, the micro motor inside the micro motor stops running, and the propulsion cylinder drives the adjusting frame to move axially along the inner wall of the upper arc frame through the slider, and drives the spray frame to rotate along the circular frame in combination with the driving seat. Compacting treatment: Multiple groups of regulating cylinders drive the pressure rollers to contact the surface of the cold rolling rollers, the driving motor drives the pressure rollers to rotate, the rotary cylinder inside the clamp starts synchronously, and drives the cold rolling rollers clamped by the limit position to rotate synchronously at a limited angle, the driving motor and the rotary cylinder synchronously drive the pressure rollers and the cold rolling rollers to rotate in opposite directions respectively, and the pressure rollers are used to spray the attached materials on the local area of the cold rolling roller surface for compaction; Heat collection treatment: After compaction treatment, the cold rolling roller passes through the buffer bin 2 and enters the high-temperature bin. The outer resistance temperature rack and the inner resistance temperature rack are provided with heat-resistant cylinder parts connected with the outer arc pieces and the inner arc pieces. The heat-resistant cylinder parts drive the outer arc pieces and the inner arc pieces to slide along the outer resistance temperature rack and the inner resistance temperature rack until the end of the outer arc piece M1 is inserted into the top of the inner resistance temperature rack, and the end of the inner arc piece N1 is inserted into the bottom of the outer resistance temperature rack, so that the temperature cylinder mechanism forms a circular cylinder; The heater heats the cold rolling rollers retained inside the circular cylinder. Air pumps are arranged inside the frames of the two outer temperature resistance frames and the inner temperature resistance frame. The air pumps extract high-temperature gas inside the circular cylinder through micropores scattered around the heater, and multiple groups of jet nozzles guide the high-temperature gas to circulate inside the circular cylinder.
[0012] The beneficial effects of the present invention are: 1. The present invention uses a temperature-locking cylinder cover to centrally integrate the injection molding step and the heat treatment step of the cold rolling roller, and uses a partitioned rotating structure to reduce the transfer step during the continuous processing of the cold rolling roller, and avoid the influence of uncontrollable factors on the surface repair layer of the cold rolling roller during the transfer, so that the injection treatment and heat collection treatment of the cold rolling roller are carried out in a relatively controllable environment, reducing the interference of external factors, and improving the overall cold rolling roller processing efficiency and quality control; 2. The present invention realizes the continuous regulation and opening and closing of the progressive chamber of the cold rolling roller by using the delivery mechanism in conjunction with the middle cylinder and the temperature-locking cylinder cover, and uses the rotating cylinder and the shifting cylinder in conjunction with the clamping cylinder to form an adaptive clamping of the cold rolling roller, which helps to improve the efficiency of the device in processing the cold rolling roller. When used in combination with the end cover, it effectively reduces the waste of heat overflow inside the temperature-locking cylinder cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings; Figure 1 It is a three-dimensional diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal three-dimensional structure of the temperature-locking tube cover of the present invention; Figure 3 It is a schematic diagram of the connection structure between the temperature-locking tube cover and the middle tube of the present invention; Figure 4 It is a structural schematic diagram of the delivery mechanism of the present invention; Figure 5 It is a schematic cross-sectional structural diagram of the chuck of the present invention; Figure 6 It is a side view structural schematic diagram of the end cover of the present invention; Figure 7 It is a structural schematic diagram of the injection mechanism of the present invention; Figure 8 It is a structural schematic diagram of the adjustment frame of the present invention; Fig. 9 It is a structural schematic diagram of the rolling mechanism of the present invention; Fig.10 It is a structural schematic diagram of the warm cylinder mechanism of the present invention.
[0014] Figure numerals: 1, temperature lock cylinder cover; 101, feed bin; 102, spray bin; 103, buffer bin one; 104, buffer bin two; 105, high temperature bin; 106, buffer bin three; 107, discharge bin; 108, buffer bin four; 2, end cover; 201, adapter end cover; 3, feed cover; 4, delivery mechanism; 401, special-shaped guide rail; 402, rotating motor; 403, rotating telescopic frame; 404, clamping cylinder; 405, pushing cylinder; 406, rotating cylinder; 407, traction line; 408, clamping piece; 409, pressure plate; 410, moving cylinder; 411, rotating cylinder; 5, middle cylinder; 501, central axis; 5 02. Partition board bin; 503. Movable sealing plate; 6. Discharge sealing cover; 7. Injection mechanism; 701. Upper arc frame; 702. Lower arc frame; 703. Propulsion cylinder; 704. Adjustment frame; 705. Upper telescopic cylinder; 706. Lower telescopic cylinder; 707. Collecting trough; 708. Center frame; 709. Drive seat; 710. Spray frame; 711. Slider; 8. Rolling mechanism; 801. Control cylinder; 802. Pressing roller; 803. Drive motor; 9. Temperature cylinder mechanism; 901. External resistance temperature frame; 902. Internal resistance temperature frame; 903. External arc sheet; 904. Internal arc sheet; 905. Heater; 906. Injection nozzle. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] Example 1: Please refer to Figure 1 - Fig.10 As shown, this embodiment is a heat treatment device for cold rolling roller surface spray forming, comprising a temperature lock cylinder cover 1, a middle cylinder 5 is arranged at the center of the temperature lock cylinder cover 1, and a delivery mechanism 4 is arranged on the end surface of the middle cylinder 5; The delivery mechanism 4 includes a special-shaped guide rail 401 and a rotating motor 402, and the end face of the special-shaped guide rail 401 is provided with a clamping cylinder 404 extending to the interior of the temperature-locking cylinder cover 1. The interior of the temperature-locking cylinder cover 1 is provided with an injection mechanism 7, a rolling mechanism 8 and a temperature-locking cylinder mechanism 9 in sequence. The cold rolling roller is pulled by an external transportation device and fed along the feed cover 3 into the interior of the temperature-locking cylinder cover 1. When the cold rolling roller enters the feed bin 101 and is suspended between multiple groups of clamping cylinders 404, the push cylinder 405 drives the shifting cylinder 410 to move axially along the clamping cylinder 404 until the shifting cylinder 410 drives the rotating cylinder 411 to cover and sleeve the two ends of the cold rolling roller, thereby realizing the limited clamping of a single group of cold rolling rollers before the heat repair treatment; A feed cover 3 is provided on the top of the temperature-locking cylinder cover 1, and a discharge cover 6 is provided on the bottom of the temperature-locking cylinder cover 1. A feed bin 101, a spray bin 102, a buffer bin 103, a buffer bin 2 104, a high-temperature bin 105, a buffer bin 3 106, a discharge bin 107 and a buffer bin 4 108 are arranged in a circular shape with the middle cylinder 5 as the central axis inside the temperature-locking cylinder cover 1, and the feed bin 101 and the discharge bin 107 are connected to the feed cover 3 and the discharge cover 6 respectively; End covers 2 are symmetrically arranged at both ends of the temperature-locking barrel cover 1, and an adapting bin cover 201 movably connected to the end faces of multiple groups of chambers is arranged on the inner wall of the end cover 2, and a transverse cylinder connected to the adapting bin cover 201 is arranged on the inner wall of the end cover 2. After the deflection of the clamping barrel 404 is paused, the transverse cylinder drives the adapting bin cover 201 to move closer to the middle barrel 5, thereby temporarily blocking the middle barrel 5, the temperature-locking barrel cover 1 and the end face area of the partitioning bin plate, so that each chamber is in a partitioned state for a short time; The feed cover 3 is closed, the movable sealing plate 503 between the feed bin 101 and the spray bin 102 is opened, and a traction cylinder connected to the movable sealing plate 503 is arranged on the inner wall of the partition bin 502. The clamping cylinder 404 clamping the cold rolling roller moves along the special-shaped guide rail 401 and stops moving when entering the inner center of the spray bin 102. A plurality of groups of partition bins 502 are arranged in an annular manner on the outer periphery of the middle cylinder 5, and the movable sealing plate 503 is embedded in the cross section of the partition bin 502. A central axis 501 is set through the center of the middle cylinder 5; The output end of the rotating motor 402 is provided with a rotating telescopic frame 403 connected to the clamp 404, a shifting cylinder 410 is provided inside the clamp 404, and a pushing cylinder 405 connected to the shifting cylinder 410 is provided on the inner wall of the clamp 404, and a rotating cylinder 411 is provided inside the shifting cylinder 410. The clamp 404 is added with an adapted number according to the cold rolling roller processing requirements, and is generally maintained at four groups, so that when the rotating motor 402 drives a single group of clamps 404 to move along the special-shaped guide rail 401 through the rotating telescopic frame 403, the chamber where the clamp 404 is located is kept in communication with the chamber to be entered, such as the clamp 404 enters the spraying chamber 102 from the feed bin 101; In this state, the feed bin 101 and the spray bin 102, the buffer bin 1 103 and the buffer bin 2 104, the high temperature bin 105 and the buffer bin 3 106, the discharge bin 107 and the buffer bin 4 108 are all in a connected state, while the spray bin 102 and the buffer bin 1 103, the buffer bin 2 104 and the high temperature bin 105, the buffer bin 3 106 and the discharge bin 107, the buffer bin 4 108 and the feed bin 101 are in a closed and isolated state, and a single group of clamps 404 is moved at a fixed distance, which helps to reduce the interference of the high temperature environment inside the temperature lock barrel cover 1 with the external environment; A rotary cylinder 406 connected to the rotating drum 411 is arranged on the inner wall of the shifting drum 410, a pressure plate 409 is arranged inside the rotating drum 411, a plurality of groups of clips 408 are hinged on the inlet wall of the rotating drum 411, and a traction line 407 penetrating through the inner wall of the rotating drum 411 and wound around the hinge point of the clips 408 is arranged on the outer periphery of the pressure plate 409. When the cold rolling roller enters the feed bin 101, the top of the rotating telescopic frame 403 is extended outwards close to the feed cover 3 under the influence of the special-shaped guide rail 401, which is conducive to the connection between the clamping drum 404 and the external equipment to clamp the cold rolling roller; After the two ends of the cold rolling roller are calibrated with the rotating drum 411 in the clamp 404, the pushing cylinder 405 drives the moving drum 410 to approach the two ends of the cold rolling roller, causing the two ends of the cold rolling roller to enter the inside of the rotating drum 411, and the pressure plate 409 is pushed by the two ends of the cold rolling roller. The spring member connecting the pressure plate 409 and the rotating drum 411 is compressed, and the traction line 407 is dragged during the movement of the pressure plate 409. The traction line 407 is linked through multiple groups of guide wheels to drag the clamp 408 hinge to rotate. The clamp 408 hinge is disc-shaped, and several circles of traction line 407 are wrapped around the surface. The clamp 408 is pulled and rotated, and the two ends of the cold rolling roller located inside the rotating drum 411 are clamped in a multi-point wrapped manner.
[0017] Embodiment 2: This embodiment is a heat treatment device for cold rolling roller surface spray forming, comprising a spray mechanism 7 including an upper arc frame 701 and a lower arc frame 702, an adjustment frame 704 and a spray frame 710 are arranged on the inner wall of the upper arc frame 701, and an upper telescopic cylinder 705 and a lower telescopic cylinder 706 synchronously drive the upper arc frame 701 and the lower arc frame 702 to move closer to each other until a temporary cylindrical ring cover is formed; An extension cylinder connected to the center frame 708 is provided on the inner wall of the adjustment frame 704. The extension cylinder drives the center frame 708 to move along the frame body of the adjustment frame 704 in an arc track until the P1 end section of the center frame 708 can be inserted into the L2 end section of the adjustment frame 704 in the rotating semicircular track. In this state, the center frame 708 and the adjustment frame 704 form a circular frame body. The rolling mechanism 8 includes a regulating cylinder 801 and a pressure roller 802, and the temperature cylinder mechanism 9 includes an outer resistance temperature frame 901 and an inner resistance temperature frame 902, and heaters 905 are arranged on the inner walls of the outer resistance temperature frame 901 and the inner resistance temperature frame 902. After the injection-molded cold rolling roller is pulled into the buffer bin 103 by the clamp 404, multiple groups of regulating cylinders 801 drive the pressure roller 802 to contact the surface of the cold rolling roller, and the driving motor 803 drives the pressure roller 802 to rotate. The rotary cylinder 406 inside the clamp 404 is started synchronously, and drives the cold rolling roller 802 clamped by the limit position to rotate synchronously at a limited angle. The driving motor 803 and the rotary cylinder 406 respectively drive the pressure roller 802 and the cold rolling roller to rotate in the opposite direction, and the pressure roller 802 is used to compact the sprayed attached material on the local area of the cold rolling roller surface, and some of the loosened and fallen materials are collected in the notch on the bottom surface of the buffer bin 103, and a channel connected to the return pipe is arranged inside the notch; An upper telescopic cylinder 705 is arranged on the outer wall of the top of the upper arc frame 701, and a plurality of propulsion cylinders 703 are arranged on the inner wall of the upper arc frame 701, and a lower telescopic cylinder 706 is arranged on the outer wall of the bottom of the lower arc frame 702. A plurality of micromotors are arranged inside the driving seat 709. When Q1 and Q2 of the driving seat 709 contact the two side frames of the adjusting frame 704, the driving seat 709 is driven to move along the inner wall of the adjusting frame 704 by the micromotors inside thereof. When Q2 of the driving seat 709 contacts the center frame 708, the micromotors inside Q2 drive the driving seat 709 to move along the inner wall of the center frame 708. After Q1 and Q3 gradually separate from the adjusting frame 704 and are in an idle state with the movement, the micromotors inside thereof are suspended. A slider 711 connected to the propulsion cylinder 703 is provided on the outer wall of the adjustment frame 704, a center frame 708 is slidably provided in the middle of the adjustment frame 704, and a driving seat 709 connected to the spray frame 710 is provided on the inner walls of the adjustment frame 704 and the center frame 708. The propulsion cylinder 703 drives the adjustment frame 704 to move axially along the inner wall of the upper arc frame 701 through the slider 711, and drives the spray frame 710 to rotate along the circular frame body in combination with the driving seat 709, so as to realize comprehensive spray repair treatment of the surface of the cold rolling roller located in the inner center of the spray mechanism 7. The spray frame 710 is connected to the external feeding equipment through pipe fittings, and guides the surface of the cold rolling roller of the material to be sprayed evenly; The bottom side of the lower arc frame 702 is recessed with a collecting groove 707, and the excess spraying material falls onto the inner wall of the lower arc frame 702. Due to the inclined structural design of the lower arc frame 702, the excess spraying material is collected and collected into the collecting groove 707. The inner wall of the collecting groove 707 is designed as an inclined mechanism, and a return pipe connected to the external feeding equipment is arranged in the inclined low-lying area, which guides the collected material to flow back to the external feeding equipment; A driving motor 803 connected to the pressure roller 802 is arranged at the bottom of the regulating cylinder 801, an outer arc piece 903 is slidably arranged on the inner wall of the outer temperature resistance frame 901, and an inner arc piece 904 is slidably arranged on the inner wall of the inner temperature resistance frame 902. Air jets 906 are arranged on the inner wall of the top of the outer temperature resistance frame 901 and the inner wall of the bottom of the inner temperature resistance frame 902. The cold rolling roller after compaction passes through the buffer chamber 104 and enters the high temperature chamber 105. The frame bodies of the frame 901 and the inner resistance temperature frame 902 are provided with heat-resistant cylinder parts connected to the outer arc piece 903 and the inner arc piece 904. The heat-resistant cylinder parts drive the outer arc piece 903 and the inner arc piece 904 to slide along the outer resistance temperature frame 901 and the inner resistance temperature frame 902 until the end of the outer arc piece 903M1 is inserted into the top of the inner resistance temperature frame 902, and the end of the inner arc piece 904N1 is inserted into the bottom of the outer resistance temperature frame 901, so that the temperature cylinder mechanism 9 forms a circular cylinder; The heater 905 heats the cold rolling roller retained inside the circular cylinder. The two outer temperature resistance racks 901 and the inner temperature resistance rack 902 are provided with air pumps inside the racks. The air pump extracts the high-temperature gas inside the circular cylinder through the micropores scattered around the heater 905. The high-temperature gas is guided by multiple groups of air jets 906 to circulate inside the circular cylinder, so that the cold rolling roller is heated evenly during the heat treatment. After the heat treatment is completed, the components of the warm cylinder mechanism 9 are reset, and the clamp 404 drives the heat-treated cold rolling roller to move further through the buffer bin three 106 and into the discharge bin 107. The cold rolling roller on the clamp 404 is taken and transported to the next step by external equipment.
[0018] Combining Example 1 and Example 2, it can be known that the injection molding step and the heat treatment step of the cold rolling roller can be centrally integrated by the temperature-locking cylinder cover 1, and the transfer step during the continuous processing of the cold rolling roller can be reduced by utilizing the partition-type rotating structure, and the influence of uncontrollable factors on the surface repair layer of the cold rolling roller during the transfer can be avoided, so that the injection treatment and heat collection treatment of the cold rolling roller are carried out in a more controllable environment, reducing the interference of external factors thereto, and improving the overall cold rolling roller processing efficiency and quality control.
[0019] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
[0020] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0021] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A heat treatment device for cold rolling roller surface spray forming, comprising a temperature lock cylinder cover (1), characterized in that: A middle cylinder (5) is arranged at the center of the temperature-locking cylinder cover (1), and a delivery mechanism (4) is arranged on the end surface of the middle cylinder (5), the delivery mechanism (4) comprises a special-shaped guide rail (401) and a rotating motor (402), and a clamping cylinder (404) extending into the interior of the temperature-locking cylinder cover (1) is arranged on the end surface of the special-shaped guide rail (401), and an injection mechanism (7), a rolling mechanism (8) and a temperature cylinder mechanism (9) are arranged in sequence inside the temperature-locking cylinder cover (1); The spray mechanism (7) comprises an upper arc frame (701) and a lower arc frame (702), an adjusting frame (704) and a spray frame (710) are arranged on the inner wall of the upper arc frame (701), the rolling mechanism (8) comprises a regulating cylinder (801) and a pressing roller (802), the warm cylinder mechanism (9) comprises an outer resistance temperature frame (901) and an inner resistance temperature frame (902), and heaters (905) are arranged on the inner walls of the outer resistance temperature frame (901) and the inner resistance temperature frame (902).
2. A heat treatment device for cold rolling roller surface spray forming according to claim 1, characterized in that: The top of the temperature-locking cylinder cover (1) is provided with a feed cover (3), and the bottom of the temperature-locking cylinder cover (1) is provided with a discharge cover (6). The interior of the temperature-locking cylinder cover (1) is provided with a feed bin (101), a spray bin (102), a buffer bin one (103), a buffer bin two (104), a high-temperature bin (105), a buffer bin three (106), a discharge bin (107) and a buffer bin four (108) which are arranged in a circular pattern with the middle cylinder (5) as the central axis. The feed bin (101) and the discharge bin (107) are respectively connected to the feed cover (3) and the discharge cover (6). End covers (2) are symmetrically provided at both ends of the temperature-locking cylinder cover (1), and an adaptor bin cover (201) movably connected to the end faces of the multiple groups of bin chambers is provided on the inner wall of the end cover (2).
3. A heat treatment device for cold rolling roller surface spray forming according to claim 2, characterized in that: A plurality of groups of partition board bins (502) are arranged in an annular pattern on the outer periphery of the middle tube (5), and a movable sealing plate (503) is embedded in the cross section of the partition board bin (502). A central axis (501) is provided through the center of the middle tube (5).
4. The heat treatment device for cold rolling roller surface spray forming according to claim 3 is characterized in that: The output end of the rotating motor (402) is provided with a rotating telescopic frame (403) connected to the clamping cylinder (404), a shifting cylinder (410) is provided inside the clamping cylinder (404), and a pushing cylinder (405) connected to the shifting cylinder (410) is provided on the inner wall of the clamping cylinder (404), and a rotating cylinder (411) is provided inside the shifting cylinder (410).
5. A heat treatment device for cold rolling roller surface spray forming according to claim 4, characterized in that: A rotary cylinder (406) connected to the rotating cylinder (411) is arranged on the inner wall of the transfer cylinder (410), a pressure plate (409) is arranged inside the rotating cylinder (411), a plurality of groups of clips (408) are hingedly connected to the inlet cylinder wall of the rotating cylinder (411), and a traction line (407) penetrating the inner wall of the rotating cylinder (411) and being wound around the hinge point of the clips (408) is arranged on the outer periphery of the pressure plate (409).
6. The heat treatment device for cold rolling roller surface spray forming according to claim 1 is characterized in that: A telescopic cylinder upper portion (705) is arranged on the outer wall of the top of the upper arc frame (701), and a plurality of propulsion cylinders (703) are arranged on the inner wall of the upper arc frame (701); a telescopic cylinder lower portion (706) is arranged on the outer wall of the bottom of the lower arc frame (702), and a collecting trough (707) is arranged in a recessed manner on the side edge of the bottom of the lower arc frame (702); a sliding block (711) connected to the propulsion cylinder (703) is arranged on the outer wall of the adjustment frame (704), a center frame (708) is slidably arranged in the middle of the adjustment frame (704), and a driving seat (709) connected to the spray frame (710) is arranged on the inner walls of the adjustment frame (704) and the center frame (708).
7. The heat treatment device for cold rolling roller surface spray forming according to claim 1 is characterized in that: A driving motor (803) connected to a pressure roller (802) is arranged at the bottom of the regulating cylinder (801); an outer arc piece (903) is slidably arranged on the inner wall of the outer temperature resistance frame (901); an inner arc piece (904) is slidably arranged on the inner wall of the inner temperature resistance frame (902); and air jets (906) are arranged on the inner wall at the top of the outer temperature resistance frame (901) and the inner wall at the bottom of the inner temperature resistance frame (902).
Citation Information
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